Materials: cast steel

A company of the Stadler Rail Group Stadler Stahlguss AG Johann-Renfer-Strasse 5155 CH-2504 Biel Switzerland Telephone +41/(0)32 344 45 00 Fax +41/(0)32 344 45 10 www.stadlerstahlguss.ch

Contents

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PLAIN CARBON STRUCTURAL STEEL CAST STEEL FOR CASE HARDENING TEMPERING CAST STEEL CAST STEEL FOR WELDED CONSTRUCTIONS LOW-TEMPERATURE CAST STEEL HIGH-TEMPERATURE CAST STEEL CORROSION-RESISTANT CAST STEEL WEAR-RESISTANT CAST STEEL HEAT -RESISTANT CAST STEEL

4 4 4 4 4 6 6 6 6

Material: steel
Material designator Material no. Material DIN/EN reference Chemical composition in weight percentages1 C Si Mn Cr Ni Mo Heat treatment2

PLAIN CARBON STRUCTURAL STEEL

DIN 1681 0,17 0,22 0,27 0,42 0,50 EN 10084 0,15 0,20 0,16 EN 10083 0,30 0,30 0,30 0,40 0,75 0,50 0,40 1,60 0,45 0,30 V V V 0,30 0,30 0,30 0,30 0,30 0,60 0,60 0,60 0,60 0,40 N N N N N

GS-38 GS-45 GS-52 GS-60 GS-70

1.0420 1.0446 1.0552 1.0558 1.0554

CAST STEEL FOR CASE HARDENING

GS-CK 15 GS-20MoCr4 GS-17CrNiMo6

TEMPERING CAST STEEL4

1.1141 1.7321 1.6587

1,60

GS-25CrMo4 GS-25CrMo4 GS-34CrMo4 GS-34CrMo4 GS-42CrMo4 GS-42CrMo4 GS-34CrNiMo6 GS-34CrNiMo6

1.7218 1.7218 1.7220 1.7220 1.7225 1.7225 1.6582 1.6582 DIN 17182

0,25 0,25 0,34 0,34 0,42 0,42 0,33 0,33

0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30

0,60 0,60 0,60 0,60 0,80 0,80 0,80 0,80

1,00 1,00 1,00 1,00 1,00 1,00 1,50 1,50

1,50 1,50

0,25 0,25 0,25 0,25 0,20 0,20 0,25 0,25

VI V II VI V II VI V II VI V II

CAST STEEL FOR WELDED CONSTRUCTIONS

GS-20Mn5 GS-20MnMo5 5 GS-22MnCrMo5

1.1120 EN 10213-3

0,20 0,20 0,22

0,45 0,30 0,30

1,20 1,40 1,00

0,30 0,40 0,15 0,25 1,20 0,25

V V V

LOW-TEMPERATURE CAST STEEL

GS-20Mo5 GS-22Ni10 GS-10Ni14

1.5419 ~1.5633 1.5637

0,20 0,22 0,10

0,30 0,30 0,30

0,80 0,60 0,60

0,30 2,50 3,50

0,50

N V V

Degree of purity of our steels: combined max 0.05 / P max 0.03 / S max 0.03 1 Chemical analysis: C-content tolerance +0.03/0.02. For the other alloy components the average values are given. 2 Heat treatment: N = normalised / V = vergtet (tempered) / L = lsungsgeglht (solution annealed) 3 Mechanical properties: calculated from one processed test bar taken from a 40x40 billet. 4 Tempering cast steel in accordance with EN 10083, figures for the mechanical values apply to wall thickness of 50 mm Comparisons with standards: these are for information only, the mechanical values take priority. Other qualities of steel as well as those listed in the table can be manufactured on request. Minimum order weight: 800 kg

Material:

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Guaranteed mechanical properties3 Limit of Tensile Stretch at break- Charpy V-notch elasticity strength ing point A impact energy N/mm2 N/mm2 % ISO-V-Probe

Brinell hardness HB

General properties and examples of usage Economical, frequently used steels. No pre-heating is needed to weld GS 38 and GS 45 steels.

200 230 260 300 410

380480 450560 520650 600730 690820

25 22 18 15 12

35 27 22 20 15

110150 135175 155200 180220 200250

245 590 690

390490 7801080 9801180

25 10 8

50 20 12

The values for the mechanical properties apply to tempered steel with a wall thickness of approx. 40 mm.

450 600 600 700 650 800 700 800

600750 750900 750850 8501000 780930 9001100 8501000 9001100

18 10 14 10 14 10 12 10

50 35 35 27 35 27 45 35

180220 220270 220270 270320 230280 270330 260320 270330

Low-alloy steels are mainly suitable for heavy-duty and load-bearing constructions because the mechanical properties are guaranteed to remain consistent across the whole cross-section of the material. Quenching with water, oil or air means that more complex pieces with large differences in cross-section can be heat-treated.

360 390 640

500650 560690 8301030

24 18 14

50 50 33

150200 165210 240315

GS-20MnMo5 5 is an economical steel for cross-sections with a diameter of up to 50 mm. GS-20MnCrMo5 is a steel for crosssections with a diameter of up to100 mm.

245 230 230

440590 440590 440590

22 18 18

18(-60C) 20(-70C) 20(-100C)

Compressor housings, valve housings, pumps, fittings, petroleum industry.The GS-22Ni10 and GS-10Ni14 quality steels are also resistant to alternating stresses.

steel

Material: steel
Material designator Material no. Chemical composition Material DIN/EN in weight percentages1 reference C Si Mn Cr Ni Mo Heat treatment2

HIGH-TEMPERATURE CAST STEEL GS-20Mo5 GS-17CrMo5 5 GS-17CrMo9 10 GS-17CrMoV5 10 1.5419 1.7357 1.7379 1.7706

EN 10213-2 0,20 0,17 0,18 0,17 EN 10283 0,10 0,06 0,12 0,06 0,12 0,07 0,06 0,40 0,40 2,00 1,50 1,50 1,50 1,50 0,60 0,60 1,50 1,00 1,00 1,00 1,00 13,00 13,00 18,00 19,00 18,00 18,00 18,00 1,00 3,50 9,00 10,00 10,00 11,00 11,00 0,50 0,50 V V L L L L L 0,45 0,40 0,40 0,40 0,65 0,60 0,60 0,60 0,30 1,30 2,40 1,30 0,50 0,50 1,00 1,00 V V V V

CORROSION-RESISTANT CAST STEEL G-X8CrNi13 G-X4CrNi13 4 G-X10CrNi18 8 G-X5CrNiNb18 9 G-X10CrNiMo18 9 G-X6CrNiMo18 10 G-X5CrNiMoNb 18 10 1.4008 1.4317 1.4312 1.4552 1.4410 1.4408 1.4581

2,30 2,30 2,30

WEAR-RESISTANT CAST STEEL GS-50CrMo4 G-X120Mn13 G-X120MnCr13 2 1.7228 1.3802 0,45 1,20 1,20 EN 10295 0,30 0,40 0,40 0,35 0,35 0,25 1,50 1,50 1,50 1,50 1,50 1,50 0,70 0,70 0,70 0,70 0,70 0,70 6,00 13,00 23,00 28,00 3,50 <0.50 22,00 10,00 <0.50 26,00 12,00 <0.50 N N G G G G 0,40 0,60 0,60 0,60 13,00 13,00 1,00 2,00 0,30 V L L

HEAT -RESISTANT CAST STEEL G-X30CrSi6 G-X40CrSi17 G-X40CrSi23 G-X40CrNiSi27 4 G-X40CrNiSi22 9 G-X40CrNiSi25 12 1.4710 1.4740 1.4745 1.4823 ~1.4826 ~1.4837

Degree of purity of our steels: combined max 0.05 / P max 0.03 / S max 0.03 1 Chemical analysis: C-content tolerance +0.03/0.02. For the other alloy components the average values are given. 2 Heat treatment: N = normalised / V = vergtet (tempered) / L = lsungsgeglht (solution annealed) 3 Mechanical properties: calculated from one processed test bar taken from a 40x40 billet. 4 Maximum temperature for use Comparisons with standards: these are for information only, the mechanical values take priority. Other qualities of steel as well as those listed in the table can be manufactured on request. Minimum order weight: 800 kg

Material:

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Guaranteed mechanical properties3 Limit of Tensile Stretch at break- Charpy V-notch elasticity strength ing point A impact energy N/mm2 N/mm2 % ISO-V-Probe

Brinell hardness HB

General properties and examples of usage Steam turbine components such as housings, vanes, pressure vessels etc.

245 315 400 440

440590 490690 590740 590780

22 20 18 15

27 27 40 27

440 550 170 185 180 210 180

590780 760960 440640 440640 440640 440640 440640

15 15 20 20 20 20 20

27 50 45 35 55 60 35

190250 250300 130190 130190 130190 130190 130190

G-X8CrNi13: resistant to atmospheric corrosion and cavitation. G-X12CrNi13 4: resistant to atmospheric corrosion and cavitation, suitable for welding and also available with tensile strength R950-1100N/mm2. G-X10CrNi18 8: good corrosion resistance; can be stabilized using Ti or Nb. G-X5CrNiNb18 9 and G-X10CrNiMo18 9: same properties, improved resistance to inter-crystalline corrosion; solution annealing after welding not always necessary. G-X6CrNiMo18 10 and G-X5CrNiMoNb 18 10: good resistance to chloride, sulphites and organic acids. Digger bucket teeth, pump housings and impellers, shaking conveyors, pipe bends, crane running wheels, parts subject to wear. Excellent wear resistance when subject to impact and kneading.

730 340 340

10801270 680780 680780

10 30 30

temperature for use4

230 230

440650 440650

8 7

800C 900C 950C 1050C 1000C 1100C

200280 200300 200300 130200 130200 130200

G-X30CrSi6 and G-X40CrSi17: parts for tempering furnaces, hearth connecting pieces, nozzles, burner components, throttle valves, gate-type shut-off valves, mountings, rails etc. G-X40CrSi23 and G-X40CrNiSi27 4: superheating mounting brackets, pipe clamps, carrying straps, gratings and bars on fire grates, spacer plates, protective rings, floors etc. for the cement industry, furnace components subject to high mechanical stresses, hearth rails, coils, annealing retorts, parts for cement furnaces etc. G-X40CrNiSi22 9: parts subject to high mechanical stresses for through-type furnaces, feed rollers, muffles, annealing hoods, annealing and hardening boxes. G-X40CrNiSi25 12: furnace parts subject to high mechanical stresses such as hearth casings for annealing ovens, hearth rails, annealing retorts, annealing coils, chain links.

steel

A company of the Stadler Rail Group Stadler Stahlguss AG Johann-Renfer-Strasse 5155 CH-2504 Biel Switzerland Telephone +41/(0)32 344 45 00 Fax +41/(0)32 344 45 10 www.stadlerstahlguss.ch

Materials: cast steel 2005