actoolsupply.

com

Kimo Kigaz 300 CLA Combustion Gas Analyzer Kimo Kigaz 300 STD Combustion Gas Analyser Kimo Kigaz 300 PRO Combustion Gas Analyzer

actoolsupply.com

actoolsupply.com

actoolsupply.com

actoolsupply.com

Table of contents
ANALYSER
1. Introduction....................................................................................................................................................................... 7 1.1. Analyser description.................................................................................................................................................. 7 1.1.1. Overview of the gas analyser............................................................................................................................ 7 1.1.2. Presentation of the keypad and screen............................................................................................................. 8 1.1.3. onnection of the analyser............................................................................................................................... 8 1.2. !ain features............................................................................................................................................................ " 1.3. #echnical features................................................................................................................................................... 11 2. $afety instructions........................................................................................................................................................... 12 3. Perfor% a co%&ustion analysis....................................................................................................................................... 13 3.1. Prepare the instru%ent &efore the analysis............................................................................................................. 13 3.2. Perfor% an analysis................................................................................................................................................ 13 3.3. Assign the analysis to a custo%er........................................................................................................................... 1' 3.'. Print the analysis results......................................................................................................................................... 1' '. $et the different para%eters of the analyser................................................................................................................... 1( '.1. $et the instru%ent .................................................................................................................................................. 1( '.1.1. $creen setting................................................................................................................................................. 1( '.1.2. $et the auto)e*tinction.................................................................................................................................... 1( '.1.3. hange the language...................................................................................................................................... 1( '.1.'. !odify date and ti%e....................................................................................................................................... 1( '.1.(. #icket printing setting...................................................................................................................................... 1( '.1.+. Activate or deactivate &luetooth function ,optional-......................................................................................... 1+ '.1.7. Activate or deactivate the visual support......................................................................................................... 1+ '.1.8. Activate or deactivate the vocal support.......................................................................................................... 1+ '.2. $et the co%&usti&le................................................................................................................................................. 1+ '.2.1. !odify a co%&usti&le...................................................................................................................................... 1+ '.2.2. Add a co%&usti&le........................................................................................................................................... 17 '.2.3. .elete a co%&usti&le....................................................................................................................................... 17 '.3. $et the alar%s/ %easure%ent units and O protection........................................................................................... 17 '.3.1. $et the alar%s................................................................................................................................................. 17 '.3.2. $et %easure%ent units................................................................................................................................... 18 '.3.3. $et the O protection threshold...................................................................................................................... 18 '.'. $et the references................................................................................................................................................... 18 '.(. $et the duration of auto0ero and purge ti%e........................................................................................................... 18 '.+. $et the operators .................................................................................................................................................... 18 '.+.1. Add an operator.............................................................................................................................................. 18 '.+.2. !odify the operator na%e............................................................................................................................... 1" '.+.3. .elete an operator.......................................................................................................................................... 1" '.7. 1eset the 2actory settings of the analyser ............................................................................................................. 1" '.7.1. 3nits and values of %easure%ent settings of the factory settings..................................................................1" (. !anage custo%ers.......................................................................................................................................................... 24 (.1. !anage a custo%er................................................................................................................................................ 24 (.2. !odify a custo%er................................................................................................................................................... 24 (.3. .elete a custo%er................................................................................................................................................... 24 +. !anage &oilers................................................................................................................................................................ 21 +.1. reate a &oiler........................................................................................................................................................ 21 +.2. !odify a &oiler......................................................................................................................................................... 21 +.3. .elete a &oiler......................................................................................................................................................... 21 7. !anage the inspections.................................................................................................................................................. 22 7.1. 5et to inspections................................................................................................................................................... 22 7.2. reate an inspection............................................................................................................................................... 22 7.3. .elete an inspection................................................................................................................................................ 22 8. Perfor% %easure%ent of a custo%i0ed procedure......................................................................................................... 23 8.1. Preli%inary operations to procedures...................................................................................................................... 23 8.2. 6aunch a custo%i0ed procedure............................................................................................................................. 23 ". Perfor% a control of gas flow.......................................................................................................................................... 2' ".1. Perfor% a %easure%ent of theoretical flow............................................................................................................. 2' ".2. Perfor% a %easure%ent of real flow....................................................................................................................... 2' ".3. 1esults interpretation.............................................................................................................................................. 2' 14. Perfor% a gas network leak test.................................................................................................................................... 2( 14.1. Perfor% the test..................................................................................................................................................... 2( 14.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2( 14.3. Print the %easure%ent on the ticket...................................................................................................................... 2( 11. Perfor% a draft %easure%ent........................................................................................................................................ 2+ 11.1. Perfor% the %easure%ent..................................................................................................................................... 2+

actoolsupply.com

actoolsupply.com
11.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2+ 11.3. Print the %easure%ent on the ticket...................................................................................................................... 2+ 12. Perfor% a %easure%ent of a%&ient O2..................................................................................................................... 27 12.1. Perfor% the %easure%ent.................................................................................................................................... 27 12.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 27 12.3. Print the %easure%ent on the ticket...................................................................................................................... 27 13. Perfor% a %easure%ent of %a* O............................................................................................................................. 28 13.1. Perfor% the %easure%ent.................................................................................................................................... 28 13.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 28 13.3. Print the %easure%ent on the ticket...................................................................................................................... 28 1'. Perfor% so%e te%perature %easure%ents................................................................................................................... 2" 1'.1. Perfor% a %easure%ent of a%&ient te%perature.................................................................................................. 2" 1'.2. Perfor% a %easure%ent of flue gas te%perature.................................................................................................. 2" 1'.3. Perfor% an a%&ient te%perature %easure%ent with the internal sensor..............................................................2" 1'.'. Perfor% a dewpoint te%perature %easure%ent.................................................................................................... 2" 1'.(. 6ink the %easure%ents to a custo%er.................................................................................................................. 2" 1'.+. Print the %easure%ent on the ticket...................................................................................................................... 2" 1(. Perfor% a %easure%ent of opacity............................................................................................................................... 34 1(.1. Perfor% the %easure%ent.................................................................................................................................... 34 1(.2. 7nter the inde*es in the analyser.......................................................................................................................... 34 1(.3. 6ink the inde* to a custo%er................................................................................................................................. 34 1(.'. Print the inde* on the ticket................................................................................................................................... 34 1+. Perfor% a %easure%ent of ionisation current............................................................................................................... 31 1+.1. Perfor% the %easure%ent.................................................................................................................................... 31 1+.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 31 1+.3. Print the %easure%ent on the ticket...................................................................................................................... 31 17. Perfor% a 8' %easure%ent....................................................................................................................................... 32 17.1. Perfor% the %easure%ent with the pro&e............................................................................................................. 32 17.2. Perfor% the %easure%ent with the sensor........................................................................................................... 32 17.3. 6ink the %easure%ent to a custo%er.................................................................................................................... 32 17.'. Print the %easure%ent on the ticket...................................................................................................................... 32 18. Perfor% a %easure%ent with a Pitot tu&e..................................................................................................................... 33 18.1. 6ink the %easure%ent to a custo%er.................................................................................................................... 33 18.2. Print the %easure%ent on the ticket...................................................................................................................... 33 1". #o get to infor%ation a&out the analyser....................................................................................................................... 3' 24. !aintenance of the analyser......................................................................................................................................... 3( 24.1. 6ife)ti%e of the sensors......................................................................................................................................... 3( 24.2. 1eplace the sensors............................................................................................................................................. 3( 24.3. 1eplace the paper roll of the printer...................................................................................................................... 3+ 24.'. 1eplace the &attery............................................................................................................................................... 37 24.(. 1eplace the filter................................................................................................................................................... 37 21. alculations of the different para%eters........................................................................................................................ 38 21.1. O and 9O conversions....................................................................................................................................... 38 21.2. alculation of the level in 9O*.............................................................................................................................. 38 21.3. alculation of flue gas velocity.............................................................................................................................. 38

LIGAZ SOFTWARE
1. Introduction..................................................................................................................................................................... '4 2. $oftware installation........................................................................................................................................................ '4 2.1. 1eco%%ended %ini%u% configuration................................................................................................................... '4 2.2. Installation............................................................................................................................................................... '4 3. $tart with the software..................................................................................................................................................... '1 3.1. !eaning and functions of the %enus &ar ,1-........................................................................................................... '1 3.2. !eaning and functions of tool &ar &uttons ,2-......................................................................................................... '2 '. 3nload inspections.......................................................................................................................................................... '3 (. 3se the different data&ases............................................................................................................................................ '' (.1. 3se the custo%er data&ase.................................................................................................................................... '' (.2. 3se the &oilers data&ase........................................................................................................................................ '( (.3. #otal data&ase......................................................................................................................................................... '+ (.'. $et the data&ase..................................................................................................................................................... '+ (.(. $ave while using..................................................................................................................................................... '+ (.+. I%port a data&ase................................................................................................................................................... '+ +. $et the analyser.............................................................................................................................................................. '7 +.1. hange the co%&usti&les........................................................................................................................................ '7 +.2. hange the references............................................................................................................................................ '7 +.3. !anage the operators............................................................................................................................................. '7 +.'. hange date and ti%e............................................................................................................................................. '7 +.(. $ensors state.......................................................................................................................................................... '7

actoolsupply.com

actoolsupply.com
+.+. :attery level............................................................................................................................................................ '7 +.7. $et printings............................................................................................................................................................ '7 +.8. Access to infor%ation a&out the instru%ent and update the instru%ent..................................................................'8 +.8.1. Access to infor%ation a&out the instru%ent.................................................................................................... '8 +.8.2. 3pdate the instru%ent..................................................................................................................................... '8 a- #he Internet connection is not protected &y a pro*y........................................................................................'8 &- #he Internet connection is protected &y a pro*y.............................................................................................. '8 +.8.3. Install a 3rd language...................................................................................................................................... '" +.8.'. $end a report of the device to the After)$ales $ervice....................................................................................'" +.". :ack to factory para%eters..................................................................................................................................... '" 7. Options............................................................................................................................................................................ (4 7.1. Interface.................................................................................................................................................................. (4 7.2. 7%ail....................................................................................................................................................................... (4 7.3. 3ser infor%ation...................................................................................................................................................... (4 7.'. hange the language.............................................................................................................................................. (4

actoolsupply.com

actoolsupply.com

actoolsupply.com

actoolsupply.com

1. Introduction
1.1. Analyser descri tion
KIGAZ 300 instrument is a gas analyser with two interchangeable sensors (O2 and CO-H2), with additional option of adding 2 sensors or is a gas analyser with three interchangeable sensors (O2, CO-H2 and NO) with additional possibility of a 4th sensor (NO2,SO2 or CH4) or a gas analyser with 4 sensors (O2, CO-H2, NO and NO2 or SO2) Its main features are the following ! "elf#test of the instrument $o%al support &'#(2 dilution Integrated water trap with ma)imum le*el alarm &olor +,+ s%reen 2 thermo%ouple %onne%tions 2 Go of memory +he gas analyser is supplied in a transport %ase in A-" or metalli% .optional) with a magneti% prote%ti*e %o*er, a differential pressure /it, an inter%hangeable flue gas probe of 300 mm length with integrated draft and 012, a 0i#Ion battery and its %harger, 0IGAZ software, a 3"- %able and a %alibration %ertifi%ate A paper roll for the printer and a filter are also pro*ided This gas analyser is designed to control parameters o l!e gas in e"ha!st d!ct o heating !nits# $t can not be !sed in a permanently way and%or !sed as an alarm system#

1.1.1. O!er!ie" of t#e $as analyser

,ilter lo%ation '*ermoulded handle 012 button

Integrated printer

+,+ 3 455 %olor s%reen 012 Integrated water trap ,i)ing %one -a%/lighted /eypad

7ater trap dis%harge

"ingle %onne%tor for flue gas probe .+%K6gas) and draft

,lue gas probe

Introduction

actoolsupply.com

actoolsupply.com
1.1.%. &resentation of t#e 'ey ad and screen

Information menu

&lient menu

9ro%edure menu

"etting menu <easurement menu

(ome s%reen

,un%tion /eys 1s% button 'n:'ff button

;otating button

'K button

1.1.(. )onnection of t#e analyser

&8 %onne%tion for e)ternal probe .temperature 9t800, &(4, ) ,lue gas probe %onne%tion

0ight for battery %harging

3"%onne%tion

9ower supply

Gas output

+8 and +2 thermo%ouple %onne%tions

9# pressure tap 96 pressure tap

Top &iew

'ottom &iew

Side &iew

Introduction

actoolsupply.com

actoolsupply.com
1.%. *ain feat+res
Screen -a%/lighted +,+ 3 455 %olor s%reen It allows to display measured parameters in a more %omfortable format for the operator +han/s to the =oom fun%tion, you %an *iew on the s%reen the measured *alues in in%reased %hara%ters (rinter +he paper of the instrument is a thermal paper with a 80#year guarantee It has an easy repla%ement system of the paper .1asyload) In addition, printing is fast 'attery charger +he instrument is supplied with a 82 $, 3 >4 A power adapter to load the internal batteries +he %urrent loading is indi%ated by a battery symbol on the top left of the s%reen +he red 012 on the right side of the gas analyser stays on until the battery loading is %ompleted )l!e gas s!ction p!mp +he pump, inside the gas analyser, is a diaphragm pump with a motor energi=ed in dire%t %urrent dire%tly by the instrument in a way to get an optimal su%tion of flues gases +he pump is regulated by a %ontinuous measurement of the output flow by the pressure sensor n?3 )l!e gas probe 9robe in stainless steel with an o*ermoulded handle in plasti%, with a standard length of 30 %m and with a fi)ing %one to maintain the %onta%t tip in the du%t Inter%hangeable, it has a 012 allowing to light the dar/ areas +he probe is %onne%ted to the instrument by a neoprene tube of 2 40 m +he handle is also e@uipped with a filter that /eeps the solid parti%les of flue gases during the %ombustion analysis $nterchangeable meas!rement sensors +he analyser uses ele%tro%hemi%al sensors to measure the o)ygen and the %arbon mono)ide .%ompensated in ( 2 hydrogen) <easurement sensors are inter%hangeable Temperat!re sensors ,lue gas temperature is measured with a thermo%ouple integrated in the %onta%t tip +he %onne%tion to the analyser is made than/s to a single male %onne%tor %ompensated in temperature K thermo%ouple .ni%/el#ni%/el %hromium) allows %ontinuous measurements up to *2+,-C +he instrument has a A+& thermoresistan%e for the measurement of internal temperature B this sensor is also used for the measurement of ambient temperature If a temperature %ontrol of the %ombusti*e air must be performed dire%tly by the supply du%t .room sealed boiler), a 9t800 temperature probe .ref ! "A98409) will be used It is re%ommended to perform this measurement to ma/e the effi%ien%y %al%ulation of the installation more a%%urately (ress!re sensors +he analyser has 3 pie=oele%tri% internal sensors for the measurement ! 8 C of the differential pressure .2elta 9) with manual auto=ero 2 C of the high a%%ura%y draft with auto=ero by solenoid *al*e 3 C of the pump output flow with a regulation whi%h allows to %ompensate a %logging of the filter or a high draft +his sensor allows to perform the tightness test of the analyser S!pply inp!t o l!e gases and .%- press!re +he analyser has a single %onne%tor allowing the %onne%tion of flue gas probe Comb!stibles types +he analyser is supplied with a memori=ation of te%hni%al data whi%h %hara%teri=e the 84 most /nown %ombustibles It is also possible to add 4 %ombustibles and their %orresponding features Calibration certi icate +he analyser is %alibrated by %omparison with standard of metrology laboratories, whi%h are periodi%ally %ertified %losed to laboratories /nown at the international le*el 1a%h analyser is supplied with its %alibration %ertifi%ate in whi%h, for e*ery parameters, are indi%ated the nominal *alue, the one measured, the admitted error limits and the found error /0C compatibility +he analyser %omplies with n?2004:80D:1& dire%ti*e on ele%tromagneti% %ompatibility 2o%ument a*ailable on re@uest 1ater trap +he water trap is integrated to the Kiga= 300 <easured gases go through the probe filter then through the water trap whi%h re%o*ers the li@uid element and, as a result, prote%ts the sensors &ondensates are e*a%uated by the opening of the plug lo%ated on the bottom on the instrument 7hen the ma)imum le*el is rea%hed, a red led lights and the pump stops It allows to warn the user when the water trap must be emptied

Introduction

"

actoolsupply.com

actoolsupply.com
C!stomers management +he analyser allows to re%ord %ustomers, theirs respe%ti*e boilers and inspe%tions 'n%e the features of %ustomers and boilers are %ompleted in the analyser, the operator %an easily assign the different measured *alues to a %ustomer and his boiler +hese data %an then printed and:or transferred to a %omputer than/s to 0iga= software 2!to3ero +he analyser has the Eauto=ero in the du%tF fun%tion, it means that the operator %an perform measurements .draft, temperature ) while the analyser inhales fresh air in the room +his fun%tion allows to sa*e time on the inspe%tion pla%es CO dil!tion +he instrument has the &' dilution fun%tion that allows to a*oid high &' %on%entrations +hese high %on%entrations %an damage the analyser and its sensors +his fun%tion allows to in%rease the &' %on%entration without damage the sensor In dilution fun%tion, the range be%omes 0#4G .40 000 ppm) Opacity inde" meas!rement (optional) It is possible to fill in the analyser with opa%ity inde) *alues measured a%%ording to the -a%hara%h s%ale +he analyser will %al%ulate the a*erage and results will be printed on the ti%/et +his measurement must be performed with an opa%ity pump whi%h is a*ailable as an a%%essory .ref ! 9<') 4as networ5 lea5 testing (optional) It is possible to %he%/ the tightness of an installation ,or this %ontrol, use the pressure sensor used for the draft measurement of the shaft 4as low It is possible to measure the gas flow of an installation, to %ompare it with a theoreti%al gas flow and as a result to estimate the installation %onsumption 0eas!red &al!es 6 O2 6 per%entage of o)ygen in flue gases CO 6 %on%entration of &' in flue gases NO 6 %on%entration of A' in flue gases NO2 6 %on%entration of A'2 in flue gases SO2 6 %on%entration of "'2 in flue gases T 6 flue gases temperature Ta 6 %ombusti*e air temperature Calc!lated &al!es 6 7 6 2ir /"cess 6 %onne%tion between the *olume of %ombusti*e air and the re@uested *olume ne%essary for a %ombustion in stoi%hiometri% %onditions CO2 6 per%entage of %arbon dio)ide in flue gases 8T 6 differen%e between the flue gases temperature and the %ombusti*e air temperature NO" 6 %on%entration of A') in flue gases 9s 6 per%entage of waste heat throughout the shaft :s 6 ;ower e iciency (or sensible) 6 this the burner effi%ien%y %al%ulated a%%ording to the 1A403>H standard disposals +his is a ratio between the %on*entional heating power end the burner heating power Among the %ombustion losses, only the sensible heat lost with the flue gases is ta/en into a%%ount, negle%ting the radiation losses and in%omplete %ombustion losses +his *alue is referred to 0($ .0ower (eating $alue) and %an not be higher than 800G +he sensible effi%ien%y *alue is to be %ompared with the minimum effi%ien%y stated for the heating systems performan%es :t 6 Higher e iciency (or total) 6 is the sum of sensible effi%ien%y and the additional effi%ien%y deri*ing from the re%o*ery of water *apour %ondensation %ontained in the flue gases 7hen it s greater than sensible effi%ien%y, then %ondensation is ta/ing pla%e It is referred to 0($ .0ower (eating $alue) and %an e)%eed 800G +he 0($ is %al%ulated by an algorithm de*eloped by Kimo and its *alue must be %onsidered as indi%ati*e CO (O2) 6 &on%entration of &' in flue gases in mg:m 3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D) NO (O2) 6 &on%entration of A' in flue gases in mg:m3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D) NO" (O2) 6 &on%entration of A') in flue gases in mg:m 3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D)

14

Introduction

actoolsupply.com

actoolsupply.com
1.(. Tec#nical feat+res
(arameter O2 CO (with H2 compensation) NO NO" NO2 SO2 CO2 CH4 Sensor 1le%tro%hemi%al 1le%tro%hemi%al 0eas!ring scale ,rom 0G to 28G ,rom 0 to D000 ppm <esol!tion 0 8G *ol 8 ppm I0 2G *ol ,rom 0 to 200 ppm ! I80 ppm ,rom 208 to 2000 ppm ! I4G of measured *alue ,rom 2008 to D000 ppm ! I80G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 4000 ppm ! I4G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 8000 ppm ! I4G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 4000 ppm ! I4G of measured *alue 2cc!racy= T>, response time 30 s 30 s

1le%tro%hemi%al &al%ulatedJJ 1le%tro%hemi%al 1le%tro%hemi%al &al%ulatedJJ "emi%ondu%tor

,rom 0 to 4000 ppm ,rom 0 to 4844 ppm ,rom 0 to 8000 ppm ,rom 0 to 4000 ppm ,rom 0 to HHG *ol

8 ppm 8 ppm 8 ppm 8 ppm 0 8G *ol

30 s

D0 s 30 s

I20G of full s%ale 8 ppm ,rom 0 to 80000 0 0008G $ol ppm ,rom 0 to 8G $ol 0 002G010 ,rom 0 to 20 G010 ,rom #800 to 68240?& ,rom #20 to 6820?& ,rom #40 to 6240?& ,rom 0 to 6HH?&td ,rom #200 to 68300 ?& ,rom#80 to 680 9a ,rom #8000 to 68000 9a ,rom #20 000 to 620 000 9a 0 8?& 0 8?& 0 8?& 0 8?& 0 8?& 0 89a 8 9a I8 ?& ,rom #800 to #80 9a ! I2 9a ,rom #80 to 680 9a ! I0 4 9a ,rom 680 to 6800 9a ! I2 9a -eyond ! I2 G of measured *alue ,rom #20 000 to #>48 9a ! I.#0 4G of measured *alue 64 4 9a) ,rom >40 to #K8 9a ! I.#0 HG of measured *alue 68 4 9a) ,rom #K0 to K0 9a ! I2 9a ,rom K8 to >40 9a ! I.0 HG of measured *alue 68 4 9a) ,rom >48 to 20 000 9a ! I.0 4G of measured *alue 6 4 4 9a) I8 ?& I0 4?& I0 3G of measured *alue I0 24?&

40 s

)l!e gas temperat!re 2mbient temperat!re 2mbient temperat!re ?ewpoint temperat!re ?H1 temperat!re ?ra t

K thermo%ouple Internal A+& 9t800 .8:3 2in e)ternal probe) &al%ulatedJJ +%K .e)ternal probe) 9ie=oele%tri%

44 s

30 s

?i erential press!re

9ie=oele%tri%

8 9a

;osses )l!e gas &elocity /"cess air (7) ;ower e iciency (:s) Higher e iciency (:t) (condensation) Opacity inde"

&al%ulatedJJ &al%ulatedJJ &al%ulatedJJ &al%ulatedJJ

,rom 0 to 800G ,rom 0 to HH H m:s ,rom 8 to H,HH ,rom 0 to 800G ,rom 0 to 820G

0 8G 0 8 m:s 0 08 08G 0 8G

1)ternal instrument

,rom 0 to H

*All accuracies indicated in this document were stated in laboratory conditions and can be guaranteed for measurements carried out in the same conditions, or carried out with required compensation. **Calculation is made based on the measured values by the analyser.

Introduction

11

actoolsupply.com

actoolsupply.com

2. Safety instructions

The ollowing sa ety instr!ctions ha&e to be strictly obser&ed# Not respecting these sa ety instr!ctions can lead to a loss o warranty# The analyser sho!ld not to be !sed in and !nder water# The analyser sho!ld not to be placed near or directly at open ire or heat# The indicated range o temperat!re o the probe is not to be e"ceeded, as the probe and temperat!re sensor co!ld be destroyed# 2 ter meas!rements, be ore pac5ing the analyser, wait or the probe to be cold# 2s long as it is hot, the probe co!ld prod!ce in@!ries# The e"halations o alcohol liA!ids (l!bricants, petrol, spirit, &anish###) may damage the sensors o the analyser# There ore, it is orbidden to preser&e or !se these l!ids nearby the analyser# ;oad the battery only with Bimo charger# Cse another type o charger can damage the battery and the analyser and can ca!se electrical shoc5s#

12

Safety instructions

actoolsupply.com

actoolsupply.com

3. Perform a combustion analysis

(.1. &re are t#e instr+,ent before t#e analysis
?!ring the meas!rement, the analyser m!st be in &ertical position or in hori3ontal position# ?o not hold the analyser in inclined position# 'e ore the *st !se o the analyser, a !ll charge o the battery m!st be made d!ring *2 ho!rs# /mpty the water trap# $n case o any de a!lt or damage o the instr!ment, Bimo 2 ter sales ser&ice shall be contacted# On the bac5 o the analyser, there is a label with the analyser serial n!mber# This n!mber shall be comm!nicated or e&ery operation (technical operation or reA!est o spare parts)#

(.%. &erfor, an analysis

&onne%t the flue gas probe to the analyser +urn on the instrument Home screen is displayed with measurement menu at the forefront. Insert the probe in the flue as show on the figure for at least 3 minutes 9ress OB The screen with the different possible measurements is displayed. Remaining time of autozero and its progress bar are displayed at the bottom of the screen. Measurements covered by the autozero are not available ( ombustion! "ma# and "$ ambient%. &t the end of the autozero! these menus are available. +a/e ad*antage of the auto=ero to perform the draft Go to DComb!stionE with the rotati*e button 9ress OB The screen displays the different combustibles in the analyser. "ele%t the type of used %ombustible by the boiler with the rotati*e button 9ress OB The screen displays values of the different parameters of the analysis. ,lue

9robe
2D

On% O

OB

OB

3nattainable Auto=ero measurements

'erform a combustion analysis

13

actoolsupply.com

actoolsupply.com
(.(. Assi$n t#e analysis to a c+sto,er
At the end of the analysis, when measurements are %onstant, it is possible to assign it to a %ustomer re%orded in the analyser or to unre%orded %ustomer that should be %reated 9ress the fun%tion button ! The analyser displays the list of recorded customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it

The analyser bac(s to the measurement screen of the analyse.

(.-. &rint t#e analysis res+lts

It is possible to print the results on the ti%/et ! 9ress the fun%tion button Results are printed on the tic(et.

1'

'erform a combustion analysis

actoolsupply.com

actoolsupply.com

4. Set the different parameters of the analyser

+he DSettingsE menu allows to set the following parameters ! Instrument .s%reen, printing, auto#e)tin%tion, ) &ombustibles <easurement ;eferen%es .'2, atmospheri% pressure and altitude) AutoZ:9urge 'perators The DSettingsE part allows to set parameters that can a ect the per ormed meas!rements# These settings m!st be made by a A!ali ied technician#

-.1. Set t#e instr+,ent

-.1.1. Screen settin$
+his part allows to set brightness, %ontrast and ba%/light of the s%reen from 8 to H +urn on the instrument Home screen is displayed with measurement menu at the forefront. Go to DSettingsE with rotati*e button then press OB Go to D$nstr!mentE then press OB The screen with the different parameters to set (brightness! contrast and bac(light% is displayed. 9ress OB The screen with the settings to perform appears. Go to the set to perform with the rotati*e button then press OB The name of the setting appears in blac( on blue bac(ground. +urn the rotati*e button on the left to de%rease brightness, contrast or bac5light or turn the rotati*e button on the right to in%rease it

-.1.%. Set t#e a+to.e/tinction

+he auto#e)tin%tion turn off the analyser automati%ally after some time of non#use It is possible to set the auto#e)tin%tion at 84 : 30 : 44 : K0 : H0 or 804 minutes or to dea%ti*ate it Settings instrument screen is displayed. Go to D2!to-e"tinctionE with the rotati*e button then press OB "ele%t the re@uired time of auto#e)tin%tion or DO E to dea%ti*ate it with the rotati*e button 9ress OB

-.1.(. )#an$e t#e lan$+a$e

It is possible to sele%t the language of the instrument ! ,ren%h or 1nglish Settings instrument screen is displayed. Go to D;ang!ageE with the rotati*e button then press OB "ele%t the language with the rotati*e button 9ress OB

-.1.-. *odify date and ti,e

Settings instrument screen is displayed. Go to D?ate%timeE with the rotati*e button then press OB Go to the parameter to modify with the rotati*e button .day, month, year, hour, minute or se%ond) 9ress OB +urn the rotati*e button to modify the sele%ted parameter 9ress OB ;epeat the pro%edure on another parameter if re@uired Go to D?ate )ormatE with the rotati*e button then press OB "ele%t F ?ay%0onth G to display the day then the month or D0onth%?ayE to display the month then the day then press OB# Go to DTime )ormatE with the rotati*e button then press OB "ele%t the time format ! D*2E or D24E# If)$ is selected! AM for ante meridiem or PM for post meridiem will be displayed in front of the time. 9ress the DHalidateE fun%tion /ey to @uit the s%reen and sa*e the modifi%ations or press /sc to %an%el

-.1.0. Tic'et rintin$ settin$

Settings instrument screen is displayed. Go to D(rintingE with the rotati*e button then press OB 1(

Set the different parameters of the analyser

actoolsupply.com

actoolsupply.com
Go to D)ormatE with the rotati*e button then press OB "ele%t the ti%/et format ! long or short with the rotati*e button then press OB Long format ticket : prints measurement results * header (operator name! date and time of the inspection! type of instrument and its serial number! address! telephone number. Short format ticket : prints only the measurement results and the instrument reference. Go to DHeaderE then press OB The (eyboard appears at the bottom of the screen "ele%t the letters with the rotati*e button then press OB 9ress the fun%tion /ey to *alidate the header The (eyboard disappears. 9ress /sc to ba%/ to DSettings instr!mentE s%reen and *alidate modifi%ations

+o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey +o erase a letter ! press the fun%tion /ey

-.1.1. Acti!ate or deacti!ate bl+etoot# f+nction 2o tional3

-luetooth allows to set and transfer data from a %omputer to the analyser or *i%e *ersa Settings instrument screen is displayed. Go to D'l!etoothE with the rotati*e button 9ress OB to a%ti*ate it ! ON or to dea%ti*ate it ! O))

-.1.4. Acti!ate or deacti!ate t#e !is+al s+

ort

+he *isual support %orresponds to help windows displayed met during a measurement pro%edure Settings instrument screen is displayed. Go to DS!pportE with the rotati*e button Go to DHis!al s!pportE line with the rotati*e button 9ress OB to a%ti*ate it ! ON or to dea%ti*ate it ! O))

-.1.5. Acti!ate or deacti!ate t#e !ocal s+

ort

+he *o%al support allows to a%ti*ate a *oi%e that gi*es the details during a measurement pro%edure

Note 6 &ocal help can be acti&ated only i the &is!al help is acti&ated#
Settings instrument screen is displayed. Go to DHelpE with the rotati*e button Go to DHocal s!pportE line with the rotati*e button 9ress OB to a%ti*ate it ! ON or to dea%ti*ate it ! O))

-.%. Set t#e co,b+stible

84 different %ombustibles are re%orded in the analyser ! "ahara : ,os Aatural gas Groninguen C Aatural gas ;ussia C Aatural gas 9ropane 09G -utane 0ight oil (ea*y fuel oil &annel#%oal 0ow *olatile %oal &o/e gas -iofuel 4G 7ood 20G (og fuel 28G 9ellet DG

-.%.1. *odify a co,b+stible

1a%h %ombustible has its own %oeffi%ient allowing to %al%ulate loses and effi%ien%ies in the most a%%urate way The modi ication o these coe icients will lead some modi ications in comb!stion analysis res!lts# Only a A!ali ied technician is a!thori3ed to modi y them# $t is still possible to reset the actory parameters pressing or with ;iga3 so tware# (see page 4>)# Settings menu is displayed. Go to DComb!stiblesE with the rotati*e button then press OB Go to the type of of %ombustible with the rotati*e button then press OB Go to the %oeffi%ient to modify with the rotati*e button then press OB The (eyboard appears "ele%t numbers with the rotati*e button and press OB to *alidate

1+

Set the different parameters of the analyser

actoolsupply.com

actoolsupply.com
9ress to *alidate the new %oeffi%ient or /sc to %an%el Screen bac(s to the list of combustible.

+o erase a number ! press fun%tion /ey +o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey It is also possible to modify the name of a %ombustible and its type of energy ."olid, li@uid or gas) ! Settings > Combustibles screen is displayed. Go to the %ombustible to modify with the rotati*e button 9ress fun%tion /ey 9ress OB on DNameE line The (eyboard appears. 1nter the name of the %ombustible with the rotati*e button and press OB to *alidate 9ress to *alidate the name of the %ombustible 9ress OB on D/nergyE line "ele%t the type of energy for the %ombustible ! solid, li@uid or gas then press OB 9ress fun%tion /ey to sa*e the modifi%ations Screen bac(s to the list of combustible with the added modifications.

-.%.%. Add a co,b+stible

3p to 4 %ombustibles %an be added in the instrument5s memory ! Settings > Combustibles screen is displayed. 9ress fun%tion /ey +Add combustible screen is displayed. 9ress OB The (eyboard appears. 1nter the name of the %ombustible with the rotati*e button and press OB to *alidate 9ress to *alidate the name of the new %ombustible Go to D/nergyE line with the rotati*e button and press OB "ele%t DSolidE, D;iA!idE or D4asE with the rotati*e button and press OB 9ress fun%tion /ey to sa*e the new %ombustible Screen bac(s to the list of combustible. The new combustible in well on the list in last position. ,very coefficient of the new combustible are set at -. ,ollow the pro%edure of modifi%ation of %ombustible %oeffi%ients abo*e#mentionned to add them

-.%.(. 6elete a co,b+stible

Settings > Combustibles screen is displayed. Go to the %ombustible to delete with the rotati*e button 9ress fun%tion /ey

-.(. Set t#e alar,s7 ,eas+re,ent +nits and )O rotection

It is possible to a%ti*ate an alarm for ea%h measurement parameter +his alarm %an be rising .the alarm of the instrument is a%ti*ated when the measured *alue e)%eeds the defined threshold) or alling . the alarm of the instrument is a%ti*ated when the measured *alue is below the defined threshold) It is possible to set an alarm for the following parameters ! '2, &', &(4, &'2, Ls .losses), M .1)%ess air), Nt .lower effi%ien%y), Ns .higher effi%ien%y), +f .flue gas temperature), +a .ambient temperature), +d .dewpoint temperature), O9 .differential pressure), 2raft

-.(.1. Set t#e alar,s

Settings menu is displayed. Go to D0eas!rementE with the rotati*e button then press OB 9ress OB on D2larmsE line Go to the parameter to modify with the rotati*e button then press the fun%tion /ey The edge (rising or falling% and the threshold of the selected parameter are displayed. Go to D/dgeE line with the rotati*e button then press OB "ele%t the type of alarm with the rotati*e button ! ;ising edge ! ,alling edge ! 2ea%ti*ated alarm ! 9ress OB Go to DThresholdE line then press OB The (eyboard appears.

Set the different parameters of the analyser

17

actoolsupply.com

actoolsupply.com
1nter the alarm threshold *alue with the rotati*e button and press OB to *alidate $alidate the threshold with the right fun%tion /ey $alidate the modifi%ations with the fun%tion /ey 9ress /sc to @uit the s%reen

-.(.%. Set ,eas+re,ent +nits

It is also possible to sele%t the measurement unit for ea%h measured parameter ! Temperat!re 6 ?&, ?, (ress!re 6 9a, in7g, h9a, mbar, mm(g, mm(2', 9"I CO % CO2 % NO % NO2 % NO" % SO2 6 ppm, mg:m3, mg:/7h, g:/7h, g:GP, g:m3, G CH4 6 ppm, G*ol, G0I1 Settings menu is displayed. Go to D0eas!rementE with the rotati*e button then press OB Go tor DCnitsE with the rotati*e button then press OB Go to the parameter to modify with the rotati*e button then press OB The list of the available units according the parameter appears. Go to the re@uested unit with the rotati*e button then press OB 9ress /sc to @uit the s%reen

-.(.(. Set t#e )O rotection t#res#old

+he &' prote%tion allows to prote%t the instrument against high %on%entrations of &' Abo*e the threshold, the instrument will stop the measurement of &' but the others measurements will stay possible +o set this threshold ! Settings menu is displayed. Go to D0eas!rementE with the rotati*e button then press OB Go to DCO protectionE with the rotati*e button then press OB# 9ress the fun%tion /ey to modify the threshold 1nter the re@uested threshold then press the fun%tion /ey to *alidate the threshold 9ress /sc to @uit the s%reen

-.-. Set t#e references

SettingsI<e erences s%reen allows to set the features of the measurement en*ironment ! ' 2 referen%e, altitude and atmospheri% pressure +hese data are used to %al%ulate the effi%ien%y These settings m!st be per ormed by a A!ali ied technician# Settings screen is displayed. Go to D<e erenceE with the rotati*e button then press OB "ele%t the parameter to modify with the rotati*e button then press OB The (eyboard appears. 1nter the parameter *alue with the rotati*e button then press OB to *alidate $alidate the parameter *alue with the fun%tion /ey

-.0. Set t#e d+ration of a+to8ero and +r$e ti,e

+he auto=ero allows the analyser to e)haust ambient fresh air and as a result to put the sensors at 0 ppm Settings screen is displayed. Go to D2!to3eroE line with the rotati*e button then press OB 9ress OB The list of available duration appears. Go to the re@uired duration then press OB 9ress /sc to @uit the s%reen

-.1. Set t#e o erators

It is possible to enter in analyser names of operators who will use the instrument +he operator who performs an analysis appears on the ti%/et .only for the long si=e)

-.1.1. Add an o erator

Settings screen is displayed Go to DOperator G with the rotati*e button then press OB 9ress the fun%tion /ey The (eyboard appears. 1nter the name with the rotati*e button ! press OB to *alidate 9ress the fun%tion /ey to *alidate the operator name and to add it in the list

18

Set the different parameters of the analyser

actoolsupply.com

actoolsupply.com
The analyser bac(s to the list of present operators. 9ress /sc to @uit the s%reen

-.1.%. *odify t#e o erator na,e

Settings screen is displayed Go to DOperatorE with the rotati*e button then press OB 9ress the fun%tion /ey The (eyboard appears. <odify the name with the rotati*e button ! press OB to *alidate 9ress the fun%tion /ey to *alidate the operator name The analyser bac(s to the list of current operators. 9ress /sc to @uit the s%reen

-.1.(. 6elete an o erator

Settings screen is displayed Go to DOperatorE with the rotati*e button then press OB Go to the operator to delete with the rotati*e button 9ress the fun%tion /ey 9ress /sc to @uit the s%reen

-.4. Reset t#e Factory settin$s of t#e analyser

It is possible to reset set the analyser with its fa%tory settings Settings screen is displayed 9ress the fun%tion /ey & message is displayed and as(s to confirm the return to factory settings. Go to DOBE with the rotati*e button then press OB +o %an%el this return to fa%tory settings when the D'ac5 to actory settingE message is displayed ! 9ress /sc or go to DCancelE with the rotati*e button then press OB

-.4.1. 9nits and !al+es of ,eas+re,ent settin$s of t#e factory settin$s

Temperat!re 6 ?& ?ra t 6 9a ?i erential press!re 6 mbar CO 6 ppm CO2 6 G NO 6 ppm NO2 6 ppm NO" 6 ppm SO2 6 ppm CH4 6 ppm CO (O2) 6 mg:m3 NO (O2) 6 mg:m3 NO" (O2) 6 mg:m3

2larm thresholds 6 O2 6 3 0G CO 6 800 ppm CO amb 6 20 ppm CH4 6 8200 ppm /"cess air (7) 6 8 80 )l!e gas temperat!re (T ) 6 240 0?& <e erence 6 O2 6 28 0G 2ltit!de 6 D00 m 2tmospheric press!re 6 8083 24 h9a CO protection threshold 6 2000 ppm ?!ration o a!to3ero and p!rge ! 8 minute &reated operators and %ombustibles will be deleted &reated %ustomers and boilers and inspe%tions on boilers are not deleted after a return to fa%tory settings

Set the different parameters of the analyser

1"

actoolsupply.com

actoolsupply.com

5. Manage customers
It is possible to sa*e names and addresses of different %ustomers %lients in the analyser +he performed measurements %ould be assigned to them It is possible to %reate up to 800 %ustomers

0.1. *ana$e a c+sto,er

+urn on the analyser Go to DC!stomersE with the rotati*e button then OB 9ress the fun%tion /ey Add customer screen is displayed. 9ress OB on DNameE line The (eyboard appears. 1nter the %ustomer name with the rotati*e button and press OB to *alidate the letters 9ress the fun%tion /ey The analyser bac(s to Add customer screen. Go to the 8st line of the address with the rotati*e button then press OB 1nter the 8st line of the %ustomer5s address with the rotati*e button and press OB to *alidate letters 9ress the fun%tion /ey The analyser bac(s to Add customer screen. Go to the 2nd line of the address with the rotati*e button then press OB 1nter the 2nd line of the %ustomer5s address with the rotati*e button and press OB to *alidate letters 9ress the fun%tion /ey The analyser bac(s to Add customer screen. &ontinue for both following lines of the address if ne%essary Go to DTelE line with the rotati*e button then press OB 1nter %ustomer5s telephone number with the rotati*e button and press OB to *alidate the letters 9ress the fun%tion /ey The analyser bac(s to Customer List screen with the created new customer.

7hen a %ustomer has been %reated, it is possible to lin/ to this %ustomer one or se*eral boilers "ee %hapter 4 to %reate, modify and delete a boiler

0.%. *odify a c+sto,er

Customers screen is displayed. Go to the %ustomer to modify with the rotati*e button then press OB 9ress the fun%tion /ey .etails of the customer are displayed. 9ress the fun%tion /ey Go to the line to modify with the rotati*e button then press OB The (eyboard appears. <a/e the %hanges 9ress the fun%tion /ey to *alidate The analyser bac(s to Customer detail screen. 9ress the fun%tion /ey on%e all the %hanges ha*e been made

0.(. 6elete a c+sto,er

Customer screen is displayed. Go to the %ustomer to delete with the rotati*e button then press OB 9ress the fun%tion /ey & message appears as(ing to confirm the deletion of the customer. Go to J/S then press OB to %onfirm the deletion of the %ustomer Go to NO then press OB to %an%el

24

Manage customers

actoolsupply.com

actoolsupply.com

6. Manage boilers
A boiler is %ompulsorily lin/ed to a %ustomer, at least one %ustomer must be %reated to %reate a boiler "ee %hapter 4 for the %reation of a %ustomer It is possible to lin/ up to 80 boilers per %ustomer

1.1. )reate a boiler

The list of customers saved in the analyser is displayed. Go to the %ustomer whi%h will be lin/ed to the boiler with the rotati*e button then press OB 9ress the fun%tion /ey 9ress OB on D0odelE line The (eyboard appears. 1nter the model of the boiler with the rotati*e button then press OB to *alidate the letters 9ress to *alidate the model The analyser bac(s to Add boilers screen 2o the same for D'randE, D2ddressE, D;ocationE and D2ir p!lsed b!rnerE# 9ress 'K on DTightnessE line, sele%t D' TypeE (!ntight) or DC TypeE (tight) then press OB 9ress 'K DComb!st#E line, sele%t the type of %ombustible for the boiler then press 'K 9ress 'K to ti%/ the D2ir p!lser b!rnerE bo) if the boiler has one 9ress the fun%tion /ey to sa*e the boiler features The analyser bac(s to the list of boilers.

1.%. *odify a boiler

The list of boilers saved in the analyser is displayed. Go to the boiler to modify with the rotati*e button then press OB 9ress the fun%tion /ey .etails of the boiler are displayed. 9ress the fun%tion /ey Go to the line to modify with the rotati*e button then press OB The (eyboard appears. <ade the %hanges 9ress the fun%tion /ey to *alidate The analyser bac(s to Modif! boiler screen. 9ress the fun%tion /ey on%e all the %hanges ha*e been made

1.(. 6elete a boiler

The list of boilers saved in the analyser is displayed. Go to the boiler to delete with the rotati*e button then press OB 9ress the fun%tion /ey & message appears as(ing to confirm the deletion of the boiler. Go to J/S then press OB to %onfirm the deletion of the boiler Go to NO then press OB to %an%el

Manage boilers

21

actoolsupply.com

actoolsupply.com

7. Manage the inspections

1a%h sa*ed inspe%tion is lin/ed to a %ustomer It is possible to see the details of an inspe%tion, to add one or to delete one A*ailable inspe%tions in the analyser are the following ! %ombustion, ambient temperature, flue gas temperature, internal temperature, ,low:;eturn temperature, dewpoint temperature, draft pressure, differential pressure, flue gas *elo%ity, &' ma), opa%ity, ambient &' 2, ionisation %urrent, lea/ dete%tion, gas networ/ tightness and gas flow The ma"im!m n!mber o inspection is *, per boilers#

4.1. Get to ins ections

+o find e*ery inspe%tions of a %ustomer and details of this inspe%tion, follow the spe%ified pro%edure ! The list of customers saved in the analyser is displayed. Go to the re@uired %ustomer then press OB ,very boilers lin(ed to this customer are displayed. Go to the re@uired boiler then press OB ,very inspections lin(ed to this customer and boiler are displayed. Go to the re@uired inspe%tion then press OB .etails of the inspection are displayed.

4.%. )reate an ins ection

It is possible to %reate an inspe%tion for spe%ifi% %ustomer that will be performed later The list of customer/s inspections is displayed. 9ress the fun%tion /ey to add an inspe%tion & list of inspections is displayed. Go to the re@uired inspe%tion then press OB The inspection is added with "ot done mention.

4.(. 6elete an ins ection

+o delete an inspe%tion of a %ustomer The list of customer/s inspections is displayed. 9ress the fun%tion /ey to delete an inspe%tion Go to J/S then press OB to delete the inspe%tion or go to NO then press OB to %an%el

22

Manage the inspections

actoolsupply.com

actoolsupply.com

8. Perform measurement of a customized procedure

&ustomi=ed pro%edures, %reated by the 0oga= software .optional software), when they are transferred in the analyser %an be performed

5.1. &reli,inary o erations to roced+res

-efore performing the measurements, names of the different %ustomers and theirs respe%ti*e boilers must be sa*ed in the analyser "ee page 20 to %reate %ustomers and page 28 to %reate boilers or the 0oga= software user manual .optional software)

5.%. La+nc# a c+sto,i8ed roced+re

+urn on the analyser Go to D(roced!resE with the rotati*e button then press 'K "ele%t the %ustomer then the boiler in whi%h measurements will be performed Go to DC!stomi3edE with the rotati*e button then press 'K The list of procedures saved in the analyser is displayed. "ele%t the pro%edure with the rotati*e button then press 'K The analyser displays the )st step of the customized procedure. Go to DStartE with the rotati*e button then press 'K The analyser performs the measurement. 9ress 'K on DNe"tE if the %ustomi=ed pro%edure has se*eral step The analyser launches the ne#t step. '; 9ress 'K on D9!itE if the %ustomi=ed pro%edure has only one step +he analyser ba%/s to the list of %ustomi=ed pro%edures At the end of the pro%edure, the analyser sa*es it and automati%ally lin/s it to the %ustomer and boiler sele%ted before laun%hing the measurement It is possible to get to details of this pro%edure in the DC!stomerE menu

'erform measurement of a customized procedure

23

actoolsupply.com

actoolsupply.com

9. Perform a control of gas flow

:.1. &erfor, a ,eas+re,ent of t#eoretical flo"
+urn on the analyser Go to D(roced!resE menu with the rotati*e button then press OB The analyser as(s to select a customer 0 go to #$ then press #$. The list of customers is displayed. "ele%t the %ustomer then press OB The list of boilers is displayed. "ele%t the boiler then press OB Procedure screen is displayed. Go to D4as lowE with rotati*e button then press OB & message indicating Ste% & : 'heoretical flo( is displayed. Go to DNe"tE then press OB# 'heoretical flo( is displayed. "pe%ify the power %apa%ity of the boiler in /7 .data on the information plate of the boiler) ! go to ea%h number, press OB, turn the rotati*e button to increment or decrement the number then press OB to *alidate <a/e the same operation to sele%t the standard ! N) or C/ <a/e the same operation to sele%t the gas type ! 42K H, 42K ', 'CT2N/ or (<O(2N/ 9ress the fun%tion /ey to *alidate & message indicating Ste% ) : *eal flo( is displayed.

The theoretical flow is calculated according to a power capacity in (1 of the boiler! the standard of the boiler ( , or 23 standard%! the gas type (4az H! 4az 5! butane or propane% and according to a coefficient. Table below allows to calculate this flow according to the power capacity 0 Standard 42K H (*>-2* mbar) 42K ' (2+ mbar) '!tane (ropane A, &1 9u:K7 ) 2,8KK 9u:K7 ) 8,H2> 9u:K7 ) 2,48H 9u:K7 ) 2,248 9u:K7 ) 0,K48 9u:K7 ) 0,4>H 9u:K7 ) 0,D43 9u:K7 ) 0,>40

:.%. &erfor, a ,eas+re,ent of real flo"

The measurement of the theoretical flow must performed previously & message indicating Ste% ) : *eal flo( is displayed. <ead a gas meter 6 Go to DNe"tE then press OB Start inde+ ,L- is displayed. "pe%ify the start flow indi%ated on the gas meter ! go to ea%h number, press OB, turn the rotati*e button to increment or decrement the number then press OB to *alidate 9ress the fun%tion /ey to *alidate & message indicating Ste% ) : .ait : ) min and a progress bar are displayed. 7ait for 2 minutes +otali=er in liters +otali=er in m3 It is possible to cancel this measurement 0 press #$. Go to DNe"tE then press OB at the end of the 2 minutes /nd inde+ ,L- screen is displayed. "pe%ify the end flow indi%ated on the gas meter ! go to ea%h number, press OB, turn the rotati*e button to increment or decrement the number then press OB to *alidate 9ress the fun%tion /ey to *alidate & message displays the flow measurement result.

7hen the measurement is finished ! 9ress OB The analyser as(s to save the measurement result. Go to J/S or NO then press OB The analyser as(s to print the measurement result. Go to J/S or NO then press OB

:.(. Res+lts inter retation

+he analyser displays the flow result by the following ! OB 6 lower or e@ual to 80G 2* 6 between 80 8 and 20G 22 6 greater than 20G 2'

'erform a control of gas flow

actoolsupply.com

actoolsupply.com

10. Perform a gas network leak test

+o perform this test, it is ne%essary to ha*e a gas networ/ lea/ testing /it +his /it is a*ailable as option .ref ! K1G)

1;.1. &erfor, t#e test

&onne%t the different items of the /it on the networ/ to test .see user manual of the K1G) +urn on the analyser Go to D(roced!resE menu with the rotati*e button then press OB The analyser as(s to select a customer and a boiler 0 go to #$ then press #$. The list of customers is displayed. "ele%t the %ustomer then press OB The list of boiler is displayed. "ele%t the boiler then press OB Procedures screen is displayed. Go to DNetwor5 tightnessE with the rotati*e button then press OB & message indicating Plug silicone tube on P0 is displayed. 9lug the sili%one tube on 96 pressure tap then press OB & message indicating Pressuri1e to 23 mbar is displayed. 9ressuri=e the networ/ to 40 mbar then press OB & message indicating Please (ait &3 minutes and a progress bar are displayed. &t the end of the )- minutes! results are displayed 0 start pressure end pressure possible loss of pressure

1;.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e it The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of draft measurement.

1;.(. &rint t#e ,eas+re,ent on t#e tic'et

It is possible to print on the ti%/et the networ/ tightness ! 9ress the fun%tion /ey 6alue is printed on the tic(et.

'erform a gas networ( lea( test

2(

actoolsupply.com

actoolsupply.com

11. Perform a draft measurement

+he draft measurement allows to %he%/ if the flue of the boiler %orre%tly %lears flue gas %aused by the %ombustion

11.1. &erfor, t#e ,eas+re,ent

&onne%t the flue gas probe on the analyser +urn on the analyser Go to D0eas!rementE menu with the rotati*e button then press OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. Go to D(ress!reE with the rotati*e button then press OB# Go to D?ra t press!reE with the rotati*e button then press OB# Measurement launches and the analyser displays the draft.

11.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed and is stable, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of draft measurement.

11.(. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et.
<easurement pro%ess of the draft in no==le output ,lue

9robe
2D

<easurement pro%ess of the draft in no==le output

9ut the probe of the KIGAZ 300 in the draft hood, going through the front fa%e of the boiler

9ut the probe of the KIGAZ 300 in the no==le output, from the beginning of the %onne%ting flue

9ut the probe of the KIGAZ 300 in the draft hood, going through the side openings of the boiler

2+

'erform a draft measurement

actoolsupply.com

actoolsupply.com

12. Perform a measurement of ambient CO2

1%.1. &erfor, t#e ,eas+re,ent
&onne%t a &'2 probe .a*ailable as option) on &8 %onne%tion on the top of the analyser +urn on the analyser Go to D0eas!rementE menu with the rotati*e button then press OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. Go to D2mbient CO2E with the rotati*e button then press OB Measurement launches and the analyser displays the level of ambient " $.

1%.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of measurement of ambient " $.

1%.(. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

'erform a measurement of ambient "$

27

actoolsupply.com

actoolsupply.com

13. Perform a measurement of max CO

1(.1. &erfor, t#e ,eas+re,ent
&onne%t a &' probe .a*ailable as option) on &8 %onne%tion on the top of the analyser or %onne%t the flue gas probe on the single %onne%tor on the bottom of of the analyser +urn on the analyser Go to D0eas!rementE menu with the rotati*e button then press OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. m 40 % Go to D0a" COE with the rotati*e button then press OB %m 40 9ress OB to laun%h the measurement

The measurement is launched! the instrument displays the level of " and the level of ma# ". 1hen the measurement duration is finished! the analyser displays the value of " ma#imum during the measurement. +he default measurement duration is L, s It is possible to %hange this duration before starting the measurement ! 'n ma) &' s%reen, before pressing 'K to start the measurement, press the fun%tion /ey 4uration screen is displayed. 9ress OB 3se the rotati*e button to sele%t the re@uired measurement duration ! L, % 4, % +, s or * % 2 % L % 4 % + min!tes# 9ress OB to *alidate the measurement duration 9ress /sc to ba%/ to the s%reen of measurement start of ma) &'

1(.%. Lin' t#e ,eas+re,ent to a c+sto,er

At the end of the measurement, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of ma# " measurement.

1(.(. &rint t#e ,eas+re,ent on t#e tic'et

At the end of the measurement, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

28

'erform a measurement of ma# "

actoolsupply.com

actoolsupply.com

14. Perform some temperature measurements

1-.1. &erfor, a ,eas+re,ent of a,bient te, erat+re
&onne%t a probe of 9t800 temperature .a*ailable as option) on &8 %onne%tion on the top of the analyser +urn on the instrument Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the temperature menu during the autozero. Go to D2mbient Temp#E with the rotati*e button then press OB The temperature detected by the 't)-- probe is displayed on the analyser.

1-.%. &erfor, a ,eas+re,ent of fl+e $as te, erat+re

&onne%t the flue gas probe on the analyser +urn on the analyser Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the temperature menu during the autozero. Go to D)l!e gas Temp#E with the rotati*e button then press 'K The screen displays the flue gas temperature detected by the thermocouple probe of the flue gas probe.

1-.(. &erfor, an a,bient te, erat+re ,eas+re,ent "it# t#e internal sensor
+urn on the instrument Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the temperature menu during the autozero. Go to D$nternal Temp#E with the rotati*e button then press OB The screen displays the 2T temperature detected by the analyser.

1-.-. &erfor, a de" oint te, erat+re ,eas+re,ent

+he dewpoint temperature is measured during a flue gas analysis &onne%t the flue gas probe +urn on the instrument Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. 1hen the autozero is finished 0 9ress OB on D)l!e ga3 analysisE# "ele%t the %ombustible of the boiler then press OB The flue gas analysis is ongoing. +urn the rotati*e button to rea%h the s%reen where dewpoint temperature is displayed

1-.0. Lin' t#e ,eas+re,ents to a c+sto,er

7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of temperature measurement.

1-.1. &rint t#e ,eas+re,ent on t#e tic'et

At the end of the measurement, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

'erform some temperature measurements

2"

actoolsupply.com

actoolsupply.com

15. Perform a measurement of opacity

It is possible to enter in the analyser from 8 to 3 opa%ity inde)es performed than/s to opa%ity pump a*ailable as option +he opa%ity inde) %onsists of the measurement of solid waste of %ombustion in the flue with a pump and a filter of measurement +he filter %oloration is %ompared with a table referen%e %omposed by 80 greyed areas numbered from 0 to H

10.1. &erfor, t#e ,eas+re,ent

(reliminary operation 6 To a&oid the condensation in the p!mp, it is necessary to breathe in 1$THOCT )$;T/< resh air be ore per orm a meas!rement# 9ut the paper filter in the pump 9ump out flue gas in the middle of the flue The necessary gas volume for a measurement of opacity corresponds to about )- pump aspirations. &ompare the filter %logging to the referen%e table to determine the opa%ity inde) <a/e the same operation se*eral times if ne%essary, repla%e the filter ea%h time

10.%. Enter t#e inde/es in t#e analyser

7hen the measurement of opa%ity has been performed, enter the opa%ity inde)es in the analyser ! +urn on the analyser The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the 5acharach inde# menu during the autozero. 9ress OB Go to D'acharach inde"E with the rotati*e button 9ress OB 9ress OB on E$nde" *E line In%rement the inde) from 0 to H with the rotati*e button 9ress OB ;epeat the pro%edure for 2 and 3 inde)es The analyser indicates the opacity inde#es average on A5erage line at the bottom of the screen.

10.(. Lin' t#e inde/ to a c+sto,er

7hen the a*erage has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen about the opacity.

10.-. &rint t#e inde/ on t#e tic'et

At the end of the measurement, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

34

'erform a measurement of opacity

actoolsupply.com

actoolsupply.com

16. Perform a measurement of ionisation current

+he measurement of ionisation %urrent allows to %he%/ the presen%e of the flame In standard operation, the ionisation probe produ%es a %urrant of a few QA or a few do=en of QA In %ase of la%/ of flame, this %urrent is not present anymore .measurement ! 0 QA), the safety e@uipments of the boiler %ut off the power supply

11.1. &erfor, t#e ,eas+re,ent

&onne%t a ionisation %urrent probe on &8 %onne%tion of the analyser +urn on the analyser Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the ionisation current menu during the autozero. Go to D$onisation c!rrentE with the rotati*e button then press OB &onne%t the ends of the probe on the boiler The measured ionisation current is displayed on the analyser. This value must be e7ual to several dozen of 8&.

11.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed,it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen of ionisation current measurement.

11.(. &rint t#e ,eas+re,ent on t#e tic'et

At the end of the measurement, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

'erform a measurement of ionisation current

31

actoolsupply.com

actoolsupply.com

17. Perform a CH4 measurement

+here are 2 possibilities to measure &(4 ! +han/s to the internal sensor .optional) +han/s to an e)ternal probe ."2,G option probe)

14.1. &erfor, t#e ,eas+re,ent "it# t#e robe

&onne%t a &(4 probe on &8 %onne%tion on the bottom of the analyser +urn on the analyser Go to D0eas!rementE menu with the rotati*e button then press OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the gas lea( detection menu during the autozero. Go to D4as lea5 detectionE with the rotati*e button then press OB 9ress OB to laun%h the measurement If the probe is connected for more than ) minute! the measurement screen appears and indicates the concentration and places it on a bargraph. If the probe has 9ust been connected! the screen indicates the remaining time of warming. The measurement begins! the analyser displays the H: level.

14.%. &erfor, t#e ,eas+re,ent "it# t#e sensor

+urn on the analyser Go to D0eas!rementE menu with the rotati*e button then press OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. Go to DComb!stionE with the rotati*e button then press OB The analyser launches the combustion analyse. The measured H: value appears at the bottom right of the screen.

14.(. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the screen H: measurement.

14.-. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et 9ress the fun%tion /ey to print it The value is printed on the tic(et

32

'erform a H: measurement

actoolsupply.com

actoolsupply.com

18. Perform a measurement with a Pitot tube

The !sed (itot t!be m!st be a (itot t!be type ; with B thermoco!ple connection# Schema

+otal pressure .9t) "tati% pressure .9s) 2ynami% pressure R 9t#9s

+he 9itot tube must be introdu%ed perpendi%ularly, in the middle into the du%t and parallel to the flow +he head .ending with an ellipsoidal nose) must be maintained parallel and fa%ing the flow +he total pressure .6) %at%hed by the nose, is %onne%ted to the (. at the bottom of the analyser +he stati% pressure .#) %at%hed by the holes of the head, is %onne%ted to the (- at the bottom of the analyser +he %onne%tion %able of the thermo%ouple K probe is %onne%ted to the +8 thermo%ouple K inlet of the top of the analyser $ the B thermoco!ple is not connected, no &al!e will be displayed# 7hen the %onne%tions are made ! +urn on the analyser Go to D0eas!rementE menu then press 'K Go to D(ress!reE menu then press 'K Go to D?ra!ght (ress#E then press 'K The analyser displays the measured values. 15.1. Lin' t#e ,eas+re,ent to a c+sto,er 7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the measurement screen. 15.%. &rint t#e ,eas+re,ent on t#e tic'et 7hen the measurement is stable, it is possible to print it on the ti%/et ! 9ress the fun%tion /ey to print it

'erform a measurement with a 'itot tube

33

actoolsupply.com

actoolsupply.com

19. To get to information about the analyser

+he D$n ormationE menu of the analyser allows to get to se*eral information ! type of analyser *ersion of the firmware serial number of the analyser phone and fa) numbers, email of Kimo Instrument options of the analyser type of sensor, its serial number and its installation date +o get to this menu ! 3rom the home screen 0 Go to D$n ormationE menu with the rotati*e button then press OB The information is displayed on the screen. 3se the rotati*e button to go from one s%reen to the other 3rom any information screen 0 9ress the fun%tion /ey The analyser displays information about sensors.

3'

To get to information about the analyser

actoolsupply.com

actoolsupply.com

20. Maintenance of the analyser

%;.1. Life.ti,e of t#e sensors
"ensors are ele%tro%hemi%al type ! inside them, in the presen%e of gas to dete%t, a %hemi%al rea%tion o%%urs that %auses an emission of ele%tri%al %urrent +he ele%tri% %urrent strength dete%ted by the instrument is %on*erted into a %orresponding gas %on%entration +he life#time of the sensor is strongly lin/ed to the reagent %onsumption present in the sensor As their %onsumption in%reases, features of the sensor are getting worse until their e)haustion, after whi%h it is ne%essary to repla%e it +o ensure the measurement a%%ura%y, sensors ha*e to be %alibrated on ly in Assistan%e %entre @ualified by Kimo Sensor '2 &'#(2 A' A'2 "'2 &(4 2 years ,rom 2 to 3 years ,rom 2 to 3 years ,rom 2 to 3 years ,rom 2 to 3 years ,rom 3 to 4 years 2&erage li e-time Annual Annual Annual Annual Annual Annual <eA!ired calibration

%;.%. Re lace t#e sensors

,ollow this pro%edure to repla%e an used sensor ! 'he anal!ser must be turned off ;emo*e the prote%ti*e %o*er +urn the analyser 3ns%rew the sensors %o*er with a %rosshead s%rewdri*er ;emo*e the trap 2is%onne%t the ribbon %able of the sensor to repla%e ;otate the sensor %ounter %lo%/wise ta/ing %are not to bring pressure on the board of the sensor ;emo*e the sensor 9ut the new sensor ta/ing %are to insert the two Sa%/et hoo/s of the sensor in their lo%ation ;otate the sensor %lo%/wise ;e%onne%t the ribbon %able of the sensor -oard

Pa%/et hoo/s

Sensors access

?isconnection o the ribbon cable o the sensor to replace

Sensor rotation

<emo&e the !sed sensor

Maintenance of the analyser

3(

actoolsupply.com

actoolsupply.com
0 1

$nsertion o a new sensor then rotation o the sensor

Connection o the sensor ribbon cable

"ensors ha*e *ery a%%urate lo%ations, see below lo%ations defined for ea%h sensor ! O2 sensor must be in O2 position CO sensor must be in CO position CO sensor must be in position L NO2, SO2 and CH4 sensors must be in position 4 J ! A'2, "'2 and &(4 sensors 7hen a sensor has been repla%ed, it is possible to %he%/ the proper fun%tioning of this new sensor by going in the D$n ormationE men! of the analyser It is normal that a sensor that has Sust been installed gi*es the following message ! DC!rrent /rrorE, it is ne%essary to wait a few time to stabili=e the polari=ation of the sensor (ere are the stabili=ation times for ea%h sensor ! '2 ! 4D hours &'#(2 ! 4D hours A' ! 4D hours A'2 ! 4D hours "'2 ! 4D hours &(4 ! 4D hours

)O

O2 NO

Autres;

%;.(. Re lace t#e a er roll of t#e rinter

,ollow this pro%edure to repla%e the paper roll of the printer ! ;aise the upper part of the printer 9ut the paper roll in the re@uired lo%ation 9ull up slightly on the paper ! it must be %aught between the upper part and the lower part of the printer &lose the upper part Some paper must be out from the slot situated between the lower part and the upper part of the printer part. 'oth sides o the paper are di erent 6 the brightest side is the printed side and m!st aced the !ser#

3pper part to raise

9aper lo%ation

Introdu%tion of the paper roll

9aper %orre%tly introdu%ed

3+

Maintenance of the analyser

actoolsupply.com

actoolsupply.com
%;.-. Re lace t#e battery
,ollow this pro%edure to repla%e the battery ! The analyser must be turned off. ;emo*e the prote%ti*e %o*er +urn the analyser 3ns%rew the battery %o*er with a %rosshead s%rewdri*er ;emo*e the battery %o*er 2is%onne%t the battery &onne%t the new battery ?o not p!ll the cable, !npl!g so tly the connector# &onne%t the new battery

%;.0. Re lace t#e filter

7hen the filter inside the analyser probe is too mu%h %logged .bla%/ %oloured), it is ne%essary to %hange it to get a%%urate measurement and to a*oid to damage the instrument and its sensors ;otate %ounter %lo%/wise the transparent part situated on the top of the handle ;emo*e the %logged filter 9ut a new filter 9ut the transparent part by rotating it %lo%/wise * 2 L 4

<emo&e the plastic part

<emo&e the ilter

(!t a new ilter

(!t the plastic part

/ns!re to correctly place the silicone @oint#

Maintenance of the analyser

37

actoolsupply.com

actoolsupply.com

21. Calculations of the different parameters

%1.1. )O and NO con!ersions
mg 3 ]= " [ ppm ] #).$:;$$ mg mg 2" [ 3 ]= 2" [ ppm ] #).<<=:> mg mg 2" # [ 3 ]= 2" # [ ppm ] #$.->$$; mg "[ &on*ersions on units are the same for the three gases &' is ta/ing as an e)ample '2 referen%e .'2ref) is only lin/ed to &' and A'
= " 2max 21 = "2 21 " 2 6f mg mg ]= " [ 3 ] (1h ' I#-.$????= m 6f g mg ]= " [ 3 ] #-.--) (1h ' I#-.$????= m 6f g mg ]= " [ ] #-.--) 4@ (1h ' I#-.$????= mg / m3 mg 21 " 2ref ]= " [ 3 ] # " 2ref 21 " 2 m 21 " 2ref ppm ]= " [ ppm ] # " 2ref 21 " 2

"[

"[

"[

"[

"[

" [%]= " [ ppm ] #-.---) "[ g mg ]= " [ 3 ] #-.--) 3 m m

7ith !

'2ref a referen%e *alue sele%ted by the user, this *alue has to be entered in the de*i%e in G '2 o)ygen *alue measured in G $, the theoreti%al *olume of flue gas in m 3 .gi*en in the table of %oeffi%ient) A&$ the net %alorifi% *alue in <P .gi*en in the table of %oeffi%ient) &'2ma) the ma)imum le*el in G in %arbon dio)ide of flue gas dry produ%ts .gi*en in the table of %oeffi%ient)

%1.%. )alc+lation of t#e le!el in NO/

2" B with A' the le*el in nitrogen mono)ide in ppm 0.97 "o for the measurement of the A' and A'2 ! 2" # = 2" + 2" 2 2" # =

%1.(. )alc+lation of fl+e $as !elocity

6 =(

7ith !

2' M 63

/ ! %oeffi%ient of the differential pressure item O9 ! differential pressure .dynami% pressure) <$, ! mass density of the flue gas .already %al%ulated for the %al%ulation of the higher effi%ien%y)

38

alculations of the different parameters

actoolsupply.com

actoolsupply.com

alculations of the different parameters

3"

actoolsupply.com

actoolsupply.com

1. Introduction
0IGAZ software, supplied with the gas analysers of the Kiga= range, allows to set the analyser, to %reate and gi*e information a %ustomers, boilers and inspe%tions database, to pro%ess and download measurement datasets

2. Software installation
%.1. Reco,,ended ,ini,+, confi$+ration
,or the proper fun%tioning of the software, the following minimum %onfiguration is re%ommended ! Operating system 6 7indows, T9, $I"+A, > Comm!nication port 6 3"- 2 0 ?H? player <20 memory 6 8 G' ?is5 memory 6 8 G'

%.%. Installation
9ut the 2$2 into the player of the %omputer The automatically starts. If not! go to M! com%uter! doubleAclic( on .6. drive then on Setu%L67A8 icon. ,ollow the indi%ations of installation

'4

Software installation

actoolsupply.com

actoolsupply.com

3. Start with the software

After double#%li%/ing on the software laun%hing i%on on the des/top, the homepage of the software opens !

* 2

(.1. *eanin$ and f+nctions of t#e ,en+s bar 213

)ile 'ac5 to homepage 6 redu%e all the opened windows Sa&e database 6 sa*e the database into the %omputer $mport database 6 import a 0iga= or 0oga= .optional software) database sa*ed into another %omputer 9!it 6 %lose the software ?atabase Total 6 opens the total database window .&ustomers, boilers and performed inspe%tions) C!stomers 6 opens the %ustomers database window 'oilers 6 opens the boilers database window ?atabase settings 6 opens the sa*ing settings window of the database Connection state B$42K Cnload B$42K 6 allows to unload data sa*ed in the analyser and the instrument setting Setting 6 allows to set different parameters .auto=ero, %ombustibles, referen%es ) Connect de&ice6 allows to ma/e re%ogni=e the instrument by the %omputer .D2nalyser connectedE will appear when an analyser is %onne%ted and re%ogni=ed by the software) Options $nter ace 6 allows to sele%t the software ba%/ground %olor /-mail 6 allows to set parameters to send emails Cser 6 information about the user ;ang!ages 6 allows to select the so tware lang!age .,ren%h or 1nglish) 1indows 6 allows to go from one window to another

Start with the software

'1

actoolsupply.com

actoolsupply.com
M6 Cser man!als 6 allows to get to software and analyser user manuals Hotline 6 allows to get to the address and fa) and phone number of the %ompany or send a report to the after sales ser*i%e 2bo!t 6 indi%ates software *ersion and database *ersion

(.%. *eanin$ and f+nctions of tool bar b+ttons 2%3

&loses all the opened windows 'pens the total database window 'pens the boilers database window 'pens the unload window of the analyser

'pens the %ustomers database window

'pens the settings window of the analyser

'2

Start with the software

actoolsupply.com

actoolsupply.com

4. Unload inspections
Inspe%tions stored in the analyser %an be unload on the %omputer ! &onne%t the analyser to the %omputer than/s to the supplied 3"- %able and t!rn on the analyser 0aun%h 0iga= software &onne%t the analyser to the 0IGAZ software %li%/ing on DBiga3E menu then %li%/ on DConnect de&iceE The software indicates that conne#ion is successful. &li%/ on DBiga3E menu then on DCnload 5iga3E The software recovers inspections contained in the analyser. This operation can ta(e a few minutes. &t the end of the recovery! the following window is displayed 0

+i%/ the %orresponding bo)es to the inspe%tions to unload on the %omputer &li%/ on D?ownload selected inspectionsE button & message indicates that transfer is in progress then the message 'ransfer done is displayed 0 inspections have been well transferred. &li%/ on OB# The 'otal database window is displayed with the transferred inspections.

Bnload inspections

'3

actoolsupply.com

actoolsupply.com

5. Use the different databases

2atabases are used to gi*e information about features of boilers and %ustomers 0iga= software allows to re%o*er %ustomers and boilers %reated in the analyser but does not allow to transfer in the analyser %ustomers and boilers %reated with liga= software 0aun%h the software by doube#%li%/ing on the i%on in the des/top +hese databases are sa*ed in the hard dis/ of the %omputer -efore starting to %omplete them, it is possible to define the sa*e folder path of databases and the sa*ing repetition &li%/ on D?atabaseE in the menus bar then %li%/ on D?atabase settingsE The opposite window opens. &li%/ on D'rowseE to define the lo%ation where the databases will be sa*ed +i%/ then sele%t the repetition of sa*ing for a re%urring sa*ing .e*ery hours, e*ery two hours, et% ) or +i%/ D1hen closing so twareE to sele%t a sa*ing at the software %losure

0.1. 9se t#e c+sto,er database

&li%/ on button on the toolbar or %li%/ on D?atabaseE menu then on DC!stomersE The following window opens. 3ields are not accessible.

&li%/ on D2dd c!stomerE button 3ields become accessible. ,ill in the different fields "ame and 9irst name fields are compulsory. &li%/ on DSa&e c!stomerE button This created customer appears below the Add customer button.

''

Bse the different databases

actoolsupply.com

actoolsupply.com
&reated %ustomer

;epeat this pro%edure to add others %ustomers &li%/ on DCloseE button to %lose the window or on the D'ac5 to databaseE button to go to the total database

0.%. 9se t#e boilers database

1a%h %ustomer %an ha*e se*eral boilers &li%/ on button on the toolbar or %li%/ on D?atabaseE menu then on D'oilersE The following window opens.

1*ery fields .brand, model U) are ina%%essible and D'rowseE button is ina%ti*e &li%/ on D2dd boilerE button 3ields become accessible and :ro(se button is active. &li%/ on D'rowseE button in front DC!stomerE to lin/ the boiler to a %ustomer ,ill in D0odelE and D'randE fields .%ompulsory fields) &li%/ on D'rowseE button in front of DComb!stibleE and sele%t the type of %ombustible of the boiler )> types de combustible are preAprogrammed. If the type of combustible used by the boiler is not in the list! clic( on Add combustible button! fill in fields! clic( on Sa5e this combustible button then clic( Select combustible button. &li%/ on DSa&e boilerE button +his %reated boiler appears below the Add boiler button.

Bse the different databases

'(

actoolsupply.com

actoolsupply.com

&reated boiler

;epeat the pro%edure to add others boilers &li%/ on DCloseE button to %lose the window or on D'ac5 to databaseE button to go to the total database

0.(. Total database

+his database allows to ha*e a global *iew of all %ustomers and their boilers with also the inspe%tions

0.-. Set t#e database

&li%/ on D?atabaseE menu then on D?atabase settingsE The setting window of the database opens. &li%/ on D'rowseE button then define the sa*ing folder +hen sele%t the repetition, it means the type of automati% sa*ing of the database "ele%t the sa*ing fre@uen%y of the database ! between 8 hour and 30 hours or between 8 day and 30 days '; +i%/ D1hen closing so twareE to automati%ally sa*e at the software %losure

0.0. Sa!e "#ile +sin$

+o guarantee information sa*ing, you shall regularly pro%eed this way ! &li%/ on D)ileE menu &li%/ on DSa&e databaseE

0.1. I, ort a database

7hen opening 0iga= software, to re%o*er a database ! &li%/ on E)ileE menu &li%/ on D$mport databaseE Go to the sa*ing folder of the database, sele%t the database to open then %li%/ on 'K

'+

Bse the different databases

actoolsupply.com

actoolsupply.com

6. Set the analyser

0IGAZ software allows to set the analyser It is possible to ! set the %ombustibles set the referen%es .'2, Altitude, atmospheri% pressure) set the operators get details about sensors set date and time set the header of printing see the battery le*el get information about the analyser, update it and send report to after#sales ser*i%e &onne%t the analyser to the %omputer with the supplied 3"- %able &onne%t the analyser on main power than/s to the supplied adapter to a*oid e)tinguishing of the analyser .low battery) &li%/ on DB$42KE in the menu bar Go down to DSettingE then %li%/ on the parameter to modify $67A8 settings window opens. Changing parameters o the analyser has conseA!ences on per ormed meas!rements and on the analysis calc!lation# Only a A!ali ied technician is empowered to change the parameters o the de&ice#

1.1. )#an$e t#e co,b+stibles

+his window allows to %hange the list of %ombustibles programmed in the analyser It also allows to modify features of ea%h %ombustibles D$67A8 settings window is open on Combustibles. 2ouble#%li%/ on one of the %ombustible features to modify 1nter the new *alue for the feature &li%/ on DTrans er comb!stiblesE button to send modifi%ations to the analyser

1.%. )#an$e t#e references

+his window allows to modify the '2 referen%e .o)ygen le*el in whi%h the analyser is used), altitude .altitude in whi%h the analyser is used) and atmospheri% pressure .pressure in whi%h the analyser is used) $67A8 settings window is open on *eferences. &li%/ on the field to modify 1nter the new *alue &li%/ on DTrans er re erencesE button to send modifi%ations to the analyser

1.(. *ana$e t#e o erators

+his window allows to add, delete or modify an operator $67A8 settings window is open on #%erators. 2ouble#%li%/ on DNameE %olumn to enter the operator name &li%/ on DTrans er operatorsE button to send modifi%ations to the analyser

1.-. )#an$e date and ti,e

+his window allows to de syn% the analyser time and the %omputer time $67A8 settings window is open 4ate;time. &li%/ on DSet to local timeE button to adSust analyser time to %omputer time

1.0. Sensors state

+his window allows to a%%ess to sensors features of the %onne%ted analyser +hese features are ! type of sensor .&', A', ) state of sensor .%onne%ted, not %onne%ted ) serial number of the sensor

1.1. <attery le!el

+his window allows to see the battery le*el of the analysis +he analyser must turned on and on battery

1.4. Set rintin$s

+his window allow to enter the 4 header lines of the ti%/et printed by the analyser

Set the analyser

'7

actoolsupply.com

actoolsupply.com
$67A8 settings window is open on Printing. 1nter the re@uired te)t in F Header line *, 2, L and 4 G lines &li%/ on DSend linesE button to send modifi%ations to the analyser

1.5. Access to infor,ation abo+t t#e instr+,ent and + date t#e instr+,ent
1.5.1. Access to infor,ation abo+t t#e instr+,ent
$67A8 settings window is open on 6nformation and gives the following information 0 9rodu%t %ode ! e) ! KIGAZ 300 serial number ! e) ! 00 08 204> firmware *ersion ! e) ! 0 H2 -uild ! e) ! 824> It is possible to gi*e an in*entory number to the de*i%e .number sele%ted and gi*en by the user) ! &li%/ on D$n&entory n!mberE field and enter the desired number &li%/ on D1riteE button

1.5.%. 9 date t#e instr+,ent

It is also possible to update the firmware of the analyser, it means the internal software that allows to the analyser to wor/ properly It is also possible to install a 3rd language &li%/ on Biga3 menu then go to Setting and %li%/ on $n ormation &li%/ on D?e&ice hotlineE at the bottom right of the window &li%/ on D4et the last irmwareE button# The opposite window opens. Two choices are then possible 0

a- 'he 6nternet connection is not %rotected b! a %ro+!

&li%/ on DCancelE button on the %onne%tion parameters window & progress bar displays then the available firmware number displays. &li%/ DCpdate de&iceE button The update lasts for a few minutes. +urn off then turn the de*i%e & blac( screen with a progress bar displays (see opposite% then It turns off itself. +urn on the de*i%e then go to D$n ormationE menu of the analyser to %he%/ if the update has been ta/en into a%%ount

b- 'he 6nternet connection is %rotected b! a %ro+!

Address and serial number of the pro)y, user name and %orresponding password must be entered +o get them into 7indows > ! &li%/ on DStartE (*) then on DControl panelE (2)# In DControl panelE window, %li%/ on the up right on D;arge iconsE in DHiew byE (L)# &li%/ on D$nternet OptionsE (4) !the D$nternet (ropertiesE window opens &li%/ on DConnectionsE tab (+) then on D;2N settingsE button (N) ! the D;ocal 2rea Networ5 (;2N) SettingsE window opens with the information about the pro)y ser*er (O)

'8

Set the analyser

actoolsupply.com

actoolsupply.com
0

&opy the address and the port in the D2ddressE line of the %onne%tion window as follows ! 00 00 000 00 0000 9ort 1nter the user name and the %orresponding password ! data entered at the starting of the %omputer when the user logins &li%/ on DHalidateE button &li%/ on DCpdate de&iceE button The update lasts for a few minutes. Turn off then turn the device. & blac( screen with a progress bar displays (see opposite% then It turns off itself. +urn on the de*i%e then go to D$n ormationE menu of the analyser to %he%/ if the update has been ta/en into a%%ount Address

1.5.(. Install a (rd lan$+a$e

"ele%t the language to send in the drop#down list bo) &li%/ on DSend Lrd lang!age###E button

1.5.-. Send a re ort of t#e de!ice to t#e After.Sales Ser!ice

&li%/ on DSend report to hotlineE button Cimo afterAsales service will receive a report about the general state of the device only readable the afterAsales service.

1.:. <ac' to factory ara,eters

It is possible to set the de*i%e with the fa%tory parameters +he DSettings window is open on 6nformation. &li%/ on F 'ac5 to actory settings G on the bottom left The device is now set with the factory parameters.

Set the analyser

'"

actoolsupply.com

actoolsupply.com

7. Options
4.1. Interface
It is possible to %hange the window %olor of the software ! &li%/ on DOptionsE menu &li%/ on D$nter aceE sub#menu The opposite window appears. "ele%t the type of design ! 'ffi%e 200>, 'ffi%e 2003 -lue, 'ffi%e 2003 "il*er, 'ffi%e 2003 Green or 'ffi%e T9 &li%/ on DHalidateE button

4.%. E,ail
+his option allows to set the email sending parameters in order to send report to the after#sales ser*i%e &li%/ on DOptionsE menu &li%/ on D/mailE sub#menu The opposite window appears. ,ill in the different fields ! /mail address o the o!tgoing mail 6 email address of the sender .p durandVorange fr) 0ail ser&er 6 ser*er address used to send email .e) ! smtp orange fr) 0ail s!b@ect# 0ail ormat 6 plain te)t or html 2d&anced options 6 by %li%/ing on this, the email setting window opens and allows to set the "<+9 outgoing ser*er +his information is deli*ered in the subs%ription do%uments of the Internet a%%ess pro*ider &li%/ on DHalidateE button

4.(. 9ser infor,ation

+his option allows to gi*e information about the software user &li%/ on DOptionsE menu &li%/ on DCserE sub#menu The opposite window appears. ,ill in the different fields &li%/ on DHalidateE button

4.-. )#an$e t#e lan$+a$e

+his option allows to %hange the interfa%e language &li%/ on DOptionsE menu &li%/ on D;ang!agesE sub#menu "ele%t the language ! ,ren%h or 1nglish

(4

"ptions

actoolsupply.com

actoolsupply.com

actoolsupply.com

actoolsupply.com

actoolsupply.com