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quick solution

quick solution

fast productio

fast production

high-end quality

high-end quality

productio fast production high-end quality high-end quality Machine downtimes soon lead to run-away costs. With

Machine downtimes soon lead to run-away costs. With QuickChange you remain in control - by reducing set-up times, shortening downtimes to a minimum and increasing production.

For more than 30 years ALLMATIC-Jakob Spann- systeme has been renowned for high-quality workpiece clamping systems on production machines. The newly developed QuickChange system enhances the product range and offers additional intelligent solutions for the user.

QuickChange is the solution for efficient and economic machining operations.

for efficient and economic production

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uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual
uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual
uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual
uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual
uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual

uickChange 1200

uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual operation

quick-action clamping system

uickChange 1200 quick-action clamping system • Purely mechanical system • High clamping force • Manual operation

• Purely mechanical system

• High clamping force

• Manual operation

• No external power supply necessary

• High clamping accuracy – fit quality H5/g5

• Completely swarf-protected clamping mechanism

• Compact design

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Functional description

Functional description goo vibrati Intelligent operating principle for low vibration Change position Fixture/workpiece is
Functional description goo vibrati Intelligent operating principle for low vibration Change position Fixture/workpiece is

goo

Functional description goo vibrati Intelligent operating principle for low vibration Change position Fixture/workpiece is

vibrati

Intelligent operating principle

for low vibration

Change position

Fixture/workpiece is placed with clamping bolt on draw-in mechanism

Workpiece with clamping bolt, view from below
Workpiece with clamping bolt, view from below
Section of clamping plate, released
Section of clamping plate, released

Start of clamping operation

With Allen key or cordless screwdriver. Draw-in force limited by integrated release clutch

screwdriver. Draw-in force limited by integrated release clutch QC with its ingeniously simple operating principle -

QC with its ingeniously simple operating principle

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Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece
Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece
Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece
Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece
Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece
Clamped position Self-locking clamping pin is engaged in draw-in mechanism (approx. 45 ° rotation) Workpiece

Clamped position

Self-locking clamping pin is engaged in draw-in mechanism (approx. 45° rotation)

Workpiece with clamping bolt, view from below
Workpiece with clamping bolt, view from below
° rotation) Workpiece with clamping bolt, view from below Section of clamping plate, locked Quick-action lock

Section of clamping plate, locked

Quick-action lock

High forces are achieved with minimal installation space. 12 kN clamping force for efficient machining

forces are achieved with minimal installation space. 12 kN clamping force for efficient machining Original size

Original size

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Options

Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material
Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material

make the right choice

Options make the right choice - Spacing of draw-in mechanism 200 ± 0.01 mm - Material

- Spacing of draw-in mechanism 200 ± 0.01 mm

- Material GG40, other materials available on request

- Positioning and fixing holes to your specifications

- Optionally with smooth surface or T-slots

Example 1:

Example 1 : Example 2: Example 3: Double clamping plate, 35 mm thick – with 14
Example 2:
Example 2:

Example 3:

Example 1 : Example 2: Example 3: Double clamping plate, 35 mm thick – with 14
Example 1 : Example 2: Example 3: Double clamping plate, 35 mm thick – with 14

Double clamping plate,

35 mm thick

– with 14 H7 reference slot

– smooth surface

35 mm thick – with 14 H7 reference slot – smooth surface Quadruple clamping plate 35

Quadruple clamping plate

35 mm thick

– smooth surface

47 – –
47

Quadruple clamping plate

mm thick

with five 14 mm T-slots 63 mm spacing

centre hole ø 30 H6

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Example 4:

Example 4: Quadruple clamping bracket – With 14 H7 reference slot – Can be attached to

Quadruple clamping bracket

– With 14 H7 reference slot

– Can be attached to example 2 and 3

– Enables horizontal and vertical machine planes on machines without swivel head or swivel worktable

– Enables machining of 4th and 5th side by turning the fixture through 90°

swivel head or swivel worktable – Enables machining of 4th and 5th side by turning the
swivel head or swivel worktable – Enables machining of 4th and 5th side by turning the

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Example 5:

Single bracket

– With 14 H7 reference slot

– 80 mm height

– For improved accessibility in 5-side machining applications

– For improved accessibility in 5-side machining applications It's so easy to make the right choice!
– For improved accessibility in 5-side machining applications It's so easy to make the right choice!
– For improved accessibility in 5-side machining applications It's so easy to make the right choice!
Size, version and centre distances to suit your individual requirements 6-fold clamping plate Clamping cube,
Size, version and centre distances to suit your individual requirements 6-fold clamping plate Clamping cube,
Size, version and centre distances to suit your individual requirements 6-fold clamping plate Clamping cube,

Size, version and centre distances to suit your individual requirements

and centre distances to suit your individual requirements 6-fold clamping plate Clamping cube, 4 sides with

6-fold clamping plate

to suit your individual requirements 6-fold clamping plate Clamping cube, 4 sides with 2 elements each

Clamping cube,

4 sides with 2 elements each

clamping plate Clamping cube, 4 sides with 2 elements each Double bracket, 2 sides with 6
clamping plate Clamping cube, 4 sides with 2 elements each Double bracket, 2 sides with 6

Double bracket,

2 sides with 6 elements each

4 sides with 2 elements each Double bracket, 2 sides with 6 elements each Round clamping

Round clamping plate with 4 elements

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QC – and anything is possible - 11-

Clamping bolt

Ingenious engineering – the heart of QC

g b o l t Ingenious engineering – the heart of QC Close-tolerance production means H5/g5
g b o l t Ingenious engineering – the heart of QC Close-tolerance production means H5/g5

Close-tolerance production means H5/g5 fit quality and spacing tolerances of ±0.01 mm. This requires sword-type bolts to avoid overgauging and jamming.

1 2 3 3
1
2
3
3
1
1

Positioning and clamping bolt Full section with zero point

2
2

Positioning and clamping bolt with compensation

3
3

Clamping bolt without centring

tolerance

-0.03 mm

-0.07 mm

Mounting direction Mounting direction from below from above
Mounting direction
Mounting direction
from below
from above

high

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where it really counts

3 1
3
1
2
2
3 1 2 Mounting from above Order No. 6500/000 Positioning and clamping bolt Full section with
3 1 2 Mounting from above Order No. 6500/000 Positioning and clamping bolt Full section with
3 1 2 Mounting from above Order No. 6500/000 Positioning and clamping bolt Full section with
3 1 2 Mounting from above Order No. 6500/000 Positioning and clamping bolt Full section with
3 1 2 Mounting from above Order No. 6500/000 Positioning and clamping bolt Full section with

Mounting from above Order No. 6500/000

Positioning and clamping bolt Full section with zero point

Mounting from below Order No. 6510/000

Mounting from above Order No. 6501/000

Positioning and clamping bolt with compensation

Mounting from below Order No. 6511/000

Mounting from above Order No. 6502/000

Clamping bolt

without centring

tech

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Mounting from below

Order No. 6512/0000

When it comes to profitability; QuickCharge is the winning choice: reduced set-up times ensure longer

When it comes to profitability; QuickCharge is the winning choice:

comes to profitability; QuickCharge is the winning choice: reduced set-up times ensure longer machine running times,
comes to profitability; QuickCharge is the winning choice: reduced set-up times ensure longer machine running times,
reduced set-up times ensure longer machine running times, which means a faster return on investment.
reduced set-up times ensure longer machine running times,
which means a faster return on investment.
Maximum production flexibility gives you the competitive edge you need.
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Profitability Profitability calculation An example 2 set-up procedures / per machine / per shift Set-up
Profitability Profitability calculation An example 2 set-up procedures / per machine / per shift Set-up
Profitability Profitability calculation An example 2 set-up procedures / per machine / per shift Set-up

Profitability

Profitability Profitability calculation An example 2 set-up procedures / per machine / per shift Set-up procedure:

Profitability calculation

An example

2 set-up procedures / per machine / per shift

Set-up procedure: 1 conventional high-pressure vise with side clamps and aligning keys

Conventional set-up

 

Downtime cost relative to machine hourly rate

2

x 30 mins

=

total of 60 mins

at 66.- /h

i.e. cost =

66.-

1-shift operation

240

working days x 66.-

i.e. cost =

15.840.-

2-shift operation

240

working days x 66.-

i.e. cost =

31.680.-

Set-up procedure: 1 high-pressure vise with QC 1200

With QC 1200 Downtime cost relative to machine hourly rate 2 x 5 mins =
With QC 1200
Downtime cost relative to machine
hourly rate
2 x 5 mins
= total of 60 mins
at 66.- € /h
i.e. cost =
11.- €
1-shift operation
240
working days x 11.- €
i.e. cost =
2.640.- €
2-shift operation
240
working days x 11.- €
i.e. cost =
5.280.- €
Payback 1-shift operation Possible within 6 months 2-shift operation Possible within 3 months
Payback
1-shift operation
Possible within 6 months
2-shift operation
Possible within 3 months

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= 5.280.- € Payback 1-shift operation Possible within 6 months 2-shift operation Possible within 3 months
= 5.280.- € Payback 1-shift operation Possible within 6 months 2-shift operation Possible within 3 months
= 5.280.- € Payback 1-shift operation Possible within 6 months 2-shift operation Possible within 3 months

Ausgabe: 09/2003, Gestaltung: cernydesign, Kempten - Fotos: Theo Feneberg, Buchenberg

cerny design, Kempten - Fotos: Theo Feneberg, Buchenberg Jägermühle 10 • D - 87647 Unterthingau Fon
cerny design, Kempten - Fotos: Theo Feneberg, Buchenberg Jägermühle 10 • D - 87647 Unterthingau Fon

Jägermühle 10 • D - 87647 Unterthingau Fon (+49) 08377-929-120 • Fax (+49) 08377-929-380 info@allmatic.de • www.allmatic.de