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Chapter 1 What is operations management?

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management defined


Operations management is the activity of managing the resources which are devoted to the production and delivery of products and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

three core functions of any organization


' the marketing (including sales) function which is responsible for communicating the organizations products and services to its markets in order to generate customer requests for service; ' the product/service development function which is responsible for creating new and modified products and services in order to generate future customer requests for service; ' the operations function which is responsible for fulfilling customer requests for service through the production and delivery of products and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

'

Example for three core functions of any organization

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some interfunctional relationships between the operations function and other core and support functions
Engineering/ technical function
Understanding of the capabilities and constraints of the operations process

Product/service development function

Analysis of new technology options Understanding of process technology needs New product and Accounting service ideas Provision and finance Understanding of the of relevant function capabilities and data Operations p constraints of the Financial analysis operations process function for performance Market and decisions requirements Understanding of human resource needs Recruitment development and training Understanding Provision of systems for design, planning and of infrastructural control, and improvement and system needs

Marketing function

Human resources function

Information technology (IT) function

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Back office operation in a bank

Kitchen unit manufacturing operation

They are all


Retail operation

operations
Take-out / restaurant operation

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The best way to start understanding the nature of operations is to look around you Everything you can see around you (except the flesh and blood) has been processed by an operation Every y service y you consumed today y( (radio station, bus service, lecture, etc.) has also been produced by an

operation
Operations Managers create everything you buy, sit on, wear, eat, throw at people, and throw away

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management uses resources to appropriately create outputs that fulfil defined market requirements

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The new operations agenda

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management at IKEA


Design elegant products which can be flat-packed efficiently Design a store layout which gives smooth and effective flow Ensure that the jobs of all staff encourage their contribution to business success

Site stores of an appropriate size in the most effective locations

Continually examine and improve operations practice

Maintain cleanliness and safety of storage area

Arrange for fast replenishment of products

Monitor and enhance quality of service to customers

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Prt a Manger
High-end sandwich and snack retailer Uses only wholesome ingredients All shops have own kitchens, which make fresh sandwiches every y day y Fresh ingredients delivered early every morning The same staff who serve you at lunch made the sandwiches that morning

We dont work nights, we wear jeans, we party

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The three basic functions at Prt a Manger


Nutritional mechanical and aesthetic design of the sandwiches and snacks

Product / Service Development

Promotional activities, market research, etc.

Marketing

Operations

Design, location and d management t of f stores and in-store processes and the network that supplies them

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

All operations are transformation processes

Inputs

Transformation process

Outputs

that transform inputs into outputs

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some inputs are transformed resources Some inputs are transforming resources
Transformed resources
Materials Information Customers Input resources

Transformation process

Output products and services

Customers

Transforming resources
Facilities Staff

Outputs are products and services that add value for customers

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

At Prt a Manger
Transformed resources
Ingredients Packaging Customers Input resources Served and satisfied customers t

Transforming resources
Equipment Fittings Staff

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transformed and transforming resources

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transformed resources
One set of inputs to any operations processes are transformed resources. These are the resources that are treated, transformed or converted in the process

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transforming resources
The other set of inputs to any operations process are transforming resources. These are the resources which act upon the transformed resources. There are two types which form the building blocks of all operations: ' facilities the buildings, equipment, plant and process technology of the operation; p ' staff the people who operate, maintain, plan and manage the operation. (Note that we use the term staff to describe all the people in the operation, at any level.)

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Outputs from the process


Although products and services are different, the distinction can be subtle. The most obvious difference is in their respective tangibility. Products are usually tangible. Services are usually intangible. Also, services may have a shorter stored life. Products can usually be stored, at least for a time. The life of a service is often much shorter. For example, the service of accommodation in a hotel room for tonight will perish if it is not sold before tonight accommodation in the same room tomorrow is a different service

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The output from most operations is a mixture of products and services


Crude oil production Acme Whistles Pure products Outputs that are exclusively tangible

Aluminium smelting Specialist machine tool production Restaurant Information systems provider IKEA

Prt a Manger

Mixture of products and services Outputs that are a mixture of the tangible and the intangible

Management consultancy Mwagusi Safari Lodge Psychotherapy clinic Pure services Outputs that are exclusively intangible

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations can be analyzed at three levels


Flow between operations

The level of the supply network

Flow between processes

The level of the operation

The level of the process


Flow between resources

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations can be analyzed at three levels

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some operations described in terms of their processes

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management is relevant to all parts of the business

All managers should have something to learn from the principles, concepts, approaches and techniques of operations management. we must distinguish operations: between two meanings of

' Operations as a function, meaning the part of the organization which produces the products and services for the organizations external customers; ' Operations as an activity, meaning the management of the processes within any of the organizations functions.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management is relevant to all parts of the business Some examples of processes in non-operations functions

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Business processes
Satisfying customers needs is accomplished through using many processes, in both operations and other functions. Each of the processes contributes some part to fulfilling customer needs. A company may re-organize i its operations tions so that each h product is produced from start to finish by a dedicated process that contains all the elements necessary for its production. Customer needs for each product are entirely fulfilled from within what is called an end-to-end business process.
Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Business process Reengineering


end-to-end BP often organizational boundaries. cut across conventional

Reorganizing (or re-engineering) process boundaries and organizational responsibilities around these business processes is the philosophy behind business process reengineering (BPR).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Low
Volume of output

High High

High Variety of output Low

High

Variation in demand

Low

High

Visibility for customers

Low

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications
Low repetition Each staff member performs more of job Less systemization High unit costs

Implications
High repeatability Specialization Capital intensive Low unit costs

Low

Volume

High High

a local cafeteria vs. McDonald

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications Implications
Well defined Routine Standardized Regular Low unit costs

Flexible Complex Match customer needs High unit costs

High

Variety

Low

Taxi agency vs. bus services

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications Implications

Changing capacity Anticipation Flexibility In touch with demand High unit costs

High

Variation in demand

Low

Stable Routine Predictable High utilization Low unit costs

Summer resort hotel vs. a hotel in business center

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications
Short waiting tolerance Satisfaction governed by customer perception Customer contact skills needed Received variety is high High unit costs

Implications
Time lag between production and consumption Standardization Low contact skills High staff utilization Centralization Low unit costs

High

Visibility

Low

R t iler vs. e Retailer e-biz biz

How much of the operations activities its customers experience, or how much the operation is exposed to its customers customer-processing operations are more exposed to their customers than material- or information-processing operations

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

implications of the four Vs


All four dimensions have implications for the cost of creating the products or services. high volume, low variety, low variation and low customer contact all help to keep processing costs down. low volume, high variety, high variation and high customer t contact t t generally lly carry some kind of f cost t penalty lty for the operation. The position of an operation in the four dimensions is determined by the demand of the market it is serving. Most operations have some discretion in moving themselves on the dimensions.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

4 Vs profile of two operations


Low High High High
Mwagusi Safari Lodge

Volume Variety Variation Visibility

High Low Low Low


Formule 1 Hotel

Important to understand how different operations are positioned on the 4 Vs. Is their position where they want to be? Do they understand the strategic implications?

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The activities of operations management


' Understanding the operations strategic performance objectives: to understand what it is trying to achieve. This means understanding how to judge the performance of the operation at different levels, from broad and strategic to more operational performance objectives. (Chapter 2) ' Developing an operations strategy for the organization: operations management involves hundreds of minute-by-minute decisions, so it is vital that there is a set of general principles which can guide decision-making towards the organizations longer-term goals. This is an operations strategy (Chapter 3) ' Designing the operations products, services and processes: Design is the activity of determining the physical form, shape and composition of products, services and processes. It is a crucial part of operations managers activities (Chapters 4 to 9).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The activities of operations management


' Planning and controlling the operation: the activity of deciding what the operations resources should be doing, then making sure that they really are doing it. (Chapters 10 to 17) ' Improving the performance of the operation: to improve the performance of their operation. (Chapters 18 to 20) ' The social responsibilities of operations management: It is increasingly recognized by many businesses that operations managers have a set of broad societal responsibilities and concerns beyond their direct activities. The general term for these aspects of business responsibility is corporate social responsibility or CSR. It should be of particular interest to operations managers, because their activities can have a direct and significant effect on society. (Chapter 21).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A general model of operations management


Transformed resources
Materials Information Customers Design Input resources Operations management Planning and control Operations strategy

The operations strategic objectives Operations strategy The operations competitive role and position

Improvement Output products and services Customers

Transforming resources
Facilities Staff

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Operations management The activities, decisions and responsibilities of managing the production and delivery of products and services. Operations function The arrangement t of f resources that are devoted d t d to t the production and delivery of products and services. Operations managers The staff of the organization who have particular responsibility for managing some or all of the resources which comprise the operations function.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Support functions The functions that facilitate the working of the core functions, for example, accounting and finance, human resources, etc. Broad definition of operations All the activities necessary for the fulfilment of customer requests. Transformation process model Model that describes operations in terms of their input resources, transforming processes and outputs of goods and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Transformed resources The resources that are treated, transformed or converted in a process, usually a mixture of materials, information and customers. Input resources The transforming and transformed resources that form the input to operations. Transforming resources The resources that act upon the transformed resources, usually classified as facilities (the buildings, equipment and plant of an operation) and staff (the people who operate, maintain and manage the operation).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Tangibility The main characteristic that distinguishes products (usually tangible) from services (usually intangible). Facilitating services Services that are produced by an operation to support its products. Facilitating products Products that are produced by an operation to support its services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Processes An arrangement of resources that produces some mixture of goods and services. Supply network The network of supplier and customer operations that have relationships with an operation. Hierarchy of operations The idea that all operations processes are made up of smaller operations processes. End-to-end business processes Processes that totally fulfil a defined external customer need.
Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Business process reengineering The philosophy that recommends the redesign of processes to fulfil defined external customer needs. Volume The level or rate of output from a process, a key characteristic that determines process behaviour. Variety The range of different products and services produced by a process, a key characteristic that determines process behaviour.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Systemization The extent to which standard procedures are made explicit. Standardization The degree to which processes, products or services are prevented t df from varying i over time. Customer contact skills The skills and knowledge that operations staff need to meet customer expectations.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Front-office The high-visibility part of an operation. Back-office The low-visibility part of an operation.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

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