PROCESS: VEHICLE: 500N PREPARED:

RATIO: TAKT TIME:

DATE:

REVISION DATE: GROUP LEADER

STANDARDIZED WORK COMBINATION TABLE

OPERATION TIME (UNIT = 1 SEC.)

TEAM LEADER

LEGEND:
TIME PROCESS STEP
Manual Automatic Walk
MANUAL WALK AUTO

Element #

Step #

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

TOTAL

CYCLE TIME AVAILABLE TIME

PROCESS: VEHICLE: 500N PREPARED:

RATIO: TAKT TIME:

Mahindra Heavy Engines Pvt Ltd, Pune

Lean - STANDARDIZED WORK COMBINATION TABLE
OPERATION TIME (UNIT = 1 SEC.)

DATE: TEAM LEADER

REVISION DATE: GROUP LEADER

LEGEND:
TIME PROCESS STEP
Manual Automatic Walk
MANUAL WALK AUTO

Operator # A A A A A A A

Step # 1 2 3 4 5 6 7

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

Move CH to ST 2 switch on (P2) Load the new CH into conveyor

12 6 16 3 4 4 50

19

Clean the surface ST 1 clean and insert valve ST 1 fix the jig plate ST 1 fix the small jig plate (P3) ST3 switch on the ST 3 insert nip on ST4 (P4)

45

2 6

TOTAL 95

64

12

CYCLE TIME AVAILABLE TIME

107

-107

PROCESS: VEHICLE: 500N PREPARED:

RATIO: TAKT TIME:

Mahindra Heavy Engines Pvt Ltd, Pune

Lean - STANDARDIZED WORK COMBINATION TABLE
OPERATION TIME (UNIT = 1 SEC.)

DATE: TEAM LEADER

REVISION DATE: GROUP LEADER

LEGEND:
TIME PROCESS STEP
Manual Automatic Walk
MANUAL WALK AUTO

Operator # B B B B

Step # 1 2 3 4

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

Load & Switch on stem seal presing machine ST 5 Spring retainer, intake & exhaust valve assembly Leak test unload + Record+Load +Record Load & press the valve lock

5 16 8 32

14

1 3

25 10

3 3

TOTAL 61

49

10

CYCLE TIME AVAILABLE TIME

71

-71

PROCESS: VEHICLE: 500N PREPARED:

RATIO: TAKT TIME:

Mahindra Heavy Engines Pvt Ltd, Pune

Lean - STANDARDIZED WORK COMBINATION TABLE
OPERATION TIME (UNIT = 1 SEC.)

DATE: TEAM LEADER

REVISION DATE: GROUP LEADER

LEGEND:
TIME PROCESS STEP
Manual Automatic Walk
MANUAL WALK AUTO

Operator # C C C

Step # 1 2 3

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

Rocker arm, Intermediate shaft fixing Lock plate assembly unload

66 27 17

TOTAL 110

10

CYCLE TIME AVAILABLE TIME

120

-120

A B C

Manual+Walk Free time 110 9 75 44 124 -5

Manual 95 61 110

140 120 100

44 266 309 Manpower Calculation

ST 1 ST 2 ST 3 ST 4 ST 5 ST 6 ST 7 ST 8 ST 9 ST 10 ST 11 ST 12 Total

Manual 34 11 50 5 16 32 8 66

M/C 19 45 14 25 35 25 25 188 Total Manual time/TT 309/119 2.596639 Takt time AVT/CD AVT 475 Mins CD 40 Engines 240 CH TT

140 120 100 80 60 40 20 0 -20 A B C Manual+Walk Free time Manual

28500 sec 40 Engines 240 CH 118.75 119 sec

Unload

12 4(4)

11 0

10 7(2)[2]

9 0

8 0

7 1(1)

A B C
140 120 100 80 60 40 20 0 -20 A

Manual+Walk Free time 110 9 75 44 124 -5

Manual 95 61 110

Manual+Walk Free time Manual

120 100 80 60 40 20 0

Manual+Walk A C

140 120 100 80 60 40 20 0

6 2

5 0

4 2(2)

3 0

2 0

1 2

Load

1 Load

8 A C

10

11 Manual 89 109

12 Unload

Manual+WalkFree time 99 30 114 15

Manual+Walk Free time Manual

1 Load

10

11 Manual 89 109

12 Unload

Manual+WalkFree time 99 30 116 13

Manual+Walk Free time Manual