Manual de Partes Discover 125 ST 0

Bajaj Auto Limited
Akurdi Pune 411 035 India

Tel
+91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71111515
REV. 00, JUNE 12
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for Discover 125
ST Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder and Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly / Crankcase RH
Crankcase LH
Oil Pump
Kick Starter Mechanism
Cover Clutch
Cover Magneto
Clutch Assly
Carburettor
Air Cleaner Complete
Silencer Assly
Starter Assly
Magneto, C.D.I. & H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame and Frame Fitting
Swing Arm / Rear Shock Absorber
Foot Rest
Pillion Foot Rest & Holder
Mudguard- Front & Rear
Stand Assembly
Tyre/ Tube / Rim
Page No.
Plate No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
Front Hub
Front Master Cylinder
Front Disc Brake
Rear Hub
Rear Brake Pedal
Handle Bar Assly
Front Fork
Painted Parts & Decals
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly.
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Kits List
Page No.
62
64
66
68
70
72
74
76, 78
80
82
84
86
88
90
92
94
96
98
100
101-103
Amendment Sheet (Parts Added)
113
Amendment Sheet (Parts Deleted)
114
Part Index
115
Pictorial Index
PLATE NO. : 1
COVER CYLINDER HEAD
Pictorial Index
PAGE NO.
2
PLATE NO. : 2
CYLINDER HEAD
PAGE NO.
4
PLATE NO. : 5
CYLINDER & PISTON
PAGE NO.
10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
12
PAGE NO.
6
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.
8
PLATE NO. : 7
TRANSMISSION
PAGE NO.
14
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.
16
PLATE NO. : 3
VALVE
1/2
Pictorial Index
PLATE NO. : 9
GEAR CHANGE MECHANISM
Pictorial Index
PAGE NO.
18
PLATE NO. : 10
ENGINE ASSLY & CRANKCASE RH
PAGE NO.
20
PLATE NO. : 13
KICK STARTER MECHANISM
PAGE NO.
26
PLATE NO. : 14
COVER CLUTCH
PAGE NO.
28
PAGE NO.
30
PLATE NO. : 16
CLUTCH ASSLY
PAGE NO.
32
PLATE NO. : 11
CRANKCASE LH
PAGE NO.
22
PLATE NO. : 12
OIL PUMP
PAGE NO.
24
PLATE NO. : 15
COVER MAGNETO
Pictorial Index
Pictorial Index
PLATE NO. : 17
CARBURETTOR
PAGE NO.
34
PLATE NO. : 18
AIR CLEANER COMPLETE
PAGE NO.
36
PLATE NO. : 21
MAGNETO, C.D.I. & H.T. COIL
PAGE NO.
42
PLATE NO. : 22
SEAT ASSLY / SEAT LOCK
PAGE NO.
44
PLATE NO. : 19
SILENCER ASSLY
PAGE NO.
38
PLATE NO. : 20
STARTER ASSLY
PAGE NO.
40
PLATE NO. : 23
ENGINE MOUNTINGS
PAGE NO.
46
PLATE NO. : 24
FRAME AND FRAME FITTINGS
PAGE NO.
48
Pictorial Index
Pictorial Index
PLATE NO. : 25
SWING ARM / REAR SHOCK
ABSORBER
PAGE NO.
50
PLATE NO. : 26
FOOT REST
PAGE NO.
52
PLATE NO. : 29
STAND ASSEMBLY
PAGE NO.
58
PLATE NO. : 30
TUBE / TYRE / RIM
PAGE NO.
60
PLATE NO. : 27
PILLION FOOT REST / HOLDER
PAGE NO.
54
PLATE NO. : 28
MUD GUARD - FRONT & REAR
PAGE NO.
56
PLATE NO. : 31
FRONT HUB
PAGE NO.
62
PLATE NO. : 32
FRONT MASTER CYLINDER
PAGE NO.
64
: USE
ING T3-4 M
RN DO
FRO R
LY
ON FLUID INE
E
NTA
AK CO CAP G
R VIN
LED LE
FIL MO
SEA
EAN E RE
CL OR
BEF
WA
BR
A
Pictorial Index
PLATE NO. : 33
FRONT DISC BRAKE
Pictorial Index
PAGE NO.
66
PLATE NO. : 34
REAR HUB
PAGE NO.
68
PLATE NO. : 37
FRONT FORK
PAGE NO.
74
PLATE NO. : 38
PAINTED PARTS & DECALS
PAGE NO.
76, 78
PLATE NO. : 36
HANDLE BAR ASSLY
PAGE NO.
72
PLATE NO. : 39
PETROL TANK, CAP TANK &
GAUGE FUEL
PAGE NO.
80
PLATE NO. : 40
FITTINGS - PETROL TANK,
SIDE COVER & COVER SEAT
PAGE NO.
82
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
PLATE NO. : 35
REAR BRAKE PEDAL
PAGE NO.
70
Pictorial Index
Pictorial Index
PLATE NO. : 41
METER ASSLY.
PAGE NO.
84
PLATE NO. : 42
CONTROL CABLES
PAGE NO.
86
PLATE NO. : 45
INDICATOR LIGHT ASSLY.
PAGE NO.
92
PLATE NO. : 43
CHAIN CASE
PAGE NO.
88
PLATE NO. : 44
HEAD LAMP & FAIRING
PAGE NO.
90
PLATE NO. : 47
ELECTRICAL EQUIPMENTS
PAGE NO.
96
PLATE NO. : 46
TAIL LAMP ASSLY. /
FRONT NO. PLATE
PLATE NO. : 48
TOOL KIT
PAGE NO.
94
PAGE NO.
98
Pictorial Index
PLATE NO. : 49
ACCESSORIES / GRAB HANDLE
Pictorial Index
PAGE NO.
100
Brand ID-001MC649
Plate No.: 1
Cover Cylinder Head
Description
Qty.
No.
Part No.
1
2
3
4
5
JZ 5110 21
59 0400 38
JD 5110 10
PF 5110 27
JA 5110 08
Cylinder Head Cover Complete

Bolt
Gasket Head Cover
Plate Cylinder Head
Bolt Head Mounting-M8X1.25X196L
1
4
1
1
4
59 0400 50
Flanged Bolt M8X1.25X148L
Remarks
5
6
Front Wheel Direction
Brand ID-001MC649
Plate No.: 2
Cylinder Head
Part No.
1
2
3
4
5
36 JZ00 79
JD 5110 04
39 2608 01
39 1283 21
39 2629 21
6 39 1660 05
7 JD 5110 08
8 39 2539 21
9 JZ 5814 05
10 JA 5814 06
4
1
No.
5
3
Description
Kit Assly Cylinder Head
Sleeve Spark Plug
Screw - Grub - M5 X 0.8 X 7
Ring - O
O-Ring
1
1
1
1
1
Stud - M8
Gasket Cylinder Head
Ring - O
Intake Manifold
Bolt Flange M6X1X25L
2
1
1
1
2
11 JZ 5812 29 Sleeve Carburettor

12 AA 1210 71 Clamp Carburettor
10
Qty.
Remarks
1
2
9
12
12
11
Brand ID-001MC649
Plate No.: 3
Valve
4
6
Description
Qty.
No.
Part No.
1
2
3
4
5
JE 5112 00
JE 5112 01
39 2017 19
DG 1010 29
JE 5112 04
Valve Intake
Valve Exhaust
Seal - Oil
Collet
Rocker Arm With Roller
2
2
4
8
2
6
7
JD 5112 09
36 JE00 01
Shaft Rocker Arm Intake

Kit Valve Repair
2
4
Remarks
Refer Page No.101
1/2
Brand ID-001MC649
Plate No.: 4
Camshaft / Tensioner
No.
1
2
3
3A
4
5
4
3A
3
Part No.
JE
JE
39
39
JE
JE
5112
5110
1880
0594
5110
5112
06
49
20
17
50
24
Description
Qty.
Camshaft Complete
Bearing - Ball
Bearing - Ball
Circlip
Spacer Cam Sprocket
Sprocket - Cam shaft
1
1
1
1
1
1
6 DH 1010 48
7 59 0400 31
8 JE 5112 23
9 36 JZ00 81
10 DH 1013 92
Washer - Special: Camshaft

Bolt
Cam Chain
Kit Chain Guide
Pre-coated Tensioner Pivot Bolt -
1
1
1
1
1
11
12
13
14
15
Gasket
Chain Tensioner (Black)
Bolt
Ring - O (Id 10.15X1.5)
Bolt
1
1
2
1
1
Remarks
CS 1011 28
JA 5210 17
JA 5210 19
39 2669 21
JA 5210 18
Refer Page No. 102
12
9
13
10
11
14
15
Brand
Brand ID:
ID-001MC649
001MC635
Plate No.: 5
Cylinder and Piston
Qty.
Part No.
1
2
3
5
36 JZ00 74
39 1000 06
JD 5210 02
JW 3514 00
36 JE00 02
Kit Piston Ring
1
2
1
1
1
6
7
DP 1011 65 Ring snap

JB 4022 02 Grommet for Thermal Sensor
2
1
4
2
Description
No.
Kit Block Piston

Pin - Hollow Dowel
Gasket Cylinder Block
Thermal Sensor With Aluminium Gasket
Remarks
Refer page no. 101
Refer page no. 102
10
Brand ID-001MC649
Plate No.: 6
Crankshaft
Description
Qty.
No.
Part No.
1
2
3
4
5
JE 5310 08
59 1500 14
59 1200 03
59 1100 08
JD 5310 04
Crankshaft Assembly
Nut Flange
Washer Belleville
Washer
Spacer Crank Shaft
1
2
2
1
1
6
7
8
9
10
JA 5310 15
31 1011 73
DS 1011 54
JA 5310 12
JB 5310 21
Pin(C/S Plunger)
Key -Woodruff
Key
Spring
Plunger Oil Crankshaft
1
1
1
1
1
Remarks
7
3
9
2
11
10
12
Brand
001MC635
Brand ID:
ID-001MC649
Plate No.: 7
Transmission
1
13
12
4
11
10
16
14
Part No.
1
2
3
4
5
JZ 5510 10
JZ 5512 02
JA 5510 02
39 0987 17
JE 5512 09
Description
Qty.
Shaft Input W/O Gun Hole

Gear 4th Drive
Spline Washer
Ring - Snap
Gear 3rd Drive
1
1
4
5
1
6 JZ 5512 13
7 JZ 5512 00
8 JA 5510 04
9 JZ 5510 08
10 JZ 5512 06
Gear 5th Drive Forging Route

Gear 2nd Drive
Washer Thrust 2nd Drive
Shaft Output Forging Route
Gear 2nd Driven
1
1
1
1
1
11
12
13
14
15
Bush 2nd Driven

Gear 5th Driven Forging Route
Gear 3rd Driven
Gear 4th Driven
Bush 1st Driven
1
1
1
1
1
Gear 1st Driven

Washer Thrust
Collar Sprocket Drive
O Ring
Sprocket Output
1
1
1
1
1
Remarks
17
15
No.
JZ 5512 10
JZ 5512 11
JE 551210
JZ 551208
JZ 5512 05
16 JZ 5512 04
17 JA 5510 08
18 JA 5510 09
19 59 2100 24
20 JZ 5510 04
19
21 DU 1012 13 Plate Lock - Sprocket Output

22 39 1981 04 Bolt Flanged
18
1
2
20
22
21
13
14
Brand
Brand ID:
ID-001MC649
001MC635
Plate No.: 8
Change Drum / Shift Fork
No.
2
4
6
7
Part No.
1
2
3
4
5
JE
JD
JD
JZ
JD
5610
5610
5610
5610
5610
03
06
04
02
02
6
7
JD 5610 11
39 0992 06
Description
Qty.
Drum Comp Gear Shift

Shaft Gear Fork Shift
Fork Gear Shift Output
Fork Input Disco-H
Cam Drum Change
1
2
2
1
1
Special bolt
Dowl
1
4
Remarks
15
16
Brand ID-001MC649
Plate No.: 9
Gear Change Mechanism
No.
14
15
21
16
20
JZ
39
JZ
JZ
JZ
5612
2453
5612
5614
5614
00
04
01
05
04
Description
Qty.
Lever Assy Gear Change Complete

Bolt - Flange :- M6
Lever Change Arm
Bolt Gear Change Lever
Tie Rod
1
1
1
1
1
6 39 0808 08
7 JD 5614 16
8 JZ 5614 05
9 JZ 5614 02
10 JL 5614 10
Pin
Washer Nylon
Boot Change Lever
Lever Complete Change
Washer Plain
2
2
1
1
1
11 JL 5614 09
12 01 1009 05
13 DH 1015 09
14 52 JZ02 64
15 JW 5612 06
Bolt
O Ring
Damper
Lever Comp Gear Shift
Extension Spring
1
2
1
1
1
16
17
18
19
20
JW 5612 08
JD 5612 03
JD 5612 04
JA 5612 09
39 2704 11
Spring Gear Shift Return

Inhibitor Comp. Gear Shift
Spring (Inhibitor)
Step Washer
Washer (Spring Steel)
1
1
1
1
1
21
39 0817 15
Nut - Hexagon With Flange : M6
Remarks
17
19
2
18
3
10
7
8
13
11
12
17
1
2
3
4
5
Part No.
18
Brand ID-001MC649
Plate No.: 10
Engine Assembly / Crankcase RH
1A
10
2
No.
Part No.
JE 5010 06
Description
Qty.
Engine Assly
1A 36 JZ00 78
Kit assly CCase RH
PF 5410 18
Bushing Drum
JA 5410 11
Needle Roller Bearing HK1212
59 2000 36
Bearing - Ball 6203 HN3 C3
JA 5410 10
Stopper Plate Input Bearing
DH 1013 80 Screw - Pan Pr-Ecoated (M6X12)-39
N.I.
JA 5410 14
Bolt Shift Change
JA 5410 12
Guide Kick
39 1964 04
Bolt Flange
Stud (JA541015) Pre-coated
10 52 JA00 27
Remarks
4
3
9
8
19
20
Brand ID-001MC649
Plate No.: 11
Crankcase LH
5
1
11
12
2
10A
10
3
14
15
16
13
No.
Part No.
Description
Qty.
36 JZ00 77
Kit assly C' Case LH
59 2000 36
Ball Bearing
39 1715 19
Seal - Oil
39 2562 20
Bearing - Needle Roller:13 X 19 X 12
JA 5410 05
Bush Bendix
39 2190 19
Seal - Oil
JD541000
Damper CShaft
31 2010 81
Switch - Neutral
DH 1012 64 Neutral Switch AL Washer
N.I.
N.I.
Stopper Gear Starter- Aluminium
10A 39 0747 01
Screw Pan Cross - M6
11
Pin - Hollow Dowel
11A 59 0400 38
Bolt Flange
12
Bolt - Sh - 6 X 55
39 1759 04
N.I.
10 JA 5410 34
39 0999 06
Remarks
13 JG 5710 24 Mesh Oil Filter Assy_G2
14 LJ A000 04 O ring-Strainer
15 JA 5410 21
Cap Strainer
16
O ring Cap Strainer
11
6
59 2100 23
11A
21
22
Brand ID-001MC649
Plate No.: 12
Oil Pump
No.
Part No.
1
2
3
4
5
JZ 5710 00
FD 1010 78
JA 5410 16
39 0999 06
JZ 5710 01
Description
Assembly Oil Pump
Screw Pan Cross :- Pre-Coated
Gasket Case Oil Pump
Pin Dowel
Gear Oil Pump Driven
Qty.
Remarks
1
3
1
2
1
23
24
Brand ID-001MC649
Plate No.: 13
Kick Starter Mechanism
5
12
Part No.
1
2
3
4
5
JE 6210 01
JA 6210 06
39 0738 17
DS 1011 17
JA 6210 02
6 39 0993
7 JZ 6210
8 39 2408
9 JE 5410
10 JZ 6212
4
6
No.
11
00
17
08
00
11 JZ 6212 01
12 DD 1010 97
13 JA 612 06
14 22 1502 41
11
9
Description
Qty.
Kick Shaft
Plain Washer
Circlip
Spring Kick Starter Ratchet
Ratchet
1
1
2
1
1
Washer thrust
Gear starter pinion
External Circlip
Spring Kick Return
Assembly Kick Lever
3
1
1
1
1
Lever Kick
Damper
Bolt
Plain Washer
1
1
1
1
Remarks
10
13
14
14
25
26
Brand ID-001MC649
Plate No.: 14
Cover Clutch
7
Description
Qty.
No.
Part No.
1
2
3
4
5
36 JZ00 75
JW 5410 05
JW 5410 00
59 0400 38
JA 5210 19
Kit Assly Clutch Cover

Shaft Clutch Release Assly
Bracket Clutch Cable
Bolt - Hexagon Head With Flange:M5
Bolt
1
1
1
8
3
6
6A
7
8
9
10
JE 5412 31
39 1671 21
JZ 5412 14
DD 1211 81
DP 1012 69
39 1041 19
Decal Clutch Cover

Ring - O
Cap Filter
Element Oil Filter
Rod-Push
Seal - Oil
1
1
1
1
1
1
11
12
13
14
15
DS 1012 15
DG 1014 18
JA 5412 25
JA 5412 11
JA 5412 12
Clip - Wire
Gauge
O Ring Cap Oil Filler
Cap Oil Filler
Gasket Clutch Cover
1
1
1
1
1
Plain Washer (12.5X24X0.8)

Spring Torsion Cl. Cover
Seal - Oil
1
1
1
Remarks
4
2
14
8
3
13
6A
16
17
10
1
11
9
12
18
15
16 JA 5412 36
17 JA 5412 37
18 30 1011 42
27
28
Brand ID-001MC649
Plate No.: 15
Cover Magneto
8
3
7
1
Description
Qty.
Remarks
Kit Asly Cover Magneto

Cap TDC finder
O ring
Bolt - Flanged : Small
Lable Mag Cover
1
1
1
8
1
With Bush
6 39 0999 06
7 JA 5410 05
8 JA 5412 05
9 JZ 5412 26
10 59 0400 38
Dowl
Bush Bendix
Gasket Magneto Cover
Cover RR assly
Flange bolt
2
1
1
1
2
11 DJ 1612 28
Gear Shift label
No.
Part No.
1
2
3
4
5
36 JB00 20
JA 5412 33
30 1011 95
JA 5410 44
JE 5412 30
5
5
4
3
2
N
1
10
11
29
30
Brand ID-001MC649
Plate No.: 16
Clutch Assly
3A
10
2
11
No.
Part No.
1
2
3
3A
4
5
JZ 5514 13
JA 5514 06
36 JZ00 23
39 2600 11
JB 5514 08
30 1010 96
Description
Qty.
Assembly Clutch
Collar Clutch
Kit Set Primary Drive & Driven
Washer - Plain
Wheel Clutch
Plate Cutch
1
1
1
1
1
4
6 36 JZ00 99
7 JB 5514 11
8 JB 5514 12
9 JZ 5514 15
10 39 0980 04
Kit Friction Plate

Hub Clutch
Clutch Holder
Compression Spring
Flange Bolt
5
1
1
6
6
11
12
13
14
15
Spacer Clutch Assembly

Washer Plain
Washer Belleville
Bearing - Ball
Nut Crankshaft M12
1
1
1
1
1
JD 5514 00
JA 5514 20
JA 5514 16
39 1001 20
JA 5310 07
Remarks
Refer Page No.101
Refer Page No.102
13
12
15
6
14
31
32
Brand ID-001MC649
Plate No.: 17
Carburettor
No.
18
6
10
Part No.
1
2
3
4
5
JE 5812
36 JE00
36 JE00
36 JE00
36 JE00
6
7
8
9
10
31
16
17
18
19
Description
Qty.
Assembly Carburetor
Kit Piston Valve
Kit Pilot Screw
Kit Jet
Kit Float Chamber Body
1
1
1
1
1
36 JE00 20
36 JE00 21
36 JE00 22
DK 1210 41
JE 5812 13
Kit Top Cap

Kit Plunger Assly
Kit O Ring & Gasket
Kit VC Screw
Diaphragm
1
1
1
1
1
11
12
13
14
14A
15
DH 1210 59
DH 1210 64
DH 1210 63
JE 5812 23
DH 1210 63
DH 1210 41
Float Assly
Screw Needle Shaft
Float Pin
Hose Drain
Pin
Clip Drain Hose
1
1
1
1
1
1
16
17
18
19
JE 5812 18
DP 1210 67
DH 1210 76
DP 1210 59
Drain Screw
Screw Float Body
Screw Diaphragm Cover
Gasket Float Chamber
1
4
2
1
Remarks
Refer
Refer
Refer
Refer
Page
Page
Page
Page
No.
No.
No.
No.
102
102
102
103
Refer
Refer
Refer
Refer
Page
Page
Page
Page
No.
No.
No.
No.
103
103
102
102
20
13
N.I.
4
9
14A
11
19
12
17
16
14
33
34
Brand ID-001MC649
Plate No.: 18
Air Cleaner Complete
No.
4
2
7
5
Part No.
Description
Qty.
1 JZ 5810 20
2 KA DA06 18
3 JZ 5810 31
4 JZ 5810 34
5 JZ 5810 32
Assembly Air Filter

Bolt Flange
Air intake duct
Assly mid cover
Element Air Filter
1
4
1
1
1
6 JZ 5812 24
7 JZ 5810 24
8 JZ 5810 26
9 JZ 5810 25
10 DG 1210 25
Box Clean side

Connecting Tube
Hose Breather
Drain Tube
Clip
1
1
1
1
2
11 DS 1211 26
12 DS 1012 35
13 39 1949 04
14 39 2204 04
Pug
Clip
Bolt Flange M6 X 1 X 14L
Bolt Flange M6 X 1 X 10L
1
1
1
2
Remarks
Air Filter mtg.

Air Filter mtg.
10
9
8
12
11
35
10
36
Brand ID-001MC649
Plate No.: 19
Silencer Assembly
2
3
Description
Qty.
No.
Part No.
1
2
3
4
5
36 JZ0082
JA 5910 40
JE 5910 02
JZ 5910 95
DH 1013 15
Silencer Without Shields

Nut - U
Gasket Exhaust
Shield Muffler
Truss Screw
1
1
2
6
7
8
9
DH 1013 01
JW 5910 30
39 2754 04
39 2492 11
Seal Shield Muffler

Grommet Shield
Hex Head Bolt
Plain Washer
2
1
1
1
Remarks
N.I.
N.I.
1
9
37
38
Brand ID-001MC649
Plate No.: 20
Starter Assembly
No.
1
2
1
5
3
4
6
8
Part No.
1
2
3
4
5
JA
JA
JA
JA
LA
6214 02
6214 06
6214 10
3516 00
D000 11
6
7
8
9
JA 6214 14
DH 1013 82
DH 1017 81
36 JZ00 08
Description
Qty.
Remarks
Washer(Thk 0.4)
Drive Assly.
Gear Starter Clutch
Starter Motor Assly.
Bolt Flange
2
1
1
1
2
Motor mtg.
Body starter Clutch

Bolt
Plate Roller Clutch
Starter Clutch Repair Kit
1
3
1
1
39
40
Brand ID-001MC649
Plate No.: 21
Magneto, CDI & H.T. Coil
No.
1
5
1
2
3
4
5
7
10
16
16
9
16
18
19
11
20
12
Part No.
Description
Qty.
Remarks
3510
3510
3512
4020
1675
02
07
06
00
04
Rotor Assly
Stator assly
CDI D102C
DC Regulator With Capacitor
Flange bolt
1
1
1
1
2
6 JA 5410 28
7 DH 1013 80
8 JZ 3512 11
9 JZ 3512 13
10 DD 1110 12
Lock Plate
Pan Head Screw
Coil HT with Cap LH
Coil HT with Cap RH
Grommet HT coil
1
3
1
1
2
11
12
13
14
15
Spark Plug Cap

Grommet Spark Plug Cap
Cap Spark Plug
Grommet Sleeve Sp Plug Cap
Grommet Spark Plug Cap
1
1
1
1
1
Bolt Flanged M6X1

Plug - Spark BOSCH : UR4AC
Plug - Spark Champion PRZ9HC
Bolt Flange - Small
Bolt Flange - 14
Washer Plain
4
2
2
1
1
2
DD 1010 48
DD 1110 11
DH 1011 15
JD 3512 06
DH 1110 13
16 59 0400 14
17 CF 1110 19
DD 1110 18
18 39 1949 04
19 39 1673 04
20 39 1309 11
14
21
JE
JP
JE
JZ
39
13
17
Or
Regulator mtg
Regulator mtg
15
17
41
42
Brand ID-001MC649
Plate No.: 22
Seat Assembly / Seat Lock
Description
Qty.
No.
Part No.
JZ 1910 18
Seat Assly. Comp
DH 1612 33 Lock Assy. Seat Reinforcement
39 1902 04
DS 2110 07 Damper Front
JZ 1910 10
Damper For Seat
JZ 1910 11
Damper Rear For Seat
JZ 1612 17
Cable Seat Lock
Bolt - Flanged : M6
Remarks
4
5
43
44
Brand ID-001MC649
Plate No.: 23
Engine Mountings
11
9
9
Description
Qty.
No.
Part No.
JZ 1134 26
Bracket Eng Mtg Front
39 1970 15
JA 1134 04
Bolt Flange M8 L75
39 2498 04
Bolt Flanged
JZ 1134 10
Bracket Eng Mtg Rear Top
39 1940 04
Bolt - Flanged : M8
JA 1134 03
Flanged Bolt M10X110
39 2723 15
Nut Flanged M10 Olive
JZ 1134 11
Bracket Eng Mtg Top
Remarks
10
10 LA D000 48 Bolt Flanged M8 X 1.25P X 65 L
11
8
7
6
2
39 1970 15
8
7
1
3
45
46
Brand ID-001MC649
Plate No.: 24
Frame and Frame Fittings
Description
Qty.
No.
Part No.
JZ 1110 38
Frame Assembly
JZ 1138 05
Cap For Pipe
JZ 1510 84
Nut Steering
52 DH02 48 Kit-Brg Race+Cone
DJ 1811 15
Cage Bearing - Steering
JZ 1510 83
Cap Steering
Remarks
4
2
45
48
Brand ID-001MC649
Plate No.: 25
Swing Arm / Rear Shock Absorber
1
2
14
10
12
13
15
11
6
8
16
17
10
15
16
49
Description
Qty.
No.
Part No.
JZ 1220 03
LA C000 19 Bolt Socket M10 X 1.25 X 55
JZ 1220 01
Swing Arm Assy
JZ 1220 10
Spacer Swing Arm
DG 1710 18 Bearing - Needle
DG 1710 19 Seal - Oil
DK 1710 06 Sleeve For Swing Arm
JZ 1220 11
DG 1710 17 Nut
10
JZ 1138 06
Cap For Swing Arm Pivot
11
JZ 1220 05
Chain Slider
12
39 0553 02
Screw - Self Tapping
13
39 0454 11
Washer - Plain
14
JL 1812 25
Grommet Ii
15
JZ 1220 08
Adjuster Chain - RH/LH
16
JZ 1220 12
Plate Chain Adjuster
17
39 0292 15
Nut - Hexagon : M6 X 1
Shock absorber Mono
Shaft Swing Arm
Remarks
N.I.
17
50
Brand ID-001MC649
Plate No.: 26
Rider Foot Rest
No.
1
11
2
12
14
Description
Qty.
1
2
3
4
5
JZ
JZ
JZ
30
39
1130
1130
1130
1410
1040
28
36
39
31
11
Assly Main Step RH

Pin Main Step
Spring Torsion
O ring
Washer Plain
1
2
2
2
2
6
7
8
9
10
39
JL
39
JZ
JZ
0784
1130
1791
1130
1130
08
28
04
21
27
Pin Spit
Rubber Pad
Bolt Flanged M6X8
Stay RH Main Step
Assly Main Step LH
2
2
4
1
1
11
12
13
14
15
JZ
JZ
39
30
39
1130
1610
2671
1910
0198
35
24
04
38
11
Rubber
Damper Rubber
Hexgoan Bolt
Pin
Washer
2
1
1
1
1
Split Pin
Kick Stopper
Bolt Flange
Spring Washer
Stay LH Main Step
1
1
4
4
1
Remarks
3
13
Part No.
4
5
16
17
15
18
9
19
20
10
21
18
51
19
16 39 0808 08
17 DH 1611 94
18 39 2310 04
19 39 2659 12
20 JZ 1130 20
52
Brand ID-001MC649
Plate No.: 27
Pillion Foot Rest / Holder Step
Description
Qty.
No.
Part No.
1
2
3
4
5
JZ 1130 31
JD 1130 19
GF 1611 43
30 1410 31
39 1040 11
Assly Pillion Step LH

Pin Foot Step
Spring
O Ring
Washer Plain
1
2
2
2
2
39
JZ
30
JL
LA
JZ
Pin Split
Plate Lock
Ball
Rubber Pad Step LH
Bolt Socket
Holder LH Step
2
2
2
2
4
1
Assly Pillion RH Step

Holder RH Step
Damper Silencer
Tube Silencer Mtg
Rubber Pillion Footrest RH
1
1
1
1
2
Remarks
1
15
2
10
9
3
4
5 6
14
12
10
13
10A
6
7
8
9
10
10A
0784 08
1130 37
1012 36
1130 28
C000 05
1130 23
11 JZ 1130 32
12 JZ 1130 26
13 JZ 1130 42
14 DH 1611 57
15 JZ 1130 35
9
11
8
15
7
53
54
Brand ID-001MC649
Plate No.: 28
Mudguard - Front & Rear
1
6
Part No.
1
2
3
4
5
JZ 1814 15
59 0400 19
DS 1611 25
DJ 1610 69
JZ 1814 16
6 39 0242 11
7 39 2420 01
8 39 0326 15
9 JZ 1814 19
10 DJ 2011 73
2
4
No.
Description
Qty.
Fender Brace
Bolt Hex With Flange - M8 X 1.25
Guide - Cable
Nail - Cable Guide
Flap Front Fender
1
4
1
1
1
Washer - Plain
Screw - Pan Head : M5
Nut - Nyloc :- M5 X 0.8
Fender Rear Rr
Grommet
6
3
3
1
3
Remarks
11
12
11 LA E000 22 Bolt Flanged

12 DH 1611 58 Grommet
6
1
11
11
55
56
Brand ID-001MC649
Plate No.: 29
Stand Assembly
Qty.
Part No.
1
2
3
4
5
5A
DF 1611 02
JZ 1132 03
JZ 1132 06
JZ 1132 07
JZ 1132 09
JZ 1132 12
Bolt For Side Stand Mounting

Stand Center
Damper Center Stand
Shaft Center Stand
Spring M-Stand With Cover
Cover Spring
1
1
1
1
1
1
6
7
8
8A
9
39
JZ
JZ
JZ
39
Pin - Cotter
Stand Side
Spring S-Stand With Cover
Cover Spring Side Stand
Nut - Nyloc :- M10
1
1
1
1
1
Remarks
5A
Description
No.
0797
1132
1132
1132
0422
08
04
10
11
15
7
1
9
8
8A
57
58
Brand ID-001MC649
Plate No.: 30
Tube / Tyre / Rim
2
Description
No.
Part No.
1
2
3
4
5
JZ 1310 28
DS 1510 48
DS 1510 49
JZ 1312 24
DS 1510 52
DS 1510 53 Tube - 3 X 17
Wheel Front 1.4X17

Tyre 2.75 X 17
Tube - 2.75 X 17
Wheel Rear 1.6X17
Tyre 3.00 X 17
Qty.
Remarks
1
1
1
1
1
Not Serviceable in Spare

59
60
Brand ID-001MC649
Plate No.: 31
Front Hub
Description
Qty.
Remarks
Bearing - Ball 6301 RS1/C3

Spacer Assembly
Seal - Oil
Plate - Drive For Speedometer Gear
Seal - Oil
2
1
1
1
1
(12X37X12)
6 JZ 1318 18
7 LC A000 02
8 JN 1310 03
9 JZ 1316 01
10 JB 1310 17
Disc Brake - 200 Mm

Socket Head Bolt M-6, 10.9
Spacer
Case Meter Assy - Gear
Axle Front
1
5
1
1
1
11
12
13
14
15
Plain Washer
U Nut M12
Cover Disc
Clip Nut - M6
Step Bolt - M5 X 12L - 4.8
1
1
1
1
1
Disc Cover Mtg.

Disc Cover Mtg.
Disc Cover Mtg.
No.
Part No.
1
2
3
4
5
39 2688 20
DE 1510 06
30 1510 33
DE 1510 12
DE 1510 08
3
1
7
6
10
15
JB 1310 18
JB 1310 19
JW 1812 41
JN 1812 11
LB U000 04
14
16 LB U000 05 Screw Truss - M6 X 35 L, 4.8
16
13
4
9
11
12
61
62
Brand ID-001MC649
Plate No.: 32
Front Master Cylinder
No.
5
USE
-4
G:
IN
T3
RN DO ROM
WA NLY ID F ER
O FLU
IN
TA
E
ON AP
AK
BR D C R C ING
E
OV
ALE ILL
SE N F REM
A
A
E
LE
C FOR
BE
6
4
Part No.
Description
Qty.
1
2
3
4
5
DJ
DE
DE
DE
DJ
1910
1910
1910
1910
1910
06
31
32
35
30
Lever Front Brake

Bolt Front Bracket l
Nut
Oil Window Kit
Screw
1
1
1
1
2
6
7
8
9
10
DE
DE
DJ
DE
DE
1910
1910
1910
2010
1910
29
28
58
16
10
Cover - Reservoir
Diaphragm
Master Cylinder with lever
Switch
Washer - Copper
1
1
1
1
4
Bolt - Banjo
Hose Assembly
Bolt Flanged M8X1X50
Major Kit Major Master Cylinder
Kit Major Master with Grease
Clamp - Holder : RH
2
1
2
Remarks
10
10
11
14
13
12
9
13
11
12
13
14
DE 1910 11
JW 1318 05
LA D000 37
DJ 1910 23
36 DJ40 31
15 DE 1910 33
1
1
15
10
10
11
63
64
Brand ID-001MC649
Plate No.: 33
Front Disc Brake
2
3
Description
Qty.
No.
Part No.
1
2
3
4
5
JW 1318 01
DE 1510 46
DE 1510 47
JL 1318 07
DE 1510 48
Caliper Assy Brake Front

Screw Bleeder
Bleeder Cap
Boot
Spring
1
1
1
1
1
6
7
JW 1318 07
DJ 1510 74
36 DJ40 32
DJ 1510 75
36 DJ40 33
Pad
Minor Kit
Kit Minor with Grease
Major Kit
Kit Major with Grease
1
1
1
1
1
Remarks
7
5
Or
Or
PISTON SEAL
DUST SEAL
BLEEDER CAP
5
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
65
66
Brand ID-001MC649
Plate No.: 34
Rear Hub
14
13
6
7
8
23
22
10
24
11
12
21
20
19
17
15
26
16
18
25
67
Part No.
1
2
3
4
5
JD 1410 03
36 JZ00 80
39 2686 20
39 2687 20
30 1510 75
Description
Qty.
Remarks
3
5
No.
Drive Chain Lock

Kit Chain Sprocket
Bearing-Ball 6202 RS1/C3-15X35X11
Bearing-Ball 6302 RS1/C3-15X42X13
Collar-Bearing
1
1
1
1
1
6 JG 1312 19
7 JN 1312 03
8 39 2240 20
9 JZ 1318 13
10 DS 1510 73
Coupling Rubber
Coupling
Ball Bearing
Panel Rear Brake
Stud
1
1
1
1
4
11 PF 1312 20
12 LC B000 05
13 30 1510 68
14 30 1510 69
15 DS 1510 96
Washer Lock
Nut Hex A/F
Shoe Brake
Spring
Cam Brake
2
4
2
2
1
16 30 1510 38
17 DS 1510 90
18 JZ 1318 03
19 JB 1312 24
20 DS 1510 94
O Ring
Indicator
Lever Cam Brake
Hex Bolt with Flange
Flange Nut
1
1
1
1
1
21
22
23
24
25
Axle Rear
Washer Plain
Nut - U :- Swing Arm
Collar Assy
Collar
1
2
1
1
1
N.I.
Sleeve
N.I.
JZ 1312 17
LD B000 01
DH 1710 19
JD 1312 10
DX 1510 22
26 JD 1312 12
68
Brand ID-001MC649
Plate No.: 35
Rear Brake Pedal
No.
1
2
3
3A
4
5
2
3
3A
12
14
13
4
5
7
6
10
11
23
9
17
19
8
20
17
15
19
20
18
Part No.
JZ
JZ
39
39
JZ
39
1610
1610
1063
0292
1610
1537
09
19
01
15
11
21
Description
Qty.
Assembly Brake Pedal

Pad Brake Pedal
Screw Hex Head
Nut M6
Shaft Assly Brake Lever
Ring - O
1
1
1
1
1
2
6 JD 1610 02
7 JD 1610 06
8 JZ 1318 10
9 JZ 1318 75
10 39 0198 11
Spring Brake Pedal

Sleeve Brake Return Spring
Brake Rod
Pin Brake Rod
Washer - Plain
1
1
1
1
1
11 39 0808 08
12 31 2010 79
13 JM 1910 14
14 JZ 1110 72
Pin - Split
Rear Brake Switch
Spring Brake Switch
Bracket Rear Brake Switch
1
1
1
1
15 DS 1510 25
16 DH 1510 29
17 39 0789 12
18 39 1540 11
19 39 0694 15
20 39 0807 08
Rod - Torque
Bolt - Step :- Torque Rod
Washer - Spring
Washer - Plain
Nut - Hexagon Lock :- M8 X 1.25
Pin - Snap
1
1
2
1
2
2
21 30 1510 96 Bolt - Hexagon

22 59 0400 25 Bolt Flange
23 36 DK00 17 Kit Hardware Br Rod
Remarks
1
1
1
16
21
69
70
Brand ID-001MC649
Plate No.: 36
Handle Bar Assly
23
22
3
2
4
11
10
19
20
13
15A
10
9A
16
17
18
20
19
21
71
Qty.
Part No.
1
2
3
4
5
PA 4014 05
JZ 1510 70
39 1714 04
JZ 1810 07
JB 4014 00
Control Switch RH
Handle Bar
Bolt - Flanged
Holder Handle
Control Switch LH
1
1
4
1
1
6
7
8
9
9A
10
PA 4014 00
DJ 1910 55
DS 1910 52
JZ 1510 64
PA 4014 01
JZ 1510 69
Lever & Support Holder Asy LH

Lever Grip Left
Lever Boot LH For Clutch Switch
Hand Grip LH
Clutch Switch
Handle Bar Weight
1
1
1
1
1
2
11
12
13
14
15
15A
LA C000 31
JZ 1810 13
JZ 1810 12
DS 1810 07
JZ 1510 78
JZ 1510 45
Bolt Socket
Holder Lover LH
Holder Lover RH
Washer Handle Upper
Damper Upper
Holder Fork Upper
2
1
1
2
2
1
16 JZ 1510 79
17 DS 1510 10
18 39 2249 15
19 JZ 1510 65
19 JZ 4014 00
20 DX 1910 01
20 JZ 4014 00
Damper Lower
Washer
Nut
Hand Grip RH
Ignition Switch
Pipe Throttle
Lock Set
2
2
2
1
1
1
1
21
22
23
24
Bolt Flange
Mirror LH
Mirror RH
Band
2
1
1
2
Remarks
12
14
15
11
Description
No.
39
JZ
JZ
30
1912
2316
2316
1910
04
00
01
48
N.I.
72
Brand ID-001MC649
Plate No.: 37
Front Fork
No.
22
Part No.
1
2
3
4
5
JZ
JZ
JZ
30
30
6
7
8
9
10
11
12
12A
13
14
15
1210
1210
1210
1810
1810
27
30
31
25
26
Description
Qty.
Fork Assly Comp-Disc

Tube Outer Lh
Tube Outer Rh
Socket Head Bolt
Gasket
1
1
1
2
2
36 DF18 01
JK 1210 07
JK 1210 09
36 JZ00 40
JA 1510 13
Kit Oil Seal Fork

Guide Bush (Dia. 30)
Washer-Guide Bush
Kit Cylinder Fork
Fork Pipe Spinning
2
2
2
1
2
PA 1210 17
DS 1810 12
59 0400 06
30 1810 29
DF 1810 88
DD 1810 90
Spring Main
Bolt Fork
Hex Bolt
'O' Ring
Damper Fork Cover Fr. Fork
Cover Trail B
2
2
2
2
2
2
16 JZ 1510 47
17 DD 1810 91
18 30 1810 45
19 JZ 1210 33
20 39 0789 12
Assembly Lamp Shade

Cover Trail
Cushion Rubber
Assembly Under Bracket
Washer Spring
1
2
2
1
2
21 39 1181 01
22 DS 1810 15
23 DS 1810 16
24 DH 1810 25
Bolt Hexagon Head M8X40

Cap Nut Fork
Plain Washer
Bearing Cone
2
1
1
1
Remarks
12A
23
12
9
13
6
14
15
7
8
16
10
11
24
17
18
2/3
5
4
19
21
73
20
74
Brand ID-001MC649
Plate No.: 38
Painted Parts and Decals
1
Description
Qty.
No.
Part No.
JZ 7103 3F
JZ 7103 3B
JZ 7103 3C
JZ 7103 5J
Fuel
Fuel
Fuel
Fuel
JZ 7403 5J
JZ 7403 3F
JZ 7403 3B
JZ 7403 3C
Cowling
Cowling
Cowling
Cowling
JZ 7306 3F
JZ 7306 5J
Fr Fender Pntd Flame Red

Fr Fender Pntd Mid Night Bl
1
1
JZ 7305 3F
JZ 7305 5J
JZ 7305 3B
JZ 7305 3C
Seat
Seat
Seat
Seat
1
1
1
1
5
6
JZ 7205 1R Side Panel Lh Silver Paint

JZ 7206 1R Side Panel Rh Silver Paint
1
1
JZ 2331 78
4 Valve decal Disco D102 Side cover
JZ 2331 77
Fairing Decal B-logo
36
36
36
36
Kit
Kit
Kit
Kit
Tank
Tank
Tank
Tank
D
D
D
D
102
102
102
102
Flame Red Dcl

Bl Blue Dcl
Bl Red Dcl
Mid Black Dcl
Remarks
1
1
1
1
3
4
75
10
Pntd
Pntd
Pntd
Pntd
Cowl
Cowl
Cowl
Cowl
Mid Night Bl Dcl

Flame Red Dcl
Mn Bl Blue Dcl
Mn Bl Red Dcl
Pntd
Pntd
Pntd
Pntd
Flame Red Dcl

Mid Bl Dcl
Bl Blue Dcl
Bl Red Dcl
1
1
1
1
11
JZ00
JZ00
JZ00
JZ00
89
91
93
95
Faring
Faring
Faring
Faring
DCL
DCL
DCL
DCL
D102
D102
D102
D102
Blk-Blue
Blk-Red
Blue
Red
1
1
1
1
76
Brand ID-001MC649
Plate No.: 38
Painted Parts and Decals
No.
Part No.
Description
10
JZ
JZ
JZ
JZ
2331
2331
2331
2331
45
53
61
69
Kit
Kit
Kit
Kit
tank
tank
tank
tank
11
36
36
36
36
JZ00
JZ00
JZ00
JZ00
90
94
96
92
Kit
Kit
Kit
Kit
S
S
S
S
decal
decal
decal
decal
Qty.
Disco
Disco
Disco
Disco
D102black-Blue
D102black-Red
D102Blue
D102Red
Remarks
1
1
1
1
3
4
77
10
1
1
1
1
Cowl DCL D102 Blk-Blue

Cowl DCL D102 Blue
Cowl DCL D102 Red
Cowl DCL D102 Blk-Red
11
78
Brand ID-001MC649
Plate No.: 39
Petrol Tank, Cap Tank and Gauge Fuel
No.
1
2
3
4
5
4
3
2
Part No.
JZ
39
30
39
39
1710
2179
1410
0761
2758
04
24
31
01
21
Description
Qty.
Cap Fuel Tank

Washer
Ring - O
Screw Pan Cross - M5
Ring - O I.D. 40 X 5
1
2
2
2
1
6 39 2484 15
7 JZ 4026 00
8 JZ 1710 17
9 JD 1710 52
10 JZ 1718 07
Nut - Flange :- M5
Gauge Fuel Tank
Tape Seat
Grommet Tank mtg
Assembly Fuel Tap
4
1
1
1
1
11 JZ 1718 29
12 39 0740 11
13 JD 1718 01
14 JL 1718 03
15 JL 1710 60
Tube Fuel
Washer (Non-Metallic)
Bolt - Flanged
Pin Snap
O Ring Knob
1
2
2
1
1
16 JZ 1718 17
17 DS 1410 12
18 DK 1410 41
19 JZ 1718 18
20 30 1410 39
Knob
Grommet Side Cover
Pipe Clip
Paper Filter
Packing
1
2
2
1
1
Remarks
15
20
5
10
11
N.I.
N.I.
12
7
18
17
6
13
16
21 DZ 1410 75 4 Valve Washer
19
79
N.I
80
Brand ID-001MC649
Plate No.: 40
Fittings - Petrol Tank Cover, Side Covers & Cover Seat
4
1
5
5
6
6A
8
Qty.
Part No.
1
2
3
4
5
39 1951 04
39 2424 11
JD 1110 52
DJ 1410 08
DS 1410 12
Bolt Flange
Plain Washer
Grommet Tank Mtg
Damper - Front
Grommet - Side Cover : Front
1
1
1
2
3
6
6A
7
8
9
10
JW 1610 17
DU 1611 02
DG 1611 21
39 1789 11
DJ 1612 29
JL 1812 19
Grommet Side / C Rear

Damper
Screw
Washer - Nylon
Clip Nut M5
Grommet -1 Seat Cowl
1
1
1
1
2
2
Bolt - Flanged
Washer 6.2X20X1.5
Flap Seat Cowl RH
Flap Seat Cowl LH
Screw Truss M5 X 15L
2
2
1
1
2
Washer - Plain
11 39
12 39
13 JZ
14 JZ
15 LB
3
Description
No.
2140 04
0722 11
1812 70
1812 69
U000 07
39 2424 11
Remarks
N.I.
13
10
14
11
81
12
82
Brand ID-001MC649
Plate No.: 41
Meter Assembly
Description
Qty.
PA 1812 26 Assembly Speedo Flap
39 1552 04
Bolt Flange
39 0711 11
Washer Plain - Od15Xid 5.5X1.2T
JC 1410 15
Grommet Tank Cover
JC 1410 16
Collar Tank Cover
PA 4024 22 Speedometer Assembly
JG 1812 38 Grommet Dashboard
LD B000 07 Washer Plain
39 0973 15
No.
3
4
5
Part No.
Nut Hexagoan
Remarks
7
8
9
83
84
Brand ID-001MC649
Plate No.: 42
Control Cables
Description
Qty.
No.
Part No.
JZ 1612 10
Cable Speedometer
JZ 1612 07
Cable Accelerator
JZ 1612 08
Cable Clutch
Remarks
85
86
Brand ID-001MC649
Plate No.: 43
Chain Case
Description
Qty.
No.
Part No.
1
2
3
4
5
JZ 1812 14
DS 1612 24
JZ 1814 20
JZ 1814 21
JZ 1810 09
Assembly Chain Cover

Bolt Stepped With Flange
Cover Mud Rear
Flap Mud Cover
Tube Rear Hugger Mtg
1
5
1
1
1
6 LA D000 82
7 LA E000 01
8 39 0219 11
9 39 1680 04
10 39 2420 01
Hexagon Bolt With Flange

Bolt Flange
Plain Washer
Flange Bolt
Screw Pan Level
2
2
5
5
3
11
12
Plain Washer
Nut Nylon
3
3
Remarks
39 0242 11
39 0326 15
8
9
4
5
12
11
10
87
88
Brand ID-001MC649
Plate No.: 44
Head Lamp & Fairing
7
8
10
9
Description
Qty.
No.
Part No.
1
2
3
4
5
39 0219 11
39 1907 01
PA 1812 27
JZ 4010 43
39 1778 02
Washer - Plain
Screw - Truss Cross : M5
Fairing Mounting Structure
Assembly Headlamp With Foam
Screw - Tapping : 4 X 14
5
4
1
1
1
6
7
8
9
10
39
39
JZ
39
JZ
Washer - Plain
Screw - Truss Cross : M5
Windshield
Washer (Non Metallic Round Washer)
Nut Well - M5X0.8
1
2
1
2
2
11
12
13
JZ 1510 47
39 1683 04
JZ 4010 29
Assembly Lamp Shade

Bolt - Flange
Wiring Harness Head Lamp
1
2
1
0375
1907
1812
2141
1810
11
01
37
24
15
Remarks
2
1
11
12
89
90
Brand ID-001MC649
Plate No.: 45
Indicator Light Assembly
Description
Qty.
No.
Part No.
1
2
3
4
5
JZ 4010 37
GH 2012 12
LC A000 05
JZ 4010 36
JZ 4010 38
Indicator Front RH
Lamp 12V-10W
Nut Hex M10X1.25
Indicator Front LH
Indicator Rear LH
17
4
2
1
1
6
7
8
9
39
JZ
JZ
JZ

Indicator Rear RH
Bracket Blinker Mtg LH
Bracket Blinker Mtg RH
2
1
1
1
Remarks
1
8
1225
4010
1812
1812
15
39
60
61
4
2
5
6
91
92
Brand ID-001MC649
Plate No.: 46
Tail Lamp Assly / Front Number Plate
1
Part No.
1
2
3
4
5
39 0044 01
39 1501 11
JU 2328 00
LA C000 13
JZ 1812 99
Description
Qty.
Remarks
8
5
7
9
11
12
10
17
13
No.
Screw Round Head

Washer Plain
Front Number Plate
Bolt Socket
Bracket Number Plate Mtg
2
2
1
2
1
6 39 1907 01 Screw M5
7 PA 4010 09 Tail Lamp Without Bulb
8 DJ 1612 29 Clip Nut M5
9 DD 2010 02 Reflector - Reflex
10 39 2484 15 Nut - Flange : M5
4
1
4
1
1
11 JD 4010 07 Rear Number Plate Lamp

12 JZ 4010 42 Spacer Illumination Lamp
13 KB UA05 45 Screw Trus
14 DL 1610 15 Grommet
15 39 2124 15 Nut - Hexagon With Flange : M6 X 1
1
1
2
1
2
16 39 2476 04
17 DJ 1610 72
18 JZ 2328 10
19 JZ 2328 05
2
1
1
1
Bolt - Hexagon Head With Flange:M6

Bracket - Rear Number Plate
Plate -No.:Rr-Same As Security Pl
Foam Rear Number Plate
For Illumination Lamp
16
15
18
19
93
94
Brand ID-001MC649
Plate No.: 47
Electrical Equipments
5
1
9
7
4
3
6
8
10
11
12
5
13
14
18
17
95
No.
Part No.
1
2
3
4
5
JL 4016 00
39 1507 11
39 1940 04
JN 3516 04
DJ 2012 19
Description
Qty.
Horn
Washer - Plain
Bolt - Flanged :- M8
Starter Relay- With Grommet
Fuse Box Assly.
1
1
1
1
1
6 DS 2010 25
7 JZ 4010 13
8 JZ 4018 09
9 JZ 4018 03
10 DS 1612 24
Flasher - D. C. :- Solid State

Headlamp Control Unit (Ve Model)
Pad (Foam) Battery
Case Battery
Step - Bolt
1
1
1
1
2
11
12
13
14
15
JZ 4018 04
DS 2010 81
JD 4018 03
PA 4022 16
JV 4022 05
Band Battery
Battery Mf Wet Charged 5Ah
Adapter With 530Mm Vent Tube
Harness Wiring
Cable Assy Battery To Earth
1
1
1
1
1
16
17
JZ 4022 17
30 2010 64
Cable Assy St Relay To Motor

Band
1
1
18
60 1114 17
Clip Positive Lock
Remarks
N.I.
N.I.
96
Brand ID-001MC649
Plate No.: 48
Tool Kit
97
Description
No.
Part No.
DJ 2210 19
DK 2210 24 Band Tool Kit
Tool Kit With Band
Qty.
1
Remarks
98
Brand ID-001MC649
Plate No.: 49
Accessories / Grab Handle
1
2
No.
Part No.
1
2
3
4
5
JZ 2312 11
36 2553 04
39 1970 15
JA 1134 04
39 2498 04
Leg Guard
Bolt Flange M8
Flange Hex Nut M8
Flanged Bolt M8-75
Bolt Flange M8
1
2
2
3
1
6 JZ 2312 12 Guard Saree

7 KA DC08 55 Bolt Flange
8 39 0296 15 Hexagoan Nut
9 KA CC10 40 Bolt Socket
10 JZ 2314 03 Grab Handle - Black
1
1
1
1
1
11 KA CA08 20 Bolt-Socket-Kac St-A Dia-08 L-20

12 JZ 2314 11 Foam Rh For Grab
13 JZ 2314 10 Foam Lh For Grab
1
1
1
6
7
10
11
8
12
9
13
99
100
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
1. 36JZ0077
Kit Assly C' Case LH
2. 36JZ0078
3. 36JZ0074
4. 36JZ0079
5. 36JZ0075
6. 36JZ0023
Kit Assly C' Case RH
Kit Block & Piston
Kit Assly Cyl Head
Kit Assly Cl Cover
Kit Primary Drive + Driven
Consisting of Following Parts

Part No.
Description
JZ541021
JA541036
JA541005
JZ541005
39256220
Crankcase LH Exclusive Disco-H

Plug (Oil Control)
Bush Bendix
Nozzle Oil Jet
Needle Roller Brg.
1
2
1
1
1
JE541018
31101064
JA541011
PF541018
Crankcase RH
Plug
Needle Roller Bearing HK1212
Bushing Drum
1
3
1
1
JE521208
JE521012
Piston Assembly
Cylinder Block
1
1
JE511009
31101064
39128321
39262921
JA511028
Cylinder Head Comp

Plug
O Ring
O-Ring
Stud M8X1.25X45L
1
1
1
1
2
JE541215
31101064
Cover Clutch
Plug
1
2
JZ531006
PF551401
Gear Primary Drive

Clutch Hsg Assly Comp
1
1
Qty/Kit
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
DH181024
DH181025
36001052
Upper Bearing Race

Bearing Cone
Grease Lethon RR-3 -10Gm
1
1
1
10. 36JZ0098
Kit Chain Guide
JE541014
JE521011
Guide Chain (Slack Side)

Guide Chain (Tight Side)
1
1
11. 36JE0002
Kit Piston Ring
JE521202
JE521203
JE521204
Top Ring Shriram

Second Ring Shriram
Oil Ring Shriram
1
1
1
12. 36JZ0099
Kit Friction Plate
JE551406
Plate Friction
13. 36JE0018
Kit Jet D125
NA
NA
NA
NA
DK121063
Jet Needle
Needle Jet
Je Holder
Main Jet
Pilot Jet
1
1
1
1
1
14. 36JE0023
Kit VC Screw D125
NA
DH121130
Screw Adjuster VC
O- Ring Screw VC (Outside Near The Head Of VC Screw)
Spring Screw VC
Plain Washer
O - Ring Screw VC
(Inside - At The Tip Of Air Screw)
1
1
1
1
DH121086
DH121087
DH121088
7. 36JZ0080
Kit Chain Sprocket
JZ551004
JZ141001
JZ141005
Sprocket Output 14T Disco-H

Chain 126 Link 428 Series
Sprocket Rear-45 T
1
1
1
15. 36JE0017
Kit Pilot Screw D125
NA
DH121163
DH121077
Screw Idling Adjustment

Plain Washer
Spring
1
1
1
8. 36JE0001
Kit Valve Repair
39201719
JD511203
JD511204
JD511205
DG101029
Seal - Oil
Seat Valve Spring
Valve Spring
Retainer Valve Spring
Collet
1
1
1
1
2
16. 36JE0016
Kit Piston Valve D125
NA
DK121055
DK121054
Vacuum Piston Compl.

Diaphragm
Spring
1
1
1
17. 36JE0022
Kit Gasket/O-Ring-D125
JZ151082
DH181026
Bearing Cone Lower

Bearing Race
1
1
DK121058
DH121118
DH121088
DH121130
O Ring/Gasket Float Chamber

O-Ring - Drain Screw
O-Ring - Vc Screw
O-Ring - Vc Screw
1
1
1
1
9. 36JZ0083
101
Kit Steering Cone
102
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
18. 36JZ0098

Part No.
Description
Kit Boss Kick
JZ621202
JZ621203
30101236
22150241
30101235
39085517
Boss Kick Lever D102A

Spring Kick Lever
Ball -Steel
Washer - plain
Pin
Circlip : E - type
1
1
1
1
1
1
19. 36JE0019
Kit Float Chamber Body
NA
DP121059
JE581218
DP121067
DH121118
Float Body
O-Ring
Drain Screw
Screw
O Ring Drain Screw
1
1
1
2
1
20. 36JE0020
Kit Top Cap
NA
DH121176
Diaphragm Cover
Screw
1
2
21. 36JE0021
Kit Plunger Assly
NA
DD121058
NA
NA
NA
NA
Screw
Spring
Plunger Assly
Guide Holder
O-Ring
Dust Cap
1
1
1
1
1
1
18. 36JZ0018
Kit Jet Needle Hardware-D125 DD121056

DD121050
DD121052
DD121054
Holder For Jet Needle

Spring-Jet Needle
Washer-Jet Needle
E-Clip
1
1
1
1
103
Qty/Kit
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
104
Amendment Sheet
105
Amendment Sheet
106
Parts Index
Figure
No.
Page
No.
01100905
12
18
36DJ4031
64
36JZ0092
78
22150241
14
26
36DJ4032
66
36JZ0093
66
Part Number
107
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Figure
No.
Page
No.
39074701
10A
22
76
39076101
80
Part Number
30101096
32
36DJ4033
36JZ0094
78
39078408
52
30101142
18
28
36DK0017
23
70
36JZ0095
76
39078408
54
30101195
30
36JB0020
30
36JZ0096
78
39078912
17
70
30101236
54
36JE0001
36JZ0099
32
39078912
20
74
10
39004401
94
39079708
58
20
70
30141031
52
36JE0002
30141031
54
36JE0016
34
39019811
15
52
39080708
30141031
80
36JE0017
34
39019811
10
70
39080808
18
30141039
20
80
36JE0018
34
39021911
88
39080808
16
52
30151033
62
36JE0019
34
39021911
90
39080808
11
70
30151038
16
68
36JE0020
34
39024211
56
39081715
21
18
30151068
13
68
36JE0021
34
39024211
11
88
39097315
84
30151069
14
68
36JE0022
34
39029215
17
50
39098004
10
32
30151075
68
36JZ0008
40
39029215
3A
70
39098717
14
30151096
21
70
36JZ0023
32
39029615
100
39099206
16
30181025
74
36JZ0040
74
39032615
56
39099311
26
30181026
74
36JZ0074
10
39032615
12
88
39099906
11
22
30181029
13
74
36JZ0075
28
39037511
90
39099906
24
30181045
18
74
36JZ0077
22
39042215
58
39099906
30
30191038
14
52
36JZ0078
1A
20
39045411
13
50
39100006
10
30191048
24
72
36JZ0079
39055302
12
50
39100120
14
32
30201064
17
96
36JZ0080
68
39059417
3A
39104011
52
31101173
12
36JZ0081
39069415
19
70
39104011
54
31201079
12
70
36JZ0082
38
39071111
84
39104119
10
28
31201081
22
36JZ0089
76
39072211
12
82
39106301
70
36255304
100
36JZ0090
11
78
39073817
26
39118101
21
74
36DF1801
74
36JZ0091
76
39074011
12
80
39122515
92
108
Parts Index
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
39128321
39194904
18
42
39249804
100
59040050
39130911
20
42
39195104
82
39253921
59110008
12
39150111
39150711
94
39196404
96
39197015
20
39256220
46
39260011
22
59120003
12
3A
32
59150014
12
39153721
70
39197015
11
46
39260801
59200036
20
39154011
18
70
39197015
100
39262921
59200036
22
39155204
39166005
84
39198104
22
39201719
14
39265912
19
52
59210023
16
22
39266921
14
59210024
19
14
39167121
6A
28
39212415
15
94
39267104
13
52
60111417
18
96
39167304
19
42
39214004
11
82
39268620
68
AA121071
12
39167504
39168004
42
39214124
90
39268720
68
CF111019
17
42
88
39217924
80
39268820
62
CS101128
11
39168304
12
90
39219019
22
39270411
20
18
DD101048
11
42
39171404
72
39220404
14
36
39272315
46
DD101097
12
26
39171519
22
39224020
68
39275404
38
DD111011
12
42
39175904
12
22
39224915
18
72
39275821
80
DD111012
10
42
39177802
90
39231004
18
52
52DH0248
48
DD111018
39178911
82
39240817
26
52JA0027
10
20
DD121181
28
39179104
52
39242001
56
52JZ0264
14
18
DD181090
15
74
39188020
39242001
10
88
59040006
12A
74
DD181091
17
74
39190204
44
39242411
82
59040014
16
42
DD201002
94
39190701
90
39242411
82
59040019
56
DE151006
62
39190701
90
39245304
18
59040025
22
70
DE151008
62
39190701
94
39247604
16
94
59040031
DE151012
62
39191204
21
72
39248415
80
59040038
DE151046
66
39194004
46
39248415
10
94
59040038
11A
22
DE151047
66
39194004
96
39249211
38
59040038
28
DE151048
66
39194904
13
36
39249804
46
59040038
10
30
DE191010
10
64
Part Number
109
Parts Index
Part Number
Part Number
Part Number
42
110
Parts Index
Figure
No.
Page
No.
Figure
No.
Page
No.
DE191011
11
64
DH111013
15
42
DE191028
64
DH121041
15
34
DE191029
DE191031
64
DH121059
11
34
DK121041
64
DH121063
13
34
DK141041
18
DE191032
64
DH121063
14A
34
DK171006
DE191033
15
64
DH121064
12
34
DK221024
DE191035
64
DH121076
18
34
DE201016
64
DH151029
16
70
DF161102
58
DH161157
14
DF181088
14
74
DH161158
Part Number
111
Parts Index
Part Number
Figure
No.
Page
No.
Figure
No.
Page
No.
DJ201219
96
DS161125
56
DJ221019
98
DS161224
88
34
DS161224
10
96
80
DS181007
14
72
50
DS181012
12
74
98
DS181015
22
74
DL161015
14
94
DS181016
23
74
DP101165
10
DS191052
72
54
DP101269
28
DS201025
96
12
56
DP121059
19
34
DS201081
12
96
Part Number
Part Number
DG101029
DH161194
17
52
DP121067
17
34
DS211007
44
DG101418
12
28
DH171019
23
68
DS101117
26
DU101213
21
14
DG121025
10
36
DJ141008
82
DS101154
12
DU161102
6A
82
DG161121
82
DJ151074
66
DS101215
11
28
DX151022
25
68
DG171017
50
DJ151075
66
DS101235
12
36
DX191001
20
72
DG171018
50
DJ161069
56
DS121126
11
36
DZ141075
21
80
DG171019
50
DJ161072
17
94
DS141012
17
80
FD101078
24
DH101048
DJ161228
11
30
DS141012
82
GF161143
54
DH101115
13
42
DJ161229
82
DS151010
17
72
GH201212
92
DH101264
22
DJ161229
94
DS151025
15
70
JA113403
46
DH101301
38
Dh161233
44
DS151048
60
JA113404
46
DH101315
38
DJ181115
48
DS151049
60
JA113404
100
DH101380
20
DJ191006
64
DS151052
60
JA151013
10
74
DH101380
42
DJ191023
14
64
DS151053
60
JA351600
40
DH101382
40
DJ191030
64
DS151073
10
68
JA511008
DH101392
10
DJ191055
72
DS151090
17
68
JA521017
12
DH101509
13
18
DJ191058
64
DS151094
20
68
JA521018
15
DH101781
40
DJ201173
10
56
DS151096
15
68
JA521019
13
8
112
Parts Index
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
JA521019
28
JA551420
12
32
JD161002
70
JE511201
JA531007
15
32
JA561209
19
18
JD161006
70
JE511204
JA531012
JA531015
12
JA581406
12
JA591040
10
JD171052
38
JD171801
80
JE511206
13
80
JE511223
JA541005
22
JA61206
13
26
JD351206
14
42
JE511224
JA541005
30
JA621002
26
JD401007
11
94
JE531008
12
JA541010
JA541011
20
JA621006
20
JA621402
26
JD401803
13
96
JE541008
26
40
JD511004
JE541230
30
JA541012
20
JA621406
40
JD511008
JE541231
28
JA541014
20
JA621410
40
JD511010
JE551209
14
JA541016
24
JA541021
15
22
JA621414
40
JD511209
JE551210
13
14
JB131017
10
62
JD521002
10
JE561003
16
JA541028
42
JB131018
11
62
JD531004
12
JE581213
10
34
JA541034
10
22
JB131019
12
62
JD541000
22
JE581218
16
34
JA541044
30
JB131224
19
68
JD551400
11
32
JE581223
14
34
JA541205
30
JB401400
72
JD561002
16
JE581231
34
JA541211
14
28
JB402202
10
JD561004
16
JE591002
38
JA541212
15
28
JB531021
10
12
JD561006
16
JE621001
26
JA541225
13
28
JB551408
32
JD561011
16
JG131219
68
JA541233
30
JB551411
32
JD561203
17
18
JG181238
84
JA541236
16
28
JB551412
32
JD561204
18
18
JG571024
13
22
JA541237
17
28
JC141015
84
JD561416
18
JK121007
74
JA551002
14
JC141016
84
JE351002
42
JK121009
74
JA551004
14
JD111052
82
JE351206
42
JL113028
52
JA551008
17
14
JD113019
54
JE501006
20
JL113028
54
JA551009
18
14
JD131210
24
68
JE511049
JL131807
66
JA551406
32
JD131212
26
68
JE511050
JL171060
15
80
JA551416
13
32
JD141003
68
JE511200
JL171803
14
80
Part Number
113
Parts Index
Part Number
Part Number
Part Number
114
Parts Index
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
JL181219
10
82
JZ113023
10A
54
JZ121033
19
74
JZ151084
48
JL181225
14
50
JZ113026
12
54
JZ122001
50
JZ161009
70
JL401600
JL561409
96
JZ113027
11
18
JZ113028
10
52
JZ122003
52
JZ122005
50
JZ161011
70
11
50
JZ161019
70
JL561410
10
18
JZ113031
54
JZ122008
15
50
JZ161024
12
52
JM191014
13
70
JZ113032
11
54
JZ122010
50
JZ161207
86
JN131003
JN131203
62
JZ113035
11
52
JZ122011
68
JZ113035
15
54
JZ122012
50
JZ161208
86
16
50
JZ161210
86
JN181211
14
62
JZ113036
52
JZ131028
60
JZ161217
44
JN351604
96
JZ113037
54
JZ131217
21
68
JZ171004
80
JP351007
42
JZ113039
JU232800
94
JZ113042
13
52
JZ131224
60
JZ171017
80
54
JZ131601
62
JZ171807
10
80
JV402205
15
96
JZ113203
58
JZ131803
18
68
JZ171817
16
80
JW131801
66
JZ113204
58
JZ131810
70
JZ171818
19
80
JW131805
12
64
JZ113206
58
JZ131813
68
JZ171829
11
80
JW131807
JW161017
66
JZ113207
58
JZ131818
62
JZ181007
72
82
JZ113209
58
JZ131875
70
JZ181009
88
JW181241
13
62
JZ113210
58
JZ131880
24
74
JZ181012
13
72
JW351400
10
JZ113211
8A
58
JZ151045
15A
72
JZ181013
12
72
JW541000
28
JZ113212
5A
58
JZ151047
16
74
JZ181015
10
90
JW541005
28
JZ113410
46
JZ151047
11
90
JZ181214
88
JW561206
15
18
JZ113411
46
JZ151064
72
JZ181237
90
JW561208
16
18
JZ113426
46
JZ151065
19
72
JZ181260
92
JW591030
38
JZ113805
48
JZ151069
10
72
JZ181261
92
JZ111038
48
JZ113806
10
50
JZ151070
72
JZ181269
14
82
JZ111072
14
70
JZ121027
74
JZ151078
15
72
JZ181270
13
82
JZ113020
20
52
JZ121030
74
JZ151079
16
72
JZ181299
94
JZ113021
52
JZ121031
74
JZ151083
48
JZ181415
56
Part Number
115
Parts Index
Part Number
Part Number
Part Number
116
Parts Index
Parts Index
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
Figure
No.
Page
No.
JZ181416
56
JZ401038
92
JZ551415
32
JZ72051R
76
JZ181419
56
JZ401039
92
JZ561002
16
JZ72061R
76
JZ181420
JZ181421
88
JZ401042
88
JZ401043
12
94
JZ561200
90
JZ561201
18
JZ73053B
76
18
JZ73053C
76
JZ191010
44
JZ401400
19
72
JZ561402
18
JZ73053F
JZ191011
44
JZ401400
20
72
JZ561404
18
JZ73055J
JZ191018
44
JZ231211
100
JZ401803
JZ401804
96
JZ561405
18
JZ73063F
11
96
JZ561405
18
JZ73065J
76
JZ231212
100
JZ401809
96
JZ571000
24
JZ74033B
76
JZ231403
10
100
JZ402000
42
JZ571001
24
JZ74033C
76
JZ231410
JZ231411
13
12
100
JZ402217
16
96
JZ581020
36
JZ74033F
100
JZ402600
80
JZ581024
36
JZ74035J
76
JZ231600
22
72
JZ511021
JZ581025
36
KACA0820
11
100
JZ231601
23
72
JZ541214
28
JZ581026
36
KACC1040
100
JZ232805
19
94
JZ541226
30
JZ581031
36
KADA0618
36
JZ232810
18
94
JZ551004
20
14
JZ581032
36
KADC0855
100
JZ233145
10
78
JZ551008
14
JZ581034
36
KBUA0545
13
94
JZ233153
78
JZ551010
14
JZ581224
36
LAC00005
10
54
JZ233161
78
JZ551200
14
JZ581229
11
LAC00013
94
Part Number
Part Number
Part Number
76
76
76
76
78
JZ551202
14
JZ581405
LAC00019
50
JZ233177
76
JZ551204
16
14
JZ591095
38
LAC00031
11
72
JZ233178
76
JZ551205
15
14
JZ621000
26
LAD00011
40
JZ351211
42
JZ551206
10
14
JZ621200
10
26
LAD00037
13
64
JZ351213
42
JZ551208
14
14
JZ621201
11
26
LAD00048
10
46
JZ401013
96
JZ551210
11
14
JZ71033B
76
LAD00082
88
JZ401029
13
90
JZ551211
12
14
JZ71033C
76
LAE00001
88
JZ401036
92
JZ551213
14
JZ71033F
76
LAE00022
11
56
JZ401037
92
JZ551413
32
JZ71035J
76
LBU00004
15
62
JZ233169
117
Part Number
118
Parts Index
Figure
No.
Page
No.
LBU00005
16
62
LBU00007
15
82
LCA00002
62
LCA00005
92
LCB00005
12
68
LDB00001
22
68
LDB00007
84
LJA00004
14
22
PA121017
11
74
PA181226
84
PA181227
90
PA401009
94
PA401400
72
PA401401
9A
72
PA401405
72
PA402216
14
96
PA402422
84
PF131220
11
68
PF511027
PF541018
20
Part Number
119
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
120

Manual de Partes Discover 125 ST 0

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Manual de Partes Discover 125 ST 0

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Bajaj Auto Limited

Akurdi Pune 411 035 India

Spare Parts Catalogue

DOC. NO.: 71111515

REV. 00, JUNE 12

Amendment Sheet (Parts Added)

Amendment Sheet (Parts Deleted)

Cylinder Head Cover Complete

Flanged Bolt M8X1.25X148L

Front Wheel Direction

11 JZ 5812 29 Sleeve Carburettor

Front Wheel Direction

Shaft Rocker Arm Intake

Refer Page No.101

Front Wheel Direction

Washer - Special: Camshaft

Refer Page No. 102

Front Wheel Direction

Kit Piston Ring

DP 1011 65 Ring snap

Kit Block Piston

Refer page no. 102

Front Wheel Direction

Front Wheel Direction

Shaft Input W/O Gun Hole

Gear 5th Drive Forging Route

Bush 2nd Driven

Gear 1st Driven

21 DU 1012 13 Plate Lock - Sprocket Output

Front Wheel Direction

Drum Comp Gear Shift

Front Wheel Direction

Lever Assy Gear Change Complete

Spring Gear Shift Return

Nut - Hexagon With Flange : M6

Front Wheel Direction

Kit assly CCase RH

Needle Roller Bearing HK1212

Bearing - Ball 6203 HN3 C3

Stopper Plate Input Bearing

DH 1013 80 Screw - Pan Pr-Ecoated (M6X12)-39

Bolt Shift Change

Stud (JA541015) Pre-coated

Front Wheel Direction

Kit assly C' Case LH

Bearing - Needle Roller:13 X 19 X 12

DH 1012 64 Neutral Switch AL Washer

Stopper Gear Starter- Aluminium

Screw Pan Cross - M6

Pin - Hollow Dowel

13 JG 5710 24 Mesh Oil Filter Assy_G2

O ring Cap Strainer

Front Wheel Direction

Front Wheel Direction

Front Wheel Direction

Kit Assly Clutch Cover

Decal Clutch Cover

Plain Washer (12.5X24X0.8)

Front Wheel Direction

Kit Asly Cover Magneto

Gear Shift label

Front Wheel Direction

Kit Friction Plate