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ETSINTERCOOLERINSTALLBMW135i 1) 2) 3) 4) CheckETSpipingisfreeofanypackingpeanutsanddebris. Putcaronramps Removeplasticundertraybyremovingthe16orsoscrewsholdingitin.(electricscrewdriverFTW!

) Removethesecondundertraythatsitsundertheintercooler

5) Turnandreleasethesetabstoremovebottomintercoolercover.

6) Turnandreleasetheradiatorschroudtabs

7) Usingascrewdriverpoptheintercoolerpipingclipsdownonbothsidesandloosenpiping.

8) Usingatorxbit,removethe2screwsholdingtheintercoolerinplace

9) Wiggleintercoolerlooseanddropitoutthebottom.

10) Removethedriversideintercoolerpipingbyloosingfactoryclampintheenginebayandpullingpipingdown

11) InsertEPSdriversidepipingfromthebottomandlooselypushintofactoryclamp.

12) Timetoworkonpassengersidepiping.ThepassengersidedoesnthaveanyETSpipinginsteadyouare replacingthefactoryaccordionrubberwithETSrubbercoupler.Theproblemisthefactorycouplerisheldin placebyapermanentclampthatyouwillhavetobreak/cutfree.Thisistherealtrickonthisintercooler install.

Thisisnotgoingtobeeasyanditsgoingtobeahellofafight.Justtrynottobendupthefactorypipingtoo bad.Onceyoudobreakitfree,straightenthefactorypipingasbestyoucanandmoveon. 13) PuttheETSrubbercouplerinplaceandnowstarttowiggletheETSintercoolerinplaceandontorubber couplers.

14) Onceyouwigglethenewintercoolerinplace,looselyinstallthe2screwswhichholditinplace,makesurethe radiatorschroudisbeingheldinplacebythe2tabsontheETSintercooler.Nowitistimetostarttowiggle andworkallthepipingandcouplerstomakesureeverythingisonproperlyandthatnothingisrubbing againstanyotherparts.CHECKYOURCLEARANCESONEVERYTHING.

15) Onceeverythingisproperlyaligned,tightenallclampsincludingthefactoryclampintheenginebayholding thetopoftheETSpiping.Tightenthescrewsholdingtheintercooler.

16) Reinstallthe2undertraysandgoandenjoyyournewETSintercooler

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