Documente Academic
Documente Profesional
Documente Cultură
UM Blowout Preventer
TC1542
Initial Release A1
August 2002
TC1542
PREFACE
The procedures included in this book are to be performed in conjunction with
the requirements and recommendations outlined in API Specifications. Any repairs to the equipment covered by this book should be done by an authorized
Cameron service representative. Cameron will not be responsible for loss or expense resulting from any failure of equipment or any damage to any property or
injury or death to any person resulting in whole or in part from repairs performed by other than authorized Cameron personnel. Such unauthorized repairs shall also serve to terminate any contractual or other warranty, if any, on
the equipment and may also result in equipment no longer meeting applicable
requirements.
File copies of this manual are maintained. Revisions and/or additions will be
made as deemed necessary by Cameron. The drawings in this book are not
drawn to scale, but the dimensions shown are accurate.
This book covers Cameron UM Blowout Preventers, which are products of
Cooper Cameron Corporation.
Cooper Cameron Corporation
Cameron Division
P.O. Box 1212
Houston, Texas 77251-1212
713-939-2211
http://www.coopercameron.com
TC1542
TC1542
Contents
Single Open-Face Flange or Studded UM BOP Dimensions . . . . . . . . 6
Double Open-Face Flange or Studded UM BOP Dimensions . . . . . . . 8
Single with Tandem Booster Dimensions . . . . . . . . . . . . . . . . . 10
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tandem Boosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specifications and Accessories . . . . . . . . . . . . . . . . . . . . . . . 22
Ram Hang-Off Weights and Shear Requirements . . . . . . . . . . . . . 23
Pipe Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shearing Blind Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Flexpackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
CAMRAM 350 Packers and Top Seals . . . . . . . . . . . . . . . . . . 32
Bonnet Seals and Connecting Rod Seals . . . . . . . . . . . . . . . . . . 33
UM BOP Operation and Maintenance (T-275 ) . . . . . . . . . . . . . . 34
Bonnet Bolt Torque Requirements . . . . . . . . . . . . . . . . . . . . . 50
Recommended Torque for B-7 Cap Screws (EB 701D) . . . . . . . . . . . 51
TC1542
The capital letters in the following designations refer to the UM BOP dimensional views below and dimensional charts shown on the
following page.
A-1 Length - bonnets closed, locking screws locked
A-2 Length - bonnets opened, locking screws unlocked
B-1 Height - flanged
B-2 Height - studded
C Width - no side outlets
D Centerline of preventer to outlet flange or hub face. This distance is variable and must be determined per individual specifications.
E Centerline of side outlet to bottom flange face
F Top of ram to top flange face
G Height of ram
A
G
B
F
TC1542
Approx.
Weight
(lb.)FlgXFlg
Approx.
Weight
(lb.)StdXStd
20.250
8.750
7.844
5.50
2600
2477
20.250
10.406
9.625
5.50
2652
2477
15.50
20.625
11.062
12.031
5.50
3275
2825
31.812
15.50
20.625
11.688
12.656
5.50
3525
2825
146.875
35.688
16.63
25.750
13.125
13.844
6.75
6400
9650
134.500
201.000
41.688
20.26
30.250
15.125
17.094
7.50
10,300
10,300
Vertical Bore
(cm)
A-1
(cm)
A-2
(cm)
B-1
(cm)
B-2
(cm)
C
(cm)
E
(cm)
F
(cm)
G
(cm)
Approx.
Weight
(kg)FlgXFlg
Approx.
Weight
(kg)StdXStd
3000
17.9
199
296
61
43
51
22
20
14
1179
1124
5000
17.9
199
296
70
43
51
26
24
14
1203
1124
7-1/16
10,000
17.9
199
296
78
39
53
28
31
14
1486
1281
7-1/16
15,000
17.9
199
296
81
39
53
30
32
14
1599
1281
11
10,000
27.9
244
373
91
42
65
33
35
17
2903
2903
13-5/8
10,000
34.6
342
511
106
51
77
38
43
19
4672
4377
Size
Pressure Rating
(psi)
Vertical Bore
(in)
A-1
A-2
B-1
7-1/16
3000
7-1/16
78.250
116.500
7-1/16
5000
7-1/16
78.250
116.500
7-1/16
10,000
7-1/16
78.250
7-1/16
15,000
7-1/16
11
10,000
13-5/8
B-2
24.062
17
27.500
16.75
116.500
30.562
78.250
116.500
11
96.250
10,000
13-5/8
Size
Pressure Rating
(psi)
7-1/16
7-1/16
TC1542
The capital letters in the following designations refer to the UM BOP dimensional views below and dimensional charts shown on the
following page.
A-1 Length - bonnets closed, locking screws locked
A-2 Length - bonnets opened, locking screws unlocked
B-1 Height - flanged
B-2 Height - studded
B*** Height - with 30 spacer
C Width - no side outlets
D Centerline of preventer to outlet flange or hub face. This distance is variable and must be determined per individual specifications.
E Centerline of side outlet below rams to bottom flange face
F Top of upper ram to top flange face
G Height of ram
H Centerline of side outlet between rams to bottom flange face
J Top of lower ram to bottom of upper ram
J
B
TC1542
Approx.
Weight
(lb.)FlgXFlg
Approx.
Weight
(lb.)StdXStd
20.250
8.750
7.844
5.50
25.688
11.438
5100
4950
20.250
10.406
9.625
5.50
27.094
11.188
4904
4729
17.438
20.625
11.062
12.031
5.50
29.125
12.562
5850
5500
33.50
17.438
20.625
11.688
12.656
5.50
29.750
12.562
6100
5500
55.875
36.44
16.562
25.750
13.125
13.844
6.75
33.312
13.438
11,300
11,300
172.250
66.625
41.26
12.562
30.250
15.125
17.094
7.50
40.062
17.438
18,400
18,400
A-2
(cm)
B-1
(cm)
B-2
B***
C
(cm)
E
(cm)
F
(cm)
G
(cm)
H
(cm)
J
(cm)
Approx.
Weight
(kg)FlgXFlg
Approx.
Weight
(kg)StdXStd
Size
Pressure
Rating
(psi)
Vertical Bore
(in.)
A-1
A-2
B-1
7-1/16
3000
7-1/16
78.250
116.500
7-1/16
5000
7-1/16
78.250
116.500
7-1/16
10,000
7-1/16
78.250
7-1/16
15,000
7-1/16
11
10,000
13-5/8
Size
B-2
B***
41.000
34
18.562
44.188
33.50
18.812
116.500
48.625
31.50
78.250
116.500
49.875
11
96.250
146.875
10,000
13-5/8
114.125
Pressure
Rating
(psi)
Vertical Bore
(cm)
A-1
(cm)
7-1/16
3000
17.9
199
296
61
86
51
22
20
14
65
29
2313
2245
7-1/16
5000
17.9
199
296
70
85
51
26
24
14
69
28
2224
2145
7-1/16
10,000
17.9
199
296
78
80
53
28
31
14
74
32
2654
2495
7-1/16
15,000
17.9
199
296
81
85
53
30
32
14
76
32
2767
2495
11
10,000
27.9
244
373
91
93
65
33
35
17
85
34
5126
5126
13-5/8
10,000
34.6
342
511
106
105
77
38
43
19
102
44
8346
8346
TC1542
The capital letters in the following designations refer to the UM BOP dimensional views below and dimensional charts shown on the
following page.
A-1 Length - bonnets closed, locking screws locked
A-2 Length - bonnets opened, locking screws unlocked
B-1 Height - flanged
B-2 Height - studded
C Width - no side outlets
D Centerline of preventer to outlet flange or hub face. This distance is variable and must be determined per individual specifications.
E Centerline of side outlet to bottom flange face
F Top of ram to top flange face
G Height of ram
B
F
TC1542
10
Approx.
Approx.
Weight
Weight
(lb.)FlgXFlg (lb.)StdXStd
Size
Pressure
Rating
(psi)
Vertical Bore
(in)
A-1
A-2
B-1
B-2
13-5/8
10,000
13-5/8
169.125
235.875
41.688
30.88
30.50
15.125
17.094
7.5
Size
Pressure
Rating
(psi)
Vertical Bore
(cm)
A-1
(cm)
A-2
(cm)
B-1
(cm)
B-2
C
(cm)
E
(cm)
F
(cm)
G
(cm)
Approx.
Weight
(kg)FlgXFlg
Approx.
Weight
(kg)StdXStd
13-5/8
10,000
34.6
430
599
106
78
77
38
43
19
5262
4990
TC1542
11
11,600
11,000
35
37
22
34
40
26
33
43
27
25
44
37
35
29
28
24
38
12
31
33
34
20
23
39
31
13
11
10
51
15
14
17
66
53
52
67
56
36
54
1
55
19
18
16
21
2
50
UM BOP, 7-1/16
SD 034510
TC1542
12
Description
Qty - Single
Qty - Double
7-1/16
5000 psi
Model II
7-1/16
10,000 psi
Model II
----
7-1/16
15,000 psi
Model II
Body
Bonnet
Operating Piston
2010559-02
2010559-01
2010559-01
2011075-01
2011075-01
2011075-01
2011073-01
2011073-01
2011073-01
2011074-01
2011074-01
2011074-01
10
030313-02
030313-02
030313-02
11
Check Valve
M517988
M517988
M517988
12
005940-09
005940-09
005940-09
13
005930-05-10
005930-05-10
005930-05-10
14
2010178-01
2010178-01
2010178-01
15
Energizing RIng
018586-12
018586-12
018586-12
16
Lip Seal
212741-37
212741-37
212741-37
17
O-Ring
018492-92
018492-92
018492-92
18
689523-04
689523-04
689523-04
19
018572-83
018572-83
018572-83
20
Locking Screw
2010519-01
2010519-01
2010519-01
21
Ring Gasket
22
23
Operating Cylinder
2010529-02
2010529-02
2010529-02
24
2011328-01
2011328-01
2011328-01
25
16
2010189-19
2010189-19
2010189-19
26
16
2709000-13-01
2709000-13-01
2709000-13-01
27
Seal Ring
2708749-01
2708749-01
2708749-01
28
2010527-01
2010527-01
2010527-01
29
041008-02-93-32
041008-02-93-32
041008-02-93-32
30
Seal RIng
2710280
2710280
2710280
31
O-Ring
702645-37-61
702645-37-61
702645-37-61
32
O-Ring
702645-26-91
702645-26-91
702645-26-91
33
Seal RIng
2724047
2724047
2724047
34
049223-28
049223-28
049223-28
35
O-Ring
16
702645-33-71
702645-33-71
702645-33-71
36
O-Ring
702645-32-81
702645-32-81
702645-32-81
37
O-Ring
16
702645-32-41
702645-32-41
702645-32-41
38
16
32
----
219065-08-03-61
219065-08-03-61
39
16
32
----
2709000-08-01
2709000-08-01
40
Lifting Eye
011849
011849
011849
41
2010599-01
2010599-01
2010599-01
42
2010600-01
2010600-01
2010600-01
43
Seal Ring
710541
710541
710541
44
Plastic Packing
10
20
007650-08
007650-08
46
Blind Plug
017454-09
----
017454-09
47
Pipe Plug
002504-04
----
002504-04
48
Tubing Gland
017454-08
----
017454-08
66
Name Plate
2032175-03
2032175-01
----
67
Name Plate
----
025950
025950
----
50
Bonnet Bolt
16
2010514-02
51
51A
52
12
----
----
219067-14-07-41
----
53
12
----
----
2709000-14-01
----
54
16
----
----
219067-08-03-61
----
55
16
----
----
2709000-08-01
----
56
Name Plate
----
236606-01
----
66
Name Plate
67
Name Plate
----
645046-17
645046-17
645046-17
697149-01
697149-02
697149-02
697150-01
697150-01
2010585-01
---2010584-01
---2010530-01
---2010515-03
021792-21
----
2010530-01
2010530-01
007650-08
2010514-03
----
644197-01-00-01
-------
644197-01-00-01
---644197-01-00-01
2032175-03
2032175-01
----
025950
025950
----
Accessory Items
----
Expendable Items
TC1542
Ring Gasket
702002-03-52
702003-15-22
702003-15-22
Ring Gasket
702002-04-62
702003-15-62
702003-15-62
13
35
38
26
22
28
32
33
21
23
21
30
31
4
32
35
33
28
17
36
20
37
24
86
25
40
42
10
78
62
15
17
14
34
11
52
74
41
29
12
13
87
19
18
16
43
UM BOP, 11
SD 034498
TC1542
14
Description
Qty - Single
11
3000 psi
Qty - Double
11
5000 psi
11
10,000 psi
11
15,000 psi
Body
----
----
----
----
----
----
----
----
2A
----
2011152-01
2164126-01
Piston Subassembly
----
2011173-01
2011173-01
----
----
2011155-01
2011155-01
----
4A
----
----
----
----
5A
----
----
----
----
O-Ring
----
----
----
---2011144-01
----
----
----
----
----
----
----
----
----
2011144-01
----
2011154-01
----
2011154-01
-------
----
----
----
----
10
----
030313-03
030313-03
11
Check Valve
----
M517988
M517988
----
12
----
005940-09
005940-09
----
13
Pipe Plug
----
005930-05-10
005930-05-10
----
14
O-Ring
----
2010178-02
2010178-02
----
15
Energizing Ring
----
018586-13
018586-13
----
16
Lip Seal
----
212741-38-00-01
212741-38-00-01
----
17
O-Ring
12
----
018492-91
018492-91
----
18
----
689523-05
689523-05
----
19
----
018572-84
018572-84
----
20
Locking Screw
----
046628-01
046628-01
----
21
O-Ring
----
702645-38-21
702645-38-21
----
22
----
2011168-01
2011168-01
----
23
Operating Cylinder
----
2011172-01
2011172-01
----
24
----
2011167-01
2011167-01
----
25
16
----
219065-17-20-01
219065-17-20-01
----
26
Nut
16
----
2164777-01
2164777-01
----
28
O-Ring
----
702645-33-31
702645-33-31
----
29
Plastic Packing
10
20
----
007650-25
007650-25
----
30
Seal Ring
----
2724061
2724061
----
31
Wear Ring
----
049223-31
049223-31
----
32
Wear Ring
----
049223-32
049233-32
----
33
O-Ring
16
----
702645-33-91
702645-33-91
----
34
O-Ring
----
702645-33-01
702645-33-01
----
35
O-Ring
16
----
702645-32-61
702645-32-61
----
36
16
32
----
219065-12-05-01
219065-12-05-01
----
37
Nut
16
32
----
2709000-12-01
2709000-12-01
----
38
Lifting Eye
----
011849
011849
----
40
Blind Plug
----
017454-09
017454-09
----
41
----
002504-04
002504-04
----
42
Tubing Gland
----
017454-08
017454-08
----
43
Ring Gasket
----
021792-22
021792-22
----
52
Bonnet Bolt
16
----
2010962-01
2164128-01
62
Bonnet Seal
----
62A
----
644197-02-00-01
644197-02-00-01
----
74
O-Ring
16
----
702645-22-91
702645-22-91
----
78
Lifting Eye
----
011849
011849
----
96
Name Plate
----
2032175-03
2032175-03
----
97
Name Plate
----
025950
025950
-------
----
----
-------
----
Accessory Items
Standard Accessories
----
697149-02
697149-02
----
697150-02
697150-02
----
----
645046-18
645046-18
----
----
702002-05-42
702003-15-82
----
Expendable Items
TC1542
15
31
15
38
23
31
36
37
20
45
35
36
22
39
75
74
1
76
33
29
30
11
43
40
42
41
10
66
65
50
See Detail
A
64
16
12
14
78
43
32
24
11
42
12
14
41
43
11
43
19
17
18
51
71
70
40
28
25
27
14
12
11
Detail A
43
43
12
14
26
UM BOP, 13-5/8
SD034538
TC1542
16
Description
Qty - Single
Body
Bonnet (Seal Carrier)
Bonnet (Face Seal)
Piston Subassembly
Ram Change Piston - Open
Ram Change Piston - Open, Special
Ram Change Piston - Close
Ram Change Piston - Close, Special
Ram Change Cylinder
Ram Change Cylinder, Special
O-Ring
Ram Change Piston Cap
Ram Change Piston Cap, Special
Ram Guide Pin
Retainer Ring, Spirolox, Operating Piston
Retainer, Polypak
Seal Polypak
Wear Ring, Ram Change Piston
Check Valve
Screw, Socket Head
Pipe Plug
Packing, Plastic
Locking Screw
Locking Screw Housing
Operating Cylinder
Operating Cylinder, Special
Cylinder Head
Cylinder Head, Special
Cylinder Stud
Nut, Cylinder
Retainer Ring, Plastic Packing
Energizing Ring
Wear Ring, Operating Piston
Seal Ring
O-Ring
Washer, Cylinder Stud
Washer, Bonnet Bolt
O-Ring
O-Ring
O-RIng
O-RIng, Special for V Threaded Ram Change Piston
O-Ring
Screw
Lifting Eye
Tubing Gland
Blind Plug
Pipe Plug, Pressure
Pipe Plug, Threaded
Bonnet Bolt
O-Ring
Name Plate
Name Plate
Name Plate
Lifting Lug
Screw, Cap
Stud, Top End Connection
Nut, Top End Connection
Pipe Plug
Bonnet Seal Carrier
Bonnet Seal (for Carrier)
Bonnet Seal (Face Type)
O-Ring
Tandem Booster Assembly (Qty. 1 for 2 Bonnets)
1
2
2
(2)
2
2
2
2
4
4
4
4
4
4
8
8
8
4
2
2
2
2
2
2
2
2
2
2
24
24
2
2
2
2
4
24
8
4
8
8
8
4
16
4
4
4
12
4
8
8
1
1
1
2
8
20
20
2
2
4
(2)
2
1
Standard Accessories
Locking Screw Accessories
Spanner Wrench
1
2
1
2
2
1
1
1
Qty - Double
1
4
4
(4)
4
4
4
4
8
8
8
8
8
8
16
16
16
8
4
4
4
4
4
4
4
4
4
4
48
48
4
4
4
4
8
48
16
8
16
16
16
8
32
8
8
8
24
8
16
16
1
1
1
2
8
20
20
4
4
8
(4)
4
1
Accessory Items
1
4
1
Expendable Items
2
2
1
1
1
17
13-5/8
5000 psi
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
13-5/8
10,000 psi
---2164340-01(02)
2164343-01(02)
2164345-01
2164433-02
2164433-01
2164434-02
2164434-01
2164347-02
2164347-01
702645-35-71
2164342-02
2164342-01
030313-01
708758
689523-06
2724613-01
2164449-01
M517988
005940-09
005930-05-10
007650-25
695234
2164346-01
2164348-02
2164348-01
2164341-02
2164341-01
2164361-01
2709000-12-22
012469-24
018586-01
049223-31
2724061
702645-38-21
K220607
2164450-01
702645-33-81
702645-34-61
702645-32-41
702645-32-81
702645-33-31
702585-25-00-30
011849
017454-08
017454-09
002504-14
203682
2164362-01
2164718-01
025950
2032175-03
236606-01
2164420-01
702546-31-00-34
219065-17-10-71
2709000-17-01
201019
645507-01-00-01
645509-01-00-01
644197-03-00-01
702645-56-91
2164649-01
13-5/8
15,000 psi
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
----------
697149-12
697150-02
2164429-01
----------
----------------
702003-15-92
700734
705444
708740
711706
----------------
16
1
7
17
5
13
12
6
15
14
3
11
10
9
24
23
4
25
8
28
29
26
27
29
30
TC1542
18
Item Number
Description
Part Number
Qty.
Adapter
2164650-01
Cylinder
2010884-01
Cylinder Head
2010882-02
Tail Rod
2010880-01
Piston
645172-03
Screw, 12 Pt Cap
16
702585-25-00-30
Screw, 12 Pt Cap
12
702585-34-01-54
O-Ring
702645-33-71
10
Seal, Lip
011741-34
11
O-Ring
702645-38-12
12
Seal Ring
710418
13
Wear Ring
645215-01
14
Wear Ring
049223-01
15
Seal Ring
704772
16
2724042
17
702533-09-10-22
23
Gland, Tubing
017454-08
24
Blind Plug
017454-09
25
002504-28
26
Tubing, Hydraulic
2711865-12-11
27
Bushing, Pipe
K194489
28
Bushing, Pipe
203098
29
204887-08-05-17
30
204890-08-05-17
TC1542
19
Standard
Tandem
Pipe
Bonnet
Pipe
Bonnet
Close
Pressure
Open
Pressure
Close
Pressure
Shear
Bonnet
Open
Pressure
Shear
Bonnet
TC1542
20
Closing Area
(Sq. inches)
Closing
Ratio
Opening
Ratio
7-1/16 All WP
2.2
2.3
2.4
67.3
18
11.7:1
3.8:1
11 Except
15,000 psi
6.2
6.2
7.4
113.8
27
13.7:1
3.7:1
11 15,000 psi
13-5/8 Except
15,000 psi
7.5
7.5
8.8
110.15
32
8.7:1
2.3:1
Closing Area
(Sq. cm)
Closing
Ratio
Opening
Ratio
7-1/16 All WP
8.3
8.7
9.1
434
18
11.7:1
3.8:1
11 Except
15,000 psi
23.5
23.5
28.0
734
27
13.7:1
3.7:1
11 15,000 psi
13-5/8 Except
15,000 psi
28.4
28.4
33.3
711
32
8.7:1
2.3:1
Closing Area
(Sq. inches)
Closing Ratio
Opening Ratio
7-1/16 All WP
3.8:1
11 Except
15,000 psi
6.2
13.1
201.8
27
24.3:1
3.7:1
11 15,000 psi
13-5/8 Except
15,000 psi
7.5
10.4
198
32
15.6:1
2.3:1
Closing Area
(Sq. cm)
Closing Ratio
Opening Ratio
7-1/16 All WP
3.8:1
11 Except
15,000 psi
23.5
49.6
1302
27
24.3:1
3.7:1
11 15,000 psi
13-5/8 Except
15,000 psi
28.4
39.4
1277
32
15.6:1
2.3:1
TC1542
21
Handwheel**
Universal Joint**
Extension Wrench*
713878
713114-08
8721-01
5457
6018-01
5652
713878
7957-06
8721-01
5457
6018-01
5652
713878
713114-10
8721-01
5457
6018-01
5652
713878
713114-10
8721-01
5298
6018-03
5526
11 15,000 psi
713878
713114-13
8721-01
5298
6018-03
5526
713878
7959-08
8721-01
5298
6018-03
5526
713878
713114-10
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
*One required. **Two required for single preventer, four for double preventer. ***Commercially available sockets are recommended.
TC1542
22
Ram Type
Pipe OD (In.)
Pipe lb/ft
Pipe Grade
7-1/16
SBR
All
3-1/2
13.3
Shearing Configuration
11
SBR
19.5
11
DS
19.5
11
SBR
19.5
13-5/8
SBR
19.5
13-5/8
DS
19.5
13-5/8
SBR
19.5
Note: See page 19 for a complete list of part numbers for the ltandem boosters.
TC1542
23
Top Seal
Ram
Packer
SD 017508
TC1542
24
Ram
Packer
SD 017508
Pipe Size
(in.)
7-1/16
3000, 5000, 10,000, and 15,000 psi WP
Top Seal 644214-01-00-01
Assembly
Ram
Packer
644500-01-00-02 644215-01-00-01
11
3000, 5000, and 10,000 psi WP
Top Seal 644217-01-00-01
11
15,000 psi WP
Top Seal 2010453-01
13-5/8
3000, 5000, and 10,000 psi WP
Top Seal 644223-01-00-01
Assembly
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
644219-01
044118-01
644218-01-00-01
644222-01
044121-01
644221-01
644225-01
044147-01-00-01
644224-01-00-01
044118-07
019243-08
644225-02
044148-06
644224-02
044118-02
019243-06
644222-02
044121-02
644221-02
644225-03
044148-05
644224-03
044118-03
019243-05
644222-03
044121-03
644221-03
644225-04
044148-07
644224-04
044233-04
044118-04
019243-04
644222-04
044121-04
644221-04
644225-05
044148-03
644224-05
644219-06
044118-05
644218-06-00-01
644222-05
044121-05
2010454-05
644225-06
044148-01-00-01
644224-06-00-01
Blind
644504-01
1.050
644504-02
644501-01
644215-02
1.315
644504-03
644501-02
644215-03
044233-25
1.660
644504-04
644501-03
644215-04-00-01
044233-02
1.900
644504-05
644501-04
644215-05-00-01
044233-03
2.062
644504-06
644501-05
644215-06
2.375
644504-07
644501-06
644215-07-00-01
2.875
644504-08
644501-07
644215-08-00-01
644219-07
044118-06
644218-07-00-01
644222-06
044121-06
2010454-06
644225-07
044148-02-00-01
644224-07-00-01
3.500
644504-09
644502-01-00-01 644215-09-00-01
644219-08
644835-01-00-02
644218-08-00-01
644222-07
644753-01
2010454-07
644225-08
644738-01-00-01
644224-08-00-01
4.000
644504-11
644503-02
644215-11-00-01
644219-10
044119-02
644218-10-00-01
044234-10
044122-04
644218-13
644225-10
044149-02
644224-10-00-01
4.500
644504-12
644503-03
644215-12-00-01
644219-11
644835-02
644218-11-00-01
644222-09
644753-02
2010454-09
644225-11
644738-02
644224-11-00-01
4.750
044233-12
044119-04
644218-13
644225-13
044150-01
644224-13
5.000
644504-14
644503-05
644215-14-00-01
644219-14
644835-03-00-01
644218-14-00-01
644222-10
644753-03
2010454-10
644225-14
644738-03-00-01
644224-14-00-01
5.500
644504-15
644503-06
644215-15-00-01
644219-16
044120-01
644218-16-00-01
044234-13
044123-01
2010454-11
644225-16
044150-03
644224-16-00-01
5.750
044233-23
044120-10
644218-17
5.875
644225-30
644738-06-00-01
644224-29-00-01
6.000
044233-16
044120-02
644218-18-00-01
044234-14
044123-02
690808-13
044244-13
044150-04
644224-17
6.625
044233-17
644835-04
644218-19-00-01
044234-15
044123-03
690808-14
644225-18
644738-04-00-02
644224-18-00-01
7.000
044233-18
044120-04
644218-20-00-01
044234-16
044124-01
2010454-14
644225-19
044151-01-00-01
644224-19-00-01
7.625
044233-19
044120-05
644210-21-00-01
044234-17
044124-02
690808-16
644225-20
044151-02
644224-20-00-01
7.750
044233-22
044120-09
644218-22-00-01
044244-25
044151-06
644224-21
8.625
044233-20
044120-06
644218-23-00-01
044244-16
044151-03
644224-22
9.000
044244-24
044151-04
019506-06
9.625
644225-24
044151-05-00-01
644224-24-00-01
10.750
644225-25
044152-01
644224-25-00-01
11.750
044244-26
614208-01
644224-26-00-01
3.500
Aluminum
644504-10
644503-01
644215-10
044233-08
044119-06
644218-09
044244-20
044149-04
644224-09
4.500
Aluminum
644504-13
644503-04
644215-13
044233-11
044119-07
644218-12
044244-10
044149-05
031215-17
5.000
Aluminum
044233-24
044119-08
644218-15
044244-32
044150-08
031215-27
TC1542
25
Ram
Packer
SD 017508
13-5/8
15,000 psi
Top Seal 644226-01-00-01
Pipe Size
(in.)
16-3/4
3000, 5000, and 10,000 psi
Top Seal 644229-01-00-01
18-3/4
10,000 psi
Top Seal 644232-01-00-01
21-1/4
5000 and 10,000 psi
Top Seal 2010939-01
Assembly
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
Blind
644228-01
044143-01
644227-01-00-01
644231-01
044179-01
644230-01-00-01
644234-01
044184-01
644233-01
044262-01
044214-01
2010851-19
1.050
1.315
1.660
1.900
644231-02
044180-03
644230-02-00-01
2.062
044243-02
044144-03
040910-20
2.375
644228-03
044144-01
644227-03-00-01
644231-03
044180-01
644260-03
044254-02
044185-01
644233-02
044262-02
044215-01
2010851-01
2.875
644228-04
044144-02
644227-04-00-01
644231-04
044180-02
644230-04
044254-03
044185-02
644233-03
044262-03
044215-02
2010851-02
3.500
644228-05
644739-01
644227-05-00-01
644231-05
644740-01
644230-05-00-01
644234-04
644741-01
644233-04-00-01
44262-04
644743-01
2010851-03
4.000
644228-07
044144-06
644227-07
644231-06
044181-02
644230-06
044254-06
044185-05
644233-06
044262-06
044215-05
040962-04
4.500
644228-08
644739-02
644227-08-00-01
644231-07
644740-02
644230-07-00-01
044254-07
644741-02
644233-07
044262-07
644743-02
2010851-05
4.750
044243-10
044145-01
040910-07
644231-08
044181-04
644230-08-00-01
044254-09
044185-08
041856-06
044262-09
044215-08
040962-06
5.000
644228-11
644739-03
644227-11-00-01
644231-09
644740-03
644230-09-00-01
644234-10
644741-03
644233-10-00-01
044262-10
644743-03
2010851-07
5.500
044243-12
044145-03
644227-12-00-01
644231-10
044181-06
644230-10-00-01
044254-11
044185-10
644233-11
044262-11
044215-10
2010851-08
5.750
5.875
2164172-07
2724029-06
644227-24-00-01
644231-22
2724030-06
644230-23
644234-21
2724031-06
644233-21-00-01
044262-32
2724033-06
2010851-29
6.000
044243-14
044145-04
040910-09
644231-11
049291-01
644230-11
044254-13
044185-12
041856-09
044262-13
044215-12
040962-09
6.625
044243-15
644739-04
644227-14
644231-12
049291-02
644230-12
044254-14
044185-13
644233-13
044262-14
044215-13
2010851-10
7.000
044243-16
044146-01
644227-15-00-01
644231-13
049291-03
644230-13
044254-15
044185-14
644233-14
044262-15
044215-14
2010851-11
7.625
044243-17
044146-02
644227-16-00-01
644231-14
049291-04
644230-14
044254-16
044185-15
041856-12
044262-16
044215-15
040962-12
7.750
044243-22
044146-07
644227-17
8.625
044243-18
044146-03
040910-13
644231-15
049291-06
644230-15-00-01
044254-17
044185-16
041856-13
044262-17
044215-16
040962-13
9.000
044243-19
044146-04
040910-14
644231-16
049291-07
644230-16-00-01
044254-18
044185-17
041856-14
044262-18
044215-17
040962-14
9.625
044243-20
044146-05
644227-20-00-01
644231-17
049292-01
644230-17-00-01
044254-19
044185-18
644233-18
044626-19
044215-18
040962-15
10.750
044243-21
044146-06
644227-21-00-01
644231-18
049292-02
644230-18-00-01
044254-21
044185-21
644233-19
044262-20
044216-01
040962-20
11.750
644231-19
049292-03
644230-19-00-01
044262-21
044216-02
2010851-20
13.375
644231-20
049292-04
644230-20-00-01
044254-22
044185-20
644233-20
044262-22
044216-03
2010851-22
13.625
044262-24
044216-05
040962-24
13.750
16.000
044262-23
044216-04
2010851-23
3.500
Aluminum
044243-06
044144-05
644227-06
044254-05
044185-04
041856-16
044262-05
044215-04
040962-16
4.500
Aluminum
044243-08
044144-08
040910-05
044254-08
044185-07
041856-17
044262-08
044215-07
040962-17
5.000
Aluminum
TC1542
26
Ram
Packer
SD 017508
Pipe Size
(in.)
26-3/4 Bore
2000 and 3000 psi
Top Seal 2163566-01
Assembly
Ram
Packer
Assembly
Ram
Packer
Blind
044256-01
044149-01
2163612-01
044260-01
044209-01
2163561-01
1.050
1.315
1.660
1.900
2.062
2.375
044260-02
614017-01
2163559-01
2.875
044260-03
614017-02
2163559-02
3.500
044256-02
645328-01
2163613-03
044260-04
614018-01
2163599-03
4.000
044256-03
044192-02
031228-04
044260-05
614018-02
2163599-04
4.500
044256-04
645328-02
2010583-05
044260-06
614018-03
2163599-05
4.750
044256-05
044192-04
031228-06
5.000
044256-06
645328-03-00-01
2163613-06
044260-07
614018-04
2163599-06
5.500
044256-07
044193-02
2163613-07
044260-08
614018-05
2163599-07
5.750
5.875
044256-32-00-01
645328-05-00-01
2163613-18
6.000
044256-08
044193-03
031228-09
044260-09
614019-01
2163559-08
6.625
044256-09
645328-04
2010583-10-01
044260-10
614019-02
2163559-09
7.000
044256-10
044193-05
031228-11
044260-11
614019-03
2163559-10
7.625
044256-11
044193-06
031228-12
044260-12
614019-04
2163559-01
7.750
8.625
044256-13
044193-08
031228-14
9.000
044256-14
044193-09
031228-15
044260-14
614019-06
2163599-13
9.625
044256-15
044193-10
031228-16
044260-15
614020-01
2163599-14
10.750
044256-16
044194-01
2010583-17
044260-16
614020-02
2163599-15
11.750
044256-17
044194-02
031228-18
044260-17
614020-03
2163599-16
13.375
044256-18
044194-03
2163613-15
044260-18
614020-04
2163599-17
13.625
044256-21
044194-05
031228-24
13.750
044256-19
044194-04
031228-19
16.000
044256-20
044195-01
2010583-21
044260-19
614021-01
2163559-18
18.625
044256-22
614459-01
031228-25
20.000
044260-20
614021-02
2163559-21
TC1542
27
TC1542
28
12
13
15
10
3
4
14
11
9
SD 017509
Severe Service
BOP Bore Size and
Working Pressure (psi)
1
Upper Ram
Subassembly
2
Ram
644781-03-00-01
644780-01-00-01
644834-01-00-01
645427-01-00-01
13-5/8 15,000
2163019-01-02
2163017-01-01
644834-01-00-01
644832-01-00-01
9
Lower Ram
Subassembly
10
Ram
11
Packer
12
Packer
13
Top Seal
644781-04-00-01
644780-02-00-01
645427-01-00-01
645428-01-00-01
644707-01-00-01
644581-02-00-01
200231
13-5/8 15,000
2163019-02-02
2163018-01-01
644832-01-00-01
644833-01-00-01
644709-01-00-01
644581-02-00-01
200231
6
Top Seal
7
Blade Insert
3
Blade Packer
4
Packer
5
Packer
6
Top Seal
7
Blade Insert
8
Set Screw
645428-01-00-01
644707-01-00-01
644581-01-00-01
644582-01
644833-01-00-01
644709-01-00-01
2164281-01
644582-01
14
Blade Insert
15
Pin
Standard Service
BOP Bore Size and
Working Pressure (psi)
1
Upper Ram
Subassembly
2
Ram
3
Blade Packer
4
Packer
5
Packer
8
Set Screw
645011-03-00-01
645009-01-00-01
046910-04-00-01
046751-04-00-01
046752-04-00-01
644217-01-00-01
645010-01-00-01
644582-01
644781-01-00-01
644780-01-00-01
644435-01-00-01
046751-01-00-02
046752-01-00-02
644223-01-00-01
644581-01-00-01
644582-01
13-5/8 15,000
2163019-01-01
2163017-01-01
644435-01-00-01
046751-05-00-01
046752-05-00-01
644226-01-00-01
2164281-01
644582-01
18-3/4 10,000
2010186-01
2010187-01
2010192-01
2010191-01
2010190-01
2010193-01
2010182-01
644524-01
9
Lower Ram
Subassembly
10
Ram
11
Packer
12
Packer
13
Top Seal
14
Blade Insert
15
Pin
645011-04-00-01
645009-02-00-01
046751-04-00-01
046752-04-00-01
644217-01-00-01
645010-02-00-01
200231
644781-02-00-01
644780-02-00-01
046751-01-00-02
046752-01-00-02
644223-01-00-01
644581-02-00-01
200231
13-5/8 15,000
2163019-02-01
2163018-01-01
046751-05-00-01
046752-05-00-01
644226-01-00-01
644581-02-00-01
200231
18-3/4 10,000
2010186-02
2010188-01
2010191-01
2010190-01
2010193-01
2010183-01
200231
TC1542
29
1
2
5
7
SD 017513
BOP Bore
Size and
Working
Pressure
(psi)
Body*
Blade
Packer*
Side
Packer*
Side
Packer*
Blade
Insert***
Set Screw
(2 Req.)***
Lower Ram
Subassy.**
Body
Side Packer
Side Packer
Top Seal
(2 Req.)
Blade Insert***
Spirol Pin
(2 Req.)
***
7-1/16
5000,
10,000 and
15,000
046792-01-00-03
046210-01-00-04
----
2010873-02
2010873-01
----
----
046792-02-00-03
046212-01-00-04
2010872-01
----
644214-01-00-01
----
----
11 5000
and 10,000
645011-03-00-01
645009-01-00-01
046910-04-00-01
046751-04-00-01
046752-04-00-01
645010-01-00-01
644582-01
645011-04-00-01
645009-02-00-01
046751-04-00-01
11 15,000
2010458-01
2010459-10
046910-04-00-01
2010460-07
2040461-07
----
----
2010458-02
2010459-02
2010460-07
644780-01-00-01
644435-01-00-01
046751-01-00-02
046752-01-00-02
644581-01-00-01
644582-01
644781-02-00-01
644780-02-00-01
046751-01-00-02
200231
2163017-01-01
644435-01-00-01
046751-05-00-01
046752-05-00-01
2164281-01
644582-01
2163019-02-01
2010292-01
046751-05-00-01
200231
049006-01-00-01
046910-03-00-01
046751-03-00-01
046752-03-00-01
----
----
046766-02-00-01
049007-01-00-01
046751-03-00-01
046752-03-00-01 644229-01-00-01
----
----
16-3/4
10,000
046773-01-00-01
046774-01-00-01
046910-03-00-01
046751-03-00-01
046752-03-00-01
----
----
046773-02-00-01
046775-01-00-01
046751-03-00-01
046752-03-00-01 644229-01-00-01
----
----
18-3/4
10,000
2010186-01
13-5/8 5000
644781-01-00-01
and 10,000
13-5/8
15,000
2163019-01-01
2010453-01
----
200231
----
2010187-01
2010192-01
2010191-01
2010190-01
2010182-01
644524-01
2010186-02
2010188-01
2010191-01
2010190-01
2010193-01
2010183-01
200231
046784-01-00-02
----
615235-01-00-01
----
----
----
046783-02-00-02
046785-01-00-02
615247-01-00-01
615247-02-00-01
2163621-01
----
----
046784-01-00-02
----
615235-01-00-01
----
----
----
046783-02-00-02
046785-01-00-02
615247-01-00-01
615247-02-00-01
2163621-01
----
----
21-1/4 5000
049983-01
049981-01
046910-05-00-01
046751-06-00-01
046752-06-00-01
----
----
049983-02
049982-01
046751-06-00-01
046752-06-00-01 645478-01-00-01
----
----
21-1/4 7500
and 10,000
046788-01
049012-01
046910-05-00-01
046751-06-00-01
046752-06-00-01
----
----
046788-02
049011-01
046751-06-00-01
046752-06-00-01 645478-01-00-01
----
----
TC1542
30
SD 10315
Part Number
2-3/8 x 3-1/2
2011740-01
3-1/2 x 5
2163445-01
2-3/8 x 3-1/2
2011716-01
3-1/2 x 5
2011673-01
5 x 6-5/8
2011688-01
TC1542
31
Camram 350
Packer
SD 017514
Pipe Size
(in.)
7-1/16
3000 - 15,000 psi
Top Seal 644701-01
11
3000 - 10,000 psi
Top Seal 644703-01
11
15,000 psi
Top Seal 644705-01
Packer
Packer
Packer
Packer
Packer
Blind
644700-01
644702-01
644704-01
644706-01-00-01
644708-01
2.375
644700-07
644702-06
644704-05
644706-06
644708-03
2.875
644700-08
644702-07
644704-06
644706-07-00-01
644708-04
3.500
644700-09
644702-08
644704-07
644706-08-00-01
644708-05-00-01
4.000
644702-10
644704-08
644706-10-00-01
644708-07-00-01
4.500
644700-12
644702-11
644704-09
644706-11-00-01
5.000
644702-14
644704-10
644706-14-00-01
644708-11
5.500
644702-16-00-01
644706-16
644708-12
5.875
----
----
----
644706-29-00-01
----
6.625
644706-18
7.000
644702-20
7.625
644702-21
644706-19-00-01
644706-20
9.625
TC1542
13-5/8
3000 - 10,000 psi
Top Seal 644707-01
644706-24-00-01
32
13-5/8
15,000 psi
Top Seal 644709-01
CAMLAST
BOP
Size
(In.)
Pressure Rating
(psi)
Bonnet Seal
Bonnet Seal
Connecting Rod
Seal
7-1/16
644197-01-00-01
212741-37-00-01
644573-01-00-01
645077-37-00-01
11
644197-02-00-01
212741-38-00-01
644573-02-00-01
645077-38-00-01
11
15,000 Model 79
049272-03
212741-38-00-01
644898-01
645077-38-00-01
13-5/8
644197-03-00-01
212741-36-00-01
644573-03-00-01
645077-36-00-01
13-5/8
15,000
644196-01-00-01
212741-36-00-01
644898-02-00-01
645077-36-00-01
Pipe Size
Packer Assembly
Part Number
Insert
Part Number
Modified Packer
Part Number
2-3/8
2010833-04
2010771-04
2010813-04
2-7/8
2010833-05
2010771-05
2010813-05
3-1/2
2010833-06
2010771-06
2010813-06
4-1/2
2010833-07
2010771-07
2010813-07
11 10,000 psi WP
2-3/8
2010952-01
2010938-01
2010937-01
11 10,000 psi WP
2-7/8
2010952-02
2010938-02
2010937-02
11 10,000 psi WP
3-1/2
2010952-03
2010938-03
2010937-03
11 10,000 psi WP
4-1/2
2010952-04
2010938-04
2010937-04
11 10,000 psi WP
2010952-05
2010938-05
2010937-05
TC1542
33
(T-275, 7-02)
I. Physical Data
A. Lubricants
1. Ram lubricant, P/N 705725 (CHEMLOA #681 BOP oil) or a water resistant non
petroleum base grease.
2. Thread lubricant - which meets the requirements of the latest revision of API
Bulletin 5A or Moly #503, (P/N 705444, 4 lb can)
3. Multi-purpose lubricant or grease.
4. Multi-purpose lubricant or grease for cold weather operation.
5. Hydraulic operating system:
a. Storage - P/N 718100 (Marston Bentley Preservation Fluid.)
b. Standard operation - Use a fresh water lubricant that forms a true solution rather than an emulsion when mixed with water and/or antifreeze.
6. Seals and sealing surfaces - Hydraulic Oil (10-15 wt) P/N 203497.
B. Dimensional Drawings
1. SD-034559, Single UM BOP.
2. SD-034560, Double UM BOP.
3. SD-034566, Single UM BOP with Tandem Boosters
TC1542
34
D. Weights
Refer to pages 7, 9 and 11.
Size
Location
Open Port
1 NPT
Close Port
1 NPT
TC1542
35
API Drift
7.032 (179 mm)
11 15,000 psi
TC1542
36
B. BOP Disassembly
Reference pages 12, 14 and 16.
1. Use an air wrench to break and unscrew the bonnet bolts (Item 50) on both
sides of the BOP.
2. Apply hydraulic closing pressure to the rams CLOSE connection on the BOP to
open the bonnet assembly.
3. Screw the lifting eye (Item 40) into the top of the ram.
4. Use a hoist to lift up on the ram to remove it from the operating piston rod.
5. Remove the seal (Item 51) that resides in the seal bore of the BOP body.
6. With a spanner wrench and a hammer, break loose the locking screw housing nuts. (Item 39).
7. Remove the nuts, the locking screw housing (Item 22), and the locking screw
(Item 20).
8. Remove the locking screw housing studs (Item 38) with a small pipe wrench.
9. From the bonnet, remove the plastic packing screw (Item 13), set screw (Item
12) and packing.
10. Unscrew the plastic packing check valve (Item 11).
11. Remove the bonnet bolts from the bonnet asembly.
12. Insert the lifting eye (Item 38) into the intermediate flange or into the bonnet.
13. Attach a hoisting cable to the lifting eye and apply tension to the cable to
hold up the bonnet asembly.
14. Using a crescent wrench, loosen the ram change pistons (Item 4) and (Item 5)
on the flats provided.
15. Once the ram change pistons are completely loose, move the assembly to the
side away from the main body of the BOP.
TC1542
37
C. Bonnet Disassembly
1. 7-1/16 UM BOP Bonnet Disassembly
Reference page 12.
a. Remove the lock screw housing nuts (Item 39) and detach the lock screw
housing assembly (Items 22 and 20) from the bonnet.
b. Remove the cylinder housing nuts (Item 26) and remove the cylinder head
(Item 24) from the bonnet assembly.
c. Remove the ram change pistons (Items 4 and 5).
d. Remove the ram change cylinders (Item 6).
e. Remove the piston subassembly (Item 3).
f. Remove the operating cylinder studs (Item 25).
g. Remove the operating cylinder (Item 23).
h. Inspect all seals and replace as necessary.
2. 11 UM BOP Bonnet Disassembly
Reference page 14.
a. Remove the nuts (Item 37) and detach the lock screw housing assembly
(Items 37 and 20) from the bonnet.
b. Remove the cylinder housing nuts (Item 26) and remove the cylinder head
(Item 24) from the bonnet assembly.
c. Remove the ram change pistons (Items 4 and 5).
d. Remove the ram change cylinders (Item 6).
e. Remove the piston subassembly (Item 3).
f. Remove the operating cylinder studs (Item 25).
g. Remove the operating cylinder (Item 23).
h. Inspect all seals and replace as necessary.
3. 13-5/8 UM BOP Bonnet Disassembly
Reference page 16.
a. Detach the lock screw housing subassembly from the bonnet assembly
with the 12 point (ferry head) cap screws. (Item 39).
TC1542
38
b. Remove the ram change piston caps (Item 9) from the cylinder head (Item
24).
c. Remove the ram change pistons (Items 4 and 5).
d. Remove the ram change cylinders (Item 6).
e. Remove the piston subassembly (Item 3).
f. Remove the operating cylinder studs (Item 25).
g. Remove the operating cylinder (Item 23).
h. Inspect all seals and replace as necessary.
B. Bonnet Assembly
1. 7-1/16 UM BOP Bonnet Assembly
Reference page 12.
a. Install the lip seal (Item 16), lip seal retainer (Item 18), retaining rings
(Item 19), ring gaskets (Item 21), energizing ring (Item 15), plastic packing
retainer ring (Item 14), and O-rings (Item 17) into the bonnet (Item 2).
b. Lay down the bonnet (Item 2) with the cylinder side up, situated on blocks
or a pallet of sufficient height to allow the ram shaft and ram change pistons to extend past the body face at least six inches.
TC1542
39
c. Install the cylinder studs (Item 25) onto the bonnet (Item 2).
d. Install the O-rings (Item 31) onto the operating cylinder (Item 23), then install the operating cylinder (Item 23) onto the bonnet (Item 2).
e. Install the concentric booster ring (Item 42), split retainer ring (Item 41),
seal rings (Item 30) and O-ring (Item 31) onto the piston subassembly
(Item 3) and then install the piston subassembly (Item 3) into the bonnet.
Note: This piston can be installed in two positions, depending on whether the order is for
shear rams or pipe rams. The piston is shown in the shear position in SD-034510.
Reverse the piston position for standard pipe ram use.
f. Install the O-rings (Item 35) onto the ram change cylinders (Item 6) and
then install the ram change cylinders onto the bonnet (Item 2).
Note: It is highly recommended that the ram change pistons be installed one time in the
preventer body prior to installation in the bonnet. This is to ensure that all threads
are formed correctly and no debris is left in the threads that will make subsequent
bonnet installation difficult.
g. Install the O-rings (Item 35), wear ring (Item 34), and seal ring (Item 33)
onto the ram change pistons (Items 4 and 5). On some versions there are
two O-ring grooves near the threaded end. O-rings should be installed in
both grooves. Install the ram change pistons into the ram change cylinders (Item 6). The bonnet may be assembled as either a left or right hand
bonnet. The left-hand configuration is shown in SD-034510. Reverse the
location of the open and close pistons for a right-hand bonnet assembly.
h. Install the seal ring (Item 27) and retaining rings (Items 28 and 29) onto
the cylinder head (Item 24) and install this subassembly on the assembled
bonnet components. Install the nuts (Item 26) onto the cylinder studs
(Item 25). Torque the nuts (Item 26) per Cameron Engineering Bulletin
EB701D.
i. Install the locking screw (Item 20) into the lock screw housing (Item 22).
Note: The lock screw must be installed in the fully extended position.
j. Install the studs (Item 38) on the cylinder head (Item 24).
k. Attach the lock screw housing subassembly to the bonnet assembly and
install the nuts (Item 39). The housing should be oriented so that one of
the three support ribs is aligned with the top of the bonnet. This is to
help deflect falling objects from the lock screw and tail rod. Torque to the
value listed in Cameron Engineering Bulletin EB701D.
l. Install the check valve (Item 11), plastic packing (Item 44), socket head set
screw (Item 12) and pipe plug (Item 13).
TC1542
40
m. Install the lifting eyes (Item 40) onto the cylinder head (Item 24).
n. Lift the bonnet assembly and set it down with the piston in the horizontal
position. Install the ram guides (Item 10) into the bonnet. Using a small
pipe wrench or strap wrench tighten these until they bottom out in the
bonnet.
o. Insert the bonnet bolts (Item 50) into the bonnet (Item 2).
2. 11 UM BOP Bonnet Assembly
Reference page 14.
a. Install the lip seal (Item 16), lip seal retainer (Item 18), retaining rings
(Item 19), ring gasket (Item 43), energizing ring (Item 15), and O-rings
(Items 14 and 17) into the bonnet (Item 2).
b. Lay down the bonnet (Item 2) with the cylinder side up, situated on blocks
or a pallet of sufficient height to allow the ram shaft and ram change pistons to extend past the body face at least six inches.
c. Install the cylinder studs (Item 25) onto the bonnet (Item 2).
d. Install the blind plug (Item 40), pipe plug (Item 41), and tubing gland
(Item 42) onto the bonnet (Item 2).
e. Install the O-rings (Item 21) onto the operating cylinder (Item 23), then install the operating cylinder (Item 23) onto the bonnet (Item 2).
f. Install the seal ring (Item 30) and wear ring (Item 31) onto the piston subassembly (Item 3) and then install the piston subassembly (Item 3) into the
bonnet.
Note: This piston can be installed in two positions, depending on whether the order is for
shear rams or pipe rams. The piston is shown in the shear position in SD-034498.
Reverse the piston position for standard pipe ram use.
g. Install the O-rings (Item 33) onto the ram change cylinders (Item 6) and
then install the ram change cylinders onto the bonnet (Item 2).
Note: It is highly recommended that the ram change pistons be installed one time in the
preventer body prior to installation in the bonnet. This is to ensure that all threads
are formed correctly and no debris is left in the threads that will make subsequent
bonnet installation difficult.
h. Install the O-rings (Items 28 and 35) and wear ring (Item 32) onto the ram
change pistons (Items 4 and 5). On some versions there are two O-ring
grooves near the threaded end. O-rings should be installed in both
grooves. Install the ram change pistons into the ram change cylinders
(Item 6). The bonnet may be assembled as either a left or right hand bonTC1542
41
net. The left-hand configuration is shown in SD-034498. Reverse the location of the open and close pistons for a right-hand bonnet assembly.
i. Install the O-rings (Item 17) onto the cylinder head (Item 24) and install
this subassembly on the assembled bonnet components. Install the nuts
(Item 26) onto the cylinder studs (Item 25). Torque the nuts (Item 26) per
Cameron Engineering Bulletin EB701D.
j. Install the locking screw (Item 20) into the lock screw housing (Item 22).
Note: The lock screw must be installed in the fully extended position.
k. Install the studs (Item 36) on the cylinder head (Item 24).
l. Attach the lock screw housing subassembly to the bonnet assembly and
install the nuts (Item 37). The housing should be oriented so that one of
the three support ribs is aligned with the top of the bonnet. This is to
help deflect falling objects from the lock screw and tail rod. Torque to the
value listed in Cameron Engineering Bulletin EB701D.
m. Install the check valve (Item 11), plastic packing (Item 29), socket head set
screw (Item 12) and pipe plug (Item 13).
n. Install the lifting eye (Item 78) onto the bonnet (Item 2).
o. Lift the bonnet assembly and set it down with the piston in the horizontal
position. Install the ram guides (Item 10) into the bonnet. Using a small
pipe wrench or strap wrench tighten these until they bottom out in the
bonnet.
p. Insert the bonnet bolts (Item 52) with the O-rings (Item 74) into the bonnet (Item 2).
3. 13-5/8 UM BOP Assembly
Reference page 16.
a. Install the polypaks (Item 14), retainers (Item 12), retaining rings (Item 11),
energizing ring (Item 28) and plastic packing ring (Item 27) into the bonnet (Item 2) as shown in Detail A of SD-034538.
b. Install the O-rings (Item 38) and wear ring (Item 15) into the bonnet (Item
2).
c. Lay down the bonnet (Item 2) with the cylinder side up, situated on blocks
or a pallet of sufficient height to allow the ram shaft and ram change pistons to extend past the body face at least six inches.
d. Install the cylinder studs (Item 25) onto the bonnet (Item 2).
TC1542
42
Note: Be sure to install the studs with end stamped 3A Bonnet End into the bonnet. The
end marked 2A is for the nuts. This assists in having the nuts being capable of being loosened without causing the studs to unthread from the bonnet.
e. Install the O-rings (Item 31) onto the operating cylinder (Item 23), then install the operating cylinder (Item 23) onto the bonnet (Item 2).
f. Install the seal ring (Item 30) and wear ring (Item 29) onto the piston subassembly (Item 3) and then install the piston subassembly (Item 3) into the
bonnet.
Note: This piston can be installed in two positions, depending on whether the order is for
shear rams or pipe rams. The piston is shown in the shear position in SD-034538.
Reverse the piston position for standard pipe ram use.
g. Install the O-rings (Item 36) onto the ram change cylinders (Item 6) and
then install the ram change cylinders onto the bonnet (Item 2).
Note: It is highly recommended that the ram change pistons be installed one time in the
preventer body prior to installation in the bonnet. This is to ensure that all threads
are formed correctly and no debris is left in the threads that will make subsequent
bonnet installation difficult.
h. Install the O-rings (Items 35 and 37) onto the ram change pistons (Items 4
and 5). On some versions there are two O-ring grooves near the threaded
end. O-rings should be installed in both grooves. Install the ram change
pistons into the ram change cylinders (Item 6). The bonnet may be assembled as either a left or right hand bonnet. The left-hand configuration is
shown in SD-034538. Reverse the location of the open and close pistons
for a right-hand bonnet assembly.
i. Install the polypaks (Item 14), retainers (Item 12), and retaining rings
(Item 11), as shown in Detail A of SD-034538 onto the cylinder head (Item
24) and install this subassembly on the assembled bonnet components. Install the washers (Item 32) and nuts (Item 26) onto the cylinder studs (Item
25). Torque the nuts (Item 26) per Cameron Engineering Bulletin EB701D.
j. Install the O-rings (Item 8) onto the ram change piston caps (Item 9) and
assemble onto the cylinder head (Item 24). There is no specific torque requirement as these make up solid into the cylinder head. Use PN
2164429-01 spanner wrench to make up the caps into the cylinder head.
k. Install the locking screw (Item 20) into the lock screw housing (Item 22).
Note: The lock screw must be installed in the fully extended position.
l. Attach the lock screw housing subassembly to the bonnet assembly with
the 12 point (ferry head) cap screws (Item 39). The housing should be oriented so that one of the three support ribs is aligned with the top of the
TC1542
43
bonnet. This is to help deflect falling objects from the lock screw and tail
rod. Torque to the value listed in Cameron Engineering Bulletin EB701D.
m. Install the check valve (Item 16), plastic packing (Item 19), socket head set
screw (Item 17) and pipe plug (Item 18).
n. Install the pipe plugs (Item 45) onto the ram change piston caps (Item 9).
o. Install the Autoclave tubing nut and gland (Item 42) with the blind plug
(Item 41) onto the bonnet (Item 2) and cylinder head (Item 24).
p. Install the hex socket pipe plugs (Item 43) onto the bonnet (Item 2) and
cylinder head (Item 24).
q. Install the lifting eyes (Item 40) onto the bonnet (Item 2).
r. Lift the bonnet assembly and set it down with the piston in the horizontal
position. Install the ram guides (Item 10) into the bonnet. Using a small
pipe wrench or strap wrench tighten these until they bottom out in the
bonnet.
s. Insert the bonnet bolts (Item 50) with the washers (Item 33) and O-rings
(Item 51) into the bonnet (Item 2).
V.
B. Installation
1. Install the preventer, ensuring that the preventer is right-side-up (outlets are
below the center of the preventer).
2. Inspect the preventer, the ram subassemblies, and all rubber parts during installation.
3. Remove the external mechanical protectors.
4. Lift the BOP with slings installed around the body of the BOP.
TC1542
44
B. Periodic Maintenance
1. Once a year, or every six months in cold weather conditions, completely disassemble the preventer.
Note: For detailed description of disassembly, see Part III, DISASSEMBLY.
a. Clean all parts. Do not use a wire brush on sealing areas.
b. Replace all rubber seals, gaskets, and O-rings.
c. Replace ram packing according to its physical condition.
TC1542
45
VII. Testing
A. Hydraulic Operating System
1. Test the hydraulic operating system after installation.
a. Flush the hydraulic operating system with clean operating fluid.
b. Test for proper stroking of the rams and operating system.
1) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the OPEN
port.
2) Ensure that the rams open.
3) Reduce hydraulic pressure to zero psi.
4) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the CLOSE
port.
5) Ensure the rams close.
6) Reduce hydraulic pressure to zero psi.
c. Test for leaks in the operating system.
1) Remove the hydraulic line from the OPEN port.
Note: If testing pipe, casing, flex packers, or variable bore rams, be sure that an appropriate size test mandrel is installed into the preventer. DO NOT close the rams on an
open hole unless closing pressure is less than 300 psi (20.7 Bars). Flex Packers and
VBRs should be tested with the largest pipe size for that packer.
2) Apply 300 psi (20.7 Bars) hydraulic pressure to the CLOSE port, and observe the OPEN port for leaks.
3) Increase the pressure to 3000 psi (207 Bars) and observe the OPEN port
for leaks.
4) Inspect for leaks between the intermediate flange, the bonnet, and the
BOP body. Bleed all pressure from the BOP closing line.
TC1542
46
B. Ram Test
(After installation and as required by API RP53 or appropriate regulatory
agency.)
1. Hydraulically test ram packers with water using the following procedure:
a. Install the BOP stack on a prepared test stump or install a test plug below
the BOP if on the wellhead.
b. Inspect for ram packer leaks at low pressure by closing rams on an appropriate size test mandrel (none if blinds or shears are used) with 1500 psi
(103 Bars) operating pressure, and apply 200 psi (13.8 Bars) pressure under
the rams. Hold pressure for 3 minutes. Maximum pressure drop is 10 psi
(.7 Bars) in 3 minutes.
c. Increase pressure slowly to the rated working pressure of the preventer.
Hold pressure for 3 minutes. Maximum pressure drop is 100 psi (6.9 Bars)
in 3 minutes.
d. If rams leak at low pressure or at working pressure, inspect for worn ram
packers and replace if necessary.
e. Repeat the above procedure for each set of casing, pipe and shear rams.
VIII. Storage
A. Preventer
1. Open the bonnets and remove the ram subassemblies.
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2. Remove the top seals and packers, then wash the ram subasemblies.
3. Lubricate the ram bodies, covering them with a heavy grease.
Caution: DO NOT lubricate the top seals or packers.
4. Do not store the ram subassemblies inside the preventer.
Note: Rubber products that have been put into service and that are subsequently stored,
will have an unpredictable shelf-life. This is attributable to their varied physical condition when returned to storage, due to the inability to completely remove
elastomeric solvents (hydrocarbon contaminates, etc.) and storage in a container
filled with air (chemically active gases).
5. Clean the inside and outside machined surfaces of the preventer.
6. Dry with an air blaster until no moisture is left inside or outside the
preventer.
7. Inspect the ram bores and the vertical bores for burrs.
8. Remove burrs by touching the surface lightly with a grinder using 36 to 60
grit paper.
9. Lubricate the ram bore with a heavy grease.
10. Lubricate the end and outlet connection faces with a heavy grease, and cover
them with flange protectors.
11. Flush the operating system using clean operating fluid.
12. Fill the operating system with preservation fluid Cameron P/N 718100.
13. Install the 1 NPT pipe plugs into the OPEN and CLOSE connections.
Caution: DO NOT use the bonnet lifting eyes to lift a preventer.
14. To lift the preventer, use appropriately rated slings around the ends of the
body.
B. Elastomers
1. Store rubber products inside a cool, dark, and dry storage area.
a. The preferred storage temperature range for rubber goods is from 40F to
80F (4.4C to 26.7C).
b. Rubber goods should be wrapped or otherwise protected from direct exposure to sunlight or artificial light with a high ultraviolet content (such
as fluorescent lighting). Do not store in direct sunlight even if wrapped, as
overheating will result.
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Cameron
Wrench
*
Torque Min
Moly Lub**
ft-lb
Nm
Torque Max
Moly Lub**
ft-lb
Nm
Bonnet
Bolt
P/N
Thread
8-UN
7-1/16 3000
1-3/4
2-3/8
713114-08
393
533
589
799
7-1/16 5000
2010514-02
2-3/8
713114-08
707
959
892
1210
Bore Size
W.P. (psi)
7-1/16 10,000
2010514-03
2-1/2
2-3/4
713114-10
957
1299
1234
1675
7-1/16 15,000
2010514-01
2-7/8
2-3/4
713114-10
1101
1494
1417
1923
11 3000
2-1/4
2-3/4
713114-10
1279
1734
1918
2603
11 5000
2010962-01
2-1/2
2-3/4
713114-10
1360
1846
1754
2380
11 10,000
2164128-01
3-1/8
2-3/4
713114-10
1676
2272
2514
3411
11 15,000
3-3/4
3-1/2
713114-13
2198
2980
3297
4474
13-5/8 3000
2-3/4
2-3/4
713114-10
1088
1475
1632
2215
13-5/8 5000
2-7/8
2-3/4
713114-10
1121
1520
1681
2281
13-5/8 10,000
2164362-01
3-3/4
3-1/2
713114-13
1534
2080
2300
3121
13-5/8 15,000
4-1/2
4-5/8
4953
6715
7430
10,083
Bonnet
Bolt
P/N
Thread
8-UN
Hex
Across
Flats
Cameron
Wrench
*
Torque
API 5A Lub
ft-lb
Nm
Torque
Moly Lub**
ft-lb
Nm
7-1/16 3000
30312-06
1-3/4
2-3/8
713114-08
1428
1938
711
965
1524
7-1/16 5000
30312-02
2-3/8
713114-08
2281
3095
1123
7-1/16 10,000
30312-07
2-1/2
2-3/4
713114-10
5334
7238
2603
3532
7-1/16 15,000
30312-01
2-7/8
2-3/4
713114-10
8279
11,235
4011
5443
11 3000
30312-04
2-1/4
2-3/4
713114-10
3922
5322
1923
2610
11 5000
30312-03
2-1/2
2-3/4
713114-10
5334
7238
2603
3532
11 10,000
30312-05
3-1/8
2-3/4
713114-10
10,369
14,071
5013
6803
11 15,000
30312-12
3-3/4
3-1/2
713114-13
18,739
25,429
8982
12,189
13-5/8 3000
30312-09
2-3/4
2-3/4
713114-10
7311
9921
3548
4815
13-5/8 5000
30312-01
2-7/8
2-3/4
713114-10
8279
11,235
4011
5443
13-5/8 10,000
30312-12
3-3/4
3-1/2
713114-13
18,739
25,429
8982
12,189
13-5/8 15,000
30312-18
4-1/2
4-5/8
33,086
44,898
15,758
21,384
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