300

450
6
6 10
. 0720 01
2
Safety reguIation
This symbol, plus a word, is used to draw
your attention to safety hazards. Read the
instructions accompanying this symbol
carefully.
The words WARNNG and CAUTON have the
following signifcance:
WARNNG ndicates a hazard or hazardous
procedures which COULD result in
serious injury or death if the warning
is not observed.
CAUTON ndicates a hazard or hazardous
procedures which COULD result in
injury or damage to equipment if the
warning is not observed.
WARNING
The tooI must not be modied without the
manufacturer's permission. Use onIy originaI
parts and accessories approved by AtIas
Copco. If modications are made that are not
approved by AtIas Copco, serious harm to
yourseIf or others may resuIt.
All users of this instruction manual are asked to inform Atlas
Copco Construction Tools if they fnd any errors or discrepancies,
especially any affecting product safety.
Use only authorized parts. Any damage or malfunction caused by
the use of unauthorized parts will not be covered by any Warranty
or Product Liability.
Any unauthorized use or copying of the contents of this manual
or any part hereof is prohibited. This applies in particular to
trademarks, model denominations, part numbers and drawings.
List of contents Page
Safety regulation / General ....................................2
Symbols..............................................................3-4
List of tools / Standard tools ..................................5
Special tools SB 300 / 450..................................6-7
Charging equipment ..............................................8
Disassemble accumulator ................................9-11
Disassemble piston ........................................12-14
Disassemble bushing ..........................................15
Assemble bushing / piston..............................16-19
Assemble accumulator ........................................20
Bushing exchange in the feld.........................21-22
Charging the accumulator ..............................23-24
Exploded view ................................................25-26
GeneraI
The following instructions are intended to guide
service personnel in the repair or overhauling of the
SB 300 and SB 450 hydraulic breaker.
WARNING
Never intervene in the breaker when it is
connected to the hydrauIic system, or when
the accumuIator is charged!

When overhauling the SB 300, use the seal kit
3315 2685 90.
When overhauling the SBC 450, use the seal kit
3315 2687 90.
The kits include all O-rings, seals and wipers,
which must always be changed when the hammers
areoverhauled.
Workshop standards
Atlas Copco SB hammers have hydraulically
powered percussion mechanisms. Since all
hydraulically powered machines are sensitive to dirt,
the hammers must always be disassembled in a
place that is:
solated from all dust and particle-generating
activities such as grinding and welding.
Very clean, i.e. free of dust and dirt.
Equipped with washing facilities and compressed
air for the blow cleaning of components.
Equipped with all necessary standard and spe-
cial tools.
Demands personneI
All personnel who are to be involved in overhau-
ling the SB breakers must frst be trained to do
so by Atlas Copco.

2
3
SymboIs

Direction mportant positional relationship

nspect and replace damaged
parts
To be avoided New part
Okay
Turning to end position Force
Oil
Gas release Loctite 243
Scrap
3
4
Minutes Contact sound
Grease
Torque Freezed
On the excavator
SymboIs

4
5
List of tooIs/standard tooIs
1. PIastic hammer
2. AIien key, NV: 5, 8 och 14 mm
3. Screwdriver
4. Punch 10 mm
5. Torque wrench 0 - 650 Nm
6. AIien keys for torque wrench, 5, 8 and 14 mm
7. SIiding caIIipers
8. Ratchet wrench
9. Scriber
10. Open-ended spanners 13,14,15,19, 24, 30
and 36 mm
11. Sockets for torque wrench 24, 30 and 36 mm
12. AssembIy tooI for thread insert in breaker
body
5
6
SpeciaI tooIs SB 300
3315 2099 00 ShackIe DisassembIy/
assembIy of piston
and Iiner package
3315 2270 00 Extractor RemovaI of piston
guide
3315 0299 07 MandreI Fitting of Iiner
assembIy
3315 2760 00
3315 2866 00
3315 2867 00
J Screw
K SIeeve
L Guide
RemovaI of bushing
3315 1717 34 MandreI AssembIy of bushing

A
B
C
D
E
6
7
SpeciaI tooIs SB 450
3315 2099 00 ShackIe DisassembIy/
assembIy of piston
and Iiner package
3315 2270 00 Extractor RemovaI of piston
guide
3315 0299 07 MandreI Fitting of Iiner
assembIy
3315 2760 00
3315 2762 00
3315 2763 00
J Screw
K SIeeve
L Guide
RemovaI of bushing
3315 1717 14 MandreI AssembIy of bushing

A
B
C
D
E
7
8
3115 1821 80
3115 0642 00
3115 0644 00
Charging hose,
compI.
- NippIe
- NippIe
Hose for charging of
accumuIator
3115 0646 00
3115 0978 00
Gas reguIator,
compI.
-Pressure gauge
Charging of high
pressure accumuIator
Charging equipment
8
9
DisassembIe accumuIator
Fig. 1
H
8
C
6
5
0
-8
5
0
0
0
0
7
.e
p
s

Fig. 2
Fig. 3 Fig. 4
WARNING
The accumuIator is pressurized even when there is no hydrauIic pressure to it. Attempting
to dismantIe the accumuIator without rst reIeasing the pressure may cause injury. Before
dismantIing accumuIator, make sure that the gas pressure is reIeased compIeteIy.
9
10
Fig. 5 Fig. 6
Fig. 7
Fig. 8

Fig. 9 Fig. 10
10
11
Fig. 11
Fig. 12
11
12
Fig. 13

Fig. 14
Fig. 15
DisassembIe piston
Fig. 16
300 62,400 74,950 72,950 1,5
4 69,300 84,340 81,940 1,5
Fig. 17
Minimum wear Iimits
12
13
Fig. 22
Fig. 18
Fig. 19
Fig. 20 Fig. 21
Fig. 23
13
14
Fig. 26
Fig. 25

Fig. 24
Fig. 27
SB 300
150 Nm
SB 450
300 Nm
Fig. 28 Fig. 29
14
300
300
4
4
300
450
16
AssembIe bushing

Fig. 34
Fig. 35
Fig. 36
Fig. 37
AssembIe piston
16
17
Fig. 38
Fig. 40 Fig. 39
Fig. 41
17
SB
450
SB 300
SB 450
20

Fig. 49
Fig. 50
Fig. 51 Fig. 52
AssembIe accumuIator
20
21
Bushing exchange in the eId
Fig. 53
Fig. 54

Fig. 55

Fig. 56
Fig. 57
21
22
Fig. 58
Fig. 59
22
23
Charging the accumuIator
Fig. 60 Fig. 61
Fig. 62 Fig. 63
WARNING
The accumuIator may be charged with NITROGEN (N2) onIy. Other gases may cause an
expIosion!
23
24


Fig. 64 Fig. 65
Fig. 66
Fig. 67
24
25
3
4
5
a
5
6
7
1
a
3
8
3
7
3
8
3
7
4
0
4
1
3
9
2
9
2
7
5
8
5
8
5
3
5
4
5
9
5
1
5
2
6
4
6
2
6
1
6
0
6
3
2
3
1
b
9
5
8
1
0
1
1
1
2
6
5
6
6
8
4
2
3
6
3
1
3
0
3
2
3
5
3
4
2
2
8
4
8
4
9
5
8
4
2
3
3
1
3
1
3
1
4
1
3
1
6
1
5
1
3
1
3
1
9
1
7
1
8
2
0
2
1
2
4
5
0
4
9
2
2
2
5
2
6
6
0
6
1
6
3
6
2
5
8
3
9
5
8
3
9
4
5
4
6
4
7
4
3
4
4
5
5
1
T
i
g
h
t
n
i
n
g

t
o
r
q
u
e

6
7

P
o
s

2
2

=

3
0
0

N
m


P
o
s

2
3

=

1
5
0

N
m


P
o
s

2
5

=



3
0

N
m
P
o
s

3
7

=



3
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

3
8

=



3
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

3
9

=



2
0

N
m

L
o
c
t
i
t
e

2
4
3


P
o
s

4
7

=



2
0

N
m




P
o
s

5
5

=

1
9
0

N
m


P
o
s

5
8

=



8
0

N
m

L
o
c
t
i
t
e

2
4
3


P
o
s

6
4

=



3
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

6
5

=



3
0

N
m

P
o
s

4
8

=

2
0
0

N
m
6
8
SB 300
25
26
3
9
5
5
3
4
5
4
6
4
7
4
3
4
4
6
5
6
4
6
3
5
9
6
2
6
0
6
1
5
6
5
6
3
9
3
4
3
5
3
6
3
2
3
3
3
1
3
7
2
7
2
6
5
7
5
6
5
6
2
2
4
4
8
4
9
5
6
5
4
5
3
5
9
6
2
6
0
6
1
5
8
5
1
4
5
a
5 7
6
3
8
3
8
a
3
8
3
8
a
1
a
4
0
4
1
3
0
2
8
2
9
3
9
1
3
1
2
1
4
1
3
1
5
1
6
1
3
1
7
1
9
2
0
4
9
5
2
2
1
5
0
6
6
2
5
2
2
2
3
8
1
1
1
3
1
0
4
2
9
1
8
P
o
s

2
1

=



3
0

N
m
P
o
s

2
4

=

3
0
0

N
m
P
o
s

2
5

=

6
5
0

N
m
P
o
s

2
6

=



3
0

N
m
P
o
s

3
8

=



3
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

3
8
a

=

3
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

3
9

=



2
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

4
7

=



2
0

N
m


P
o
s

5
6

=



8
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

5
7

=

1
2
0

N
m

L
o
c
t
i
t
e

2
4
3
P
o
s

6
5

=



3
0

N
m

L
o
c
t
i
t
e

2
4
3
1
6
7
SB 450
26
www.atlascopco.com

2
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|

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9
8
0
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0
7
2
0

0
1

|

2
0
0
6
-
1
0
-
2
6
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.