HKBK COLLEGE OF ENGINEEERING, BENGALURU, KARNATAKA DEPARTMENT OF MECHANICAL ENGINEERING Date: 09-04-2013 De !"# $% Ma&'!#e E(e)e#t -II T!)!

#" : *+4, t$ 10+00 AM Da-: T.e /aT!)e D.0at!$#: 1, M!#.te B0a#&': Me&'a#!&a( E#"!#ee0!#" 2.34e&t C$/e: 10ME52 Ma6 Ma07 : 2, 2e)e te0: 5t' IA 8 Te t 8 2

A# 9e0 a#- $#e :.e t!$# %0$) Pa0t A a#/ t9$ :.e t!$# %0$) Pa0t B Pa0t A 1. Design a pair of spur gears to transmit 20KW from a shaft rotating at 1000 rpm to a parallel shaft which is to rotate at 310 rpm. Assume the Number of teeth on Pinion is 31 and 20 0 full depth in olute tooth form. 2. !t is re"uired to transmit 1# KW power from a shaft running at 1200 rpm to a parallel shaft with speed reduction of 3. $he centre distance of shafts to be 300mm. $he material used for pinion is steel % d&200'Pa( and for gear is % d&1)0'Pa(. *er ice factor is 1.2# and tooth profile is 200 full depth in olute. Design the spur gear and chec+ for d,namic and wear load.

Part 3. A compressor re"uiring .0KW to run at 2#0 rpm. $he dri e is /0belt b, from an electric motor running at 1#0rpm. $he diameter of the pulle, on the compressor shaft is 1m2 while the centre distance between the pulle,s is limited to 1.1#m. the belt should not e3ceed 1400 m 5min. Determine the number of /0belts re"uired to transmit the power if each belt has a cross sectional area of 31#mm2 and densit, of 1'g5mm3 and has an allowable stress of 2.#N5 mm2. $he groo e angle of pulle, is 3#0 and the 6oefficient of friction between the belt and the pulle, is 0.2#. ). *elect a 471. steel rope to lift 1# KN of debris from a tunnel 200m deep. $he buc+et weighs 8 KN. $he elocit, of the rope is 100m5min to be attained in 20 seconds. What will be the ma3imum load on the rope when there is slac+ of 10m in the rope9 #. A roller chain is to transmit 44.2) KW from a 11 tooth sproc+et to a 3) tooth sproc+et at a pinion speed of 300 rpm. $he loads are moderate shoc+. $he e"uipment is to run 18 hours5 da,. *pecif, the length and si:e of the chain re"uired for a center distance of about 2# pitches.

HKBK COLLEGE OF ENGINEEERING, BENGALURU, KARNATAKA DEPARTMENT OF MECHANICAL ENGINEERING Date: 09-04-2013 De !"# $% Ma&'!#e E(e)e#t -II T!)!#" : *+4, t$ 10+00 AM Da-: T.e /aT!)e D.0at!$#: 1, M!#.te B0a#&': Me&'a#!&a( E#"!#ee0!#" 2.34e&t C$/e: 10ME52 Ma6 Ma07 : 2, 2e)e te0: 5t' IA 8 Te t 8 2

A# 9e0 a#- $#e :.e t!$# %0$) Pa0t A a#/ t9$ :.e t!$# %0$) Pa0t B Pa0t A 1. Design a bron:e spur gear 81.)'N5m2 and mild steel pinion 101 'N5m2 to transmit # KW at 1800 rpm. $he elocit, ratio is 3.#;1. Pressure angle is 1) < 0. Not less than 1# teeth are to be used on either gear. Determine the module and face width. Also2 suggest suitable surface hardness for the wea+er member based on d,namic and wear considerations. 2. !n an automobile gear bo32 the second speed gear shaft is to be dri en from main shaft with elocit, ratio 1.#;1. 'ain shaft transmits 12 KW at 3000 rpm. $he shaft centre distance & 80mm Pinion material is cast steel heat treated and gear material is cast steel untreated. Profile of the gear is 200 *tub in olute. Determine a( 'odule2 b( face width c( Number of teeth on pinion and gear.

Part 3. A n,lon core flat belt 200mm wide weighing 20 N5m2 connecting a 300mm diameter pulle, to a .00mm diameter dri en pulle, at a shaft spacing of 4m2 transmits ##.2 KW at a belt speed of 23m5sec i ( calculate the belt length and the angles of wrap ii( compute the belt tensions based on a coefficient of friction 0.38. ). *elect a /0 belt dri e to transmit 10 KW of power from a pulle, of 200mm diameter mounted on an electric motor running at 120 rpm to another pulle, mounted on compressor running at 200rpm. $he ser ice is hea , dut, ar,ing from 10 hours to 1) hours per da, and centre distance between centre of pulle,s is 400mm. #. *elect a suitable wire rope to raise a load of 10+N through a height of )00m. $he desired elocit, of 20m5min !s to be achie ed while tra ersing through a distance of 10m from the start.

HKBK COLLEGE OF ENGINEEERING, BENGALURU, KARNATAKA DEPARTMENT OF MECHANICAL ENGINEERING Date: 09-04-2013 De !"# $% Ma&'!#e E(e)e#t -II T!)!#" : *+4, t$ 10+00 AM Da-: T.e /aT!)e D.0at!$#: 1, M!#.te B0a#&': Me&'a#!&a( E#"!#ee0!#" 2.34e&t C$/e: 10ME52 Ma6 Ma07 : 2, 2e)e te0: 5t' IA 8 Te t 8 2

A# 9e0 a#- $#e :.e t!$# %0$) Pa0t A a#/ t9$ :.e t!$# %0$) Pa0t B Pa0t A 1. !n an automobile gear bo32 the second speed gear shaft is to be dri en from main shaft with elocit, ratio 1.#;1. 'ain shaft transmits 12 KW at 3000 rpm. $he shaft centre distance & 80mm Pinion material is cast steel heat treated and gear material is cast steel untreated. Profile of the gear is 200 *tub in olute. Determine a( 'odule2 b( face width c( Number of teeth on pinion and gear. 2. Design a pair of spur gears to transmit 20KW from a shaft rotating at 1000 rpm to a parallel shaft which is to rotate at 310 rpm. Assume the Number of teeth on Pinion is 31 and 20 0 full depth in olute tooth form. Pa0t B

3. *elect a chain dri e to an actuate a compressor from 10+w electric motor at .10rpm2 the compressor rpm being 3#0. 'inimum centre distance should be appro3imatel, #40mm. $he chain tension ma, be ad=usted b, shifting the motor on rails. 6ompressor is to wor+ for 10 hours5da,. ). *elect a 471. steel rope to lift 1# KN of debris from a tunnel 200m deep. $he buc+et weighs 8 KN. $he elocit, of the rope is 100m5min to be attained in 20 seconds. What will be the ma3imum load on the rope when there is slac+ of 10m in the rope9 #. A compressor re"uiring .0KW to run at 2#0 rpm. $he dri e is /0belt b, from an electric motor running at 1#0rpm. $he diameter of the pulle, on the compressor shaft is 1m2 while the centre distance between the pulle,s is limited to 1.1#m. $he belt should not e3ceed 1400 m 5min. Determine the number of /0belts re"uired to transmit the power if each belt has a cross sectional area of 31#mm2 and densit, of 1'g5mm3 and has an allowable stress of 2.#N5 mm2. $he groo e angle of pulle, is 3#0 and the 6oefficient of friction between the belt and the pulle, is 0.2#.