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General Catalogue

Edition 08/2003

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Contents About us
The JAKOB Group ALLMATIC-Jakob GmbH & Co Spannsysteme KG

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Other companies in the JAKOB Group


JAKOB GmbH & Co Antriebstechnik KG OTT-JAKOB GmbH & Co. Spanntechnik KG GPA-Jakob GmbH & Co. Pressenautomation KG Optima Spanntechnik GmbH

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A gripping story of innovations from ALLMATIC-Jakob

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12 13 14 15

ALLMATIC-basic-Spanner mechanisch
basic vice Technical details basic vice Performance data

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18 19 20 21

ALLMATIC-HD vice, mechanical


HD vice Technical details HD vice Performance data

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24 25

ALLMATIC-NC vices, mechanical


NC vice, version LC Technical details, Performance data NC vice, version TC Technical details, Performance data NC vice, jaw width 70 Technical details, Performance data NC vice, Centric Technical details, Performance data NC vice, DUO Technical details, Performance data

26 27

28

29

30 31

32 33
34 35

Multiple workholding
MONOBLOCS and multiple set-ups Technical details MONOBLOC SINGLE Performance data MONOBLOC DUO Performance data ALLMATIC-NC multiple set-ups Example: star set-ups Performance data ALLMATIC-NC multiple set-ups Beispiel : Rcken an Rcken Performance data

36 37

38 39

40 41

42 43

ALLMATIC

Contents

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46 47

Contents ALLMATIC-basic vice, hydraulic Automatable workholding


basic vice, hydraulic Technical details Performance data

48 49
50 51

ALLMATIC-NC vice, hydraulic Automatable workholding


NC vice, hydraulic, version LCH Technical details Performance data

52 53
54 55

ALLMATIC accessories
basic vice accessories Click parallels Torque wrench Extra jaws Operating tool Workpiece stop Positioning devices HD vice accessories Extra jaws HD vice accessories Swivel bases Side clamps Hand cranks Transport device Positioning devices NC vice accessories Extra jaws NC vice accessories Extra jaws Parallels NC vice accessories DUO foot plates Positioning devices Angle plate Side clamps Extensions DUO side clamps NC vice accessories Workpiece stops Angular drives Hand cranks Accessories for automated workholding 1-circuit pump 2-circuit pump Accessories for automated workholding Control arrangements Control devices Connection and installation devices

56 57

58 59

60 63

64 65

66 67

68 69

70 71

72 73

74 75

Standard Terms and Conditions of Business and Group Photo

The JAKOB Group: We offer 8-fold expertise.


Dear Sir/Madam, The JAKOB Group comprises 8 medium-sized companies. We have joined together so as to continuously improve the service we provide and our range of products. For you and together with you - our customers, because in everything we do, our top priority is regularly the constructive dialogue with you. We are pleased to now present the new General Catalogue of our Group member ALLMATIC-Jakob GmbH & Co. Spannsysteme KG ALLMATIC offers you both standardised and customised problem solutions in the field of stationary workpiece clamping. This completes the range of products offered by the JAKOB GROUP as the leading supplier of mechanical and hydromechanical tool and workpiece clamping systems. On the following pages, we also briefly present the other companies in the JAKOB Group.

The JAKOB Group of Companies

IPT

ALLMATIC

About us

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ALLMATIC-Jakob: We solve your gripping problems.


ALLMATIC-Jakob GmbH & Co Spannsysteme KG is the youngest member of the JAKOB GROUP. The former ALLMATIC Clamping Systems business unit of Saurer-Allma GmbH Kempten was converted into an independent company and integrated into the JAKOB GROUP on 1 January 2001. Since 1973, ALLMATIC-Jakob has developed, produced and distributed clamping devices for an extremely wide range of requirements. But varied as ALLMATIC solutions are, they are all based on the same principle, namely precise observation of the market, its trends and innovations. In this way, we are always able to offer you precise, practical, efficient and durable systems which meet your positioning and clamping requirements. The range of applications is very wide indeed. It ranges from favourably priced, but still high-precision, individual vices for use of conventional single machines through to extremely complex system solutions for flexible manufacturing systems. Our high quality standards and our wide range of products have made us one of the leading suppliers in the international market. In numerous countries around the world, we ourselves and/or qualified consultants will assist you in solving your gripping problems. Whatever the country and whatever the problem, you can consult us. We are your reliable partner for all aspects of professional clamping. For your and our joint success.

A short history of ALLMATIC 1973 ALLMATIC Clamping Systems is established and the first high-pressure vice with mechanical, maintenance-free power intensifier is presented. Presentation of the first NC vice operating on the under-table travel principle with mechanical power intensification. First multiple clamping solutions; the monobloc, multiple clamping with vice set-ups, is presented. Development of a new mechanical power intensifier with roller principle. Presentation of the NC-DUO vice and the NC-DUO monobloc

1991 1997 1999 2001

Presentation of the NC-Centric vice Re-engineering of the entire NC vice range Presentation of the new entry-level model basic Repositioning within the JAKOB Group to ensure a secure future

1985

1987 1988 1990

The JAKOB Group companies: Youll find it gripping!


JAKOB Innovative drive systems 30 years of experience in drive engineering - that means permanent change and continuous development of technologies and systems. It is a development which JAKOB has always succeeded in pushing forward thanks to its innovative products. Today we offer you a complete range of couplings for the field of drive engineering as well as other products in the field of clamping technology. Our mechancial clamping devices and hydromechanical springclamp cylinders are rugged and reliable components for workpiece or tool clamping. OTT-Jakob Let us get to grips with your job For more than 125 years now, the name Ott has stood for top-quality engineering. Solving our customers complex problems is one of the daily challenges that we tackle successfully in close collaboration with you. We are the people to consult about every aspect of clamping on machine tools. OTT-Jakob today is widely known for the high quality of its products. The flexibility and adaptability of our products are the fundamental reason for satisfied customers throughout the world.

Product range: Low-backlash planetary gears Servo couplings Elastomer couplings Membrane couplings Miniature couplings Safety couplings for indirecte drives with bellows attachment with elastomer attachment with membrane attachment Mechanical clamping devices Hydromechanical spring clamping systems Incremental handwheels JAKOB GmbH & Co. Antriebstechnik KG Daimler-Ring 42 63839 Kleinwallstadt Germany Tel.: +49 (0) 60 22 / 22 08-0 Fax: +49 (0) 60 22 / 22 08 22 Internet: www.jakobantriebstechnik.de E-Mail: info@jakobantriebstechnik.de

Product range: Automatic tool clamping systems (hydraulic or pneumatic) for steep taper and hollow shaft taper (HSK). HSK clamping sets HSK E25 HSK A160 Steep taper collet chucks SK 20 SK 60 Rotary transmission leadthroughs Release units Collets for clamping tools Pallet vices for clamping pallets precisely in position Pull-in force measuring system Power Check OTT-Jakob GmbH & Co. Spanntechnik KG Industriestrasse 3 7 87663 Lengenwang Germany Tel.: +49 (0) 83 64 / 98 21-0 Fax: +49 (0) 83 64 / 98 21 10 Internet: www.ott-jakob.de E-Mail: info@ott-jakob.de

ALLMATIC

The JAKOB Group

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GPA-Jakob Eyes open to observe the market For us, observing the market keenly means one thing in particular, namely listening very carefully to you, the customer. For this reason, we attach just as much importance to advising and planning as we do to design and production. For more than 30 years, we have been producing automation systems for sheet and solid metal forming. With the aim of reducing costs and increasing productivity, our experienced engineers develop tailor-made solutions for fully automating your production process. Strict Wo Krfte quality controls on all flieend wirken... production parts ensure that our systems offer long service life and reliability. We provide you with expert support right from the initial phase of joint project planning through to installation of Lieferprogramm the system, training your staff and after-sales service. Product range: Freely progammable electronic transfer devices Mechanical transfer devices with drive from the press or via servo motor Destacking and stacking systems Insertion and removal feeders Tool removal systems Press linkages Accessories such as roller conveyors, blank greasing units etc. GPA-Jakob GmbH & Co. Pressenautomation KG Greschbachstr. 15 76229 Karlsruhe Germany Tel.: +49 (0) 7 21 / 62 02 0 Fax: +49 (0) 7 21 / 62 02 222 E-Mail: contact@gpa-jakob.de

Optima Made-to-measure systems Optima has specialised for 30 years in the development and manufacture of clamping systems for metal-forming presses and special-purpose machines in the machining and forming industry. With the objective of optimising setup times, Optima quick-action clamping systems permit fast and trouble-free tool changing with a minimum of installation work. That means greater cost efficiency and productivity are achieved. Continuous quality monitoring and improvement, regular optimisation of existing systems plus continuous research and development work are your guarantee of top-quality products.

Product range: Hydraulic clamping devices Hydromechanical clamping devices Elektromechanical clamping devices Ram locking devices Optima Spanntechnik GmbH Industriestrae 57584 Scheuerfeld Germany Tel.: +49 (0) 27 41 / 97 89-0 Fax: +49 (0) 27 41 / 97 89-10 Internet: www.optima-spanntechnik.de E-Mail: info@optima-spanntechnik.de

Gripping right to the end: with innovations from ALLMATIC-Jakob.


The first step is the most secure The first major ALLMATIC development was the mechnanical ALLMATIC power intensifier, an ingenious combination of the toggle and rolling contact gear principle. This innovation made it possible to achieve very high clamping forces in an extremely small space and with small force transfer moments. Due to its design characteristics, and an additional special permanent lubrication, the ALLMATIC power intensifier is also virtually wearfree and offers exceptionally high operational reliability. So clamping force losses caused by leakage are at last a thing of the past.

Greater progress with high pressure The first generation of high-pressure vices presented by ALLMATIC were top pressure devices. The highpressure spindle with integrated power intensifier is located above the base of the vice, and pushes the movable clamping jaw in front of it, as it were.

This HD range was available in three basic versions right from the outset. The version in which the swivel base with additional 15 indexing is integrated in the base was presented at IHA 1973 in Hanover, where it received all-round recognition as a genuine innovation.

Efficiency with DUO Pressure of costs made further process optimisation necessary. This led to demand for multiple clamping so as to reduce the non-productive times per workpiece. The market specified the requirement - ALLMATIC provided the solution: the NC DUO high-pressure vice with two clamping stations, but only one high-pressure spindle.

A quantum leap forwards The requirement profile for workpiece clamping changed considerably when machine tools became enclosed working areas and multi-axis machining with NC-/CNC control plus automatic tool-changing became possible. The consequence for ALLMATIC was logical: to develop a completely new NC high-pressure vice with constant external dimensions but increased precision and high flexibility with regard to the interfaces with the machine tool and the workpiece. This new range was presented at the EMO 1985 in Hanover and represented a quantum leap for ALLMATIC, providing a real boost to innovation.

ALLMATIC

Innovations

8/9

Multi-utility as standard As further developments progressed, system solutions for multiple clamping were created. Today, these solutions still offer an optimal price/performance ratio because for the most part they combine series-produced standard components. Another major advantage is that the interfaces with the machine tool and the workpiece are so flexible that they are simple to adapt to individual cutstomer requirements.

Basic groundwork par excellence At first glance, the development of the basic vice range may appear to be a step backwards. But when you look closer, it becomes clear that another user-oriented innovation has been achieved with basic. The market defined the requirements, namely a lowcost but still precise entry-level model for use on conventional single machines and for relatively simple jobs. The solution was basic. Details such as dirt protection, fast adjustment and multiple clamping with floating intermediate jaws were also developed from scratch for this type of vice.

The future today Present and future requirements tend increasingly towards automated clamping. ALLMATIC-Jakob offers both single and system solutions for this purpose. Hydromechanical versions based on the entrylevel basic vice through to the highly complex NC high-pressure fixture are available.

ALLMATIC basic
mechanical

ALLMATIC - basic mechanical

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IT ALWAYS HOLDS TIGHT:


ALLMATIC-basic
Jaw-changing included Fastening your trusted or customised HD clamping jaws is no problem either, thanks to an integrated thread (see catalogue pages 56-57, Accessories section). Get a firm grip: The hardened mechanical spindle, which is tightened with a ring or torque wrench, generates high clamping forces. A hydraulic version of the spindle is also available (see catalogue p. 15)

Unbeatable precision: Extreme clamping precision is guaranteed by the robust and exactly ground undergrip

The ideal base: Strong, flat, ground and hardened - a base made of case-hardened steel, just as you would wish. The close tolerances of the support height ensures interchangeability.

Precision fit: Precise longitudinal and transverse aligning slots on the base surface ensure accurate positioning. Shoulder to shoulder: The additional clamping shoulders permit conventional workholding with side clamps - so ALLMATICbasic is ideal for attaching to any table.

ALLMATIC - basic mechanical

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Small but special This is a fitting description for the ALLMATIC-basic. Our small model offers big advantages, e.g. a high level of user convenience and excellent handling great variability and flexibility high clamping accuracy and precision and, of course, the renowned ALLMATIC quality

With all its attributes, its different versions (jaw widths of 90 mm, 125 mm, 160 mm) and its useful accessories, the basic is the ideal clamping partner for your production. ALLMATIC-basic, the high-quality vice for use on conventional and CNC machine tools ensures precise and efficient working.

Time is ... Clamping several workpieces simultaneously is no problem thanks to the pushin centre jaw.

...money: Farewell to screws: the integrated Click quick-change system means that the supports can be exchanged in seconds.

Extremely rugged: The smooth and hardened fixed jaw is fastened with an accurate tongue/groove screw connection, and can be removed at any time.

Accurate right to the stop: The threads on both sides for the workpiece stop ensure accurate clamping of the workpiece.

Innovative handling: The clamping range preselection system is quick and easy to operate and saves space. The clamping range is locked from above by means of defined positive locking.

Immovable yet flexible: The fastening holes in the bottom section, and the possibility of providing additional holes in the soft, middle section, mean that the ALLMATIC-basic is always securely fixed.

Keep it clean! Functional reliability and minimum cleaning work are guaranteed by the integrated scrapers.

QUALITY AT A GLANCE:

Cat. no. 3020 / ...

The scope of supply for Cat. no.: 3020 /... includes: 1 pair of parallels Cat. no.: 3550 /... 1 socket screw wrench 1 ring wrench M 12 fastening bolts

ALLMATIC - basic mechanical

14 / 15

Flexible, accurate and easy to operate: The ALLMATIC-basic offers impressive operating convenience which guarantees optimum handling in any application. You preset the clamping range simply and quickly by unlocking the adjustment bolt with the special tool supplied the bolt locks into place again automatically. Then you operate the mechanical spindle for the remaining feed using the ring wrench (also supplied) or an optionally available torque wrench, with which the clamping force can be defined.

Performance data:
Jaw widths Dimensions / Tolerances in mm a b c d f g h i n L max m s x y Max. clamping force kN Torque Nm 90 238 90 42 13 15 47 81 20 20 316 96 0-140 100 24 60 10 125 310 125 50 13 15 48 87,5 20 20 426 123 0-208 100 125 35 85 13,5 160 405 160 66 13 15 56 105,5 20 20 483 128 0-283 100 125 50 120 26

Half a turn (clockwise) with the special tool supplied is sufficient to disengage the adjustment bolt for clamping range preselection (see illustration for the various ranges.)

Weight kg

L c s

m a

For rapid retrofitting: hydraulic spindle kit Cat. no.: 3160 /...

x y

g f i

ALLMATIC HD
mechanical

ALLMATIC

HD mechanical

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PERFORMANCE UNDE HIGH PRESSURE:


ALLMATIC-HD
Right and left: The connection thread for the workpiece stop is provided on both sides. A good guide: The guideways and the workpiece support surface are hardened and ground on all sides. This means high precision and optimal protection against wear and tear.

Keep a grip: Serrated jaws guarantee a secure grip. You can find the complete range of jaw types in the Accessories section on page 56.

Later purchase option: By stating the tolerance code, the same heights 0,01 can be purchased later at no extra charge.

Secure gripping: The clamping shoulders permit straightforward and secure clamping to the machine table.

A tough customer: The extremely rigid base consists of a block of GGG 60 spheroidal cast iron. The fixed jaw is cast integrally with the base.

Spacers: The clamping width is preset by means of two robust fixing bolts.

ALLMATIC

HD mechanical

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ER
For all applications: The Allmatic HD high-pressure vice is always the right choice whatever the job you require it for. The HD comes in three different versions: With integrated swivel base, it is suitable for extemely heavy machining work including angular cuts. Without swivel base but with cross aligning slot, it is ideal for extremely heavy machining work in single part or small batch production. With separate swivel base, its special field is universal job production.
Firm grip Maintenance-free mechanical power intensifier guarantee uninterrupted working with high clamping force and long-term reliability.

High-pressure spindle with mechanical power intensifier.

Neat turning: The integrated swivel base permits exact angular adjustment in 15 steps. With Cat. no. 1000/..., the base swivels through 360.

Precision fit: The vice is optimally aligned on the machine table via the precision aligning slots.

Fits and holds Presettable clamping forces give every workpiece the hold it needs.

ALLMATIC High-Pressure Vices


Cat. No.: 1000 with mech. high-pressure spindle Delivery on request

ALLMATIC HD High-Pressure Vice with integrated swivel base. Accessories: operating tool, 1 pair of serrated jaws, 4 side clamps, 1 hand crank and 1 fixing screw of your choice. Suitable for extremely heavy machining work - including with angular cuts. 360 swivelling, integrated swivel base with 15 indexing. Clamping always on base surface (stability). Aligning with T-keys in longitudinal slots 0-position can be read off on both sides. Very low profile in spite of swivel base.

Jaw widths Weight Cat. No.: 1001 with mech. high-pressure spindle

mm kg

100 15

125 29

160 57

ALLMATIC HD High-Pressure Vice with separate swivel base. Accessories: 1 pair of serrated jaws, 1 hand crank Ideal for universal job production. 360 swivelling without indexing; swivel base removable at any time. Max. clamping width smaller than diameter of supporting edge. Alignment on the machine with T-keys in longitudinal slots. Clamping slots with ring configuration for different slot spacing on the machine.

Jaw widths Weight

mm kg

100 20

125 37

160 73

200 140

Cat. No.: 1020 with mech. high-pressure spindle

ALLMATIC HD High-Pressure Vice without swivel base, with transverse slot. Accessories: 1 pair of serrated jaws, 1 hand crank, 4 side clamps. Suitable for extremely heavy machining, single pieces, small batches. Alignment on the machine with T-keys in longitudinal or transverse slots. Fixed jaw has opening for drainage of coolant and chips. Swivel base No. 1040 can be retrofitted.

Jaw widths Weight

mm kg

100 13

125 25

160 52

200 100

ALLMATIC

HD mechanical

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Performance data:
Jaw widths Max. clamping force Clamping width S l II mm kN mm mm 100 30 082 78162 125 40 0102 98202 160 60 0152 147302 200 100 0192 187382

Dimensions/Tolerances Jaw widths a min. a max. b min. b max. c d* e f g h i k l m n o p q s mm 100 520 682 419 581 362 53,5 32 125 87 M12 13 20 100 64 47 36 73 26 260 125 612 814 507 709 427 78 40 180 120 M16 17 20 125 85 50 45 75 30 320 160 717 1019 613 915 582 85 50 180 137 M16 17 20 160 108 100 50 120 35 395 200 993 1375 854 1236 723 95 63 225 160 M20 21 28 200 120 101 139 45 475

d* Each vice carries a tolerance code on the side concerning the dimension d*. The same number means the same height d*.

ALLMATIC NC
mechanical

ALLMATIC

NC mechanical

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OUR MOST POPULAR


ALLMATIC-NC Single. Version: LC
Keep a grip: Stepped jaws (standard) guarantee a secure grip. You can find the complete range of jaw types in the Accessories section starting on page 56. Top surface ground and hardened. Indestructible: The enclosed high-pressure spindle with mechanical power intensifier is maintenance-free and hard-wearing.

Useful extra: The angular drive can be attached via the connection thread

A tough customer: The base is made of GGG 60 spheroidal cast iron for extreme rigidity.

Making the connnection: The conection thread can be used to attach workpiece stops and additional fitments.

Precision fit: The vice is optimally aligned on the machine table via the precision aligning slots in the base surface.

A good guide: The support surface for workpieces is hardened and ground. This means high precision and optimal protection against wear and tear.

As you like it: The clamping force preselection allows clamping forces to be preset and reproduced. A neat idea: Opening for drainage of coolant and chips.

Clamping system for vertical machining centres, NC and CNC milling machines Cat no. 2023/... incl. standard accessories 1 hand crank 4 side clamps 3 socket screw wrenches 1 set of stepped reversible jaws (2560 / 2531) Clamping forces: The correct clamping force prevents workpieces from becoming deformed and increases precision. Clamping forces can be preselected as per the table and preset. Warning: We test each vice with electronic measuring apparatus. Hydraulic pressure measuring cells are unsuitable.

Clamping force preselection / Clamping force setting in kN Locking ring position 0 1 2 3 4 5 6 7 8 9 10 Size 090 3,5 6 8 10 12 14 16 18 20 22 125 direct 10 20 30 40 1 60 direct 15 30 45 60 200 direct 15 30 45 60

11 24

ALLMATIC

NC Single / LC

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SINGLES:
Performance data Jaw widths Dimensions / Tolerances in mm 90 283 341 80 90 73 20 34 125 398 483 100 126 108 24 39,5 160 200 530 620 115 164 164 30 49,8 60 a b c d e f g h i k m n o r s x y Max. clamping force kN Weight with jaws kg Weight without jaws kg
S2 y

S1 x

112 20

180 20

234 20

16 75 24 15 13

36 127 40 35 32,5

70 178 60 56 48 60

f m a

LC

Clamping widths Allmatic NC, Version LC


n

Type NC NC NC NC 090 125 160 200

Clamping widths in mm S1 S2 0 126 91 217 0 182 131 313 17 263 187 433 17 263 187 433

Mechanical high-pressure spindle NC

1 2 3

Spindle nut Scrapers Power intensifier

with mechanical power intensifier clamping force preselectable and adjustable in stages max. force with at most 2 revolutions final clamping via Belleville spring assembly

3 2

ALLMATIC-NC Single. Version: TC


Keep a grip: Stepped jaws (standard) guarantee a secure grip. You can find the complete range of jaw types under NC Single, starting on page 56. Indestructible: The enclosed high-pressure spindle with mechanical power intensifier is maintenance-free and hard-wearing.

Top heavy: The connection thread and aligning slot allow the extension to be fitted or the vice to be installed on a foot plate.

As you like it: Clamping force preselection allows the clamping forces used to be preset and reproduced.

A perfect base: The extremely rigid base is made of GGG 60 spheroidal cast iron, ground and nitrated all round and hardened on the top surface. Precision fit: The vice is optimally aligned on the machine table via the precision aligning slots in the base surface and end surface. Making the connnection: The connection thread can be used to attach workpiece stops and additional fitments. A neat idea: Opening for drainage of coolant and chips.

Useful extra: The angular drive can be attached via the connection thread

Modular clamping and positioning system for machining centres and flexible manufacturing systems

Cat. no. 2021/... incl. standard accessories 1 hand crank 4 side clamps 3 socket screw wrenches 1 set of stepped reversible jaws (2560 / 2531)

Clamping forces: The right clamping force prevents workpieces from becoming deformed and increases precision. Clamping forces can be preselected and preset as per the table.

Warning: We test each vice with electronic measuring apparatus. Hydraulic pressure measuring cells are unsuitable.

Clamping force preselection / Clamping force setting in kN Locking ring position 0 1 2 3 4 5 6 7 8 9 10 Size 090 3,5 6 8 10 12 14 16 18 20 22 1 25 direct 10 20 30 40 1 60 direct 15 30 45 60 200 direct 15 30 45 60

11 24

ALLMATIC

NC Single / TC

26 / 27

Performance data Jaw widths Dimensions / Tolerances in mm 90 283 341 80 90 39 73 20 34 65 112 20 30 M12 40 16 75 24 15 13 125 398 483 100 126 62 118 24 39,5 88 56 180 20 40 M12 19 36 127 40 35 32,5 160 200 530 620 115 164 70 164 30 49,8 60 128 67 234 20 45 M16 17 70 178 60 56 48
k c

a b c d e f g h i k m n o r s x y Max. clamping force kN Weight with jaws kg Weight without jaws kg

S2 y

S1 x

g e m a b f n

60
h

Clamping widths Allmatic NC Version TC Type NC NC NC NC 090 125 160 200 Clamping width in mm S1 S2 0 126 91 217 0 182 131 313 17 263 187 433 17 263 187 433

n i d

Mechanical high-pressure spindle NC with mechanical power intensifier clamping force preselectable and adjustable in stages max. force with at most 2 revolutions final clamping via Belleville spring assembly

1 2 3

Spindle nut Scrapers Power intensifier

3 2

TC

ALLMATIC-NC Single Jaw width: 70 mm


Keep a grip: Ground and hardened stepped reversible jaws guarantee a secure grip. Making the connnection: The connection thread can be used to attach workpiece stops and additional fitments. Safe and sound: Under the spindle chamber cover, the spindle is reliably protected. Indestructible: The high-pressure spindle with purely mechanical power intensifier is maintenance-free and hard-wearing.

A perfect base: The extremely rigid base is made of GGG 60 spheroidal cast iron and is ground, nitrated and hardened on the top surface. Precision fit: The vice is optimally aligned on the machine table via the precision longitudinal and transverse aligning slots. As you like it: The clamping force can be finely adjusted in 11 stages also to protect delicate workpieces.

Strong shoulders: The robust clamping shoulders permit conventional clamping with side clamps.

Cat. no. 2020/070 incl. standard accessories 1 hand crank 4 side clamps 1 set of stepped reversible jaws (2530 / 2531) 3 socket screw wrenches 1 set of covers

Performance data Jaw widths Dimensions/ Tolerances in mm 70 a b c d e g h1 h2 l m n S1 S2 x y kN kg kg 206 270 65 72 23,5 12 26 12 20 93 20 0112 40152 40,5 57,5 20 7 6

S2 Y h2

S1 X

Max. clamping force Weight with jaws Weight without jaws

g m n a b

h1

Clamping force preselection / Clamping force setting: Small workpieces are often delicate too. Thats why the NC 70 offers finely graduated clamping force.
l d

Stage kN

1 1,8

2 2,5

3 3,5

6 8

7 10

10

11

4,5 6

12,5 15

17,5 20

ALLMATIC

NC Single / Centric

28 / 29

ALLMATIC-NC Centric with power intensifying


Center adjustment: self-locking 1 turn = f

Keep a grip: Ground and hardened stepped reversible jaws guarantee a secure grip. (Optional prismatic jaws.) Safe and sound: Under the spindle chamber cover, the spindle is reliably protected.

Cat. No. 2030 /125 incl. standard accessories 1 hand crank 4 side clamps 2 socket screw wrenches 1 set of stepped jaws 2531/125

Making the connection: The connection thread can be used to attach workpiece stops and additional fitments.

Precision fit: The vice is optimally aligned on the machine table via the precision longitudinal and transverse aligning slots.

Strong shoulders: The robust clamping shoulders permit conventional clamping with side clamps.

Built-in angular drive.

Performance data Jaw widths Abmessungen/ Toleranz in mm 125

a 414 b 517 c 140 d 126 e* 215 f 0,06 g 0,4 i 88 k 26 l 20 m 205 n 20 o 40 p 20 r M12 s 501 t 140 u 36 v 75 * Basic settings ex works Max. clamping force kN 40 Weight with jaws kg 56,5 Weight without jaws kg 52 Clamping widths Allmatic NC-Centric Clamping jaws Clamping width in mm Type 125 Cat. no. Slot 1 Slot 2 2531 / 2531 High side 1 32126 124218 2531 / 2531 Step side 2 112206 204298

Precise, flexible, gentle The ALLMATIC-NC Centric is suitable for heavy machining work and precision production in horizontal and vertical use. The middle of the Centric vice is maintained irrespective of clamping force, clamping width, clamping height or number of workpieces produced. The force build-up is purely mechanical and acts symmetrically on the clamping jaws. Advantage: Since the workpiece is machined symmetrically, only a minimal overmeasure has to be added for later fine finishing (grinding allowance) that saves expensive working time . The mobile jaws, the angle plates and the foot plate from the NC program can also be used with the Centric vice. Clamping forces: The correct clamping force prevents workpieces from becoming deformed and increases the precision of the workpiece position. For Centric, clamping forces can be preselected as per the table and permanently preset. We test each vice with electronic measuring apparatus. Hydraulic pressure measuring cells are unsuitable.

Range of center adjustment


b e g

n a s

l d

TWO AT ONCE:
Keep a grip: Stepped jaws (standard) guarantee a secure grip. You can find the complete range of jaw types in the Accessories section on pages 56-57. Top heavy: The connection thread and aligning slot allow the extension to be mounted or the vice to be installed on a foot plate. Strength and precison: The clamping station for the 1st workpiece A neat idea: Opening for drainage of coolant and chips.

ALLMAT
Doubly good: the clamping station for the 2nd workpiece

A perfect base: The extremely rigid base is made of GGG 60 spheroidal cast iron, and is ground and gas-nitrided all round. The support surfaces are inductively hardened.

Making the connnection: The conection thread can be used to attach workpiece stops and additional fitments.

Precision fit: The precise aligning slots enable the vice to be optimally aligned on the machine table.

Compensating function: Dimensional differences between the two workpieces are allowed for by compensating springs (NC 90 3 mm / NC 125 3.5 mm).

Variable, strong, secure The ALLMATIC-NC-Duo is suitable for horizontal and vertical work positions due to its allover ground body construction. The mechanical, fully enclosed high-pressure spindle makes it possible to clamp parts of differing sizes. The ALLMATIC NC-DUO can also be supplied in various set-ups for horizontal working. You can find more information under Special set-ups on page 67.

Clamping forces: The correct clamping force prevents workpieces from becoming deformed and increases precision. Clamping forces can be preselected as per the table and preset. Warning: We test each vice with electronic measuring apparatus. Hydraulic pressure measuring cells are unsuitable.

Cat. no. 2022/... incl. standard accessories 1 hand crank 4 side clamps 1 set of stepped jaws (2530 / 2531) 2 socket screw wrenches

Y1 S1

Clamping widths ALLMATIC NC-DUO Type 2022 Type Jaw arrangement Situation S 1 Situation S 2 Situation S 3

90

125

Clamping width in mm 064 089 3195 40129 56120 82171

H1

Y1 S2

Machine axis in mm Y1 Y2 Jaw height in mm H1 H2

256 306

331 417

Y2 S3 H2

34 16

40 20

54 3

Step Size 090 125

0 kN kN direct

1 4 10

2 8 20

3 12 30

4 16 40

5 20

6 24

ALLMATIC

NC Duo

30 / 31

IC-NC-Duo
Performance data Jaw widths Dimensions/ Tolerance in mm
Useful extra: The angular drive can be attached via the connection thread.

90 a b c d e f g i k m n o p r s kN kg kg 400 482 80 90 30 340 20 65 190 20 30 20 M12 40 24 19,5 15,4

125 530 640 100 126 43 443 24 88 56 255 20 40 20 M12 19 40 49 40,5

Only for pairs: For clamping, both the clamping stations must be fitted with workpieces.

As you like it: The clamping force preselection allows the clamping forces used to be preset and reproduced.

Indestructible: The high-pressure spindle with mechanical power transmission is maintenance-free and hard-wearing.

How it works: Turning the hand crank clockwise applies the movable jaw 1 to the workpiece in station 1 and fixes it with approx. 1,000 N. The crank is then turned further to apply movable jaw 2 to the workpiece in station 2 and fix it. Turning the crank beyond the locking point causes

the coupling to disengage. The pressure spindle activates the mechanical power intensifier. Turning as far as the limit stop produces a controlled clamping force. Compensating function: Dimensional differences between workpiece 1 and workpiece 2 are compensated for: NC 90 3 mm / NC 125 3,5 mm

max. clamping force Weight with jaws Weight without jaws

e g

f g

54 3

k m a b n

r
n i d

Fixed jaw 1

Movable jaw 1

Movable jaw 2

Fixed jaw 2

Station 1

Station 2
Force adjustment

Final clamping springs Mech. power intensifier Coupling

Pressure spindle

Compensating springs

543

ALLMATIC Multiple set-ups

so rM ou ecial f o sp ted n e fre leme r you mp or ous i f r nd Se nume


-Ja mat 0)83 TIC w.all +49( A LM ww Tel. py AL co

s KG ion lut steme s o t s sy e sen cal nn g pre racti . Spa atic.d win f p & Co @allm 00 o o h s bH info - 2 s. les -CD ution mp ob Gm .de / 688 i a n i x l 1 k ic e

2 5 /0 n0 o i s Ver

ALLMATIC

Multiple set-ups

32 / 33

CLAMPING EN BLOC:
Monoblocks and multiple set-ups
An excellent base: The base of the monobloc made from a single piece, long-time gas nitrated and ground all round ensures extreme rigidity and leads to optimum machining results.

Top condition: The fully enclosed, maintenance-free spindle with mechanical power intensifier ensures reliable clamping for very long periods.

Mechanical power intensifier.

No more dirt: Scraper of the fully enclosed spindle.

A free choice: The clamping force can be preset and exactly reproduced.

ALLMATIC

Monoblocs and

attachments

34 / 35

Clamping x 2: The holding function in the 1st clamping position permits straightforward mounting of the 2nd clamping position. The automatic tolerance compensation allows for workpiece differences up to 3 mm and 3,5 mm respectively.

Reliable for life: Inductively hardened workpiece supports ensure high precision with long service life.

Each multiple set-up is adapted to your machine, your workpiece and your machining techniques. The set-ups described on the following pages show just a few examples of clamping solutions already implemented.

Perfectly central Exact positioning on the machine table or on the pallet is ensured by centering in the base plate or by the ground contact surface in the case of JIS base plates.

Ask us. We have the solution to your clamping problem.

Monobloc 4 x 90 Single

More positions: Each of these monoblocs has 4 clamping positions. This enables 3-sided machining and reduces non-productive times for workpiece and pallet changing.

ALLMATIC

Monobloc

36 / 37

S1 S2 H7 H5 D B H1 H4 H6 A L1 L2 E x 45

Monobloc Single A 3914 / 090 90 3914 / 125 126

B 220 270

C D 250 32H6 355 50H6

E 25 30

L1 63 80

L2 L3 80 100 100 126

H1 45 45

H2 H3 H4 385 448 84 528 597 107

L3

H2

H5 H6 37 141 37 189

H3

H7 S1 S2 Weight 82 0126 91217 90 kg 98 0182 131313 170 kg

Clamping force preselection/clamping force setting Monobloc Single Locking ring position 0 3914 / 090 kN 3914 / 125 kN direct 1 3,5 10 2 6 20 3 8 30 4 10 40 5 12 6 14 7 16 8 18 9 20 10 22 11 24

Your requirement our solution. Telephone +49 (0) 831 / 688-200

Monobloc 4 x 90 Duo

Automatically better: Each of these monoblocs has 8 clamping positions. This enables 3-sided machining and reduces the non-productive times for tool and pallet changing. Thanks to the high process reliability, this clamping system is also suitable for automatic production machines and manless shifts.

ALLMATIC

Monobloc

38 / 39

Y2

S2

S1

H7

H5

H1

H4

L1

L2

E x 45

Monobloc Duo
3924 / 090 3924 / 125 A 90 126 B 220 270 C 250 355 D 32H6 50H6 E 25 30 L1 63 80 L2 80 100 L3 100 126 H1 45 45 H2 527 688 H3 592 748 H4 75 88 H5 37 37 H6 117 144 H7 92 101 Y1 256 331 Y2 306 417 S1 0-64 0-89 S2 Weight 56-120 105 kg 82-171 250 kg

Clamping force preselection/clamping force setting Monobloc Duo Locking ring position 0 3924 / 090 kN 3924 / 125 kN direct 1 4 10 2 8 20 3 12 30 4 16 40 5 20 6 24

Your requirement our solution. Telephone +49 (0) 831 / 688-200

L3

H6

Y1

H2

H3

Star set-ups

Tailor-made: Star set-ups are made up of standard vices from the TC series. The major advantage for you is that the spacing between the vices is adapted precisely to the workpiece and the machining.

ALLMATIC

Attachments

40 / 41

Y1

S1

H2

S2

H3

Y2

H6

S2

S1

H7

H7

H1

H5

H5

H1

H6

L2

L1

E x 45

E x 45

Single star set-ups A B C D E 90 310 350 50H6 125 126 460 500 50H6 60 160 440 500 50H6 60 Duo star set-ups A B C 90 310 350 126 360 500

L1 80 126 100

H1 H2 120 460 160 83 566 200 72 687

L2

H3 523 635 755

H5 45 45 45

H6 H7 216 157 227 136 236 128

Y1

Y2

S1 0-126 0-182 17-263

L2

S2 91-216 131-313 187-433

H2

H3

Weight 140 kg 190 kg 370 kg

D E 50H6 125 50H6 60

L1 80 100

H1 H2 120 602 200 115 758

L2

H3 667 818

H5 45 45

H6 H7 192 167 214 171

Y1 256 331

Y2 306 417

S1 0-64 0-89

S2 56-120 82-171

Weight 165 kg 340 kg

Clamping force preselection/clamping force setting Single star set-ups Locking ring position 0 .../ 090 kN .../ 125 kN direct .../ 160 kN direct Duo star set-ups Locking ring position 0 .../ 090 kN .../ 125 kN direct 1 3,5 10 15 2 6 20 30 3 8 30 45 4 10 40 60 5 12 6 14 7 16 8 18 9 20 10 22 11 24

1 4 10

2 8 20

3 12 30

4 16 40

5 20

6 24

Your requirement our solution. Telephone +49 (0) 831 / 688-200

Back-to-back set-ups

Never too short: Back-to-back set-ups are made up of standard vices from the TC series. This arrangement has the advantage that the 2nd and 3rd side are easily accessible even with short tools.

ALLMATIC

Attachments

42 / 43

Y2

S1

S2

H2

H3

H6

S2

H7

H1

H7

H5

H5

H1

H6

Y1

L1

L2

L1

E x 45

E x 45

Back-to-back A B C 90 160 250 126 200 160 230 355

set-ups, single D E L1 L2 32H6 30 100 126 50H6 30 100 126 50H6 30 100

L3

H1 45 45 45

H2 403 539 675

H3 466 609 744

H6 H7 159 100 200 109 224 116

Y1

Y2

S1 0-126 0-182 17-263

L2

S2 91-216 131-313 189-435

H2

H3

Weight 85 kg 110 kg 150 kg

Back-to-back set-ups, duo A B C D E L1 90 160 250 32H6 25 63 126 200 355 50H6 30 100

L2 80 126

L3 100

H1 45 45

H2 509 699

H3 574 759

H6 H7 99 74 155 112

Y1 256 331

Y2 306 417

S1 0-64 0-89

S2 56-120 82-171

Weight 65 kg 140 kg

Clamping force preselection/clamping force setting Back-to-back set-ups, single Locking ring position 0 .../ 090 kN .../ 125 kN direct .../ 160 kN direct 1 3,5 10 15 2 6 20 30 3 8 30 45 4 10 40 60 5 12 6 14 7 16 8 18 9 20 10 22 11 24

Back-to-back set-ups, duo Locking ring position 0 .../ 090 kN .../ 125 kN direct

1 4 10

2 8 20

3 12 30

4 16 40

5 20

6 24

Your requirement our solution. Telephone +49 (0) 831 / 688-200

ALLMATIC basic
hydraulic

ALLMATIC- basic hydraulic

44 / 45

IT ALWAYS HOLDS TIG


ALLMATIC-basic hydraulic

The ideal base: Strong, flat, ground and hardened - a base made of case-hardened steel, just as you would wish. The close tolerances of the support height ensures interchangeability. Properly clamped: Extreme clamping precision is guaranteed by the robust and exactly ground undergrip.

Keep it clean! Functional reliability and minimum cleaning work are guaranteed by the integrated scrapers.

Innovative handling: The clamping range preselection system is easy to operate and saves space. The clamping range is locked from above by means of defined positive locking.

Immovable yet flexible: The fastening holes in the bottom part, and the possibility of providing additional holes in the soft, middle section, mean that the ALLMATIC-basic is always securely fixed.

For further details of features, see the description of ALLMATICbasic mechanical on pages 12-15 of the catalogue.

The scope of supply for Cat. no. 3060 includes: 1 pair of parallels Cat. no.: 3550 1 socket screw wrench M 12 fastening bolts

ALLMATIC- basic hydraulic

46 / 47

GHT:
Flexible, accurate and easy to operate: The ALLMATIC-basic offers impressive operating convenience which guarantees optimal handling in every application. You preset the clamping range simply and quickly by unlocking the adjustment bolt with the special tool supplied - the bolt locks into place again automatically. Course adjustment is carried out by turning the spindle. The residual stroke of approx. 4.5 mm is performed via a hydraulic unit with spring reset.

Performance data
Jaw widths Jaw widths / Tolerances in mm a b c d f g h i, n L max m s x y Hydraulic stroke mm max. clamp force kN max. pressure bar Weight kg 90 238 90 42 13 15 47 81 20 340 96 0-140 100 4,5 24 260 11 125 310 125 50 13 15 48 87,5 20 454 123 0-208 100 125 4,5 35 240 15 160 405 160 66 13 15 56 105,5 20 510 128 0-283 100 125 4,5 50 220 28

Precision fit: Precise longitudinal and transverse aligning slots on the base surface ensure accurate positioning.

L C S

G 1/4

m a

Hydraulic accessories e.g. control elements or units are shown on pages 70-73 of the catalogue.

x y

for rapid retrofitting: mechanical spindle kit 3100 /...

ALLMATIC NC
hydraulic

ALLMATIC

NC hydraulic

48 / 49

DESIRABLE SINGLE:
ALLMATIC-NC Single. Version: LCH
Keep a grip: Ground and hardened stepped reversible jaws (standard) guarantee a secure grip. You can find the complete range of jaw types starting on page 56. Indestructible: The enclosed high-pressure spindle is maintenance-free and hard-wearing.

By hand: The hand crank is used for course setting of the clamping range.

Precision fit: The vice is optimally aligned on the machine table via the precision aligning slots in the base surface.

A good guide The support surface is ground for high precision and optimal protection against wear and tear.

A neat idea: Opening for drainage of coolant and chips .

Allmatic-NC hydraulic vice Version LCH Available in sizes 90 125 160 200 Single vice with modular design Clamping force generation and setting via hydraulic unit Ideal for series production Suitable for horizontal use

Cat. no. 2063 /... incl. standard accessories 1 4 1 1 hand crank side clamps socket screw wrench set of stepped reversible jaws 2560 / 2531

ALLMATIC

LC hydraulic

50 / 51

Performance data Jaw widths Dimensions / Tolerances in mm

90
283 340 80 90 73 20 34

125
398 456 100 126 118 24 39,5

160/200
530 596 115 164
y

a b c d e f g h i k m n o r s x y Max. clamp. force* kN Weight with jaws kg Weight without jaws kg * at hydr. pressure bar

S2

164 30 49,8/60
S1 x

112 20

180 20

234 20

16 75 24 15 13 240

36 127 40 35 32,5 240

70 178 60 56/60 48 240

f m a b

Clamping widths of ALLMATIC-NC Version LC


n

Type NC NC NC NC 090 125 160 200

Clamping widths in mm S1 S2 0 126 91 217 0 182 131 313 17 263 187 433 17 263 187 433

Hydraulic high-pressure spindle

1 2 3

Scrapers Hydraulic piston Hydraulic connection Connection G 1/4

Hydraulic clamping stroke 4.5 mm Clamping force regulation via hydraulic pressure Single-action hydraulic piston with additional Belleville spring assembly

1 2

ALLMATIC Accessories

ALLMATIC

Accessories

52 / 53

Performance data/Dimensions
Dimensions in mm Size 90 125 160

Parallel, high Click system Cat. no. 3550/...

compatible for all basic vices h 29 d 3

35 3

44 3

For parallel raising of workpieces. No screwing simply press onto the jaw surface.

Parallel, low Click system Cat. no. 3551/...

compatible for all basic vices h 16 d 3

20 3

25 3

For parallel raising of workpieces. No screwing simply press onto the jaw surface.

Intermediate jaw, floating Cat. no. 3500/...


h

compatible for all basic vices h 34 d 26

39.5 33

49.5 41

Slide onto the base between fixed jaw and movable jaw of the vice = clamping more than one part. Mount for Click system on both sides.

Suitable for all sizes. Can also be used with TC/LC vices! Workpiece stop Cat. no. 2402/000
27 - 59 34 19 27 31

For positioning the 3rd axis of the workpieces.

ALLMATIC basic vice

Accessories

54 / 55

Performance data
Dimensions in mm Size 90 125 160

L Wrench size Nm

305 19 860

345 19 20100

440 19 40200

Torque wrench Cat. no. 3600/...

The torques are adjustable within the ranges stated above, and permit control of the clamping forces.
L

SW

Suitable for all sizes

Standard equipment Single-ended ring wrench with soft plastic grip sleeve.

Single-ended ring wrench Cat. no. 3601/000

SW 19

192

Suitable for all sizes T-wrench for adjustment Cat. no. 3602/000

SW 6

182

Suitable for all sizes T-slot size 12 Cat. no. 3700 / 000

14 3701/000

16 3702/000

18 3703/000

Aligning and fixing set for fastening through the base

Suitable for all sizes T-slot size 12 Cat. no. 3710 / 000

14 3711/000

16 3712/000

18 3713/000

Aligning and fixing set for fastening with side clamps

This range of jaws can also be fitted to basic vices and (using basic jaws or master jaw adapters) to TC and LC vices.

Performance data
Type Jaw width 100 125 160 200

Smooth jaws Cat. no. 1500/...

hardened, 53 HRc a b h7 c

100 32 12

125 40 15

160 50 20

200 63 25

For parts with sensitive surfaces.


b

Serrated jaws Cat. no. 1501/...

hardened, 53 HRc a b h7 c

100 32 12

125 40 15

160 50 20

200 63 23

Standard jaws with reduced surface area to increase the surface pressure.
b

Soft jaws Cat. no. 1502/...

Material 21 Mn Cr 5 G, Material no. 12162, case-hardening steel a 100 125 160 b 32 40 50 c 20 24 30

200 63 40

For customised special jaws.


b a c

Spring leaf pull-down jaws Cat. no. 1503/...


1504/

Replacable spring leaf no. 1504 a 100 b 32 c 20 d 12 e 25

125 40 20 12 33

160 50 23 15 43

200 63 32 24 54

d c

For parts with rough surfaces. Spring leaves press the workpiece against the support surface.
hardened, 61 HRc a b c d
d

Roller pull-down jaws Cat. no. 1505/...

125 40 26 35

160 50 35.5 45

For parts with sensitive surfaces. Jaw parts resting against the workpiece pull the workpiece Delivery on request. down to the support surface.
hardened, 53 HRc a b c d e f

Step jaws Cat. no. 1513/...


d b

100 32 12 3 28 32

125 40 15 3 35 40

160 50 20 3 45 50

200 63 25 5 57 63

For vertical clamping of flat workpieces.

ALLMATIC

Accessories HD vice

56 / 57

Performance data
Type Jaw width 100 125 160 200

This range of jaws can also be fitted to basic vices and (using basic jaws or master jaw adapters) to TC and LC vices.

Prismatic jaw, hardened, 62 HRc. Opposing jaw, hardened, 53 HRc a 100 125 160 200 b 32 40 50 63 c 30 35 45 60 d 12 15 20 25 e 28 35 45 57 f 3 3 3 5 g 10 25 12 28 15 40 20 60 h 15 45 18 55 22 65 32 90

Prismatic jaws Cat. no. 1506/...

f e b

For horizontal and vertical clamping of round and flat workpieces.

Delivery on request.

hardened, 53 HRc a b c d e a b h7 c

100 32 16 55 12 100 32 12

125 40 19 72 15 125 40 15

160 50 26 90 20 160 50 20

200 63 32 110 25 200 63 25

Hold-down jaws Cat. no. 1507/...


b a c

For horizontal clamping of round workpieces.


Delivery on request.

smooth jaw, hardened, 53 HRc, pendulum, hardened, 62 HRc a 100 125 160 b h7 32 40 50 c 12 15 20 a b c d e 100 32 34 28 25 125 40 40 36 32 160 50 45 45.5 40.5

200 63 25 200 63 56,5 57 52

Pivot jaws Cat. no. 1508/...

Delivery on request.

hold-down jaws, 53 HRc, roller jaw, hardened, 62 HRc a 42 56 65 b 90 126 164 c 20 24 30 d 16 20 24 h 46 58 73 l 64 88 100 l 31 35 34 m kg 1.4 3.2 7.9

69 202 30 24 85 108 38 10.5

Pull-down jaws Cat. no. 1511/...

ax

For non-parallel clamping surfaces. Compensation for taper up to approx. 7.5.

.7

,5

For horizontal clamping of round workpieces. Roller jaw pulls workpiece down to the support surface.

e d b
d

Performance data
Dimensions Size 100 125 160

Separate Drehplatte Cat. no. 1040/...

S h N A kg

260 26 20 20 7

320 30 20 20 12

395 35 20 28 22

Ideal for universal job production if you wish to make your production vice rotating. The separate swivel base is intended for retrofitting to ALLMATIC HD high-pressure vices Cat. no. 1020/...
N

The separate swivel base offers the following advantages: 360 swivel without indexing Swivel base supporting edge is larger than the maximum clamping width of the high-pressure vice Alignment on the machine with T-keys in slots in the swivel base Clamping slots arranged in a ring shape for different slot spacings on the machine Swivel base can be removed at any time

A h

Hand crank Cat. no. 1600/...

for spare part orders L wrench size

147* 12

178 14

220 17

* required for LCH hydraulic vices

SW

ALLMATIC

Accessories HD vices

58 / 59

Side clamps Cat. no. 1620/100 1620/125 160 1620/200 For rigid connection of ALLMATIC HD high-pressure vices to the machine table. (set = 2 pieces!)

Alignment and clamping

ALLMATIC HD highpressure vices are aligned on the machine table by means of T-keys (similar to DIN 6323).

Transportation hook Cat. no. 1410/160 200 For easy and safe transport of ALLMATIC HD high-pressure vices using a crane.

The swivel part of the ALLMATIC HD high-pressure vices with integrated swivel base (Cat. no. 1000/..) is fixed using special screws and threaded T-keys.

T-keys and fixation screws


Other dimensions on request T-slot T-slot 10 12 T-key Fixation T-key Fixation Fixation T-key Fixation Fixation Fixation T-key Fixation T-key T-key Fixation T-key T-key T-key T-key 1700/... 1800/... 1701/... 1801/... 1803/... 1702/... 1802/... 1804/... 1807/... 1703/... 1805/... 1707/... 1704/... 1806/... 1708/... 1705/... 1706/... 1709/...

Type
100 20 x 10 M8 20 x 12 M 10 20 x 14 M 12 125 160 200

screw screw screw screw screw screw screw

20 x 12 M 10 20 x 14 M 12 20 x 16 M 14 20 x 18 M 16 M 12 20 x 16 M 14 28 x 16 20 x 18 M 16 28 28 28 28 x x x x 18 20 22 24

T-slot

14

20 x 14

T-slot

16

T-slot

18

screw

T-slot T-slot T-slot

20 22 24

We supply all the following jaws with highstrength fixing screws of exactly the correct length.

Performance data
Dimensions Size in mm 70 90 125 160 200

Stepped jaw, mobile Cat. no. 2531/...


b

l l d h

c a

Stepped jaw, fixed Cat. no. 2560/...


b

l l h d

c a

Stepped jaw, fixed Cat. no. 2530/...


b

l l h d

c a

Hardened basic jaw, mobile Cat. no. 2562/...


b

l h

c a

Hardened basic jaw, fixed Cat. no. 2561/...


b

l h

c a

Compatible for all NC vices a 25.5 38 47 63 b 69.4 89.5 124.4 160.4 c 10 20 24 30 d 12 16 20 25 h 26 34 40 49.8 l 41 56 70 96 l 23.5 31 40 64 m kg 0.5 0.85 1.8 2.7 High and stepped sides with threads for parallels. Compatible for NC vices: 2021 / 2023 / 2063 / 3914 a 30 34 40 b 89.5 124.4 160.4 c 20 24 30 d 16 20 25 h 34 39.5 49.8 l 67 92 104 l 32 43 54 m kg 1.1 3.0 4.8 High and stepped sides with threads for parallels. Compatible for NC vices: 2020 / 2022 / 2060 / 2062 / 3904 / 3924 a 29 42 55 63 b 69.4 89.5 124.4 160.4 c 12 20 24 30 d 12 16 20 25 h 26 34 39.5 49.8 l 46 64 87 96 l 17 25 42 61 m kg 0.7 1.1 2.5 4.5 High and stepped sides with threads for parallels. Compatible for all NC vices a 40 51 65 b 89.5 124.4 160.4 c 20 24 30 d h 34 39,5 49,8 l 60 78 100 l m kg 1.4 3.0 6.0 With threads for parallels and HD jaws. Compatible for NC vices: 2021 / 2023 / 2063 / 3914 a 26 30 40 b 89.5 124.4 160.4 c 20 24 30 d h 34 39.5 49.8 l 63 88 104 l m kg 1.3 3.5 5.9 With threads for parallels and HD jaws.

65 200.4 30 25 60 100 65 5.8

40 200.4 30 25 60 104 54 6.8

68 200.4 30 25 60 108 68 6.4

65 200.4 30 60 100

9.4

40 200.4 30 60 104

8.9

ALLMATIC

Accessories NC vices

60 / 61

Performance data
Dimensions in mm Size 90 125 160 200

We supply all the following jaws with highstrength fixing screws of exactly the correct length.

Compatible for NC vices: 2020 / 2022 / 2060 / 2062 / 3904/ 3924 a 42 56 65 b 89.5 124.4 160.4 c 20 24 30 d h 34 39.5 49.8 l 64 88 100 l m kg 1.3 3.35 6.4 With threads for parallels and HD jaws. Compatible for all NC vices a 40 52 65 b 90 126 164 c 20 24 30 d 16 20 24 h 46 58 73 l 60 80 100 l 30 32 34 m kg 1.4 3.5 7.8 Only tempered, with thread for HD jaws. Compatible for NC vices: 2021 / 2023 / 2063 / 3914 a 56 77 89 b 90 126 164 c 20 24 30 d 16 20 24 h 46 58 73 l 66 87 100 l 30 32 34 m kg 1.4 3.8 7.3 Only tempered, with thread for HD jaws. Compatible for NC vices: 2020 / 2022 / 2060 / 2062 / 3904 / 3924 a 42 56 65 b 90 126 164 c 20 24 30 d 16 20 24 h 46 58 73 l 64 88 100 l 31 35 34 m kg 1.4 3.2 7.9 Only tempered, with thread for HD jaws. Compatible for all NC vices a 50 63 85 b 89.5 124.4 160.4 c 20 24 30 d h 34 39.5 49.8 l 80 102 140 l m kg 1.6 3.6 8.5 With threads for parallels, 360 rotating.

69 200.4 30 60 108

Hardened basic jaw, fixed Cat. no. 2501/...


b

l h

10.2

65 202 30 24 85 100 38 9.6

Master jaw adapter, mobile Cat. no. 2508/...


b

l l h c a

10.2

10.5

87 200.4 30 60 144

Pivot jaw, mobile Cat. no. 2511/...


b

l h c a

13.6

69 202 30 24 85 108 38

Master jaw adapter, fixed Cat. no. 2507/...


b

l l h

89 202 30 24 85 100 34

Master jaw adapter, fixed Cat. no. 2567/...


b

l l h

We supply all the following jaws with highstrength fixing screws of exactly the correct length.

Performance data
Dimensions in mm Size 90 125 160 200

Soft steel jaw, fixed Cat. no. 2570/...


b

l h

c a

Soft steel jaw, mobile Cat. no. 2571/...


b

l h

Soft aluminium jaw, fixed Cat. no. 2572/...


b

l h

c a

Soft aluminium jaw, mobile Cat. no. 2573/...


b

l h

c a

Soft steel jaw, fixed Cat. no. 2574/...


b

l h

c a

Compatible for NC vices: 2021 / 2023 / 2063 / 3914 a 69 95 125 125 b 90 126 164 200 c 20 24 30 30 d h 46 58 86 86 l 75 101 136 136 l m kg 2.4 5.0 15.0 18.3 For self-made special jaws. Compatible for all NC vices. a 57 63 100 100 b 90 126 164 200 c 20 24 30 30 d h 46 58 86 86 l 75 88 136 136 l m kg 2.4 5.0 15.0 18.3 For self-made special jaws. Compatible for NC vices: 2021 / 2023 / 2063 / 3914 a 72 102 not not b 90 126 available available c 20 24 d h 56 68 l 78 108 l m kg 1.1 2.5 For self-made special jaws. Compatible for all NC vices. a 60 78 not not b 90 126 available available c 20 24 d h 56 68 l 78 103 l m kg 1.0 2.3 For self-made special jaws. Compatible for NC vices: 2020 / 2022 / 2060 / 2062 / 3904 / 3924 a 57 70 98.5 98.5 b 90 126 164 200 c 20 24 30 30 d h 46 58 86 86 l 75 88 136 136 l m kg 2.4 5.0 15.0 18.3 For self-made special jaws.

ALLMATIC

Accessories NC vices

62 / 63

Performance data
Dimensions in mm Size 90 125 160 200

We supply all the following jaws with highstrength fixing screws of exactly the right length.

Compatible for NC vices: 2020 / 2022 / 2060 / 2062 / 3904 / 3924 a 60 85 not not b 90 126 available available c 20 24 d h 56 68 l 78 103 l m kg 1.1 2.3 For self-made special jaws. Compatible for all NC vices a 51 62 86,5 identical b 90 124.4 160.4 with c 20 24 30 jaw d width h 16 20 25 160 mm l 78 97 123 l 8 10 15 m kg 1.0 1.9 3.9 360 rotating base for jaw inserts. Important: 2577/200 is suitable for 2565/160! a b 90 124.5 159.5 200.5 c d h 18 20 24,8 35 l 36 39 56 56 l 7.5 9.5 15 15 m kg 0.5 0.8 1.7 3.1 Important: 2578/200 is suitable for 2565/160 a b 90 125 c d h 30 38 l 44 54 l 7.5 9.5 m kg 1.0 2.0 For self-made special jaws. a b 90 c d h 40 l 49 l 7.5 m kg 0.5 For self-made special jaws.

Soft aluminium jaw, fixed Cat. no. 2575/...


b

l h

4-point pivot jaw, mobile Cat. no. 2565/...


b

l l h c a

Hardened jaw insert (for Cat. no. 2565/...) Cat. no. 2577/...
b

l l h

164

200

Soft steel jaw insert (for Cat. no. 2565/...) Cat. no. 2578/...
b

61 70 15 5.5

61 70 15 6.7

125

not available

not available

Soft aluminium jaw insert (for Cat. no.. 2565/...) Cat. no. 2579/...
b

48 68 9.5 1.1
h

We supply all the following jaws with highstrength fixing screws of exactly the correct lengths.

Performance data
Dimensions in mm Size 90 125 160 200

Prismatic jaw, mobile Cat. no. 2540/...


l

c a

For horizontal clamping of round workpieces with 30 104 mm a 27 b 124.4 c 24 d 30 104 h 80 l 89 l m 52.5 kg 6.0 For vertical clamping of round workpieces with 30 113 mm a 27 b 124.4 c 24 d 30 113 h 51 l 89.5 l m 52.5 kg 4.0 For vertical clamping of round workpieces with 53 190 mm a 27 b 124.4 c 24 d 53 190 h 51 l 103.3 l m kg 4.2

Prismatic jaw, mobile Cat. no. 2541/...


a l c b h a b h c l

Prismatic jaw, mobile Cat. no. 2542/...

ALLMATIC

Accessories NC vices

64 / 65

Performance data
Dimensions in mm Size 90 125 160 200

Using these parallel supports, workpieces can be raised during clamping, e.g. for drilling through close to the edge. Please note that the parallels can only be used for high sides or step sides respectively.

For high side


For step jaws 2530 / 2531 / 2560 a 48 b 90 c 29 d 8.75 e 3 f 7 g 12 88 125 35 12.25 3 7 12 88 160 44 12.25 3 7 12 110 200 50 18 3 7 12 Parallels Cat. no. 2550/...

e d

c -0.01

f a

For step jaws 2530 / 2531 / 2560 a 48 b 90 c 16 d 8.75 e 3 f 7 g 12

88 125 20 12.25 3 7 12

88 160 25 12.25 3 7 12

Parallels Cat. no. 2551/...

g e d f

b c -0.01

For step side


For step jaws 2530 / 2531 / 2560 a 48 b 90 c 13 d 6 e 3 f 6 g 9 88 125 15 6 3 6 9 88 160 19 6 3 6 9 110 200 25 18 3 7 12 Parallels Cat. no. 2552/...

g e d f g

c -0.01

Parallels only available in pairs. * identical with 2552 / 200

Performance data/Dimensions
Dimensions in mm Size 90 125 160/200

Standard foot plate incl. accessories

Cat. no. 2922/...

A B C E-0,02 FH6 R S T U V W

250 250 18 x 45 45 32 126 160 200 126 160 200

234 290 18 x 45 45 50 160 200 252 160 200 126

355 355 18 x 45 45 50 240 252 300 160 252 300

B C

Ideal for the complete set-up of either: 2 NC vices, version TC or DUO, back to back or: 1 NC vice, version TC or DUO 1 angle plate
W U V F

R S T

Advantages: compact, extremely stable complete set-up very short set-up times hard bush used as centering on machine table/pallet suitable for grid 40 / 50 / 63 mm

Angle plate Cat. no. 2950/...

B C D A kg

110 260 90 0.015 9.5

118 385 126 0.020 21

130 530 164 0.030 37

Ideal for supporting and stabilising singly used NC vices, version TC and DUO (see standard foot plate).
Special information:

These angle plates are an optimal basic element for special jigs and fixtures.

ALLMATIC

Accessories NC vices

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Performance data/Dimensions
Dimensions in mm Size 90 125 160/200

a b c d S2 S1

118 341 402 81 210 336 121 247

176 483 552 117 310 492 179 361

237 620 683 172 431 675 259 505

Clamping width extension Cat. no. 2001/...

The very large clamping widths of our NC high-pressure vices, version TC, are very easy to extend even further. Another shorter vice base is attached to the end of the single vice.
Advantage:
S2

No transmission of clamping forces to the machine table.


S1

d a

b c

12 14 16 18 20 22

mm/M mm/M mm/M mm/M mm/M mm/M

10 12 14 16 16 16

Cat. Cat. Cat. Cat. Cat. Cat.

no. no. no. no. no. no.

2700/... 2701/... 2702/... 2703/... 2706/... 2707/...

Aligning and fixation sets Cat. no. see table

For aligning (positioning) and fixing NC vices on pallets and machine tables. Size according to T-slot or thread on machine table.

1 set consists of 4 clamps (included in the standard accessories for NC vices). Clamping accessories specially designed for NC vice shoulders.

Standard side clamps Cat. no. 2620/...

1 set consists of 2 pairs, incl. screw connections. Ideal for back to back set-ups (see standard foot plate).

Duo side clamps Cat. no. 2621/...

Workpiece stop

Preadjustable, e.g. via gauge block. The workpiece stop can be fitted on either side of the NC vice at the positions provided. 1 size for all types of NC vice.

Advantages: Preadjustable position of the 3rd workpiece axis

After clamping the workpiece, the workpiece stop can be swivelled away with a single movement. It is then also possible to machine the stopping side of the workpiece. (Repeating accuracy: + 0.01)

Workpiece stop Cat. no. 2401/000


11 - 60

45

37

Werkstckanschlag

37 - 95

Advantages:

Pre-mountable with various fixed distances (see drawing). Can be used on earlier NC vices and also on versions TC and LC.
Workpiece stop Cat. no. 2402/000
19 27 31

Fixable position of the 3rd workpiece axis After positioning and clamping the workpiece, the workpiece stop can be swivelled away.

34

27 - 59

ALLMATIC

Accessories NC vices

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Performance data/Dimenstions
Dimensions in mm Size 70 90 125 160/200

L H

89 77

97 77

97 77

Angular drive for mechanical NC high-pressure vices Version TC/LC.

Angular drive for mechanical NC high-pressure vices Version TC/LC

Cat. no. 2200/. . . (size 125, 160 and 200 identical) hex. dimension 14 Cat. no. 2202/. . . (only jaw width 090) hex. dimension 14
Angular drive for mechanical NC high-pressure vices DUO

Cat. no. 2201/. . . (for ALLMATIC NC-DUO) hex. dimension 14 Angular drive can be screwed on at the spindle end if access is restricted Step-down ratio 2 : 1

Angular drive for mechanical NC high-pressure vices Version TC/LC

Angular drive for mechanical NC high-pressure vices Version TC/LC

Cat. no. 2200/. . . (size 125, 160 and 200 identical) hex. dimension 14

Angular drive for mechanical NC high-pressure vices DUO

Cat. no. 2201/. . . (for ALLMATIC NC-DUO) hex. dimension 14

Angular drive for mechanical NC high-pressure vices DUO

L wrench size Please note!

150 12

180 14

Hand crank Cat. no. 2600/...

You will find the hand crank for LCH hydraulic vices in the accessories section for HD vices under Cat. no. 1600/. . .

SW

ALLMATIC hydraulic unit (1-circuit) Performance data: Electrical data:

340 480 V 50 60 Hz 0.5 kW IP 54 (enclosure protection) 24 V control voltage

Performance data: 30 280 (max. 320) bar oil pressure

2.1/1.5 l filling/usable volume 1.1 l/min delivery rate


Ambient temperature: Noise level:

10 C bis + 40 C approx. 55 65 dB/A

Recommended oil: HLP-oil ISO VG 32 Weight (filled):

approx. 25 kg

Cat. no.: 3000/000

The compact, modular unit can be used for ALLMATIC hydraulic vices and any system with single-acting cylinders. The unit is delivered pre-set to approx. 240 bar. The control system is designed as standard for both electrical remote control and for manual control valves. Two integrated non-

return valves prevent loss of clamping pressure in the event of a power cut. A pressure drop of more than approx. 10% is automatically compensated for by the pump.

ON

Oil filler
200 100 300

Pressure switch (adjustable) Pressure connection (1/4 )

0 bar

400

Main switch

Pressure gauge Solenoid valve with EMERGENCY MANUAL operating

A R

Remote control connection socket Oil drain plug

Return connection Pressure limiting valve

ALLMATIC Accessories automated clamping

70 / 71

ALLMATIC hydraulic unit (2-circuit) Performance data: Electrical data:

340 480 V 50 60 Hz 0.5 kW IP 54 (enclosure protection) 24 V control voltage

Performance data: 30 280 (max. 320) bar oil pressure

2.1/1.5 l filling/usable volume 1.1 l/min delivery rate


Ambient temperature: Noise level:

10 C bis + 40 C approx. 55 65 dB/A

Recommended oil: HLP-l ISO VG 32 Weight (filled):

approx. 26 kg

Cat. no.: 3002/000

The compact, modular unit can be used for ALLMATIC hydraulic vices and any system with single-acting cylinders. The unit is delivered pre-set to approx. 240 bar. The control system is designed as standard for both electrical remote control and for manual control valves. Two integrated non-return

valves prevent loss of clamping pressure in the event of a power cut. A pressure drop of more than approx. 10 % is automatically compensated for by the pump.

ON
200

Oil filler Pressure switch (adjustable) Pressure connection (1/4 )

100

300

0 bar

400

Main switch

B
Solenoid valve with EMERGENCY MANUAL operating

Pressure gauge

A R

Remote control connection socket Oil drain plug

Return connection Pressure limiting valve

Control arrangements (examples) The following arrangements only show basic examples. Variations such as parallel operation of two or more clamping stations can be derived from the examples.

Electrical control with handswitch or footswitch 1-circuit unit


A

Manual control with rotating knob valve DUO 1-circuit unit

Filter element 100 m


R A B R P A

Electrical control with handswitch or footswitch 2-circuit unit

B A

Hydraulic hoses Cat. no.: 2180/000 Cat. no.: 2181/000 Cat. no.: 2182/000 0.5 m long 0.9 m long 2.0 m long

Quick-action coupling (set) Cat. no.: 2188/000

Heavy-duty version for max. pressures up to 350 bar Integrated wire mesh between outer and inner rubber sleeve protects against damage Various ready assembled lengths available Both ends fitted with M16 x 1.5-S screw connection and G 1/4 screw nipples, incl. plastic protection caps

For rapid connection and disconnection Avoids oil losses and splashing Connecting thread G 1/4 We particularly recommend installation on the hydraulic unit, as follows: A = coupling B = nipple

ALLMATIC Accessories automated clamping

72 / 73

Rotating knob valve SINGLE Cat. no. 2150/000

For manual control clamping releasing connecting thread G1/4 integrated non-return valve

Electrical footswitch Cat. no. 2153/000

For remote control screw connector for hydraulic unit socket safety cover prevents accidental operation

Rotating knob valve DUO Cat. no. 2151/000

For manual control of 2 different clamping stations connecting thread G 1/4 2 integrated non-return valves

Pressure reducing valve Cat. no. 2155/000

Allows setting of a second (lower) clamping pressure fitted in the pressure line for a 2nd clamping circuit Connecting thread G 1/4

Electrical handswitch Cat. no. 2152/000

For remote control screw connector for hydraulic unit socket latching pushbutton pilot lamp

Machine protection switch Cat. no. 2156/000

Supplies electrical signal for, e.g. EMERGENCY STOP installed in pressure line upstream of vice must be set to approx. 80% of the required clamping force Connecting thread G 1/4

Straight screw connection Cat. no. 2184/000

For connecting and/or extending the connection hoses. e.g. no. 2180 with 2181.

Filter element 100 m Cat. no. 2186/000

For protection against stray dirt particles. See control arrangement. Symbol F. Connecting thread G 1/4

Rotating connector G 1/ 4 x M 16 x 1.5-S Cat. no. 2189/000

Oil supply for basic hydraulic vice. 400 bar max.

Screw connection G 1/ 4 x G 1/ 4 Cat. no. 2187/000

For connecting two or more valves, e.g. 2150 with 2151

Standard Terms and Conditions of Delivery, Assembly and Payment


1 Conclusion of contract, general content, scope of delivery
(1) Our deliveries, which also include performance of services, suggestions, consultancy and collateral performances, are made only on the basis of the terms and conditions laid out below. We hereby reject any contradictory terms and conditions of the Customer; these are not accepted even if we do not reject them again after we have received them. Upon placement of the order, but at the latest upon acceptance of delivery, the Customer accepts these terms and conditions. (2) Our offers are non-binding. Alterations and additions to the contract must be made in writing. This also applies to a decision to dispense with the requirement for written form. (3) The rights of the Customer arising out of this Contract may only be transferred to third parties with our consent. (4) The scope of delivery is in accordance with our written acknowledgement. We are only obliged to deliver provided it is possible to acquire the required raw materials and supplies with currency. Any reference to DIN regulations is to be understood as a description of the contractual performance and not a guarantee of specific characteristics. Drawings, illustrations, technical data, details of weight, dimensions and performance are meant only as a guide, unless they are expressly stated to be binding in the order acknowledgement. We retain rights of ownership and copyright to this documentation, third parties may not be granted access to it without our express authorisation. reasonable additional time limit and can after fruitless expiry of this period demand either withdrawal from the contract or reduction of the purchase price, as he wishes. More far-reaching rights for the Customer, particularly to reimbursement of processing costs, costs of assembly and disassembly and for damages other than those to the object supplied, are excluded in as far as this is legally permissible. (5) No rights in respect of the remainder of a partial delivery can be derived from a defective partial delivery. We are entitled to refuse to fulfil claims based on defective performance as long as the Customer does not fulfil his obligations. (6) The following circumstances do not constitute defects: - damage as a result of natural wear of parts subject to wear and tear - damage caused by improper handling, particularly as a result of inadequate or lack of servicing - damage caused by electrical connections in the building which are incorrect according to regulations of the Federation of German Electrical Engineers (VDE) - damage caused by a failure to observe our operating and servicing instructions. (7) In order that all repairs and substitute deliveries can be made which appear necessary to us in our fair judgment, the Customer must, in consultation with us, provide sufficient time and opportunity, otherwise we are released from liability as regards the defects. Only in the case of emergency where the safety of the factory is in jeopardy and to prevent disproportionately major damage, in which case we must be informed immediately, or if we are in default regarding the correction of defects, does the Customer have the right to correct the fault himself or to have the fault corrected by a third party and demand reimbursement of the costs incurred from us. (8) Warranty claims lapse after 12 months beginning with the date on which the Customer takes possession of the goods. In the case of deliveries and services which are subject to contracts for work and services, the warranty period is 12 months from acceptance. If acceptance does not take place in our factory, it is deemed to have taken place if a declaration is made to us after delivery or if the goods supplied are utilised for the purpose intended.

2 Prices
(1) Unless agreed otherwise, our prices are quoted including loading ex works or warehouse, excluding the statutory value-added tax (Mehrwertsteuer) and all other packaging and freight costs, customs duties and transportation insurance premiums which are to be charged to the Customer. (2) Should the costs connected with the order increase considerably after conclusion of the contract, the parties are obliged to agree on an appropriate adjustment of the prices. Should the parties be unable to reach an agreement, the parties are entitled to withdraw from the contract. All further claims are excluded.

3 Payment terms
(1) Unless an alternative written agreement has been reached, payment is to be made without any deduction as follows: Payment within 14 days with 2% discount, within 30 days net. (2) The withholding of payment or set-off against any of the Customers counter-claims which are disputed by us is not permissible. We are entitled, even against the stipulation of the Customer, to set off his payments against another claim. Should the Customer default on payment to the sum of at least 10% of our overall claims against him, it shall be deemed agreed that: All our claims shall become payable immediately. We are entitled to make the further processing of all orders from the Customer subject to an advance payment or the furnishing of collateral, or to refuse further fulfilment after expiry of a reasonable additional time limit.

8 General limitation of liability


We restrict our liability for negligent violation of obligations by us or by persons assisting us in the fulfilment of our obligations to liability for contractually typical, foreseeable damages.

9 Liability under the German Product Liability Law


(1) Exclusions of liability under these Standard Terms and Conditions of Delivery, Assembly and Payment do not apply to claims arising irrespective of fault to private consumers and users out of the German Product Liability Law (Produkthaftungsgesetz). (2) We are only liable to the Customer for compensatory and recourse claims if it can be proven that we are responsible for a defect in the goods supplied by us.

4 Time limits for delivery, acceptance and call-offs


(1) If delivery periods are agreed, these are to be calculated from the date on which the goods are made available ex works. Furthermore they are only approximate. If the Customer does not fulfil his obligations or if delivery is delayed as a result of unforeseeable or extraordinary events or events over which we have no control in our company or that of one of our suppliers or transport companies, then an appropriate extension of the delivery date is deemed agreed. The same applies in the case of strike or lock-out. Should the hindrance last longer than a period of one month, we are entitled to withdraw from the contract. The delivery period begins on the date our order acknowledgement is issued, but not before all technical and commercial details have been settled. Any changes requested by the Customer in the preparation of the product ordered have the effect of interrupting and extending the delivery date accordingly. Delays in the return of documentation sent for approval also extend the delivery time. (2) Should the Customer default on acceptance of goods or services offered to him in accordance with the terms of the contract, he will be required to pay an amount for the reimbursement of costs, beginning one month after notification that the goods are ready for dispatch, equivalent to 25% of the invoiced value of the goods, without proof of how such costs have been incurred or the extent of such costs. The Customer is entitled to prove that we have incurred no losses or considerably lower losses. (3) We are entitled to otherwise dispose of the goods to be delivered after imposition and fruitless expiry of a reasonable time limit.

10 Retention of title
(1) All the goods supplied by us remain our property (goods subject to retention of title) until all claims are fulfilled, in particular the balance of claims due to us, regardless of the legal basis under which these claims arise. This also applies if payments are made in respect of specifically identified claims. The Customer is obliged to store and label separately the goods subject to retention of title. (2) Handling and processing of goods subject to retention of title is done for us as the manufacturer according to 950 BGB (German Civil Code), without imposing any obligations upon us. The processed goods are deemed goods subject to retention of title according to Clause 1 above. Should the Customer process, combine or mix goods subject to retention of title with other goods, we attain co-ownership of the new object to an extent equivalent to the relationship between the invoiced value of the goods subject to retention of title and the invoiced value of the other goods used. Should our ownership be extinguished through mixing or combination, the Customer herewith assigns to us in advance his rights of ownership of the new object to the extent of the proportion of the invoiced value and holds them in safe custody for us free of charge. The rights of co-ownership arising under this clause are deemed goods subject to retention of title according to Clause 1 above. (3) The Customer may only sell the goods subject to retention of title in standard commercial trading under his standard terms and conditions and as long as he is not in default, and only provided that the claims arising out of the re-sale in accordance with Clauses 4 and 5 are assigned to us. He is not entitled to dispose of the goods subject to retention of title in any other way. (4) The claims of the Customer arising out of the re-sale of the goods are herewith assigned to us. They serve as security to the same extent as the goods subject to retention of title. Any further assignment of these rights is excluded. (5) In the case of sale of goods in which we have co-ownership under Clause 2 above, the assignment of rights applies up to the level of the co-ownership proportion or the invoiced value. At our request, the Customer is obliged to immediately inform his buyer of the assignment to us and to provide us with the information and documentation required to enforce these rights. The Customer is obliged to inform us immediately of any seizure or restrictions by third parties.

5 Protected rights
In the case of delivery on the basis of drawings, models or details supplied by the Customer, the Customer exempts us from all protected rights of third parties. In the case of breach of contract by the Customer, his protected rights shall not prevent our utilisation of the goods.

6 Transfer of risks
All risks pass to the Customer as soon as the goods leave the supplier factory. Should goods be taken back for reasons over which we have no control, then the Customer bears all the risks until the goods are received by us.

7 Warranty
(1) Standard trade tolerances with regard to dimensions, amounts, weight, grain size, quality, colour, etc. are not grounds for complaint by the Customer. In case of doubt, the weight established by us is applicable. In case of complaint, the specifications agreed with the Customer are applicable. (2) Our technical advice and recommendations are based upon appropriate examination, but are given without contractual obligation. In particular the decision as to whether the goods ordered or suggested by us are suited to the purpose intended by the Customer is one made by the Customer alone. A guarantee of specific characteristics must always be given in writing. This also applies to any decision to dispense with the requirement for written form. The characteristics of the purchased object and the purpose for which it is intended are based solely upon our product description. Any other agreements reached must be confirmed in writing. (3) Complaints must be made in writing at the latest 2 weeks after receipt of the goods. Hidden defects must be reported immediately they are noticed. We have a right to examine goods about which complaints are made. Should the Customer not permit this, his claims lapse. In the case of a justified complaint, the Customers rights are restricted to delivery of replacement goods free of charge and free of freight costs, or repair by us. (4) Should repair or replacement prove unsatisfactory, the Customer is obliged to impose a

11 Place of fulfilment and jurisdiction


(1) Place of fulfilment for payments and for all other obligations is our registered offices. (2) Jurisdiction is that of our registered offices. Even for actions arising out of the bill of exchange and cheque payment process. We are entitled to take action against the Customer at his place of general jurisdiction. This is applicable unless other arbitration court agreements have been agreed in individual cases. (3) The law of the Federal Republic of Germany is exclusively applicable to all legal relations between the Customer and ourselves, the application of the UN Convention on Contracts for the International Sale of Goods is excluded.

12 Partial invalidity
Should individual provisions of these standard delivery and payment terms be completely or partially invalid, then the parties are obliged to agree on a regulation by which the purpose and aim of the invalid or void provision is best achieved. Furthermore, the valid contractual agreements are upheld.

Standard Terms of Business and Group Photo

74 / 75

Distributors stamp

Postal address: Jgermhle 10 87647 Unterthingau Germany Visiting address: Jgermhle 10 87647 Unterthingau Germany Telephone Fax internet e-mail +49 (0) 8377 / 929-0 +49 (0) 8377/ 929-380 www.allmatic.de info@allmatic.de

08/2003 Subject to alterations without prior notice! Printed in Germany.