Data

T=
SG =
Viskosity, m
density water

100 C
0.8024
4.224
Cp
999.1026
kg/m3

density liquid, r

801.6799262

Capacity rated, Q
vapor press

110
0.021

kg/m3
m3/h
kg/cm2A

new distillate booster pump (Y-P0325)

373.15 K
0.004224

kg/m.s

50.04856

lb/ft

484.3117

gpm

6.711951

in

calculation process
step 1. pipe diameter
Diopt = 3.9Q0.45r0.13

a. discharge pipe 4 inch

OD =
ID =

4.5
4.026

in
in

0.3750
0.3355

ft
ft

A =

12.7

in2

0.0882

ft2

m/s

12.23456

ft/s

step 2. Nre
v = Q/A
NRe = {v D}/

3.729213889
72376.65344

step 3. head
friction loss
Ff = 4f {(delta L)(v 2) / 2D

where L =

: cast iron pipe , e =

0.00046

ID = 0.1023
e/D = 0.004498

from draw 2.10-3, Geankoplis. Get the friction factor, f. =

Ff

245.6701454

ft lbf/lbm

Jumlah, n

Kf

n. Kf

Elbow 90
Gate valve
Check valve
tee

24
5
4
6

0.75
0.17
2
1
Kf total

18
0.85
8
6
32.85

hf

76.41467485

ft lbf/lbm

Langkah 3.1. Friksi di fitting dan valve

Peralatan
0

Langkah 3.1. Friksi akibat kontraksi pipa

Asumsi
Kc

: A1>>>>A2
0.55

0.0075

hc
Ff

1.279393338 ft lbf/lbm
323.3642136 ft lbf/lbm

total friction loss dalam satuan pressure

g/gc =
1 lbf/lbm
Ff
323.3642136 ft
Ff
7.908663892 kg/cm2

98.56261 m

suction pressure = pressure tank + suction head - total suction line loss
suction head=
0.096288 kg/cm2
maka
suction pressure =
-7.792375892

Langkah 4. Menentukan daya pompa (BHP)

Asumsi

Ws
Efisiensi pompa,
BHP
Langkah 4. Menentukan daya motor
Efisiensi motor,
daya pompa

hvp =
npsh a =

tinggi cairan minimal

elevasi

: v1 = v2
3.729214
m/s
: z1 = 0, dan z2
14.6
m
47.89968
: g/gc
1
ft lbf/lbm
371.2638936 ft lbf/lbm
0.8
45.56706277
hp
33.97936
kW

0.9
37.75484301

ha+hs-hvp-hf-hi
4.696035152 ft
1.43136892 m

kW

50.63007

hp

0.68897

new distillate booster pump (Y-P0325)

0.002838

lb/ft.s

3
1.07902 ft /s

0.030556

0.170484

0.1143
0.1023

m
m

0.0082

m2

table 11
DQ.Kern

m3/s

b. suction pipe 6 inch

OD =
6.25
ID = 6.065
A =

v = Q/A
NRe = {v D}/

360
1181.088
m
m

m
ft

in
in

0.5208
0.5054

28.9

in2

0.2007

1.638789
47913.89

m/s

5.376431

Ff = 4f {(delta L)(v 2) / 2D

where L =

: cast iron pipe , e =

[Geankoplis, page 88]

ID =
e/D =

[Geankoplis, page88]
from draw 2.10-3, Geankoplis. Get the friction factor, f. =
[Geankoplis, page 98]
Ff
[Geankoplis, page 93]

4.898833

ft lbf/lbm

Langkah 3.1. Friksi di fitting dan valve

Peralatan Jumlah, n
0

[Geankoplis, page 98]

Kf

Elbow 90
Gate valve
Check valve
tee

4
3
1
3

0.75
0.17
2
1
Kf total

hf

3.82281

ft lbf/lbm

Langkah 3.1. Friksi akibat kontraksi pipa

Asumsi
: A1>>>>A2
Kc
0.55

hc
Ff
suction press pump flange

0.7 m
0.5 m

ft
[Gambar 12.17, Peter & Timmerhaus, hal 516]

[Gambar 12.18, Peter & Timmerhaus, hal 516]

0.2470676 ft lbf/lbm
8.9687106 ft lbf/lbm

ft
ft

0.1588
0.1541

m
m

ft2

0.0186

m2

table 11
DQ.Kern

102.2616
ft/s

where L =

60
196.848
0.00046
0.1541
0.002986

m
ft

m
m

[Geankoplis, page 88]

[Geankoplis, page 88]

et the friction factor, f. =

0.007
[Geankoplis, page 98]

n. Kf
3
0.51
2
3
8.51
[Geankoplis, page 98]

Data

new distillate booster pump (Y-P0325)

373.15 K

T=
SG =
Viskosity, m
density water

100 C
0.804
4.2248
Cp
994
kg/m3

density liquid, r

799.176

Capacity rated, Q
vapor press

110
0.021

kg/m3
m3/h
kg/cm2A

OD =
ID =

8.625
7.981

in
in

0.7188
0.6651

ft
ft

A =

50

in2

0.3472

ft2

m/s

3.107577

ft/s

0.004225

kg/m.s

49.89224

lb/ft

484.3117
gpm
0.261194 m of head

calculation process
step 1. pipe diameter
a. discharge pipe 4 inch

step 2. Nre
v = Q/A
NRe = {v D}/

0.947220328
36322.43324

step 3. head
friction loss
Ff = 4f {(delta L)(v 2) / 2D

where L =

: commercial steel pipe ,

0.00046

ID = 0.2027
e/D = 0.002269

from pic 2.10-3, Geankoplis. Get the friction factor, f. =

Ff

7.462305977

step 3.1. Friction in fitting and valve

friction loss through valve and fitting
sum, n
type
0

Elbow 90
Globe valve
Check valve

hf
step 3.2. Friction by pipe contraction
Asumsi
Kc

14
4
2

ft lbf/lbm

Kf

n. Kf

0.75
6
2
Kf total

10.5
24
4
38.5

5.777893843
ft lbf/lbm
1.761123459 m
: A1>>>>A2
0.55

0.007

hc
Ff
step 4. pump power (BHP)
Asumption

Ws
pump eficiency,
BHP

0.082541341 ft lbf/lbm
14.87738824 ft lbf/lbm

: v1 = v2
0.94722
m/s
: z1 = 0, dan z2
14
m
: g/gc
1
ft lbf/lbm
60.80858824 ft lbf/lbm
0.85
7.002380824
hp
5.221675

45.9312

kW

step 4. motor power

motor eficiency
motor power

NPSH a =
NPSH a =

discharge press

suction press

diff press
diff head

0.87
6.001925725

kW

ha+hs-hvp-hf-hi
11.11549346 m

28.944 kg/cm2G

5.628 kg/cm2G

23.316 kg/cm2G
290 m

8.048714

hp

new distillate booster pump (Y-P0325)

0.00283894

lb/ft.s

3
1.0790199 ft /s

0.030556

0.2191
0.2027

m
m

0.0323

m2

table 11
DQ.Kern

m3/s

b. suction pipe 6 inch

OD = 8.625
ID = 7.981
A =

v = Q/A
NRe = {v D}/

360
1181.088
m
m

m
ft

in
in

0.7188
0.6651

50

in2

0.3472

0.94722
36322.43

m/s

3.107577

Ff = 4f {(delta L)(v 2) / 2D

[Geankoplis, page 88]

where L =

commercial stell pipe,

ID =
e/D =

[Geankoplis, page88]
from pic 2.10-3, Geankoplis. Get the friction factor, f. =
[Geankoplis, page 98]
Ff
[Geankoplis, page 93]

[Geankoplis, page 98]

1.554647

ft lbf/lbm

ft
[pic 12.17, Peter & Timmerhaus, page 516]

[pic 12.18, Peter & Timmerhaus, page 516]

static head=
surface press head =

0.7 m
12.43781 m

ft
ft

0.2191
0.2027

m
m

ft2

0.0323

m2

70
229.656

m
ft

table 11
DQ.Kern

ft/s

where L =

0.00046
0.2027
0.002269

he friction factor, f. =

m
m

[Geankoplis, page 88]

[Geankoplis, page 88]

0.0075
[Geankoplis, page 98]

1181.088
413.6364 PSI
29.07864 KG/CM2
14.71
1.034113

37.416
11.40454
0.021
0.29872