Sunteți pe pagina 1din 8

ESCO EverSharp Cast Lip System

For Hydraulic Machines


With the Posilok Plus Tooth System

ESCO Corporation
With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining, construction, dredging and other industrial applications. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. By designing better products, eliminating waste, reducing costs and improving continuously ESCO is a global leader in providing customers with Quality, Value and Speed.

ESCO Engineered Products


With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customers choice for premier, eld-tested wear solutions and ground engaging tools for the toughest, most challenging applications.

www.escocorp.com

EverSharp Cast Lip System


With ever increasing power and demanding conditions, today's large hydraulic mining machines require a lip system with exceptional strength and reliability. ESCO's EverSharp cast lip system for mining applications is the answer. Cast in premium ESCO alloys, the EverSharp lip system is not only tremendously strong, but designed for increased safety and excellent performance. The ESCO Posilok Plus tooth system with its hammerless locking device is standard, offering improved safety, reliability and penetration.

Features and Benets Improved safety


Hammerless point locking mechanism with the ESCO Posilok Plus tooth system Reduced shroud weight for easier handling

Enhanced Strength and Reliability


20% decrease in peak stress for increased lip service life Cast shroud mounting base maintains proper t longer

EverSharp hinge-lock

Back drag stabilization reduces chance of shroud breakage

Reduced Drag and Fuel Consumption


Cast lip Lifting eyes

Increased nose angle reduces wear on the rear of adapter Lip and shroud bottoms moved up to reduce drag and improve penetration Improved lip assembly prole for more efcient bucket curl and lling

Cast shroud base Slim prole EverSharp shroud

Reduced Maintenance
Posilok Plus tooth system

Replaceable shroud mounting base lasts longer and is easy to replace Hinge-lock design allows for easier shroud removal Improved prole reduces component wear

www.escocorp.com

EverSharp Cast Lip System


Innovative Lip and Wear Part Design Lip Prole and GET Placement Optimized
The EverSharp lip prole reduces wear and improves bucket loading. FEA analysis was used to optimize the stress distribution, making the EverSharp lip offering lighter and stronger than the ESCO Loadmaster lip system. The lip bottom and shroud are moved up and out of the wear path to reduce wear and allow a more efcient bucket curl. The result is reduced maintenance, improved fuel economy and better productivity.

Prole moved up to reduce heeling Nose angle increased to move adapter bottom out of the wear path Elevated shroud prole reduces drag

Unique Shroud System with a Hammerless Lock


The EverSharp cast shroud base is signicantly harder than the lip surface and maintains the t geometry through multiple shroud replacements. When replacement is needed, it can be done with minimal welding that does not require templates or grinding shroud t surfaces.

Torque Wedge pin

EverSharp hinge-lock Cast shroud nose EverSharp shroud

The EverSharp shroud locking system is easy to use and extremely reliable. Two cast locking mechanisms are hinged together and held rmly in place with a Torque Wedge pin that is easily installed and removed with a hex head drive tool. The hinged design is the key feature allowing easier installation and removal.

www.escocorp.com

Posilok Plus Mining Tooth System

Features and Benets Improved safety


Hammerless locking system Installation and removal of the lock requires minimal manual effort

ESCO, the proven leader in mining wear parts, presents the latest innovation in tooth systems for demanding mining applications. The Posilok Plus system provides the same strong reliability of the ESCO Posilok system but with the safety of a hammerless locking device. Cast in premium ESCO alloys, Posilok Plus offers an unprecedented combination of performance, wear life, safety and ease of use. The Posilok Plus system will be available to t mining class hydraulic face shovels, excavators, draglines and cable shovels.

Easy to Use/Low Maintenance


Torque Wedge pin screws in clockwise for easy installation and removal Plug keeps nes from building up in the hex recess of the pin Changes are performed with a standard size hex

Fully stabilized nose

Greater Productivity
Two-piece system enables efcient use of wear metal and minimizes downtime Slim prole delivers greater penetration Longer wear life and greater impact resistance with ESCO superior alloys

Hammerless locking pin Optional wear caps provide additional protection

Lifting eye for easier handling

Reliability
Fully stabilized nose provides reliable, robust t Fit relationship and secure lock minimize chance of breakage or failure

Slim prole for maximum penetration

Superior fatigue resistance allows the product to keep working when others fail

www.escocorp.com

Posilok Plus Mining Tooth System

Point Shapes Hydraulic Excavators and Face Shovels


TKHM/TKHMA: General purpose sharp prole point with excellent penetration for moderate abrasion and impact. TKH/TKHA: Centerline point for high abrasion applications. Slightly paneled for self-sharpening. TKTVLB: Long split bit for easy penetration on low impact, high abrasion applications. TKRML: Long mining point with exceptional strength and maximum wear life for extreme conditions. TKRXL: Long point provides superb balance of abrasion resistance and penetration for tough applications. Prole similar to TKRML.

Draglines
TKTVP: For highly abrasive, low impact conditions. Ideal for shaving layered or stratied materials TKAT: Heavy-duty, non-reversible, below centerline point for high impact, high abrasion applications. Superior performance in the most demanding conditions. TKTL: General purpose sharp prole point for moderate impact and abrasive conditions. Prole similar to TKAT.

Shape and Size Offering


Available Now TKAT: 92, 112, 122, TKHMA*: 92, 112, TKRXL*:122 Available in the second half of 2009 TKRML: 92, 112, TKRXL*: 92, 112, TKH: 112, 122, TKHA: 92, TKPL: 92, TKTVP: 92 TKTL: 92, 112, TKHM*: 122, TKTV: 122, TKA: 122 *Point shapes for wear cap adapters 6

www.escocorp.com

Quality, Value and Speed


ESCOs culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from ofce to plant oor ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specications and offers customers superior exibility and value. These business practices also create sustainable economic, environmental and social benets for our employees and in the communities where we operate. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria:

Quality
Metal industry expertise Capability to identify, eliminate and prevent defects at the source Operational stability Established culture of continuous improvement Production process excellence Total material traceability In-house metallurgical testing Foundry operations: ISO 9001 certied

Value
Quick reaction to changes in customer demand Reduced cost of ownership through enhanced product performance Products which are easier and safer to replace than the competitions Longer wear life than competitors Engineering expertise and product support

Speed
Electronic link to customer order processes Real-time customer access to supply chain data Rapid prototyping capability Global supply chain management

www.escocorp.com

North America 2141 NW 25th Avenue Portland, OR 97210 PH: 800.523.3795 | 503.228.2141 Latin America Av. Engenheiro Gerhard Ett., 1.215 Distrito Industrial Paulo Camilo, CEP 32530-480 Caixa Postal 256 Betim, Minas Gerais Brazil PH: 55 31.3539.1200 Europe, Africa, Middle East, Commonwealth of Independent States Rue des Fours Chaux 7080 Frameries, Belgium PH: 32.65.611.555 Asia Pacic 1 Scotts Road, Number 16-08 Singapore 228208 PH: 65.6733.5858
2009 ESCO Corporation. All Rights Reserved. All other brand or product names are trademarks of their respective holders.

www.escocorp.com

ESCO Corporation is the preferred provider of technically rich metal components and wear solutions for industrial applications. ESCO has over 40 locations and afliates worldwide.

P3021MIN01L0909

S-ar putea să vă placă și