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October 30, 2007 SKF Group Slide 0

Lubrication Solutions for Pulp and Paper Applications


Presented to: Pulp and Paper customers in Chile Presented by Kalevi Korpi 18. 06.2008

Why to invest in lubrication enhancement?

October 30, 2007 SKF Group Slide 2

Why to improve lubrication in your mill ?

Availability/uptime Safety Environment Lower energy consumption Product contamination Degree of automation is increasing

October 30, 2007 SKF Group Slide 3

Availability/uptime

Too many bearing failures Increased speed/load Not enough man power to perform manual lubrication

October 30, 2007 SKF Group Slide 4

How many % of bearing failures are caused by lubrication

Bearing installation Mistakes 17,7 % Inadequate lubrication 34,4 % Other not found or justified errors 5,5 % Storage and Handling 2,8 %

Improper lubrication 20 %

Contamination 19,6 %

October 30, 2007 SKF Group Slide 5

Safety

Dangerous to lubricate, when machines running

October 30, 2007 SKF Group Slide 6

Environment/Product Contamination

Lubricant dropping on the floor and flushed to the nature Lubricant dropping on the paper web and causing production losses

October 30, 2007 SKF Group Slide 7

Lower energy consumption

Considerable energy savings by good lubrication Specially in the chain conveyor applications

How can we help you to improve your lubrication ?

October 30, 2007 SKF Group Slide 9

Total lubrication solutions by SKF

SKF Muurame Solutions

Amount of Production

Capacity

Total solutions to reduce costs and improve equipment availability and workers safety

Total Responsibility by SKF


SKF Mill-wide delivery A turn key delivery of lubrication systems covering an entire mill.

Total responsibility no unclear delivery limits Spare part inventory minimised Coordinated installation, start-up and training program Lowest total cost
October 30, 2007 SKF Group Slide 11

Veracel, Brazil; Mill-wide delivery


Mill-wide completion:
Woodyard Cooking Washing and bleaching Wet End Pulp dryer Recovery Boiler Power Boiler Total 324 lp 71 lp 257 lp 89 lp 1437 lp 147 lp 78 lp 2403 lubrication points automated

Major OEM suppliers:


Andritz, Kvaerner Metso Paper,

October 30, 2007 SKF Group Slide 12

Turn-key by SKF
System evaluations

Project engineering Complete material delivery Installation services, supervision Commissioning and training Documentation After sales services, maintenance contracts

October 30, 2007 SKF Group Slide 13

What can be achieved ?

October 30, 2007 SKF Group Slide 14

Bottom Line: MONEY


Stora Enso Pulp and Paper Mill, Imatra, Finland Three board machines, two paper machines, two fibre lines Production: Bleached chemical pulp 600 000 t, paper 310 000 t, board 645 000 t

Year

Reliable lubrication systems have been a key factor in achieving improvements in the maintenance and machine up-time figures

October 30, 2007 SKF Group Slide 15

SKF Lubrication Solutions

October 30, 2007 SKF Group Slide 16

From simple to advanced solutions

October 30, 2007 SKF Group Slide 17

SKF Lubrication Solutions


Vogel SKF Lubrication Systems

Headquarters in Berlin, Germany Production in Germany, France, USA, Japan,


Korea

Headquarters and production in Muurame,


Finland

Industrial and Vehicle lubrication, minimal


quantity lubrication systems

Industrial and Vehicle lubrication systems Satellites operations in key markets World wide expertise in pulp & paper, cement
and mining industries

MaPro Lubrication

Based in Nieuwegein (NL) All sales through SKF sales units Main lube offer:
Lubricants, Lubricators / Grease Guns / Multipoint LubeSelect for SKF greases

October 30, 2007 SKF Group Slide 18

SKF Know-how and capabilities

the right lubricant, at the right amount, at the right moment, to the right point of use, with the right method or system

October 30, 2007 SKF Group Slide 19

Products, services and competences

October 30, 2007 SKF Group Slide 20

SKF Safegrease 2, Centralized Grease lubrication

Consistency Safety Housekeeping

October 30, 2007 SKF Group Slide 21

SKF Multilube lubrication system

October 30, 2007 SKF Group Slide 22

SKF Safeoil Oil lubrication system

SKF Flowline, Circulating oil lubrication system


Oil tank Pumping station Lubrication control system Pressure lines Oil flow meters Return lines Sump units Oil flow meters

Right quality of oil:

Viscosity (at operating temperate) Cleanliness


Particles Water/moisture Air bubbles

Right quantity of oil


Measured rate Monitored rate

October 30, 2007 SKF Group Slide 24

SKF Flowline station

Revolutionized Construction

October 30, 2007 SKF Group Slide 25

SKF Heavy Vehicle Lubrication Systems

SKF Twinheavy

SKF Heavy

SKF Minilube

October 30, 2007 SKF Group Slide 26

Global Lubrication Centre of Excellence for P&P

October 30, 2007 SKF Group Slide 27

Global Lubrication Centre of Excellence for MMPC

October 30, 2007 SKF Group Slide 28

Integration of lubrication to upper systems


MARLIN: Operator inspections Lube oil flow monitoring Greassing system monitoring

MICROLOG: Vibration analysers/collectors

OPTIONS: Plug-in software: Graphical user interface TrendOil -plug-in Remote Access -interface

CMU: On-line condition monitoing

October 30, 2007 SKF Group Slide 29

Bundling of SKF Platform Solutions

Application

Total Solution

Know-how

CoMo Lubrication System Bearing Seals

Bearin g
October 30, 2007 SKF Group Slide 30

Housin g

October 30, 2007 SKF Group Slide 31

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