Suggested Specification Standard System VFD (Vertical Turbine Pumps without Tank) Water Pressure ooster System

!" #$%&: '"($T)"#* ("#S+'T)#, &#,)#&&-* D$T&* P$-T ). ,&#&-$' /.0/ Summary Furnish and install a prefabricated Standard model ________________ water pressure booster system as designed and manufactured by SyncroFlo, Inc., Norcross, Georgia, phone number ( !" ## $###%, fa& number ( !" ## $!'%!, e$mail address: email(syncroflo.com. /.01 -eferences ). )merican National Standards Institute ()NSI" *. )merican Standard for +esting ,aterials ()S+," -. National .lectric -ode (N.-" /. 0nderwriters 1aboratory (01" $ .lectrical )ssemblies $ 01 2!3 .. 4ccupational Safety and 5ealth )dministration (4S5)" F. Food and /rug )dministration (F/)" G. National Fire 6rotection )ssociation (NF6)" ! /.02 System Description +he system shall be capable of automatically pro7iding a controlled system pressure of _____ psig while at a flow rate from ! to _____ G6, with a suction pressure of _____ psig minimum, _____ psig ma&imum. Incoming power shall be % phase89! cycle8 7olts. ,a:or components of this SyncroFlo Standard system shall include 7ertical turbine pumps, 7ertical hollowshaft motors, chec; 7al7es, gauge board, drip$tight shutoff 7al7es, pressure and flow se<uencing, and N.,) = control panel. /.03 Submittals $. Prior to Fabrication Submit si& copies to the .ngineer for appro7al, including the following: =. -ertification that the manufacturer is a 01 listed control panel manufacturer '. ,anufacturer>s N?+1 appro7al as a manufacturer of factory assembled pumping systems meeting 4S5) safety standards %. .asily readable functional description of the proposed e<uipment #. Se<uence of operation 2. .lectrical schematic showing internal and e&ternal wiring connections 9. +est facility location, flow capacity, and all standard measurements ta;en . 6ump performance cur7es plotting flow, head, efficiency, and N6S5 re<uired 3. 6anel face diagram showing location of components

@. 1ist of :ob name, city, state, system type, model number, consulting engineer, and contractor of the past %! pro:ects that used similar components =!. System data sheet listing all mechanical components and o7erall siAe ==. -ontrol panel data sheeting listing ma:or components and pressure switch settings ='. System warranty =%. /etail drawings or descriptions of all components listed in section '.!= . Prior to Final $cceptance =. )s$built drawings for all components and software listed abo7e '. Flow test results (B$C plot" /.04 %anufacturer5s 6ualifications ). .<uipment under this section shall be furnished by a single supplier. *. +he supplier shall ha7e the sole responsibility for proper functioning of the system and e<uipment supplied. -. .<uipment shall be products that the manufacturer regularly produces. /. ,anufacturer shall ha7e in place a <uality assurance program. .. ,anufacturer shall ha7e thirty years manufacturing and pump system application e&perience. F. ,anufacturer shall ha7e a facility capable of testing the specified system at design flow and system pressure. Facility shall be capable of pro7iding suction pressure throughout the specified range. /.07 Warranty +he SyncroFlo internal multistage pumping assemblies and pressure regulating 7al7es shall be guaranteed for one year from date of shipment against defecti7e material and wor;manship. +he motors shall also be guaranteed for one year from date of shipment against burnout from any cause when e<uipped with the pumping system manufacturer>s o7er$temperature protection and maintained according to instructions. +he complete pumping system shall be guaranteed in writing by the manufacturer for a period of one year from date of startup or eighteen months from shipment, whiche7er comes first, against defects in design, materials, or construction. Darranties and guarantees by the suppliers of 7arious components in lieu of single$source responsibility by the manufacturer will not be accepted. /.08 Spare Parts Ship the following spare parts with the system: = pint of touchup paint, spare control power fuses, and spare light bulbs. P$-T )). P-"D+(TS 1.0/ System Performance $. $ttributes /. #ormal "peration +he lead pump shall run continuously. 1ag pumps shall be se<uenced on and off by an insertion$ type paddlewheel flow sensor. )s a bac;up, lag pumps shall be se<uenced on and off by the low system pressure sensor. )utomatic se<uencing shall include the following features: =. Successi7e and '#$hour alternation of e<ual capacity pumps '. 6ump o7erlap during '#$hour alternation %. 1ag pump e&erciser function #. Se<uential pumps starts and stops 2. ,inimum run and stop delay timer for each pump

9. Field ad:ustable time delay for low system pressure start signals 1. &mergency $larms and (ontrol )utomatic alarm se<uencing shall include the following features: =. Se<uence shifting that ad:usts the pump se<uence when any pump is disabled '. .ach pump shall ha7e a temperature relief 7al7e %. Se<uencing to reduce hydraulic or electric surges after power restoration or alarm reset #. 6ro7ide pressure sensors for low system, high system, and low suction conditions to acti7ate the alarm system. )ll pumps shall stop and re<uire manual reset. . (ode (ompliance )ll pac;aged e<uipment shall be Nationally ?ecogniAed +esting 1aboratory (N?+1" certified as a pac;aged pumping system suitable for the intended use in accordance with 4S5) Federal ?egulations and National .lectric -ode (N.-" )rticle @!$ . Safety certification label shall be permanently attached to pump system. (. Factory Prefabrication +he entire booster system shall be factory prefabricated on a structural channel or I$beam steel stand with all interconnecting piping and wiring completed and operationally tested prior to shipment. +he assembled pac;age shall also include lug type butterfly or full port ball 7al7es for isolating pumps. Suction and discharge headers shall be stainless steel. 5eader piping connections shall be flanged. )ll discharge$side piping shall be rated for the specified ma&imum suction pressure plus pump shutoff pressure. +ubing for pressure switches and gauges shall be copper with brass isolation 7al7es. +he only field connections re<uired will be to the suction and discharge headers, and the power connections at the control panel. D. Factory Test and (ertification +he factory shall certify in writing that the water pressure booster system and its component parts ha7e undergone a complete operational electric and hydraulic flow test prior to shipment. +he test shall include a SCS+., operating test from Aero to =!!E design flow and suction and system pressure conditions. +he certification shall include copies of the flow and pressure test data as recorded on ==F & = F B$C plot. +he system test may be witnessed by the owner, architect, consulting engineer, or contractor by reporting intent to do so to the factory no later than ' wee;s before e&pected system shipment. 1.01 (omponents $. Pumps +he pumps shall be SyncroFlo constant speed multistage 7ertical turbine with stainless steel shafts, water$lubricated bronAe radial bearings, balanced cast bronAe impellers, and cast iron bowls. /ue to efficiency and reliability re<uirements, fabricated impellers shall not be accepted. +he pump barrels shall ha7e a corrosion inhibiting F/) appro7ed lining and a %F cleanout access. +he discharge head shall be cast iron flanged with seal flush line and 4S5) appro7ed coupling guard. +he mechanical seal shall be slee7e mounted and replaceable without remo7ing the motor, disassembling the pump, or disturbing the piping connections. . %otors .ach motor shall be D6$= or +.F- 7ertical hollowshaft designed to N.,) standards and operate within the rated capacity at any point on the pump cur7e. /ue to ser7iceability re<uirements, solid shaft motors shall not be accepted. Include a he&$type shaft coupling with air 7ent and a steady bushing for each pump$motor assembly. 6ump Flow 5ead 6ower ,a&. Speed ,in. .ff. Goltage (G6," (Ft." (56" (?6," (E" (%H89!I"

= ' % # 2 (. (heck Val9es 6ro7ide non$slam chec; 7al7es on the discharge branch of each pump. D. Power and (ontrol Panel Furnish a single compartment SyncroFlo power and control panel. .nclosure and base pan shall be corrosion resistant steel. It shall house all control components and include control power transformer with control power light, pulsating audio7isual alarm system, and other necessary controls. Include fused disconnect switches with e&ternal operating handles, magnetic starters with %$leg o7erload protection, pump run lights, and hand$off$auto selector switches for each pump. )ll of the electrical components shall be factory wired and tested by the pump system manufacturer in accordance with the pro7isions of the National .lectrical -ode. )ll control wires shall be indi7idually numbered and each component shall be labeled accordingly. )ll internal wiring shall be copper stranded, ).D.G. with a minimum insulation of @!o -. 6ump manufacturer shall certify the complete power and control assembly with the 01 mar; for Industrial -ontrol panels. &. Programmable (ontroller 6ro7ide a 01 listed programmable controller to control all pump starts and stops and indicate alarm conditions. +he controller shall ha7e the following features: =. Non7olatile ..6?4, memory to pre7ent program loss due to power failure '. 6rogram cartridge or loader which allows program changes to be made by the factory and sent to the field for simple loading by the operator %. Input and output FonF status lights for ease of monitoring #. -ontroller shall be designed for use in locations where electromagnetic noise, 7oltage spi;es, %' $ =%!o temperature, %2 $ 32E humidity, and mechanical shoc; within the range certified by JIS !@=' e&ist. F. Flow Sensor Flow Sensor shall be accurate within =.!E of full scale and repeatable within .%E. Flow sensor shall detect flow to K F6S when flow rate is decreasing. ,. "perator )nterface (Data $ccess (onsole) +he data access console shall be flush mounted in the door of the control panel. +he console shall include an alphanumeric ;eypad with audible feedbac;. +he following data shall be accessible through the operator interface: =. 4ne$touch access to display system status including flow rate (G6,", current pressure, any e&isting system alarm (or FN4 )1)?,SF", the current speed of the pumps (E", and the date and time. '. 4ne$touch access to 0sage 5istory, which may be reset. 0sage 5istory shall record the ma&imum instantaneous flow, along with the date and time. %. ) Setup ,enu system for ad:usting setpoints. /isplay and ad:ust flow and pressure set points and time delays. Set pump alternation to manual or automatic. Set the hour of the day for automatic alternation. ?estore all factory defaults. 6rotect ad:ustable settings with a password. #. 4ne$touch access to an )larm 5istory of the past =! alarms. .ach log shall include indi7idual pump run status, GF/ mode, flow, and alarm type.

2. 4ne$touch access to an )larm 1ist of all possible alarms and their current status. :. Variable Fre;uency Dri9es .ach pump shall ha7e its own 7ariable fre<uency dri7e with the following features: +he dri7e shall be a 7oltage source, G+? or I*G+ power transistor based in7erter $ 6D, +ype. +he in7erter shall use a high carrier fre<uency to reduce dri7e and motor noise. /ri7e shall be capable of operating in an ambient temperature between =2 degrees F and =!! degrees F and a line 7oltage 7ariation of less than =! percent. Self protection features shall include: under 7oltage and o7er 7oltage protection, current o7erload protection, short circuit protection, power failure protection, ground fault protection, and o7er$ temperature protection. ) four digit 1./ readout shall be pro7ided to indicate the following: dri7e enabled, output fre<uency, and all GF/ fault conditions. +he dri7e shall be capable of automatically restarting after any of the following: o7erload o7er$ 7oltage, con7erter o7er$current, in7erter o7er$current, or power failure. +he following dri7e parameters shall be user ad:ustable: acceleration speed (= to %!! seconds", deceleration speed (= to %!! seconds", minimum speed, and ma&imum speed. +he dri7e shall ha7e a front mounted F5)N/$4FF$)0+4F selector switch and a potentiometer for ad:usting dri7e speed in the F5)N/F position. !. P-&SS+-& T-$#S%)TT&) digital pressure transmitter shall be connected to the system header. +he transmitter shall ha7e =.!E accuracy, stainless steel wetted parts and a waterproof enclosure. +ransmitter shall be capable of withstanding o7er pressuriAation of double its range. 6ump system shall be capable of calibrating the Aero setting in the field. <. )nstrumentation and &mergency (ontrols =. +emperature relief 7al7e shall be mounted in the pump casing or seal bypass line for fast, accurate response. '. Indi7idual #KF )S) grade ) pressure gauges for each pump, system, and suction pressures. %. )ll pressure sensors shall be control panel mounted. #. 6ressure gauges shall be mounted on a gauge board with 2 sides enclosed, located ad:acent to the control panel. 2. 6ro7ide pressure sensors for high system pressure, low system pressure, and low suction pressure conditions. P$-T ))) &=&(+T)"# 2.0/ )nstallation +he contractor shall install the system in accordance with the manufacturer>s recommendations. =. Include a floor drain siAed according to local code. /rain shall pro7ide emergency drainage to pre7ent building damage in the e7ent of seal failure, o7er$ temperature. '. Install pump system on a concrete pad at least _____F tall. %. )nchor pump system in accordance with system manufacturer>s recommendations. #. 6ipe temperature relief 7al7e discharge to drain 2. Install isolation 7al7es on each header. 9. 6ipe pumping system bypass line with isolation 7al7e . )ll field anchoring, piping, and wiring shall comply with local codes. 2.01 Startup Ser9ice

+he ser7ice of a factory$trained representati7e shall be made a7ailable on the :obsite to chec; installation, super7ise startup, and instruct the operator.