STANDARD FEATURES

AC spindle & axes drives Precision linear motion rails on both the axes High speed bi-directional tool turret Tailstock with live center Automatic centralized oil lubrication Hydraulic power chuck 165 mm AC unit for electricals Built-in lighting system Coolant system Drain line oil cooler Basic hydraulic system OD turning tool holder (8 nos) Boring bar holder (4 nos) Facing tool holder (2 nos) Set of sleeves

Optional Features
Chip Conveyor Side or Rear

Manufactured by

Ace Designers Ltd.

Plot No. 7 & 8, 2nd Phase Peenya Industrial Area Bangalore - 560 058 Tel: +91 80 22186700 | Fax: +91 80 22186723 E mail: acedesigners@acemicromatic.com

JOBBER Jr

ELECTRICAL SYSTEMS
FANUC 0i-Mate TD Features
8.4" color LCD Tool nose radius compensation Self diagnostics No. of registerable programs 400 Multiple repetitive cycles Thread cutting cycles Conversational programming with graphic function Direct drawing dimension programming Absolute/incremental programming Memory card and RS232C interface Part program storage size 512KB Background editing Inch/metric switchable Graphic display Clock function Alarm/operation history display Multi-language display

AURANGABAD T : 0240-2552309 E : mmtaur@acemicromatic.com BANGLAORE T : 080-40200555 E : mmtblr@acemicromatic.com CHENNAI T : 044-40440700 E : mmtche@acemicromatic.com COIMBATORE T : 0422-4506183 E : mmtcbe@acemicromatic.com DELHI T : 011-22025846 E : mmtdel@acemicromatic.com FARIDABAD T : 0129-4033050 E : mmtdel@acemicromatic.com

GURGAON T : 0124-4745500 E : mmtdel@acemicromatic.com HYDERABAD T : 040-27750496 E : mmthyd@acemicromatic.com INDORE T : 73899 39190 E : mmtindr@acemicromatic.com JAMSHEDPUR T : 0657-6539931 E : mmtcal@acemicromatic.com KOLHAPUR T : 0230-2460941 E : mmtkop@acemicromatic.com KOLKATA T : 033-64578824 E : mmtcal@acemicromatic.com

MUMBAI T : 022-26861976 E : mmtbom@acemicromatic.com PUNE T : 020-27479661 E : mmtpune@acemicromatic.com RAJKOT T : 0281-5548369 E : mmtraj@acemicromatic.com RUDRAPUR M : 95570 30224 E : mmtrudr@acemicromatic.com

Service Centers
AHMEDABAD AMBATTUR BELGAUM BOMMASANDRA CHANDIGARH
M M 9924289892 9840785521

CHAKAN LUDHIANA NASHIK RANIPET ROHTAK

Ph 02135-322002 M 9872122330

SRIPERUMBUDUR TAMBARAM THANE TRICHY YADRAV

M M

9840785530 9840785523

Siemens 828D Basic T Features

8.4" color display Integrated QWERTY full CNC keyboard CNC user memory 1MB Tool nose radius compensation Technology cycles for turning Background editing Direct drawing dimension programming Free contour dialog programming Ethernet/RS232C/CF card/USB stick interface Programming support programGUIDE for cycles 8 level access protection Maintenance free and easy to diagnose PLC ladder add-on editor on PPU Multi-language display

Ph 0831-4203330 Ph 080-7834836 M 9779078296

Ph 0253-2381223 Ph 04172-272732 M 99966 91055

Ph 022-25889006 M 9786016543

Ph 0230-2460941

www.acemicromatic.net

ACE/Super Jobber/09-12/2

PROMOTING YOUR GROWTH Always...

JOBBER JR
Ace Jobber Jr is a precision, cost effective CNC Turning Machine ideal for job shops and ancillaries. Unlike retrofit CNC machines, the Jobber Jr is a full-fledged CNC machine designed and built to take advantage of CNC features like high rapid rates, cutting parameters, constant surface speed, etc. The machine elements like Ball screws, Bearings, CNC systems and drives have been chosen appropriately. The machine is put together by a dedicated team of skilled craftsmen, under expert technical guidance. The machine has a small foot print which lends itself for cellular manufacturing layout.

MACHINING RANGE
71.5 25 7

INTERFERENCE DIAGRAM
85

BALL BAR TESTING

SPECIFICATIONS
Description Control System Units Jobber Jr Fanuc 0i-Mate-TD/ Siemens 828D Basic T

Z AXIS STROKE 300

40

137

.77

85

R 216 Max.

X -AXIS STROKE

40

23

xM 2 ac 5 0 hin ing D

140

CAPACITY Swing Over Bed Distance Between Centers Maximum Turning Dia Between Centre Turning Dia mm mm mm mm mm 450 296 250 225 300 A2-5 mm mm mm mm kw kw rpm mm 47 80 36 4000 Fanuc - 7.5 / Siemens - 8.4 Fanuc - 5.5 / Siemens - 7 Fanuc 1166 - 2625 / Siemens 1000 - 2833 165 Linear motion Guideways mm mm m/min. mm mm Nm 130 300 20 32 & 10 32 & 10 7 8 mm mm mm mm mm 40 25 x 25 135 100 80 MT-4 Add-on kgf litre lpm litre Kg/cm mm kg 300 110 14 45 30 2070X1730X1750 ~ 3500

SPINDLE CENTRE LINE 5 35

BED
The bed is a fine grain grade 25 cast iron casting. It is well ribbed to provide rigidity and is thermally seasoned. The bed is designed for easy chip flow and removal.

153

100 QUILL STROKE

235 TAILSTOCK BASE TRAVEL 140 30

Ma

SPINDLE CENTRE

ia.

Maximum Turning Length,

40 135 5

SPINDLE Spindle Nose

POWER TORQUE DIAGRAM

FANUC
8 7.5 7 6.5 6.4 6 5.5 5 4.5 POWER IN kW 4 3
T=71Nm

SIEMENS
9.0 8.5 8.4 8 7.5 7 6.9 6.5 6 5.8 5.5 5 4 3 2 1 0

COMPUTERISED SPINDLE STABILIZATION

Bore Through Spindle Front Bearing Bore Maximum Bar Capacity Maximum Spindle speed Spindle Motor Power (Fanuc - 15 min. Rating) (Siemens - 30 min. Rating)

T=5 2Nm

T=3 9Nm

.2 Nm

POWER IN kW

SPINDLE
The spindle is assembled and tested in a controlled clean room environment. The spindle uses precision bearings in front and rear. The bearings are grease lubricated for life.

T=

66.8

Spindle Motor Power (Continuous Rating) Full Power Range Standard Chuck Size

T = 80

2 1

Nm

1000 1333

1500

2000

2500

3000

3500

4000

500

500

1000

1500

2000

2500

2833 3000

3500

4000

AXES Type of Guideways X-Axis Stroke Z-Axis Stroke X & Z Axes Rapid Rate X Axis Ball Screw Dia And Pitch

SPINDLE SPEED RPM

CONTINUOUS RATING 15 MIN. RATING 60 MIN. RATING

SPINDLE SPEED RPM

CONTINUOUS RATING (S1) 30 MIN. RATING (S6-40%)

AXES
X and Z-axes feature precision ball screws supported at both ends. The guide ways are well spaced to ensure stability, fully protected and are fitted with linear motion rails. Automatic metered lubrication is provided to all guide ways and ball screws.

OVERALL VIEWS
350 20 1720

Z Axis Ball Screw Dia And Pitch

ISO 9001 : 2008

1425 295 1130 1770 1750

X & Z Axes Motor Torque TOOLING Number of Tools Maximum Boring Bar Dia Maximum OD Turning Tool Size TAILSTOCK Tailstock Base Travel

TAILSTOCK
The tailstock is supported on V and flat guide ways and houses a live center.

1050

1610 1730 2290 2890 1150

Tailstock Quill Travel

2800
3390

25

Tailstock Quill Dia. Quill Taper Tailstock rotating centre type Tailstock Thrust (Max)(@ 12 Bar)

TOOLING DIAGRAM
FACE & OD CUTTING

ISO 14001 : 2004

440 650

COOLANT TANK CAPACITY HYDRAULIC SYSTEM Hydraulic Pump Capacity Hydraulic Power Pack Tank Capacity System Pressure Overall Machine Dimensions (LxWxH) Overall Weight (Without Packing)

TURRET
Bi-directional tool turret indexes in either direction for shortest indexing time. Completely enclosed & robust mechanism with oil bath lubrication. Three piece, face gear coupling which allows the tool disc to be indexed without lifting. It ensures repeatability, positioning accuracy and rigidity.
FACE CUTTING

DIRECT MOUNTING ON THE TURRET

FACE & ID HOLDER

ID CUTTING

390

BORING BAR

BORING BAR SLEEVE

BORING BAR HOLDER TURRET HEAD

1610

DRILL

DRILL SOCKET

U - DRILL

U-DRILL SOCKET

U-DRILL HOLDER STANDARD OPTIONAL

Specifications correct at the time of print. Owing to up-gradation of our products, the specification may change and be reconfirmed at the time of ordering. Refer machining range diagram Refer Interference diagram With Appropriate work holding Note: Features shown may not be part of equipment.

330