P rodu C t i N for M atio N

EUROFID Total Hydrocarbon Analyzer

Precise Determination of Hydrocarbons in Air

Analyzers and Process Instrumentation

Close coupled +++ Low Maintenance +++ Quick Response

Typical Applications
Total hydrocarbon emission monitoring for EPA Method 25A compliance from waste incinerators, catalytic or thermal oxidizers, solvent recovery systems or power plants. Measures both, trace levels and concentrations up to 100 vol%. Condensing gases at process temperatures up to 1,100 F. Temp. on entering probe pipe of the in-line unit < 750 F, dew point temp < 425 F. Detection of hydrocarbon break-through in exhaust air cleaning plants or chemical purification units. LEL measurement of potentially explosive gas mixtures during manufacturing of solventbased products. Exhaust gas analysis from combustion engines Monitoring of hydrocarbons in ambient air for leak detection and/or worker safety.

Close coupled
Analyzer unit in the in-line model is directly mounted on the stack/duct. No heated sampling line required which means lower installation cost No system response delay The control unit is remotely located for easy operator access.

Low Maintenance
Integrated sample dilution reduces maintenance and increases up-time. No moving parts, no wear and tear. Easy access to sample gas filter, the only part requiring routine maintenance.

Quick Response
In-line unit provides rapid response (T90 < 2 sec) Ideal for safety applications (LEL monitoring)

Our Expertise And Experience For Your Benefit

EUROFID |

SICK MAIHAK

Measuring Principle

Measuring principle
The gas concentration is converted into an electrical signal by means of a flame ionization detector (FID). Inside the FID a hydrogen flame burns in the presence of hydrocarbon-free combustion air. When the sample containing hydrocarbon molecules reaches the center of the flame, the molecules are cracked and stripped causing CH fragments to form. These fragments are oxidized by the oxygen in the combustion air and

the CHO+ ions form. The ion current is measured and is proportional to the carbon ratio of organic compounds in the sample. The sample gas is extracted from the process through the sample gas filter by means of a dual-stage jet. Sample gas is then diluted and compressed and passed on to the bypass. All parts in contact with the sample gas are heated in the sensor block to a constant temperature.

The dilution rate depends only on the pressures in the jet device. These values are measured continuously by pressure sensors P1, P2 and P3. The propellant pressure of the jet device is set to a specific value. An ejector characteristic field is used to calculate the dilution from the pressure ratios. A portion of the diluted sample gas flows to the FID detector which continuously measures the gas concentration.

Bypass FID

P1 Sample gas Filter Secondary nozzle Primary nozzle P2 P3 Heated sensor block

Pressure controller

SICK MAIHAK

EuroFID

System Component Overview

EuroFID modular system

The EuroFID system is both mechanically and electrically modular and consists of the analyzer unit, terminal box and control unit (optional: I/O terminal module).
In-line version

Analyzer unit Panel version (wall mounting)

Analyzer unit selection

42 V AC Terminal box

RS422

Power supply 24 V DC Control unit I/O module

230/115 V AC

RS422

Power supply 230/115 V AC

Digital and analog inputs/outputs

Process control system (Host) Printer

RS232 RS232

Analog inputs/outputs: 4 x 0...10 V; 2 x 0/4...20 mA Digital inputs/outputs: 3 x 24 V DC/10 mA; 8 x 24 V AC/100 mA

EUROFID |

SICK MAIHAK

EUROFID Analyzer Unit

In-line analyzer unit

The in-line version is flanged directly to the sampling point. All of the other typical sample conditioning components such as heated lines, gas sampling probe and filter are not required. Short gas paths provide a quick response time of < 2 seconds.

Analyzer unit in wall (panel) mounting enclosure

This type is usually fitted on the mounting plate inside of the measuring cabinet. Sample gas is supplied through a heated line. This configuration provides a cost-effective extractive emission measuring unit.

Components of the analyzer unit

Heated sensor block Pneumatic supply: provides operating gases for ignition, ensures continuous operation of the detector flame and dilution of the sample gas as well as delivery of calibration gases to set the zero and end points. The control electronics include an electrically isolated mains adapter that supplies the required operating voltage Microcontroller: to process analog and digital output signals and to electronically isolate signals for data transfer via the RS422 serial interface All instrument-specific data from the analyzer unit such as the characteristic curve of the two-stage jet device is stored in the non-volatile memory. The analyzer unit is connected to the control unit via the serial interface.

Instrument air Calibration gas Pneumatic control

Process

Pressure and solenoid valve control FID amplifier Flame control Ignition Pressure monitor Heating Memory Heated sensor block Microcontroller

42 V AC Power supply RS422

| EuroFID

Control electronics

SICK MAIHAK

Control Unit and Analyzer Unit in 19" Design

Control unit
Self-explanatory menu controlled operation with additional information in clear text LED and four light-emitting diodes: Alarm, Failure, Maintenance and OK Three additional serial interfaces to connect the I/O terminal strip and a laptop, a modem or any other computer or to another control unit. The control unit is mounted in a 19 rack, 525 high or optionally a half-size 19 rack, 7 high.

The following operating modes are available for instrument functions: Manual operation Fully automatic operation External control via I/O terminal module

Half-size 19 rack

19 rack

Analyzer unit in 19 rack:

The analyzer unit is integrated in a 19 rack which can be fitted in standard system cabinets. Together with the terminal box integrated in the control unit, the overall height of the complete analyzer is 14 inches.

Example: standard system cabinet

Industrial housing for hazardous zone

The In-line EuroFID in stainless steel housing is approved for use in potentially explosive areas in Zone 1. Terminal box, heating (optional) and/or process gas lock-out are integrated in the pressurized housing.

EUROFID

SICK MAIHAK

Technical Data Overview

EuroFID Technical Data Measured Data Measurements Measured value display
Lowest measuring range Highest measuring range

Inline

Wall housing

19" rack Process Emission

LEL Process Process, Emission Emission 4 digit and analog as bar graph 6 selectable measuring ranges 100 vol% 10 ppm relative to C3H8 100 vol% 1 % of selected range < 3 % of full scale range 1) 3) 1 % of full scale 5) >1.5 s (LEL) 2) 4) >2.5 s 2) >2.5 s (Emission) 2) <0.5 % of measuring range end value/month 1) <3 % of measuring range end value/month1) < 1.8 % based on measurement of 80 ppm C3H8 <1.5 hours Min. 0.5 l/min, max. 6.2 l/min 750 F (400 C) 2) Stst sample tube OD 6 mm, ID 4 mm Atmospheric, 0.7 psi

Industrial housing for hazardous zones Process LEL

Measuring range:

Non-linearity Detection limit Repeatability Response time (T90) Zero drift Span drift Oxygen synergism Warm-up time Sample conditions Flow Max. temperature Sample gas connection Pressure range Auxiliary gases Calibration gas Instrument air

>2.5 s 2)

>1.5 s 2) 4)

For sample gas line with OD 6 mm, ID 4 mm

Stst sample tube OD 6 mm, ID 4 mm

Fuel gas Connection I/O signals Analog outputs Digital outputs Digital inputs Power requirements and consumption
1) 2) 3) 4) 5)

Concentration of approx. 80 % hydrocarbon of the measuring range used relative to the propane equivalent in air @ 44 PSIG, consumption only during span calibration: 3 l/min From compressed air lines with residual HC content < 1% of meas. range, max. 4 ppm non fluctuating, no condensation (Dew point at least 50F under lowest possible outside temperature to avoid condensation in lines). Pressure: 58 +/- 7 PSIG, consumption: min. 6 l/min, max. 17 l/min Hydrogen, 5.0 grade, H2/He mix. Residual HCs < 0.5 ppm, @ 44 PSIG, consumption during continuous operation: 30 cc/min, for H2/He mix: consumption approx. 58 cc/min Quick-connection coupling for 6 mm tubes Qty. 2 isolated 420 mA outputs, max. load 500 (Ohm) 8 voltage-free FET switches, max. load 24 V AC/DC, 100 mA 3 inputs, voltage free, 24 V DC, 10 mA , for low calibration gas, calibration lock-out and service interrupt 115 or 230 V AC, 48 ... 62 Hz, max. 330 W, typically 280 W during operation

Measuring range limit value = 10 ppm C3 Depending on equipment fitted Under field conditions Up to 2.5 sec depending on sample flow At constant temperature and pressure

SICK MAIHAK

| EUROFID

A N alY Z ers a N d P ro C ess I N stru M e N tatio N

At ho M e i N the i N dustrial se C tor

We can build on years of experience in the field of Analyzers and Process Instrumentation. That is why we are at home in the world of cement and power plants as well as in the chemical and petrochemical sector. Be it emission control at waste treatment or process optimization for steel manufacturing, SICK MAIHAK offers tailor-made solutions.

W e offer Y ou a C hoi C e

A rou N d the world to Y our ser V i C e

Where ever you are, our global network of subsidiaries and representatives is able to supply qualified support when you need it. We deliver the equipment for your measuring tasks, provide documentation and training. Our highly skilled service staff offers support during installation, commissioning and maintenance of the instruments.

SICK Group

SICK MAIHAK offers a number of sensor-based techniques for analysis, ranging from the continuous gas and dust measurement to specialized applications for water and liquid analysis. Within the process measurement technology SICK MAIHAK products play a central role in determining volume flow of gases and level of bulk materials.

SICK MAIHAK represents the process automation segment of the SICK group, one of the worlds leading manufacturer of intelligent sensors and sensor solutions. With its 4,000 employees, SICK is able to offer an extensive portfolio of products and services on the market of factory and process automation. www.sick.com

80111114/2006-0 8011110/2008-10 09DIV03/MK DIV03/KE Printed in Germany (2006-07) (2006-11) Subject to change without prior notice

Administrative Center SICK MAIHAK Inc. 6900 West 110th Street Minneapolis, MN 55438 Phone 952-941-6780 Fax 952-941-9287

Systems Engineering and Integration SICK MAIHAK Inc. 15415 International Plaza Drive, Suite 100 Houston, Texas 77032 Phone 281-436-5100 Fax 281-436-5200

information@sickmaihak.com www.sickmaihak.com

Analyzers and Process Instrumentation