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Solar Energy
An in-exhaustible source of Energy which God has bestowed on us
Azimuth angle of the sun: Often def ined as the angle f rom due north in a clockwise direction. (sometimes f rom south) Zenith angle of the sun: Def ined as the angle measured f rom v ertical downward.
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Solar Radiation
Global Direct Diffused
Global = Direct + Diffused
Photovoltaic
When rays of sunlight hit the solar cell electrons are ejected from the atoms.
Electrons are knocked loose from their atoms, which allow them to flow through the PN Junction to produce electricity.
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1,950.0
1,900.0 1,850.0 1,800.0 1,750.0 1,700.0 1,650.0 1,600.0 a-si Cd-Te CIS Mono-si Poloy-si 1,712.0 1,862.5 1,820.4 1,750.0 1,750.0
1,905.2
HIT 1,941.0
1,893.1 1,845.1
1,767.2 1,767.2
1,800.0
1,750.0 1,700.0 1,650.0 1,600.0 a-si Cd-Te CIS
1,726.0
Mono-si Poloy-si
a-si
Cd-Te
CIS
Mono-si Poloy-si
HIT
1,980.00
1,960.00 1,940.00 1,920.00 a-si Cd-Te CIS Mono-si Poly -si 43
Corpora te Communication
HIT
a-si Cd CIS Mo Pol HIT Te no- y-si si Bangalore 1,8621,8201,7121,7501,7501,905 Brllary 1,8791,8301,7101,7511,7511,928 Charanka 1,8661,8141,6901,7321,7321,917 Jaisalmer 1,8661,8141,6901,7321,7321,917 Leh 1,9902,02820512,0532053 1966
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30.0
20.0 10.0 0.0
24.0 24.0 24.0 23.9 23.9 23.9 22.8 22.7 22.7 22.6 22.5 22.4
a-si
CdTe
CIS
a-si
CdTe
CIS
HIT
One-axis Polar Two-axis 31.0 26.8 21.3
35.0
30.3
35.0
30.3
35.5 30.4
26.8 21.5
21.5
21.5
20.9
29.0
25.5
29.1 25.5
29.1 25.5
29.5
25.5
20.0
10.0 0.0 Corpora te CdTe Communication a-si CIS Mono-si Poly -si 2/6/201 3
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HIT
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Output MWh/sq.mtr.
0.45 0.46 0.52 0.43 0.45 0.27 0.31 0.49 0.22 0.41 0.30 0.40 0.26 0.21 0.28 0.40 0.33 0.34 0.20 0.25 0.23 0.16 0.20
0.6 0.4
0.2
0.0
0.60
0.40 0.20
0.00
0.20 0.00
Output MWh/sq.mtr.
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Performance rating
Technical
Performance rating for fixed tilt at different places
Bellary Jaisalmer 19.00 17.00 15.00 13.00 11.00 Bijapur Leh Charanka
Commercial
Cost Driven rating for fixed tilt at different places
Bellary Jaisalmer Bijapur Leh
Charanka
19.00
17.00
15.00 13.00 11.00 9.00 7.00 5.00 a-Si CdTe CIS mono-Si Poly-Si HIT a-Si CdTe CIS mono-Si Poly-Si HIT
9.00
7.00 5.00
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Standard References
IS: 2720 (Part 5) 1985-To determine the liquid lim it and plastic limit of soil
IS: 2720 (Part 8) 1983 - To determine the maximum dry density and the optim um m oisture content of soil
Contents:
Introduction to soil types for foundations
What is Soil?
Organics 5%
Water 25%
Mineral 45%
Air 25%
Minerals
GRAVEL
SAND
Clay
Silt
Soil Groups
Soil Type Gradation Plasticity
Gravel : 80 4.75 mm
Sand : 4.75mm 0.075mm (75 micron) Silt : 75 2 micron
Clay
SILT
CLAY
1,500
1,500
Medium
Medium
ORGANICS
0 to 400
Poor
Soil Layers:
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5. Consolidation test
6. Free swell test 7. Consistency Limits
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Soil Samples
Disturbed samples: which do not represent exactly how the soil was in its natural state before sampling.
Disturbed samples are used for the more simple tests that will be performed and particularly for those tests which can be performed by self in the field. Undisturbed samples: which represent exactly how the soil was in its natural state before sampling. Undisturbed samples are necessary for the more sophisticated tests which must be performed in the laboratory for more detailed physical and chemical analyses. Undisturbed samples must be collected with greater care for they should represent exactly the nature of the soil.
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Introduction to Foundations
Definition of foundation
The soil beneath the structures responsible for carrying the loads is called FOUNDATION. The general misconception is that the structural element which transmits the load to the soil(such as a footing) is the foundation. The figure below clarifies this point.
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Classification of Foundations
Shallow Foundations Deep Foundations
surface. They include footings and soil retaining structures. The depth is
generally less than the width of the footing and less than 3m. Deep foundations are commonly using piles. They are embedded very
deep into the soil. They are usually used when the top soil layer have low
bearing capacity. Deep foundations are usually at depths deeper than 3m.
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Footing
Footing
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Shallow Foundation
P
P - Normal load
Ground Surface
Column
Df Footing B
For Shallow Foundation = Df < 4B
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Deep Foundations
Pile
Hammer
Shaft
Poured in place fill
Ground Surface
Df
Pre bored hole
2. Compacting factor test: To determine the strength of fresh concrete by compacting factor test as per IS: 1199 - 1959.
3. Vee-Bee test: To determine the strength of fresh concrete by using
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L = e + 0,7 x a (m)
Where, e is the width of foundation in metres; a is the depth of foundation in metres; L is the distance between nearest points of reaction supports.
b) For concrete piers, driven piles, drilled and grouted piles, or helix anchors: L = 3 x e (m)
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Figures:
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Concrete pier
o Uses reinforcing bar to firmly connect the footing at the base to the concrete pier. o At the top, a metal post base connects the concrete pier to the mounting structure.
o Make sure the bottom of the footing rests on undisturbed soil free of organic material.
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Driven pile systems are often found to be the more favorable choice based on cost, installation time, materials, and environmental impact.
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Screw piles
Screw piles are a steel screw-in piling and ground anchoring system used for structure foundations.
The pile shaft transfers a structure's load into the pile. Screw piles are also known as ground screws
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Helical steel plates are welded to the pile shaft in accordance with the intended ground conditions.
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Ballasted footings are designed for mounting photovoltaic solar panels quickly. Capable of relocation and reuse, the footings are intended for use in demanding applications, where panels need to be secured in unstable, environmentally sensitive, or impenetrable ground conditions.
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load
power conditioning
PV Array
Energy conversion
load center
Energy distribution
Energy storage
Battery
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2011 Underwriters Laboratories Inc.
> Personal Protection Equipment (PPE) > Electrical > Falls > Stairways and Ladders > Scaffolding > Power Tools > Materials Handling > Excavation
Employee
Use PPE in accordance with training received and other instructions. Inspect daily and maintain in a clean and reliable condition.
Examples of PPE
Body Part Eye Protection Equipment Safety Glasses, Goggles
Face Head
Feet Hands and arms Bodies Hearing
Eye Protection
tennis shoes)
Hard hat(insulated nonconductive) Rubber insulating gloves, hoods, sleeves, matting, and
blankets
> Protects against bumps from fixed objects, but does not protect against falling objects or electrical shock
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Hand Protection
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Electrical Injuries
There are three main types of electrical injuries:
> Electrocution or death due to electrical shock > Severe burns > Falls (caused by shock)
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> Currents more than 75 mA can cause a rapid, ineffective heartbeat & death will
occur in few minutes unless a defibrillator is used.
> 75 mA is not much current a small power drill uses 30 times as much.
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Guardrails
Safety Net
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Ladder Angle
Non-self-supporting ladders (that lean against a wall or other support):
Position at an angle where the horizontal distance from the top support to the foot of the ladder is 1/4 the working length of the ladder.
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Grounding
> Grounding creates a low resistance path from a tool to the earth to disperse unwanted current. > When a short or lightning occurs, energy flows to the ground, protecting you from electrical shock, injury and death.
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Improper Grounding
>Tools plugged into improperly
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Photovoltaic System
Site Selection
Good Layout
Hapezoidal Layouts
Good Layouts
Good Topography
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has to enter the following values in the latitude and longitude field of the screen. Latitude : 28.38 N Longitude : 77.12 E After entering the values, the screen will be as shown. Then, Click on Submit
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Simulation programme
Choice of system components (Max. efficiency components) Software to be used - PVsyst - RETScreen - System Advisory Model
- TRANSYS
- PYSOL
Simulation
Analysis of yield
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Longitude- 77 0
Thin Film Technology Inverter Central Inverter Grid Voltage for Power Evacuation 33 kV
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width and select the Electrical Effect and click Show Optimisation
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Objective
Installing Mechanical components Completing system Installations Conduction system maintenance & Troubleshooting Activity.
Introduction
Balance of system (BOS) component include all mechanical of electrical equipment and hardware used to assemble and integrate the major components in a PV system Example of BOS components include:
Types of systems
Array Location
2. Is it shaded? 3.Is the structure strong enough? 4. How will the array be mounted?
5. How far the array will be mounted from other equipments? 1. Enough Area to get maximized energy
Array Location
Are there any local codes or wind load concerns for areas of PV installation? Are there additional safety, installation or maintenance concern?
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Array Area
For multiple rows of tilted racks or for tracker installation additional spacing is required between each array mounting structure to prevent the row to row shading. Additional area is required for installation of other equipments. Usually for 1 KW dc crystalline power plant we need approximately 80 to 100 sf of surface area. As a thumb rule we can say that for 1 KW power plant approximately 16 square meter area is required.
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2.
Before deciding the PV array mounting system verify with the m ounting system supplier that the hardware is appropriate for the given application.
For com m ercial roof m ounting system we can use the ballasted mounting system. This is significantly heavier than mounting system designed for direct structural attachments. But this system needs special load calculation. The m ain advantage is the possibility of roof leaks is greatly diminished.
3.
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BOS Location
1. 2. 3. Selection of appropriate location for all the BOS. The BOS have to e w eather resistant. They may need to be installed in the w eather resistant enclosures. For this w e can refer to article 110 from NEC. Avoid installing electrical equipments in locations exposed to high tem perature and direct sunlight and provide adequate ventilation and cooling for heat generating equipments like inverters, generators, charge controllers etc. It is always better to have proper IP rating for these equipments to avoid damage from rain, dust, chemical and other environmental factors. Battery location should be protected from extreme cold area because this will reduce the available capacity. They should be installed as per NEC 480. Protection should be taken to prevent the attack from insects, rodents and other debris.
4. 5.
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For Areas with NON-rectangular shapes, determine the amount of usable area can be challenged.
Access to the modules must be provided in case system maintenance is needed.
Smaller array surface area are required to generate the same amount of power with higher efficiency modules.
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In very cold climate the battery should be protected from freezing by limiting minimum temperature in a suitable enclosure or by limiting the Depth of Discharge.
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Safety and auxiliary systems: racks, trays, fire protection, electrical BOS
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Racks can be made from metal, Fiberglass or other structural non conductive material.
Metal racks must be painted. Due to potential for ground faults, metals or other conductive battery tracks are not allow ed for open Vent flooded lead acid batteries more than 48 Volts nominal.
If batteries are connected in series to produce more than 48 V, then the batteries must be connected in a manner that allow s the series strings of batteries to be separated into strings of 48 V or less for maintenance.
Overcurrent protection device or other such protective equipment's should be installed on the battery side to protect battery from fault currents.
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is the maximum v oltage set point the controller allows the battery to reach bef ore the array current is disconnected or limited.
3. Low Voltage Disconnect (LVD) def ines the maximum battery depth of
discharge at the giv en discharge rate.
For a ty pical lead acid cell a LVD set point of 1.85 VPC to 1.91 VPC corresponds to a DOD of 70 to 80% at C/20 discharge rates or lower.
4. Load Reconnect Voltage (LRV)- the set point where load are
reconnected to battery. A higher LRV allows a battery to receiv e more charge bef ore loads are reconnected to the battery.
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Temperature compensation is recommended for all types of sealed batteries, which are more sensitive to overcharging than flooded type. Temperature compensation Helps to fully charge a battery during colder conditions, and helps protect it from Overcharge and Over discharge. For larger systems, the O/p of multiple CC may be connected in parallel and used to charge a single battery bank. A diversionary CC diverts excess PV array power to Auxiliary loads when primary battery is fully charges.
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If a MPPT CCU is used it is important to consult the Manufacturers spec to determine the Maximum O/p load.
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Series connections
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Parallel connections
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PV Inverter
Stand Alone inverter: operates from battery and supply power independent of the electrical utility system. They may also include battery charger to operate from an independent AC source such as generator.
Bi-m odal inverter: battery based interactive inverter acts as diversionary charge controllers by producing AC power o/p to regulate PV array battery charging and sends excess power to the grid when energized.
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PV Inverter
Utility-interactive or grid connected inverter: operates from PV arrays an supply pow er in parallel w ith an electrical production and distribution network.
Types: 1. Module level inverter: They include AC modules and micro inverters. They are sm all and rated for 200 to 300W m aximum. Advantages of these inverters are, they include individual m odule MPPT and better energy harvest from partially shaded and m ulti directional arrays. More safer than string inverters as the m axim um dc voltage on array is for a single module (35 -60V). 2. String Inverter: small inverters in the 1 KW to 12 KW size range, intended for residential and small commercial applications. Generally single phase and lim ited to 1 to 6 parallel connected source circuits.
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Central inverter 30 kW to 1 MW
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Specification of inverters
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Inverter Standards
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Wiring systems shall withstand the expected external influences such as wind, ice formation, temperature and solar radiation.
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Common Installation Mistakes with Wire Management: 1. Not enough supports to properly control cable. 2. Conductors touching roof or other abrasive surfaces exposing them to physical damage. 3. Conductors not supported within 12 inches of boxes or fittings. 4. Not supporting raceways at proper intervals. 5. Multiple cables entering a single conductor cable gland (aka cord grip) 5. Pulling cable ties too tight or leaving them too loose. 6. Bending conductors too close to connectors. 7. Bending cable tighter than allowable bending radius. 8. Plug connectors on non--locking connectors not fully engaged
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Utility Interconnection
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CIVIL CONSTRUCTIONS
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Install PV modules
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Selection of Modules
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Install PV modules
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Commission of systems
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Visual Inspection
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IEC 62446: Grid Connected Photo Voltaic Systems Minimum Requirements for System Documentation, Commissioning Tests and Inspection
Learning Objective
To verify the safe installation and correct operation of grid connected solar Power plants
commissioning tests
documentation
inspection criteria
Content
Clause 4: System documentation requirements Clause 4.2: System Data Clause 4.3: Wiring diagram Clause 4.4: Datasheets Clause 4.5: Mechanical design information Clause 4.6: Operation and maintenance information Clause 4.7: Test results and commissioning data Clause 5 :Verification Clause 5.2:Inspection Clause 5.2: Testing Clause 5.2: Verification reports
Installation date. model and quantity. PV modules and inverters - manufacturer, Commissioning date.
Customer name.
Site address.
PV string information
AC system
a) Array main cable specifications size and type. a) Module type(s) b) T otal number of modules c) Number of strings d) Modules per string
a) String cable specifications size and type. b) String overcurrent protective device specifications
c) Blocking diode type (if relevant).
a) Details of all earth / bonding conductors b) Details of any connections to an existing Lightning Protection System (LPS).
c) Details of any surge protection device installed (both on AC and DC lines) to include location, type and rating.
a) AC isolator location, type and rating. b) AC overcurrent protective device location, type and rating. Residual current device location, type and rating (where fitted).
c)
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4.4 Datasheets
Datasheets shall be provided for the following system components NOTE The provision of datasheets for other significant system components should also be considered.
Module datasheet for all types of modules used in the system - to the requirements of IEC 61730-1.
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Clause 5 : Verification
PV array design and installation PV system - protection against overvoltage / electric shock PV system - AC circuit special considerations PV system - labelling and identification PV system - general installation (mechanical)
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1.
2.
Number of PV modules and model number matches plans and spec sheets with the module model number and quantity of modules confirmed, the physical layout of the array should match the supplied site plan.
1. Changing the array wiring layout without changing the submitted electrical diagram. 2. Changing the module type or manufacturer as a result of supply issues. 3. Exceeding the inverter or module voltage due to improper array design. 4. Putting too few modules in series for proper operation of the inverter during high summer array temperatures .
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Note: 1) Overload protection may be omitted to PV string and PV array cables when the continuous current-carrying capacity of the cable is equal to or greater than 1,25 times ISC STC at any location. 2) Overload protection may be omitted to the PV main cable if the continuous current-carrying capacity is equal to or greater than 1,25 times ISC STC of the PV generator.
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Surge Protector
DC Disconnect device
Fuse
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Wiring systems
PV string cables, PV array cables and PV DC main cables shall be selected and erected so as to minimize the risk of earth faults and shortcircuits. Wire Management: Array conductors are neatly and professionally held in place
Wiring systems shall withstand the expected external influences such as wind, ice formation, temperature and solar radiation.
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DC Cables.
Protection by use of class II or equivalent insulation should preferably be adopted on the DC side.
Common Installation Mistakes with Wire Management: 1. Not enough supports to properly control cable. 2. Conductors touching roof or other abrasive surfaces exposing them to physical damage. 3. Conductors not supported within 12 inches of boxes or fittings. 4. Not supporting raceways at proper intervals. 5. Multiple cables entering a single conductor cable gland (aka cord grip) 5. Pulling cable ties too tight or leaving them too loose. 6. Bending conductors too close to connectors. 7. Bending cable tighter than allowable bending radius. 8. Plug connectors on non--locking connectors not fully engaged
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DC Conductors earthing.
Earthing of one of the live conductors of the DC side is permitted, but there must be a simple separation between the AC side and DC side.
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DC switch disconnector
In every PV installation it is necessary to isolate the photovoltaic panel from the rest of the system. DC Isolators must have a higher performance than the traditional AC Isolators because breaking direct current is more difficult than breaking alternating current. DC switch disconnector should be fitted to the DC side of the inverter.
Determine the minimum size in terms of Voltage and current of the disconnect based on follow ing informations: Maximum input operating range : 300 -480 V dc
Maximum input voltage (Voc) : Maximum rated input current : Maximum input Isc rating : 600V 800A (DC) 1200 A (DC) 300 A (AC)
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PV Disconnect
Maximum continuous input current = maximum input short circuit current rating * 125% = 1200A * 125% = 1500A (DC) Maximum input Voltage (Voc) = 600 V (DC)
The PV disconnect switch must be rated for minimum of 1500A(dc) @ 600 V (dc).
PV disconnect devices for 1000Vdc shall be evaluated under UL98B.
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Blocking diodes.
If blocking diodes are used, their reverse voltage should be rated for 2 Voc STC of the PV string.
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RCDs
If the PV inverter is without at least simple separation between the AC side and the DC side, the RCD installed has to be of type B.
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Lightning.
In the event of a lightning strike or surge the surge arrestor conducts the charge bleeding it out of the circuit to ground.
Each LIGHTNING ARRESTER shall be earthed through suitable size earth bus bar with earth pits.
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Labelling.
All circuits, protective devices, switches and terminals are suitably labelled. All DC junction boxes (PV generator and PV array boxes) carry a warning label indicating that active parts inside the boxes are fed from a PV array and may still be live after isolation from the PV inverter and public supply.
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Labelling.
Main AC isolator are clearly labelled. Dual supply warning labels are fitted at point of interconnection.
Single line wiring diagram is displayed on site. Inverter protection settings and installer details are displayed on site. Emergency shutdown procedures are displayed on site.
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All Cable entry shall be thoroughly sealed and made waterproof with UV-resistant silicone sealant or equivalent .
Cables through roofing shall be contained in roof-entry boxes, which also shall form a waterproof seal to avoid leakage.
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Testing : PV array
Parameters of testing
1. 2.
3. 4. 5. 6.
string short circuit current test functional tests insulation resistance of the DC circuits continuity of protective earthing and/or equipotential bonding conductors
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polarity test
The polarity of all DC cables shall be verified using suitable test apparatus. Once polarity is confirmed, cables shall be checked to ensure they are correctly identified and correctly connected into system devices such as switching devices or inverters.
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a) testing may be delayed b) tests can be done using multiple meters, with one meter on a reference string c) an irradiance meter reading may be used to adjust the current readings.
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Ensure the system is de-energized before removing test cables or touching any conductive parts.
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PV
PV
PV
PV
PV
Apply current = 2.5 X fuse rating Supply Fuse rating = 1.35 X Isc For example if the string have current of 8A, the fuse rating w ill be 10.8A =15A Apply current = 2.5 X 15 = 37.5 A
Power
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The following functional tests shall be performed: a) Switchgear and other control apparatus shall be tested to ensure correct operation and that they are properly mounted and connected. b) All inverters forming part of the PV system shall be tested to ensure correct operation. The test procedure should be the procedure defined by the inverter manufacturer.
c) A loss of mains test shall be performed: With the system operating, the main AC isolator shall be opened it should be observed (e.g. on a display meter) that the PV system immediately ceases to generate. Following this, the AC isolator should be re-closed and it should be observed that the system reverts to normal operation.
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INTRODUCTION
The choice of a proper location is the first and the very essential step in solar system design procedure. The m odules have to be fixed w ith proper tilt angle and distance to prevent Shadow on the m odule for efficient operation.
Sun
Even when planet Earth is 93 million miles away, we still receive an amazing quantity of usable energy from the sun.
Today, more than 40% of the Indian population, or approximately 1,25,000 villages, have no access to reliable electricity.
If 1.25% of Indian Land is used to harness Solar energy, It would yield 8 million Mega watt. It is equivalent to 5909 mtoe(million tons of oil equivalent) per year.
Solar Radiation
Solar irradiance is the intensity of solar power, usually expressed in Watts per square meter [W/m^2] Since the proportion of input/output holds pretty much linearly for any given PV efficiency, we can very easily evaluate a system performance by measuring irradiance and the PV module output.
Solar spectral distribution is important to understanding how the PV modules respond to it. Most Silicon based PV devices respond only to visible and the near infrared portions of the spectrum.
Thin film modules generally have a narrower response range.
Solar Radiation
Coordinate systems :
Earth based latitude and longitude.
Observer based azimuth angle and altitude angle.
Latitude
Latitude lines run east/west but they measure north or south of the equator (0) splitting the earth into the Northern Hemisphere and Southern Hemisphere.
Latitude
Lines of latitude are numbered from 0 at the equator to 90 at the North Pole.
North Pole
90 80 70
60
50 40 30 20 10
10 20 40
5030 60
70
]
N
Lines of latitude are numbered from 0 at the equator to 90 at the South Pole.
South90 Pole
80
180
Longitude
West Longitude
East Longitude
North Pole
PRIME MERIDIAN
The prime meridian is the vertical line that marks the zero degree longitude measurement on the globe of Earth. Lines of longitude are numbered east from the Prime Meridian to the 180
line and west from the Prime Meridian to the 180 line.
True South
In the Northern Hemisphere, stationary PV arrays are oriented south to maximize PV output. But using your compass to find south will only give you an indication of magnetic south, not True South.
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True North
In the Southern Hemisphere, stationary PV arrays are oriented north to maximize PV output. But using your compass to find north will only give you an indication of magnetic north, not True North.
Usually the magnetic declination should be either subtracted or added to your magnetic compass reading to find True North or True south. The declination is based on your latitude and longitude.
The follow ing link can be used to find the magnetic declination at any place. http://magnetic-declination.com/
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Zenith angle.
Zenith is the point in the sky directly overhead a particular location as the Zenith angle z increases, the sun approaches the horizon.
Solar Radiation
Array orientation is defined by two angles: Tilt angle is the vertical angle between the horizontal and the array surface
www.cab rillo.edu/.../Chapter%202%20Solar%20Radiation
Solar Altitude Angle is the vertical angle between the sun and the horizon added to the Zenith angle is equal to 90. Azimuth Angle is the horizontal angle between a reference direction. In the solar industry we call south 180 and this angle will range between 90 (east) and 270 (west).
Solar Declination.
Solar Declination is the angle between the equatorial plane and the ecliptic plane The solar declination angle varies with the season of the year, and ranges between 23.5 and +23.5
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Solstices.
Summer Solstice is at maximum solar declination (+23.5) and occurs around June 21st Sun is at Zenith at solar noon at locations 23.5 N latitude. Winter Solstice is at minimum solar declination (-23.5) and occurs around December 21st At any location in the Northern Hemisphere, the sun is 47 lower in the sky at noon on winter solstice than on the summer solstice Days are significantly shorter than nights.
Sun path
Sun path refers to the apparent significant seasonal-and-hourly positional changes of the sun as the Earth rotates, and orbits around the sun.
Sun path helps us to find, Azimuth angle and Altitude angle For particular place at specific Time of the day.
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Select the sun path diagram for the site latitude (or nearest latitude). For Bangalore 1258 North latitude may be selected. Find the date curve for December 21. Find the hour line for 9:00 am and mark its intersection with the curve of December 21. Lay a straight-edge from the center of the chart from the observation point) through the marked hour point to the perimeter circle. Read the Azimuth Angle from the perimeter scale. For this example () = 127 .
On he straight line, measure the distance in millimeter between the perimeter circle and the marked point. Each millimeter represents one degree of altitude angle. This distance will be measured 28.5 mm. This means the altitude of the sun at 9:00 am of December 21 in Bangalore is () = 28.5.
Step 5:
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Tilt of the solar panel. Shadows of extern elements. Shadows of own elements.
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Edge shadowing.
Edge shadowing which may happen in PV field due to dust accumulated on the tilted PV array. This happens intensively in the bottom edges of the panels causing another type of reduction of the PV output.
Edge shading is also possible to happen in field due to the shadows cast by other PV cells and the tilt, the orientation and the surface temperature variation of the PV panel.
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Tilt angles
The optimum tilt angle of the solar panel can be expressed by the following simplified formula: Tilt = Latitude
Tilt angles below 15 in urban areas may cause system losses due to pollution and dirt accumulation on the panels.
Local land slope will be logically taken into account, which can help reducing distance between the panel rows to improve the surface profit.
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Jul 93
Aug 85
Sep 77
Oct 69
Nov 61
Dec 54
W inter
Spring/Autu mn 77 angle
Spring/Autumn
Summer
54 angle
100 angle
Winter
Summer
http://solarelectricityhandbook.com/solar-angle-calculator.html
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Orientation angle
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A basic rule would be to avoid shadows during the 6 8 central hours of the day, in the day of the year with less radiation.
This implies calculating the angle of the sun (height regarding the line of the horizon) to +/- 3 - 4 hours regarding the solar midday. This angle will vary depending on the latitude.
The objective is to avoid that the top of the front panel projects a shadow to the lowest part of the panel that is placed behind.
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D = Sin(a + )
Sina () The variable is the tilt of the panels. (H) The height of the panel. () is a function of the latitude of the installation and the optimal sun elevation.
(D) is the distance between the panels.
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Space between two rows of solar structures should be atleast twice of the height of the solar panel structures at the highest point of tilt. This minimum space is required to avoid shadow of one row of solar structure to fall on the row behind it.
Similarly if there is an obstacle, on the southern side of the solar structure/modules the distance of the solar structure/module facing the obstruction should be atleast twice the height of the obstruction.
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Hot-Spot Heating
Hot-spot heating occurs when there is one low current solar cell in a string of at least several high short-circuit current solar cells.
One shaded cell in a string reduces the current through the good cells, causing the good cells to produce higher voltages that can often reverse bias the bad cell. Power gets dissipated in the poor cell.
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Local overheating, or "hot-spots", leads to destructive effects cell or glass cracking, melting of solder or degradation of the solar cell.
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Bypass Diodes
One by pass diode per solar cell is too expensive option. Amount mismatch depends on the degree of shading. A partial shading will cause a lower forward bias voltage.
The maximum group size per diode , without causing damage, is about 15 cells/bypass diode , for silicon cells. Normally for 36 cell module 2 bypass diodes are used.
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Grounding
Grounding is the process of connecting a system, equipment or both to the earth.
Bonding
Bonding is the process of connecting to conductive objects together.
Grounding and bonding means that conductive parts are connected together and to the earth.
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Grounding Faults
Transformers
One hardware in one Grounding hole Not to be shared with Mounting holes
Washer types
Grounding in Transformers
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Slot w idth over Hexagonal 1.2 mm and slot head length over 6.4 mm
4.0 8.5
Upto 4 m m 2
Recessed Allen or Square drive Socket width across flats in m m Torque (Nm) 3.2 5.1 4.0 11.3 4.8 13.6 5.6 16.9 6.4 22.6 7.9 31.1 9.5 42.4 12.7 56.5 14.3 67.8
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Electrochemical Potential
Copper
Aluminum
Stainless Steel
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Electrochemical Potential
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Electrochemical Potential
Stainless steel with Aluminum with slight trace of chloride in the environment
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and here ??
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and here ??
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finally here ??
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Grounding
IS 3043 Code of Practice for Earthing
Applicable for Land Based installations Important considerations:
Soil Resistivity
No natural Drainage Artificial Treatment Shape of Electrode
Depends upon Climate ..but no water flowing over it NaCl, CaCl, Na2CO3, CuCO4, Soft Coke, Charcoal Plate, Rods, Pipe
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Grounding
Soil Resistivity
Function of soil moisture and the concentrations of ionic soluble salts and is considered to be most comprehensive indicator of a soils corrosivity. Typically, the lower the resistivity, the higher will be the corrosivity as indicated in the following Table.
Corrosivity ratings based on soil resistivity
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Grounding
Soil Resistivity
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Grounding
Indicative data Soil Resistivity Moisture and Temperature effect
Moisture Content % by w eight 0 2.5 5 10 15 20 30 Soil Resistivity (Approximate), ohm-cm Top Soil >10000000000 250,000 265,000 53,000 19,000 12,000 6400 Sandy Loam >10000000000 150,000 43,000 18,500 10,500 6300 4200
0
-5 -15
13,800 30,000
79,000 330,000
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Grounding
Indicative data Soil Resistivity Soil containing Salt
Effect of Salt content % by w eight of Moisture 0 0.1 Soil Resistivity (Approximate), ohm-cm 10,700 1800
1.0 5
10 20 Effect of tem perature in Degree C on resistivity of soil containing salt (Sandy loam, 20% m oisture, salt 5% of w eight of m oisture) 20 10 1 -5 -13
460 190
130 100 Soil Resistivity (Approximate), ohm-cm 110 142 190 312 1440
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Grounding
IS 3043 Code of Practice for Earthing
Earthing Resistance, RE
Contact resistance between electrode and soil, RD Resistance of earthing conductor that runs between the main earthing bus bar and the earthing electrode, R C
RE = RM + RD + RC
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Grounding
IS 3043 Code of Practice for Earthing
Earthing Resistance, RE
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Grounding
IS 3043 Code of Practice for Earthing
Earthing Chamber (Pit) Example
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Grounding
IS 3043 Code of Practice for Earthing
Material selection for Earthing electrodes
Should exhibit galvanic potential Resistant to corrosion, Copper, Galvanized Mild Steel Damage to cables and other underground service s due to electrolytic actions between dissimilar metals Material compatible with other metals in vicinity
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Wire Sizes
Wire Size (cross sectional area) depends upon following:
Admissible Maximum temperature
Wire Sizes
Grounding wire size
For PV Module Shall not be less than the supply wires used in PV Module, but not less than 4 sq. mm
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Standard References
IS:2309:1989 Protection of buildings and allied structures against lightning
IEC 61643-1 replaced by: IEC 61643-11 IEC 1024-1 replaced by: EN 62305-3
IEC 62305-3 Protection against lightning(Physical damage to structures and life hazard)
E Fields >200kV/m
Dow n leader approaches, E Field increases to point of initiation of upward streamers
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E Fields 5-15kV/m
Lightning
Atmospheric di scharge of electricity may be accompanied by thunder or dust storms.
Can travel at speeds of 2,20,000 km/h (1,40,000 mph) Can reach temperatures approaching 30, 000 C (54,000 F), hot enough to fuse silica sand into glass channels
Other components
Down Conductor
Other Components
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OC - radius of protected area h1 - height of an air-termination rod above the reference plane of the area to be protected - protection angle
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Example:
w here, 1 - air-termination m ast 2 - protected structure (Solar PV module array in our case) 3 - ground being the reference plane 4 - intersection between protection cones s - separation distance - protection angle complying
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Example:
Note: During verification of Solar power plants lightning arrester inspection will depend upon the type of arresters used at site.
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LA Photos
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Photovoltaic System
The power evacuation scheme broadly consists of LT panels & associated switchgear Power transformer of suitable rating HT Panel & Switchgear
L T Panel
Used to provide for interconnection of several inverter AC outputs with required protection and metering It contains necessary breakers for isolating Metering provisions may be added if desired Output of LT panel connected to LT winding of Power transformer
LT panel is generally indoor rated (IP 30) Some measurements from LT panel can be integrated to power plant SCADA
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can be 433 volts (standard) or any other voltage to match with the inverter output Secondary Voltage be equal to the Grid voltage to which power to be evacuated - HT winding to chosen based on the inter connection voltage 11kV / 33 kV / 66 kV?? KVA rating based on the number & rating of Inverters connected to the Primary Should be suitable for operation with pulsed Inverter Impedance of max 6 % Minimum iron loss Off load taps +/- 2.5 % and +/-5 % on HV side
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and tripping HT panel typically consists of suitably rated HT breakers, VTs , CTs , relays, meters, relevant annunciation panel etc. The breaker should be of appropriate voltage class depending on the grid voltage The current rating should be at least 25% higher than the current that is expected to be pumped Rating of the HT panel should be chosen keeping in view of the max fault current that it should withstand depending on the substation
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HT Metering
HT metering panel provides for metering of the energy fed to the grid on the HT side
This meter is generally used by the utility authorities to quantify the amount of energy fed into the grid.
HT meter to conform to relevant standards.
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Insulators : Pin type / Disc Type as necessary Conductors : ACSR (Aluminium Conductor Steel Reinforced) / AAAC (All Alloy Aluminium Conductor) / ABC (Aerial Bunched Cables) Objective to have minimum losses Conductor based on the current and the length of the transmission line
Foundation design for Poles based on soil bearing capacity / terrain
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Monitoring relays Availability Based Tariff metering system to record the supplied
energy
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Sizing of load
Identify the loads (fan, lights etc). Hour of operation. Number of days per week
Load Calculations
Load Type fan Numbers 16 Hour of operation 7 Power (W) 60 kWh 6.72
15 3
2 1
7 5
1 1
40 200
300 2000
4.2 3
0.60 2
AC
4.5
2000
18.00
34.52 kWh
Less than 1 kW 1 3 kW
3 8 kW 10 20 kW
12 V 24 V
48 96 V 120 240 V
PV array Sizing
Example
What will be the system required to run 4 CFL (11W) for 4 hours with 3 days of autonomy? Load calculation = 4 (CFL) X 11 (W) X 4 (Hours) = 176 Wh System Voltage = 12 V (less than 1 kW). Battery bank Sizing Ah per day required = 176 / 12 = 14.6 Ah Battery capacity = 3 (Autonomy) X 14.6 Ah (Ah per day) / 0.9 (batt. eff.) X 0.8 (DOD) 60.83 Ah = 12 V, 75 Ah (As 60 Ah battery not available) PV array sizing Ah Required from PV array = 14.6 Ah (Ah required for load) / 0.8 (inverter eff.) = 18.25 Ah Average current drawn = 18.25 (Ah from PV )/ 5 (ESSH) = 3.65 A This ampere can be achieved by looking the panel specification, generally 75 Wp panel delivers 3.5 to 4 A current and 12 V. Panel in series = 3.65 (Avg. current drawn) / current of one panel = 1 Number Panel in parallel = 12 (system voltage) / 12 (Module voltage) = 1 Number
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Question
Q1 . What will be the system required to run 2
CFL (11W) & 1 DC fan (20 W) for 3 hours with 3 days of autonomy? Q2 What will be the system required to run 2 CFL (11W) for 3 hours with 3 days of autonomy?
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Types of maintenance.
Predictive maintenance
It tries to predict the plant performance in the future, to prevent possible malfunctions by certain actions. i.e. If an element life time is supposed to be X years, it can be programmed to be substituted the year X-1, in order to avoid a serious failure.
Preventive maintenance
It tries to set periodical tasks to guarantee the plant lifetime. i.e. The Suntracker oil should be regularly replaced for efficient operation.
Corrective maintenance.
It tries to repair incidences which have already happened and try to avoid their repetition.
i.e. Atmospheric phenomenon (such us wind, storms, etc.) can damage any element in the plant. Also, manufacturing defects.
Panel Analysis.
a. Test both the voltage and the current for each panel: The voltage may b e reduced if a cell has any defects.
Production defects b. The hot spots may produce a voltage reduction: They can be detected visually, but a thermo graphic camera can help to find them out.
Module Maintenance.
Defective cells. Yellowing (The panel becomes yellow) Defective connection boxes. Broken glass. Delamination Others..
Check for corrosion in the mounting structures. Document if any corroded parts.
Repaint the corroded parts in order to prevent further destruction of the structure.
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Check the wiring for signs of chewing by squirrels, and look for cuts, gashes, or worn spots in the wirings insulation. Replace any damaged wire runs. Check the frame ground connections between modules.
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Tighten all loose nuts and bolts, holding the modules to the mounting rack and to the mounting clips.
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Solar Panels are always exposed to the external environment which leads to deposition of dust and debris. This causes shading in part of the array hence considerably reducing the output of PV array.
Regular cleaning of PV array to remove the deposits on the panels is necessary for its efficient performance.
Use a clean sponge or cloth for cleaning, to avoid scratching on the module and no chemical should be left on the glass after cleaning.
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Washing the panels can be time-consuming or require costly automation and it takes a lot of water, a precious resource. With the new technology, solar panels can be automatically cleaned without water or labor. The panels are made-up of electrodynamic screens (EDS).
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Junction Box.
Open the junction box and look for any dirty, loose, creatures or broken connections, and correct as necessary. The junction boxes should be IP 65/66/67 rated.
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Disconnect device.
Preventive:
Periodical inspections will be done, specially in the connections. If any defect is detected, the device will be immediately replaced. The spare part stock is important. Maintain a log of number of time it tripped.
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Cable
Preventive
To check the connections between the different equipments. To check those parts where the cable cover can be damaged. Check high losses/voltage drop in cables. Check the calculations, possibly replace with larger cables.
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Preventive maintenance.
It is necessary to define the maintenance tasks and their periodicity and then create a record of preventive maintenance on every element, with the date of accomplishment.
Yearly
Yearly
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Reliability and Longer Life. Productivity. Ease of Installation. Flexibility. Space and Heat of Inverters. Higher Power Inverters have to be used.
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Cost.
String inverters typically costs twice that of Central Inverter. This is the biggest disadvantage of string inverter compared to Central inverters.
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String inverters are place on the rack below the modules. This is said to cause problems as it is placed on the hottest part of the solar system and could lead to problems in case of high insolation areas.
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1. Output Voltage. 2. Output Current. 3. Output Power. 4. Output Power Factor. 5. Efficiency. 6. DC injection Current. 7. Total Harmonic Distortion (THD). 8. Current Harmonic Test.
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Too dark, not enough light. Come back at a better time when there is enough sunlight. Main DC disconnect/isolator in open position? Defective disconnect/isolator ? Check voltage at disconnect/isolator input. String fuses blown(lightning strike). Excess voltage suppressor has short-circuited the array to earth. Check excess voltage suppressor.
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Inverter indicates DC input voltage during the day but nothing is being put onto the grid.
Blown fuses, activated circuit breakers and ground fault interrupts on the AC side between inverter and grid, The main utility fuse, Check these.
The inverter has detected a fault in the array and shut down. Check any fault indicators. Test strings individually in the PV array combiner box. Possibly isolate the string which is causing the inverter to shut down by disconnecting one string at a time until string with fault is identified.
The inverter has detected a grid fault or grid operating outside design parameters for the inverter causing the inverter to shut down.
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Incorrect installation.
o o o o o
String not correctly wired. Not plugged into connectors properly. Loose connections. No voltage on terminals in PV array combiner box. Incorrect DC polarity in circuit.
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Fault indication : The array current is lower than would be expected under high conditions of solar radiation.
Fault/possible cause/solution Check if the array is shaded or if there is dirt on it. Remove source of shade or clean. Defects in module, Strings cables caused by storms or lightning etc. ? Visual inspection, Check strings in PV array combiner box - Voc , Isc, Impp. Take measurements in conditions of constant sun, not in changeable conditions. Ideally also test with peak watt meter and compare with measurements made during commissioning. Disconnected terminal? Loose connectors?
Cont
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possible cause/solution.
Defective bypass diodes in individual modules-caused by lightning / voltage surge? Short circuited diodes bridging over cell strings and reducing module output. Use process of elimination-first strings, then modules. Damage to module or cells caused by lightning. Cell damage may not be visible. Take module output reading. Replace module. Short circuit in module junction box due to moisture and compare with data sheet.
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Battery Types.
The most commonly used batteries in PV systems are of the lead-acid type. They are rechargeable, easily maintained, inexpensive and available in different sizes and options.
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Battery maintenance.
Connections are sound and not corroded-petroleum jelly is good protection. Electrolyte level is sufficient-top up with deionized/distilled water if required. Clean top of batteries to remove dirt, dust & moisture.
The battery room should be clean, dry & cool, with proper lighting & ventilation.
Check specific gravity of electrolyte with hydrometer in the event of flooded cell.
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Performance.
The performance of storage batteries is described two ways. They are The amp-hour capacity and The depth of cycling.
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The number of amp-hours a battery can deliver, is simply the number of amps of current it can discharge, multiplied by the number of hours it can deliver that current. Theoretically, a 200 amp-hour battery should be able to deliver either 200 amps for one hour, 50 amps for 4 hours, 4 amps for 50 hours, or one amp for 200 hours.
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Battery is not charging Measure PV array open circuit voltage and confirm it is within normal limits. If voltage is low or zero, check the connections at the PV array itself. Disconnect the PV from the controller when working on the PV system.
Measure PV voltage and battery voltage at charge controller terminals if voltage at the terminals is the same the PV array is charging the battery. If PV voltage is close to open circuit voltage of the panels and the battery voltage is low, the controller is not charging the batteries and may be damaged.
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When performing maintenance, disconnect any battery first; remove connections on a battery, then from the solar controller.
Always make sure there is no corrosion around battery terminals. Make sure solar panels and loads do not exceed the solar controllers ratings. Tighten all terminals screws. Inspect for loose, broken or burnt wire connections. Be certain no loose wire strands are touching other terminals. Ensure the solar controller is securely mounted or placed upright in a clean environment. Inspect for dirt, debris, insects and corrosion.
Make sure the solar controllers work mode is set to the desired mode.
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A bad management of supplies can mean complete days of stop of an installation. It is essential to have an updated list of all the spare parts in the plant and to assure there is enough quantity.
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Instructions
For each installation provide a separate a)user manual, b)technicians manual and c)installation manual, in the language most appropriate to the installation site. The manuals must include the following information: User manual: Daily, weekly and monthly maintenance tasks Health and safety guidance.
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Technicians manual:
Periodic preventative maintenance checks. Diagnostic and repair procedures. Health and safety guidance. Itemized list of spare parts including part numbers. Resource recovery and recycling procedures.
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Installation manual
Installation design rationale. Site-specific drawings (if applicable). Full installation instructions, including array siting recommendations. Wiring diagrams. Full commissioning instructions. Health and safety guidance.
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The SCADA system shall incorporate integrated system control and data acquisition facilities. It should be capable of communicating with individual Inverters and provide information of the entire Solar PV Grid connected power plant. The SCADA shall provide information of the instantaneous output energy and cumulative energy for each of the Inverters as well as for the entire power plant, changing of operator modes.
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Examples of failures
scorched points
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Examples of failures
72,2C 60
SP01
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7,5C
Examples of failures
Thermographic pictures of modules with different failures
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Examples of failures
Pictures of different failures
Examples of failures
Pictures of different failures
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Examples of failures
Pictures of different failures
Examples of failures
Pictures of different failures
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Examples of Deficiencies
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Examples of Deficiencies
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Examples of Deficiencies
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Examples of Deficiencies
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Examples of Deficiencies
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Thermal Images
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