Demag standard single-girder overhead travelling crane

Type: EKKE
with box girder and EKDR rope hoist up to 10 t SWL

EKKE SWL 6.3 t

Box girder section; design 1
DFW-L-E_ _ _ /_ _ _ _/S
1x EKDR 10 - 6.3 4/1-10 Z-12.5 FEM 4m

H
X

Crane girder:
Travel unit:
Monorail hoist:

20352817.eps

Crane side 1
Hook path: 10 or 6 m; hoist speed: 5/0.8 m/min; 1 - 9 m/min or 1 - 12.5 m/min infinitely variable;
cross travel speed 1.5 - 30 m/min infinitely variable

On the crane power

supply side

Crane
Lkr
4)

100

X 2)

l r
k

GG

Monorail hoist
u

lan 1 1)
H12/H20

3200

1384

3320

1484

3432

1678

3533

1902

3596

2018

3651

2132

10

3725

2344

520

470

-7

522

472

-2

542

492

642

592

lan 2 1)
H12

Travel unit
g

lan 3, 4 2)

VKR = 40

H20

728

884

1208

eKt

112

lekt 2)

DPZ
b

VKR = 40 VKR = 40 VKR = 60

140

2416

500 8)

e
kt
l (e
kt)

y 5)

g 6)

High-tensile bolted connection

max. R

Crane girder

lan

Crane power supply

Hook path

2
lan

30

Floor dimension

hi
b sc

1)

bmin

11

3773

2468

12

3847

2704

13

3893

2840

14

3937

2974

15

4015

3252

16

4084

3496

17

4148

18

4222

3)

3)

150

200

Crane side 2

20352821.eps

100
2000
1218

742

692

842

792

3722

844

794

3994

847

797

100

4257

4112

942

20

4356

4488

944

894

21

4451

4850

1044

994

22

4557

5258

23

4606

5438
1042

992

1044

994

4653

5614

25

5027

7090

26

5143

7544

125
700

745

-22

19

24

2436

150
130

1005
708

1468

2500

2936

1793

3150

3586

864

892

160

27

5267

8028

5327

8258

1144

1094

28
29

5488

8894

1147

1097

30

5724

9830

1152

1102

2274

200

4000

4548

175
130

1) Increase lan1 or lan2 by 120 mm on the crane power supply side.

2) lan3, 4 and Lekt may increase with VKR= 60 mm
DPZ

1) Check possibilities for installation.

(bmin = min. lateral clearance dimension for crane travel).
2) Crane power supply system on crane runway girder.

38

6) If an operating limit switch is fitted, hook dimension C or g increases:

2/1 reeving:
+ 50 mm
4/1 reeving:
+ 20 mm

20368444.indd/010508

4) Admissible span tolerance of the crane runway:

for Lkr 15 m:
5 mm acc. to DIN 4132.
5) According to the accident prevention regulations BGV D6, a lower safety distance of 500 mm must be kept between moving and non-moving parts of
cranes.This applies with the exception of the bottom block with elastic suspension from the rope.

20368444.indd/010508

3) Dimension > 150 or 200 or 320 changes dimensions lan1 and lan2.

VKR=40

VKR=60

100

100

lan3,4 (VKR= 60) = lan3, 4 (VKR= 40)

LEKT (VKR= 60) = LEKT (VKR= 40)

100

130

lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 20

LEKT (VKR= 60) = LEKT (VKR= 40) + 40

130

160

lan3,4 (VKR= 60) = lan3, 4 (VKR= 40) + 30

LEKT (VKR= 60) = LEKT (VKR= 40) + 60

All data in mm (Lkr in m).

Weights max. R and GG are in kg.
All structural dimensions, approach dimensions and data for dimensioning the crane runway are related to
standard design 1 described in this catalogue. Deviations from this design must be checked.

47

Example EKDR 3 - Pro monorail hoist

667
202

125

420

515

2/1

130 130

105 150

Dimensions
Type

45

R5

42577844.eps

200

216

100

EKDR 3

Reeving

m2

EKDR 5

2/1

4/1

2/1

4/1

4/2

1.6/2 m

3.2/2 m

2.5/2 m

5.0/2 m

2.5/2 m

SWL

Hook path

12

20

10

12

20

10

9.9

Wheel base

mm

475

700

475

700

495

730

495

730

730

n2

Flange width b mm

4/1

R1

n4

20
R1

40

max. wheel
load in kg

300

200

300

200

300

200

300

200

300

200

300

200

300

200

300

200

300

943

848

1035

935

1363

1265

1552

1449

1559

1374

1666

1472

2124

1936

2449

2254

1214

1020

R2

331

259

729

570

512

454

1219

942

R3

188

92

575

389

292

197

988

672

650

R4

812

902

1226

1412

1198

1293

1753

2069

840

R5

208

180

212

161

205

157

210

159

331

237

340

243

331

237

340

906

243

331

243

R2

77

30

77
R4

Type

R3

EKDR 10

Reeving
40

Dimensions see next page

EZDR 5

EZDR 10

100

125

160

12

20

10

5.8

mm

590

850

590

850

590

x
y

[mm]

20

[mm]

44

Flange thickness
Wheel load R1-R2-R3-R4
Flange width b

11.35
850

200

300

200

300

200

300

200

300

200

300

200

300

2840

2541

3078

2754

3922

3606

4583

4259

2327

2028

2340

2016

R2

947

812

2396

1828

1460

R3

631

438

2059

1430

1144

1176

R4

2269

2462

3341

3971

1756

1724

R5

EZDR 3
[mm]

5/2 m

Wheel base

max. wheel
load in kg

Wheel diameter d

4/2

10/2 m

Hook path

R1

Wheel loads

4/1

5/2 m

42576344.eps

123

2/1

SWL

Flange width b mm

Flange thickness

200

m4

593

395

573

411

593

395

573

411

556

407

1550

584

422

23
48

min. [mm]

10

12

15

max. [mm]

30

30

30

41171947.eps

Thrust rocker
Flange width b
R5

42584144.eps

81

82

20368444.indd/010508

20368444.indd/010508

R5

DFW-L-E crane travel unit

e.g. for single-girder overhead travelling crane type EKKE

eKt
42577844.eps

SWL
[t]

Type
FEM

Hook path
[m]

EKDR 10 Com
1Am

10

Hoist speed
[m/min]

Cross travel
speed
[m/min]

Flange width
[mm]

Reeving

4/0.7

1.5-20

200-420

4/1

Weight
[kg]

575
610
5/0.8

575

1-9; 0.5-12.5

613

d
Ax

6.3
EKDR 10 Pro
2m

5/0.8

628

10

5-30

200-420

4/1

1-9; 0.5-12.5

660

5/0.8

760

1-9; 0.5-12.5

777

20
EKDR 10 Com
1Am

575
4/0.7

1.5-20

200-420

4/1

10

610
5/0.8

575

1-9; 0.5-12.5

613

6
8
EKDR 10 Pro
3m

5/0.8

628

10

5-30

200-420

4/1

1-9; 0.5-12.5

660

5/0.8

760

1-9; 0.5-12.5

777

20
EKDR 10 Com
1Am

42389744.eps

575
4/0.7

1.5-20

200-420

4/1

10

610
5/0.8

575

1-9; 0.5-12.5

613

Side view

6
10
EKDR 10 Pro
2m

5/0.8

628

10

5-30

200-420

4/1

1-9; 0.5-12.5

660

5/0.8

760

1-9; 0.5-12.5

777

20

Hook dimension C from girder running surface

Group of mechanisms
FEM / ISO

Flange width b in mm 1)
Reeving
200

220

240

2/1
2m/M5, 3m/M6

4/1
4/2

260

280

300

650
650

625

600

575

550

525

565

320

340

360

380

400

420

670

690

710

730

750

770

550

575

600

625

650

675

585

605

625

645

665

685

585

605

625

645

665

685

2/1
750
4/1

20368444.indd/010508

4/2

565

bwheel
42391344.eps

1) Smaller flange widths on request

87

132

20368444.indd/010508

4m/M7

Wheel diameter d

Gearbox
(shaft diameter)

bwheel

47
112

A10, A20 (W=30)

60

47

eKt

113
153

2000

125
47

152

2500

202
280

202
269

2000

152

2500

202
280

2500

2000
2500
3150
2000
A20 (W=35)

60

2500
3150
2000

65

2500
3150

160

2000
47

2500
3150
2000

A30, A40 (W=45)

60

2500
3150
2000

65

2500
3150
2000

200

A30 (W=45)
A40 (W=50)

65

2500
3150
4000

20368444.indd/010508

152

3150

269
152
202

3150

47

269

2500

2000
60

113
153

2000

3150

A30 (W=35)

280

2500

2000
60

Weight
[kg]

2500

3150

A10 (W=30)
A20 (W=35)

Ax

2000

269
280
500
280
500
280
500
280
500
280
500
280
500
280

500

195
257
341
195
257
341
195
257
341
195
257
341
195
257
341
195
257
341
300
380
462
586

133