Instructions for Using the Electrical Subsystem Guide

All Freightliner LLC vehicles consist of various electrical subsystems. These subsystems are designated by their particular function and consist of a number of modules (Bills of Material) that contain the applicable electrical diagrams and harnesses for the subsystem. A single circuit may utilize several modules within a subsystem. This informational guide provides a list of the subsystems and the modules that comprise the subsystems. The following instructions will assist in using this guide.
1) Each Subsystem contains a "Primary Module" which should be checked for electrical information using PartsPro. Some serial number vehicles based on options or build date may not contain a particular subsystem "Primary Module". If so, check the commodity harness modules listed for the Subsystem for wiring and connectors. 2) "Commodity Harness Modules" are modules which contain a harness which provides wiring for multiple functions. Examples of a commodity harness are the Main Cab Harness (MCH) found in Module 320 and the Chassis Wiring found in Module 288 3) Wiring for a given subsystem circuit may be contained in both a "Primary Module" and the "Commodity Harness Modules". The applicable commodity harnesses will vary by vehicle make / model which is found in this guide 4) Illustrations of various vehicle makes / models are provided to show the approximate location of various commodity harnesses on the respective vehicles 5) Each Subsystem listed contains the "Primary Subsystem Module" and also applicable commodity harness modules. The commodity harnesses have model designations (CAS / FLX / FLM / FLD / STL) to assist in determining which modules will contain the electrical information for a subsystem on a particular model vehicle 6) Lookup of electrical information on PartsPro is simplified when the module (primary or commodity harness) is known. See Figure 1 and 2 for electrical information lookup after determing the applicable module from the Subsystem Guide

1) Open Parts Pro and at the initial screen (shown) 2) Enter the vehicle serial number, 3) Enter the electrical module from the subsystem list to be searched 4) Parts Pro will open the bill of material for the module number entered.

5) View the desired diagams and harnesses via EZ Wiring, 6) When completed with the module, select the "Vehicle" tab to return to the initial screen 7) Enter the next module to search from the subsystem list

Figure 1 Pub No. STI - 489 Rev (E) 12/09/07

Figure 2

Instructions for Using the Electrical Subsystem Guide

7) For changes / suggestions to the Electrical Subsystem Module List, do the following: - Open AccessFreightliner via web browser and select the "Contacts" tab. (Figure 3) - Select the "Submit a Product Concern Online". (Figure 4) - Provide the serial number and contact information. (Figure 5) - In the comments section provide the Subsystem and the issue found including the module numbers to be added/deleted to the Subsystem (Figure 6) - Select the "Submit" box when completed ------ OR ------ Call Service Technical Support at (503) 745-7769. Before calling have the vehicle serial number, subsystem, module information and the specific issue ready to discuss

Figure 5

Figure 3

Figure 4

Figure 6

Electrical Subsystem Guide - Subsystem Alphabetical Index / Vehicle Model Abbreviations / Commodity Harness Modules --- A --Antilock Brake System Auxiliary Circulation Fan - Windshield & Sleeper Air Dryer Alternator Volt, Amp & Charging Axle Instrumentation & Warning Audio, Radio / Speakers Axle, Lift, Pusher & Tag Controls Axle Lock, DCDL, Left to Right Axle Lock, Interaxle, Forward to Rear Axle, Shift, 2-Speed Axle, All Wheel Drive (AWD) Page 4 4 4 4 4 4 4 4 4 4 Page 4 4 Page 4 4 4 Page 4 5 5 5 Page 5 5 5 5 5 5 5 5 5 5 5 5 Page 5 5 5 Page 5 Seat Power Suspension (SPNSN) Secondary Restraint System (SRS) Starter - Disable Controls Steering Control

--- H --Horn, Audible Warning Heater, Ventilation and Air Conditioning (HVAC) Heater and Air Conditioning, Auxiliary (Aux HVAC)

Page 5 5 6 Page 6 6 6 6 6 6 6 6 6 6 6 6 Page 6 6 Page 6 7 Page 7 7 7 7 7 Page 7 7 7 7 7 Page 7 7 7 7 7 7 7 CAS FLX FLM FLD STL CASCADIA

--- V --Vehicle Interface Wiring (Body) Video & Television

Page 7 7 Page 7 7

--- W --Window - Power Windshield Wiper

--- L --Lighting, Advertising, Top of Cab Lighting, Backup Lamp & Alarm Lighting, Dome, Reading, Fwd Cab Lighting, Emergency Device, Visual Lighting, Head / Tail Lamp & Daytime Run Lgt (DRL) Lighting, Exterior, Marker Lighting, Road & Fog Lamp Lighting, Sleeper Lighting, Spot Lighting, Road & Fog Lamp Lighting, Turn Lamp, Alarm Lighting, Utility & Work

VEHICLE MODEL ABBREVIATIONS

Page 8 9 10 11 12

--- B --Battery, Battery Cables & Battery Isolators Brake System, Service & Park

COLUMIBIA / CENTURY ALL BUSINESS CLASS M2 FLD112 / FLD120 / CLASSIC / SD ALL STERLING MODELS

--- C --Collision Avoidance & Warning (CAWS) Citizen Band Radio (CB) Clock, Cab & Sleeper

--- M --Mirror Heat & Power Control Multiplex Controls & Module (MUX)

COMMODITY HARNESS MODULES Hood Harnesses

28C 312 288 28A 301 285 321 28F 286 34B 320 656 287 WIRING-HOOD (NOT USED) LAMP-HEADLIGHT (STL ONLY) WIRING-CHASSIS WIRING-CHAS,REAR WIRING-TURN/STOP/TAILLAMPS CIRCUIT PROTECTION WIRING-CAB,FRTWALL, EXTERIOR WIRING-AFTER TREATMENT WIRING-ENGINE WIRING-TRANSMISSION WIRING - MAIN CAB HARNESS (MCH) SWITCH PANEL & WIRING-DOOR WIRING-CAB, OVERHEAD & REAR/SLPR

--- D --Drivers Information Module & Panel Lamp (DIM) Data Link & Diagnostics (J1587 & J1939) Door Locks, Keyless & Security Data Recording & Logging

--- O --Optional Air, Controls and Wiring Optional Switch & Wiring

Forward Chassis Harness Aft Chassis Harness

--- E --Engine, Ether Starting Aid Engine, Automatic Start / Stop System Engine Brake, Retarder Engine Block & Oil Pan Heater Engine, Cruise Control, Speed Engine Controls, Electronic Engine Engine Fan Engine, Grid Heater, Air Intake Engine Shutdown & Warning Engine Air Restriction Indicator Engine RPM Control, Remote Entry, Vehicle Access

--- P --Phone Power Distribution System Power Inverters Alternating Current (AC) Power Outlet & Receptacle (Cigar Lighters) Power Takeoff Controls

Frontwall Harness

--- S ---

Powertrain Harness

Dash Harness Door Harness Cabin Harness

--- T --Tilt System - Cab / Hood Lift Tire Inflation Tracking and Guidance System (TGS) Transmission, Auxiliary Controls Transmission Wiring / Control Transmission Warning Trailer Connection Wiring

--- F --Fifth Wheel Control & Indicators Fuel Heater & Water In Fuel Light Fuel Instrumentation & Warning

--- G --Ground System

Electrical Subsystem Guide - Primary Modules / Commodity Harness Application (Subsystems A - D)

MODULE 28A 285 287 288 308 320 321 332 333 330 309 331 334 490 493 49A DESCRIPTION MODELS ANTILOCK BRAKE SYSTEM WIRING-CHAS,REAR CIRCUIT PROTECTION STL WIRING-CAB, OVERHEAD & REAR/SLPR CHASSIS WIRING FLM STL WIRING-SUPPLEMENTAL RECEPTACLE MAIN CAB HARNESS (MCH) FLX STL WIRING-CAB,FRTWALL, EXTERIOR FLM WIRING-ABS,CHASSIS,FWD WIRING-ABS,CHASSIS,REAR < PRIMARY MODULE WIRING - ABS,CAB < RELATED ELECTRICAL COMPONENT MODULES > SUPPLEMENTAL TRAILER CABLE SUPPLEMENTAL RECEPTACLE ADDITIONAL SUPPL. RECEPTACLE AIR/HYD VALVE-ANTILOCK VALVE - ANTILOCK,HYDRAULIC ABS CONTROL UNIT MODULE CAS CAS CAS CAS 746 750 751 753 75A 75B 78B 78C 287 32A 320 656 74D DESCRIPTION MODELS AUDIO, RADIO / SPEAKERS WIRING CAB OVERHEAD FLX FLD CAB MULTIPLEX MAIN CAB HARNESS (MCH) FLX FLM STL SWITCH PANEL & WRG DOOR FLX FLM < PRIMARY MODULE WIRING - RADIO / SPEAKER < RELATED ELECTRICAL COMPONENT MODULES > RADIO-AM/FM/CASSETTE/CD SPEAKER-RADIO,AM/FM/CASS SPEAKER-RADIO,2-WAY ANTENNA-RADIO,AM/FM RADIO-MTG,UHF/VHF ANTENNA-RADIO,UHF/VHF DIGITAL SATELLITE AUDIO RCVR DIGITAL SATELLITE AUDIO ANT MODULE CAS CAS CAS > 186 28A 285 286 288 294 301 320 486 877 87H 131 435 838 840 868 DESCRIPTION MODELS BRAKE SYSTEM, SERVICE & PARK WIRING-FOOT PEDAL SYSTEM CIRCUIT PROTECTION CIRCUIT PROTECTION STL ENGINE HARNESS FLX STL FLD CHASSIS WIRING FLX FLM LAMP-STOP/TAIL/TURN/BACKUP WIRING-TURN/STOP/TAILLAMPS MAIN CAB HARNESS (MCH) FLX STL FLD WARNING-LOW AIR PRESSURE WIRING - SERVICE / PARK BK < PRIMARY MODULE WIRING-LOW AIR INDICATOR < RELATED ELECTRICAL COMPONENT MODULES > AIR PIPING-COMPRESSOR TO TANK BRAKE-PARKING,DRIVELINE GAUGE-APPLICATION AIR GAUGE-AIR SYSTEM PRESSURE GAUGE-PRESSURE,ADDITIONAL COLLISION AVOIDANCE & WARNING (CAWS) CHASSIS WIRING FLX MAIN CAB HARNESS (MCH) WIRING-CAB,FRTWALL, EXTERIOR < PRIMARY MODULE OBSTACLE DETECTION SYSTEM < RELATED ELECTRICAL COMPONENT MODULES > ROAD IMAGING SYSTEM-FORWARD SOFTWARE-ROAD IMAGING

CAS

CAS CAS CAS >

>

288 865 866

287 320 71W

AUXILIARY CIRCULATION FAN - WINDSHIELD & SLEEPER WIRING OVERHEAD FLD CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - FAN SLEEPER / WINDSHIELD < RELATED ELECTRICAL COMPONENT MODULES > 716 FAN-WINDSHIELD 718 FAN-SLEEPER/BODY AIR DRYER CIRCUIT PROTECTION STL CHASSIS WIRING FLX CAS MAIN CAB HARNESS (MCH) FLX WIRING-CAB,FRTWALL, EXTERIOR FLM < PRIMARY MODULE > WIRING - AIR DRYER < RELATED ELECTRICAL COMPONENT MODULES > AIR TANK DRAIN DRYER-AIR AIR SYSTEM ACCESS,REMOTE ALTERNATOR, VOLT, AMP, CHARGING WIRING-ALT/CHARGE FLX FLM STL FLD < PRIMARY MODULE WIRING - ALTERNATOR ACCY'S ENGINE WIRING FLD MAIN CAB HARNESS (MCH) FLD WIRING-CAB,FRTWALL, EXTERIOR < RELATED ELECTRICAL COMPONENT MODULES > ALTERNATOR GAUGE-VOLTMETER GAUGE-AMMETER CHARGER-BATTERY

AXLE INSTRUMENTATION & WARNING CHASSIS WIRING FLX FLD CAS < PRIMARY MODULE > WIRING / SENDER - AXLE TEMP < RELATED ELECTRICAL COMPONENT MODULES > GAUGE-TEMPERATURE,AXLE OIL AXLE, LIFT, PUSHER & TAG CONTROLS CHASSIS WIRING CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - AXLE LIFT < RELATED ELECTRICAL COMPONENT MODULES > ELEVATION CONTROL-EXT TAG AXLE AIR PIPING-AXLE LIFT,CAB AIR PIPING-AXLE LIFT,CHASSIS AXLE LOCK, DCDL, LEFT TO RIGHT CHASSIS WIRING FLX FLD CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - DRIVER CONT. TRAC DEV. TRACTION CONTROL-DRIVE AXLE(S) AXLE LOCK, INTERAXLE, FORWARD TO REAR CHASSIS WIRING FLX MAIN CAB HARNESS (MCH) FLD CAS < PRIMARY MODULE > WIRING - INTERAXLE DIFF LOCKOUT < RELATED ELECTRICAL COMPONENT MODULES > AIR PP & CONT-DIFF LKOUT,CAB AXLE, SHIFT, 2 SPEED, ALL WHEEL DRIVE (AWD) TRANS CASE/SPLIT SHFT PTO CONT < PRIMARY MODULE > WIRING - AXLE SPEED SHIFT AIR PIPING-AXLE SHIFT,CHASSIS < RELATED ELECTRICAL COMPONENT MODULES > REAR AXLE ACCESSORIES AIR PP/ELECT AXLE SHIFT,CAB BATTERY, BATTERY CABLES & BATTERY ISOLATORS CABLE-BATTERY,IN BOX ENGINE HARNESS CAS CABLE-BATTERY,POWER & GROUND JUMPSTART PROVISION POWER HARNESS-BATTERY < PRIMARY MODULE > BATTERY ISOLATOR/CONTROL WIRING-CAB,FRTWALL, EXTERIOR CAS < RELATED ELECTRICAL COMPONENT MODULES > BATTERY BATTERY SHUTOFF SWITCH

288 320 87F 60S 874 896

288 320 321 736 73B 73C

CAS CAS CAS >

285 288 320 321 48A 477 480 485

288 320 87B 452

287 656 320 748 752

CITIZENS BAND RADIO, (CB) WIRING CAB OVERHEAD FLX SWITCH PANEL & DOOR WRG FLM MAIN CAB HARNESS (MCH) FLX CAS < PRIMARY MODULE > RADIO-CB / TWO-WAY < RELATED ELECTRICAL COMPONENT MODULES > ANTENNA-AND/OR MTG,CB/TWO WAY CLOCK, CAB & SLEEPER WIRING CAB OVERHEAD FLX CAS MAIN CAB HARNESS (MCH) FLX CAS < PRIMARY MODULE > CLOCK / TIMER DRIVER INFORMATION MODULE & PANEL LAMP (DIM) ENGINE AFTERTREATMENT FLX FLM STL FLD CIRCUIT PROTECTION STL WIRING ENGINE FLM WIRING CAB OVERHEAD FLX CHASSIS WIRING FLX MAIN CAB HARNESS (MCH) FLX FLM STL FLD WIRING-CAB,FRTWALL, EXTERIOR WIRING TRANSMISSION FLM SWITCH PANEL & WRG DOOR FLX STL < PRIMARY MODULE WIRING - DASH PANEL LAMP DRIVER INFORMATION MODULE INSTRUMENT PANEL-DRIVER STL < RELATED ELECTRICAL COMPONENT MODULES > SOFTWARE-INST. CONTROL PANEL INSTRUMENT PANEL-ACCESSORY INFORMATION CENTER-OFFICER GAUGE-TEMP,OUTSIDE AIR GAUGE-MISCELLANEOUS

125 12C 286 320 321 124 836 846 277

CAS > CAS CAS

288 320 87A 878

287 320 738

376 87C 898 441 876

281 286 291 295 29A 306 321 292 293

28F 285 286 287 288 320 321 34B 656 81B 811 732 733 735 814 867 869

CAS

CAS CAS CAS

> CAS

Electrical Subsystem Guide - Primary Modules / Commodity Harness Application (Subsystems D - H)

MODULE 160 286 287 288 320 DESCRIPTION MODELS DATA LINK & DIAGNOSTICS (J1587 & J1939) DIAGNOSTICS < PRIMARY MODULE ENGINE HARNESS FLX FLM STL FLD WIRING CAB OVERHEAD FLX CHASSIS WIRING FLM MAIN CAB HANESS (MCH) FLX FLM STL MODULE > CAS CAS CAS 283 285 286 288 28F 320 321 106 10J 150 164 810 812 817 819 830 MODELS DESCRIPTION ENGINE CONTROLS, ELECTRONIC ENGINE WIRING - ENGINE CONTROLS / INDIC < PRIMARY MODULE CIRCUIT PROTECTION STL ENGINE HARNESS FLX FLM STL FLD CHASSIS WIRING FLM ENGINE AFTERTREATMENT FLX FLM STL FLD MAIN CAB HARNESS (MCH) FLM FLD WIRING-CAB,FRTWALL, EXTERIOR < RELATED ELECTRICAL COMPONENT MODULES > ACCELERATOR CONTROL-FOOT ENGINE-ELECTRONICS (FBE) GOVERNOR-VEHICLE SPEED ENGINE CONTROL UNIT (ECU) GAUGE-SPEEDOMETER GAUGE-TACHOMETER SENDER/DRIVE-SPEED SENDER/DRIVE-RPM GAUGE-HOURMETER MODULE > CAS CAS CAS CAS 320 656 67E 597 67B 67C 67F DESCRIPTION MODELS ENTRY, VEHICLE ACCESS MAIN CAB HARNESS (MCH) CAS SWITCH PANEL & WRG DOOR - STL < PRIMARY MODULE > WIRING - ENTRY / ACCESS / STEP < RELATED ELECTRICAL COMPONENT MODULES > ACCESS-RAMP/LIFT STEP-CHASSIS MTD STEP-ARTICULATED,MECHANISM STEP-ARTIC.,ELECT./SOFTWARE FIFTH WHEEL CONTROL & INDICATORS < PRIMARY MODULE > WIRING - FIFTHWHEEL MAIN CAB HARNESS (MCH) CAS < RELATED ELECTRICAL COMPONENT MODULES > AIR PIPING-FIFTH WHEEL,CAB AIR PIPING-FIFTH WHEEL,CHASSIS FUEL HEATER & WATER IN FUEL LIGHT < PRIMARY MODULE > WIRING - FUEL WATER SEPARATOR CIRCUIT PROTECTION STL CHASSIS WIRING FLX FLD CAS < RELATED ELECTRICAL COMPONENT MODULES > FILTER-FUEL FILTER/SEPARATOR-FUEL,ADDL FUEL HEATER FUEL INSTRUMENTATION & WARNING CIRCUIT PROTECTION STL ENGINE WIRING FLD CHASSIS WIRING FLX STL CAS MAIN CAB HARNESS (MCH) FLX FLM STL FLD CAS WIRING-CAB,FRTWALL, EXTERIOR FLM < PRIMARY MODULE > SENDER / WIRING - FUEL LEVEL < RELATED ELECTRICAL COMPONENT MODULES > PUMP-PRIMER,FUEL SYSTEM FUEL LEVEL OPTIMIZATION GAUGE-FUEL VACUUM GAUGE-FUEL LEVEL GAUGE-FUEL FLOW GROUND SYSTEM ELEC SYSTEM VOLTAGE / SCHEMATIC BATTERY GROUND-RAIL TO RAIL

286 320 656 787 655

DOOR LOCKS, KEYLESS & SECURITY ENGINE HARNESS FLM MAIN CAB HARNESS (MCH) CAS SWITCH PANEL & WIRING DOOR FLX FLM STL < PRIMARY MODULE > SECURITY / DOOR LOCKS,WIRING < RELATED ELECTRICAL COMPONENT MODULES > LATCH-DOOR DATA RECORDING & LOGGING < PRIMARY MODULE > PERFORMANCE MONITOR - VEHICLE PERFORMANCE MONITOR-ENGINE SOFTWARE-DATA LOGGER UNIT ENGINE, ETHER STARTING AID < PRIMARY MODULE > ETHER STARTING AID ENGINE HARNESS CAS WIRING-CAB,FRTWALL, EXTERIOR CAS ENGINE, AUTOMATIC START / STOP SYSTEM < PRIMARY MODULE > STARTER CONTROL- AUTO (OPT IDLE) CHASSIS WIRING CAS WIRING-CAB,FRTWALL, EXTERIOR CAS ENGINE BRAKE, RETARDER < PRIMARY MODULE > WIRING - RETARDER CONTROLS ENGINE HARNESS FLX STL FLD MAIN CAB HARNESS (MCH) STL CHASSIS WIRING FLM < RELATED ELECTRICAL COMPONENT MODULES > RETARDER-ENG/TRANS/DRIVELINE RETARDER CONTROLS-PNEUMATIC RETARDER-TRANSMISSION ENGINE, BLOCK & OIL PAN HEATER ENGINE COOLANT PREHEATER < PRIMARY MODULE > RECEPTACLE & MTG-ENG HEATER OIL PAN HEATER ENGINE, CRUISE CONTROL, SPEED < PRIMARY MODULE > CRUISE CONTROL - VEHICLE SPEED WIRING-ENGINE CONTROLS/INDIC FLX STL FLD ENGINE HARNESS FLX STL FLD MAIN CAB HARNESS (MCH) FLX STL FLD CAS

87E 320 890 912

813 81A 837

154 286 321

276 283 286 288 320 321 273 27F

158 288 321

ENGINE FAN < PRIMARY MODULE > WIRING - FAN CTRLS,ENG / RAD WIRING-ENGINE CONTROLS/INDIC FLX ENGINE HARNESS FLX STL FLD CAS CHASSIS WIRING FLM MAIN CAB HARNESS (MCH) FLX FLD WIRING-CAB,FRTWALL, EXTERIOR FLX FLM < RELATED ELECTRICAL COMPONENT MODULES > FAN DRIVE-ENGINE FAN CONTROLS-PNEUMATIC ENGINE, GRID HEATER, AIR INTAKE < PRIMARY MODULE > AIR INTAKE WARMER WIRING-CAB,FRTWALL, EXTERIOR CAS ENGINE SHUTDOWN & WARNING < PRIMARY MODULE > ENG-PROT / ALARM / SHDN,WIRING,IND CIRCUIT PROTECTION STL ENGINE HARNESS FLX FLM STL FLD MAIN CAB HANRNESS (MCH) FLM FLD WIRING-CAB,FRTWALL, EXTERIOR FLX FLM < RELATED ELECTRICAL COMPONENT MODULES > REGULATOR-ENGINE OIL LEVEL GAUGE-TURBO AIR PRESSURE GAUGE-PRESSURE,ENGINE OIL GAUGE-TEMPERATURE,ENGINE OIL GAUGE-TEMPERATURE,ENGINE,COOL GAUGE-PYROMETER ENGINE AIR RESTRICTION INDICATOR < PRIMARY MODULE > WIRING - AIR INTAKE / CLEANER WIRING-CAB,FRTWALL, EXTERIOR CAS < RELATED ELECTRICAL COMPONENT MODULES > AIR INTK PIPING-INLET TO CLNR GAUGE/IND AIR CLNR RESTRICTION ENGINE RPM CONTROL, REMOTE < PRIMARY MODULE > ACCEL CNTL - HAND / GOV ENG RPM WIRING-ENGINE OPT/RPM CONTROLS WIRING-ENG CTRL PK BRK INTRLK WIRING-ENG CTRL NEUT INTRLK REMOTE ENGINE CONTROL-ENABLE

127 285 288 110 122 220

129 286 320 288 128 12B 23W

132 321

285 286 288 320 321 847 112 80F 841 844 845

152 285 286 320 321 165 842 852 854 856 858

138 140 166

280 28B

< PRIMARY MODULE >

149 283 286 320

199 321 188 198

70B 285 286 288 320 321 130 700 702 703 70A

148 163 87J 87K 87L

HEATER, VENTILATION AND AIR CONDITIONING (HVAC) < PRIMARY MODULE WIRING - HVAC,MAIN CIRCUIT PROTECTION STL ENGINE HARNESS STL CHASSIS WIRING FLX FLM STL FLD MAIN CAB HARNESS (MCH) FLX FLM STL FLD WIRING-CAB,FRTWALL, EXTERIOR FLX < RELATED ELECTRICAL COMPONENT MODULES > COMPRESSOR-REFRIGERANT HVAC UNIT-MAIN A/C PLUMBING-MAIN HVAC CONTROL-MAIN HVAC-MAIN,ECU/SOFTWARE

> CAS CAS CAS

Electrical Subsystem Guide - Primary Modules / Commodity Harness Application (Subsystems H - O)

MODULE DESCRIPTION MODELS HEATER VENTILATION AND AIR COND - AUXILIARY (AUX HVAC) 142 WIRING-COOLANT HEATER,GAS/DSL 287 WIRING CAB OVERHEAD FLX FLD CAS 288 CHASSIS WIRING CAS 320 MAIN CAB HARNESS (MCH) CAS 321 WIRING-CAB,FRTWALL, EXTERIOR FLX FLM CAS < PRIMARY MODULE > 70C WIRING - HVAC,AUX < RELATED ELECTRICAL COMPONENT MODULES > 141 COOLANT HEATER-GAS/DSL FIRED 685 A/C PLUMBING-AUXILIARY 689 HVAC UNIT-AUXILIARY 70D HVAC-AUX,ECU/SOFTWARE 723 HVAC CONTROL-AUXILIARY HORN, AUDIBLE WARNING < PRIMARY MODULE CONTR / WRG - HORN / AUDIBLE WARN CIRCUIT PROTECTION STL CHASSIS WIRING MAIN CAB HARNESS (MCH) FLX FLM STL WIRING-CAB,FRTWALL, EXTERIOR FLX FLM < RELATED ELECTRICAL COMPONENT MODULES > WARNING-AUDIBLE,SIREN/SPEAKER WARNING-AUDIBLE,BELL WARNING-SIREN,ELECT/MECH HORN-ELECTRIC HORN-AIR MODULE 287 320 33A 271 27B 27C 27G 317 31E 31G 31P 327 DESCRIPTION MODELS LIGHTING, EMERGENCY DEVICE, VISUAL WIRING OVERHEAD FLD MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING / SW-LIGHT / VISUAL WARNING < RELATED ELECTRICAL COMPONENT MODULES > WARNING-VISUAL,ROOF/TOP FRONT WARNING-VISUAL,SIDE TOP LH WARNING-VISUAL,SIDE TOP RH WARNING-VISUAL,ROOF/TOP REAR LAMP-CONSPICUITY POWER SUPPLY-EXTERIOR LIGHTS WARNING-VISUAL,CAB FNT CNTR LAMP-COMMAND/BEACON, ROOF MTD LAMP-OTHER MODULE 287 30G 316 DESCRIPTION MODELS LIGHTING, SPOT WIRING OVERHEAD FLD WIRING - LAMP,SPOT / FLOOD CAB MTD < PRIMARY MODULE > < RELATED ELECTRICAL COMPONENT MODULES > LAMP-FLOOD/SPOT,CAB MTD LIGHTING, TURN LAMP & ALARM WIRING-TAIL LIGHT DEVICE FLD WIRING-STEERING WHEEL WIRING CHASSIS REAR FLM STL CIRCUIT PROTECTION STL WIRING CAB OVERHEAD FLX CHASSIS WIRING FLX FLM FLD < PRIMARY MODULE WIRING-TURN/STOP/TAILLAMPS LAMP-HEADLIGHT STL MAIN CAB HARNESS (MCH) WIRING-CAB,FRTWALL, EXTERIOR FLX STL < RELATED ELECTRICAL COMPONENT MODULES > TURN SIGNAL FLASHER TURN SIGNAL/DIMMER SWITCH LAMP-TURN SIGNAL,CAB MTD EXT LAMP-TURN SIGNAL,SIDE BODY MTD LIGHTING, UTILITY & WORK WIRING CAB OVERHEAD FLX CHASSIS WIRING FLX FLD < PRIMARY MODULE WIRING - LAMP,UTILITY MAIN CAB HARNESS (MCH) FLX WIRING-CAB,FRTWALL, EXTERIOR < RELATED ELECTRICAL COMPONENT MODULES > LAMP-EXTERIOR,UTILITY LAMP-UTILITY, MIRROR ARM MTD LAMP-WORK,CAB MTD EXT

264 285 288 320 321 275 27A 27E 726 727

> CAS CAS CAS

LIGHTING, HEAD / TAIL LAMP AND DAYTIME RUN LIGHTS (DRL) 28A WIRING CHASSIS REAR FLM STL CAS 285 CIRCUIT PROTECTION STL 288 CHASSIS WIRING FLX FLM STL FLD CAS 30J WIRING-TAIL LIGHT DEVICE CAS < PRIMARY MODULE > 311 DRL / HEADLAMP - CONTROLS / WIRING 312 LAMP-HEADLIGHT STL 320 MAIN CAB HARNESS FLX FLM STL FLD CAS 321 WIRING-CAB,FRTWALL, EXTERIOR CAS < RELATED ELECTRICAL COMPONENT MODULES > 27D FLASHER-HEADLAMP 31F SOFTWARE-DAYTIME RUNNING LIGHT LIGHTING, EXTERIOR MARKER CIRCUIT PROTECTION - STL STL WIRING CAB OVERHEAD FLX FLM STL FLD CHASSIS HARNESS FLM STL FLD CAS < PRIMARY MODULE > WIRING - MARKER LAMP MAIN CAB HARNESS (MCH) FLX STL FLD WIRING-CAB,FRTWALL, EXTERIOR CAS SWITCH PANEL & DOOR WRG FLM STL < RELATED ELECTRICAL COMPONENT MODULES > LAMP-MARKER, CAB MOUNTED SWITCH-MARKER/PANEL/HEADLAMP LAMP-ACCENT, CAB/SLEEPER WARNING-VISUAL BUMPER END LAMP-MARKER, SLEEPER MOUNTED LAMP-PARKING LIGHTING, ROAD & FOG LAMP CHASSIS WIRING FLX FLD CAS < PRIMARY MODULE > WIRING - ROAD / FOGLAMP MAIN CAB HARNESS (MCH) FLX < RELATED ELECTRICAL COMPONENT MODULES > LAMP-ROAD/FOG LAMP-FOG LIGHTING, SLEEPER WIRING CAB OVERHEAD FLX FLD MAIN CAB HARNESS (MCH) < PRIMARY MODULE WIRING - LAMP,INT,SLPR / BAGGAGE LAMP-INTERIOR,SLPR FLX FLD < RELATED ELECTRICAL COMPONENT MODULES > LAMP-BAGGAGE COMPARTMENT

30J 54C 28A 285 287 288 301 312 320 321 298 299 300 30E

CAS CAS CAS

CAS > CAS CAS

319 320 777

LIGHTING, ADVERTISING, TOP OF CAB < PRIMARY MODULE > LAMP - ADVERTISING MAIN CAB HARNESS (MCH) CAS < RELATED ELECTRICAL COMPONENT MODULES > AERO DEVICE-CAB FRONT LIGHTING, BACKUP LAMP & ALARM WIRING CHASSIS REAR FLM STL CIRCUIT PROTECTION STL ENGINE HARNESS FLX STL FLD CHASSIS WIRING FLX STL FLD MAIN CAB HARNESS (MCH) FLX STL WIRING-CAB,FRTWALL, EXTERIOR FLX < PRIMARY MODULE SWITCH / WIRING,BACKUP / REVERSE < RELATED ELECTRICAL COMPONENT MODULES > ALARM-BACKUP/REVERSE MOTION

287 288 31J 320 321 318 31K 469

CAS CAS > CAS CAS

28A 285 286 288 320 321 35H 721

CAS CAS CAS

285 287 288 30A 320 321 656 302 304 305 31A 31H 328

320 656 74E 744

MIRROR HEAT & POWER CONTROL MAIN CAB HARNESS (MCH) FLX STL CAS SWITCH PANEL & WIRING DOOR FLX FLM STL < PRIMARY MODULE > WIRING - MIRROR < RELATED ELECTRICAL COMPONENT MODULES > MIRROR-PRIMARY MULTIPLEX CONTROLS & MODULE (MUX) WIRING-CAB, OVERHEAD & REAR/SLPR CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WRG - CNTR DASH & MULTIPLEX < RELATED ELECTRICAL COMPONENT MODULES > CAB MULTIPLEXING UNIT CHASSIS MULTIPLEXING UNIT BODY MULTIPLEXING UNIT MULTIPLEXING INTERFACE UNIT OPTIONAL AIR CONTROLS AND WIRING MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING / SWITCH - CHASS,OPT,AIR PP < RELATED ELECTRICAL COMPONENT MODULES > AIR PP & CONT-OPTIONAL,CAB AIR PIPING-OPTIONAL,CHASSIS

>

287 320 32B 656 324

LIGHTING, DOME, READING, FORWARD CAB WIRING CAB OVERHEAD FLX FLM STL FLD MAIN CAB HARNESS (MCH) FLX FLM STL FLD CAS < PRIMARY MODULE > WIRING - LAMP,INT,FWD SWITCH PANEL & DOOR WRG STL < RELATED ELECTRICAL COMPONENT MODULES > LAMP-INTERIOR,COURTESY CAB MTD

287 320 860 32A 32K 32L 835

288 313 320 314 315

287 320 32C 325 322

CAS CAS > CAS

320 87G 873 919

Electrical Subsystem Guide - Primary Modules / Commodity Harness Application (Subsystems O - Z)

MODULE 288 320 329 DESCRIPTION MODELS OPTIONAL, SWITCH & WIRING CHASSIS WIRING FLX FLD CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING / SWITCH - DASH,OPTIONAL PHONE CAB-MISC CUSTOM REQUIREMENTS TELEPHONE MODULE 287 320 725 DESCRIPTION MODELS SECONDARY RESTRAINT SYSTEM (SRS) WIRING-CAB, OVERHEAD & REAR/SLPR CAS MAIN CAB HARNESS (MCH) CAS RESTRAINT SYSTEM - SUPPLEMENTAL < PRIMARY MODULE > STARTER - DISABLE CONTROLS WIRING - ADD'L STARTER INTERLOCK < PRIMARY MODULE > WIRING, STARTER CAS MAIN CAB HARNESS (MCH) FLX FLM STL WIRING-CAB,FRTWALL, EXTERIOR FLX FLM CAS < RELATED ELECTRICAL COMPONENT MODULES > AIR TANK-AIR STARTER STARTING MOTOR-AIR/ELECTRIC STARTER CONTROL-MANUAL, REMOTE ENGINE STOP CONTROL STEERING CONTROL < PRIMARY MODULE > WIRING - STEERING WHEEL WIRING-TURN/STOP/TAILLAMPS CAS MAIN CAB HARNESS (MCH) CAS < RELATED ELECTRICAL COMPONENT MODULES > STEERING PUMP TILT SYSTEM - CAB / HOOD LIFT < PRIMARY MODULE > TILT MECHANISM < RELATED ELECTRICAL COMPONENT MODULES > JACK-LEVELING/PROVISION, REAR TIRE INFLATION < PRIMARY MODULE > WIRING - TIRE PRESS SENSOR < RELATED ELECTRICAL COMPONENT MODULES > TIRE PRESSURE CONTROL/SENSING TRACKING AND GUIDANCE SYSTEM (TGS) WIRING-CAB, OVERHEAD & REAR/SLPR CHASSIS WIRING MAIN CAB HARNESS (MCH) FLX < PRIMARY MODULE POSITIONING & LOCATION SYSTEMS < RELATED ELECTRICAL COMPONENT MODULES > POSITION/COMMUNICATION ACCY'S MODULE 286 320 321 863 862 864 DESCRIPTION MODELS TRANSMISSION WARNING ENGINE HARNESS FLX FLD CAS MAIN CAB HARNESS (MCH) M2 FLM WIRING-CAB,FRTWALL, EXTERIOR FLX < PRIMARY MODULE > WIRING / SENDER-TRANS TEMP < RELATED ELECTRICAL COMPONENT MODULES > GAUGE-PRESSURE,TRANS OIL GAUGE-TEMPERATURE,TRANS OIL TRAILER CONNECTION WIRING WIRING-CHAS,REAR (M2 / STL / CAS ONLY) CIRCUIT PROTECTION STL WIRING-CAB, OVERHEAD & REAR/SLPR < PRIMARY MODULE WIRING - PRIMARY RECEPTACLE PRIMARY RECEPTACLE FLX FLM STL FLD MAIN CAB HARNESS (MCH) FLX STL FLD < RELATED ELECTRICAL COMPONENT MODULES > TRAILER HEATING PROVISION HIGH CURRENT TRAILER/BODY RCPT HI-CURRENT TRAILER/BODY CABLE ADDITIONAL PRIMARY RECEPTACLE PRIMARY TRAILER CABLE TRAILER COMMUNICATIONS(FMVSS)

705 789

< PRIMARY MODULE >

285 288 320 321 307 335 338 339

POWER DISTRIBUTION SYSTEM < PRIMARY MODULE > CIRCUIT PROTECTION CHASSIS HARNESS FLM MAIN CAB HARNESS (MCH) FLX FLM STL FLD CAS WIRING-CAB,FRTWALL, EXTERIOR FLM < RELATED ELECTRICAL COMPONENT MODULES > CONVERTOR-VOLTAGE ELEC POWER DIST MNGR-CHASSIS SOFTWARE-CHASSIS CONTROL UNIT ELEC LOAD MNGR/INTERLOCK-CAB POWER INVERTERS - ALTERNATING CURRENT (AC) < PRIMARY MODULE > WIRING - AC 120V CAB & AC OUTLET WIRING-CAB, OVERHEAD & REAR/SLPR CAS < RELATED ELECTRICAL COMPONENT MODULES > INVERTER,AC/DC,MTG & DC WIRING RECEPT,AC INPUT,INVRTR/CHARGER AC 120V CHS WRG & 12V PWR CBLS POWER OUTLET & RECEPTACLE (CIGAR LIGHTERS) < PRIMARY MODULE > PWR OUTLET / WIRING,SLPR / CAB,INT WIRING CAB OVERHEAD FLX FLD CAS MAIN CAB HARNESS (MCH) FLX FLM STL FLD CAS < RELATED ELECTRICAL COMPONENT MODULES > MICROWAVE OVEN REFRIGERATOR ASH TRAY/CIGAR LIGHTER POWER TAKEOFF CONTROLS ENGINE HARNESS WIRING-CAB,FRTWALL, EXTERIOR CAS < PRIMARY MODULE > WIRING / PTO CONTROLS SEAT POWER < PRIMARY MODULE > WIRING - SEAT WIRING-CAB, OVERHEAD & REAR/SLPR CAS MAIN CAB HARNESS (MCH) CAS < RELATED ELECTRICAL COMPONENT MODULES > SEAT-DRIVER SEAT HARDWARE DRVR/PSNGR SEAT-PASSENGER,FRONT SEAT-PASSENGER,REAR SEAT BELT SEAT-PASSENGER,REAR,ADDITIONAL SUSPENSION (SPNSN) < PRIMARY MODULE > WIRING - SUSPENSION, REAR MAIN CAB HARNESS (MCH) FLX CAS < RELATED ELECTRICAL COMPONENT MODULES > AIR PIPING-REAR SUSP,CAB AIR PIPING-FRONT SUSP,CHASSIS AIR PIPING-REAR SUSP,CHASSIS

153 156 320 321 146 155 157 162

28A 285 287 296 297 320 173 30K 30L 303 310 49C

CAS CAS > CAS

54C 301 320 539

337 287 336 274 33C

670 541

28A 353

VEHICLE INTERFACE WIRING (BODY) WIRING - CHAS,REAR CAS < PRIMARY MODULE > WIRING - VEHICLE,BODY BUILDER VIDEO & TELEVISION < PRIMARY MODULE > TELEVISION ANTENNA / PROVISION < RELATED ELECTRICAL COMPONENT MODULES > TELEVISION/MONITOR WINDOW - POWER MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - WINDOW SWITCH PANEL & WRG DOOR FLX FLM STL < RELATED ELECTRICAL COMPONENT MODULES > WINDOW REGULATOR-DOOR WINDSHIELD WIPER CIRCUIT PROTECTION STL CHASSIS WIRING STL MAIN CAB HARNESS (MCH) FLX STL WIRING-CAB,FRTWALL, EXTERIOR FLX FLM CAS < PRIMARY MODULE > WIRING - WASH / WIPE < RELATED ELECTRICAL COMPONENT MODULES > WINDSHIELD/HEADLAMP WASHER WINDSHIELD WIPER

284 287 320 717 719 785

49D 489

737 74C

287 288 320 786 78A

CAS CAS CAS >

320 66A 656 654

286 321 885

74F 287 320 756 75D 760 762 763 76A

320 34C 355 866 908

TRANSMISSION AUXILIARY CONTROLS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - TRANSMISSION,AUX / ACC < RELATED ELECTRICAL COMPONENT MODULES > TRANSMISSION-AUX SHIFT CONTROL AIR PIPING-AUX TRANS,CAB AIR PIPING-AUX TRANS,CHASSIS TRANSMISSION WIRING / CONTROL CIRCUIT PROTECTION STL ENGINE HARNESS FLM FLD CAS MAIN CAB HARNESS (MCH) CAS < PRIMARY MODULE > WIRING - TRANSMISSION < RELATED ELECTRICAL COMPONENT MODULES > TRANSMISSION-MAIN SOFTWARE-TRANS CONTROL UNIT TRANS-MAIN SHIFT,MECHANISM TRANS-MAIN SHIFT,SELECTOR TRANSMISSION-CONTROLS (FBE) AIR PIPING-TRANSMISSION,CAB AIR PIPING-TRANSMISSION,CHAS

285 288 320 321 66B 659 660

285 286 320 34B 342 343 345 34A 34G 884 906

87D 320 888 909 910

10

11

12