ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse

- Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .1 /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II at Arshiya Northern FTWZ Limited !hur"a #ist$ Bulandshahar %ttar Pradesh$

METHOD T!TEMENT "OR C! T#IN# IT$ %ORED PILIN&

-$/ersion

-1$1-$2-12 *u2+ission for do3u+ent 3o+plian3es

(ate ,eason for issue 4 ,e+ark Prepared Che3ked Appro5ed

ITD CEM Project No.: ITD CEM Project code.:

#6I (o3$ o$0 Co+pany (o3$ o$0

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Pilin- .or/s0 12'rja0 !N"L0 12'rja

CJ3!N"L#II312'rja3)*34+3,)344, ITD Cem3Div.53M #%CI Piles3M #)#R4

METHOD STATEMENT FOR CAST IN-SITU BORED PILES

P'r(ose:

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .2 /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

!he +ethod state+ent is intended at des3ri2ing the +ethod of installation to 2e adapted at proposed pro&e3t for 2ored 3ast- in-situ reinfor3ed 3on3rete 7orking piles$ !he +ethod of installation shall 2e in line 7ith the guidelines of I*0 2911 8Part-I 4 *e3 -29$

co(e:
!he +ethod state+ent 3o5ers the +ethdology 7hi3h shall 2e adopted at site for general preparations : sur5ey 7ork' initial 2oring for installation of guide 3asing' 2oring upto the ter+ination le5el' installation of reinfor3e+ent 3age' 2orehole 3leaning' 3on3reting and e;tra3tion of guide 3asing$

&eneral (re(aration and s'rve6 7or/:

!he se<uen3e of piling shall 2e planned to pre5ent a33ess pro2le+s to the rig$ Initially' sur5ey 7ork 7ill 2e 3arried out as per the 3o-ordinates gi5en in the AFC dra7ing$ !he piling points shall 2e +arked on the ground surfa3e and steel47ooden pegs shall 2e dri5en into the ground at pile point lo3ations$

Initial borin- 8or installation o8 -'ide casin-:

Initially' rotary rig 7ith re<uisite 3apa3ity4si=e of auger42u3ket and of re<uired dia+eter 87hi3h shall 2e less than pile dia+eter 2y not +ore than >1++9 shall 2e 3entered on the pile point$ 6n3e 3entered' auger42u3ket 2oring shall 2e 3arried out upto the depth of a2out +ini+u+ ?$-- + to install the guide 3asing$ !he te+porary guide 3asing of +ini+u+ ?+ length shall 2e then installed into the 2ored hole$ A3tual length of the initial 2oring and guide 3asing shall 2e de3ided 2ased on the field 3onditions en3ountered$ After dri5ing' the position of the 3entre of the guide 3asing and its 5erti3ality shall 2e 3he3ked and 3onfir+ed$ Further 2oring shall 3o++en3e only after 3onfir+ing the position and align+ent of the 3asing$

Installin- &'ide Casin-:

6n 3o+pletion of initial 2oring' guide 3asing of dia+eter e<ui5alent to the pile shall 2e inserted into the 2ored4drilled hole 7ith ne3essary 5erti3ality$ Casings shall 2e free fro+ any distortion and

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .? /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

2u3kling and of unifor+ 3ross se3tion throughout$ pro&e3tions and en3rusted 3on3rete$

!he inside of these shall 2e free fro+

!he 3enter of guide 3asing shall 2e 3he3ked prior to 3o++en3e+ent of further a3ti5ity 7ith respe3t to referen3e points$ After the 3asing is in position' the 2orehole shall 2e 3leaned 7ith a 2u3ket 4 auger till C6# and 3asing se3ured e;ternally$

%orin- '(to termination level:

6n3e the installation of guide 3asing is o5er' further 2oring4drilling shall 2e 3arried out 7ith auger and soil 2u3ket 2y lo7ering the kelly 2ar inside the 3asing$ !he sides of 2ore hole 2elo7 3asing tip le5el shall 2e sta2ilised 2y supplying and +aintaining ade<uate head of 2entonite slurry inside the 2orehole$ Bentonite po7der and 2entonite suspension fluid shall 3onfor+ to re<uire+ents gi5en in I*02911 Part-I4*e3-2$ used for sta2ilisation of 2orehole sides shall +eet the follo7ing re<uir+ents0 i9 #i<uid #i+it of 2entonite po7der 7hen tested in a33ordan3e 7ith I*0 2>2- 8Part-1 *e3tion 29 shall 2e +ore than ?-- per3ent and less than @1- per3ent$ ii9 *and 3ontent of the 2entonite po7der shall not 2e greater than > per3ent iii9 Bentonite solution shall 2e +ade 2y +i;ing it 7ith fresh 7ater using pu+p for 3ir3ulation$ !he density of the freshly prepared Bentonite suspension shall 2e 2et7een 1$-? and 1$1- g+4+l depending upon pile di+ensions and type of soil in 7hi3h the pile is to 2e installed$ Ao7e5er' the density of Bentonite suspension after +i;ing 7ith deleterious +aterials in the pile 2ore +ay 2e upto 1$2- g+4+l$ Bentonite slurry +ay 2e re3y3led after restri3ting the density to 1$12 g+4+l as per I*0 2911 8Part 1' *e3tion 29 i59 !he Marsh 5is3osity 7hen tested 2y a Marsh 3one shall 2e 2et7een ?- to 6- se3onds$ 59 !he differential free s7ell shall 2e +ore than 1@- per3ent$ 5i9 !he pA 5alue of the Bentonite suspension shall 2e 2et7een 9 and 11$1!he si=e of 2oring tool shall not 2e less than the dia+eter of the pile 2y +ore than >1 ++$ !he 2oring4drilling shall 2e 3ontinued till it rea3hes the final depth as per design : dra7ing$ Bentonite All 2at3hes of 2entonite po7der and slurry shall 2e tested to satisfy the re<uire+ents$ !he 2entonite slurry to 2e

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .@ /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

slurry of desired density shall 2e supplied to 2ore hole during 2oring4drilling operation through the pipe line 3onne3ted 7ith 2entonite +i;ing : storing unit$ (uring 2oring operation 3are shall 2e taken to ensure that at no point of ti+e the 2entonite le5el in the pile 2orehole shall go do7n 2elo7 the 3asing 2otto+$ For this purpose' if re<uired additional 2entonite supply line shall 2e arranged during 2oring operation$ Positi5e head of Bentonite shall 2e +aintained su3h that slurry le5el is al7ays +ore that the BW! 2y atleast 1$1+$ *a+ples of 2ored +aterial shall 2e 3olle3ted 7hene5er 3hange in su2soil strata o2ser5ed or as agreed 2y 3lient43ontra3t spe3ifi3ations$

Control o8 ali-nment:
For 5erti3al pile a de5iation of 1$1C of plu+2 shall not 2e e;3eeded$ Pile shall not de5iate +ore than >1++ fro+ their designed positions at the 7orking le5el of piling rig$

Installation o8 Rein8orcement Ca-e:

6n3e pile 2oring rea3hes the ter+ination le5el of pile as per dra7ing : design the 2oring shall 2e ter+inated$ ,einfor3e+ent 3age as per appro5ed dra7ings duly fa2ri3ated 7ith ne3essary laps shall 2e installed into the 2ored hole 7ith re<uired 3o5er 2lo3ks on periphery$ !he reinfor3e+ent 3age shall 2e fa2ri3ated 7ith AD*( steel 2ars 3onfor+ing to I*01>E6' Fe1--( as per the AFC dra7ings$ !he reinfor3e+ent 3ages shall 2e suffi3iently 7ired or 7elded to 7ithstand handling 7ithout da+age$ #ap length of the reinfor3e+ent 3age shall 2e as per appro5ed dra7ing and shall 2e 7elded as per te3hni3al spe3ifi3ation appli3a2le : dra7ing$ Con3rete 3o5er 2lo3ks shall 2e pro5ided o5er the +ain longitudinal 2ars of 3age at regular inter5al of 2$- + to ensure a desired 3lear 3o5er of >1 ++ the +ain reinfor3e+ent$

%ore2ole Cleanin-:
!re+ie pipes of 2--421-++ dia$ shall 2e lo7ered into the pile 2ore and top shall 2e fitted 7ith flushing head$ Ma;i+u+ 3lear distan3e 2et7een pile tip and tre+ie 2otto+ shall 2e +aintained

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .1 /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

around ?--++$ !he pile 2ore shall 2e 3leaned using either 2y ,e5erse Mud Cir3ulation 8Air #ift Flushing9 or (ire3t Mud Cir3ulation 8Bentonite Flushing9$ !he de3ision for 2orehole 3leaning +ethodology shall 2e taken at the site 2ased on effe3ti5eness$

a9 Reverse M'd Circ'lation :!ir Li8t "l's2in-9: Bore hole shall 2e 3o+pletely filled up 2y fresh 2entonite slurry ha5ing density of 1$-@ to 1$1-$ Air hose shall 2e lo7ered up to 1+ to 2+ 8appro;$9 a2o5e the tip of 2ore hole inside the tre++ie pipe through the tre++ie head : shall 2e 3onne3ted 7ith air 3o+pressors$ Air hose &oints shall 2e tightened properly to ensure de5elop+ent of ade<uate pressure re<uired for flushing$ After 3o+pletion of the Air supply : Bentonite supply 3onne3tions flushing of pile hole shall 2e started 2y passing the air though air hoses upto pile 2otto+$ (uring the Air flushing 3onta+inated 2orehole +ud is repla3ed 2y 2entonite slurry$ Fresh 2entonite slurry is added fro+ top of the pile to +aintain the le5el of 2entonite slurry into guide 3asing as per re<uire+ent +entioned earlier$ (uring air flushing 3onta+inated 2orehole +ud shall 2e 3olle3ted in return tank through return 2entonite line and su2se<uently shall 2e used after desanding for ne7 pile 2oring$ !he 3leaning shall 2e 3ontinued till the density of the 3onta+inated drilled +ud at the 8slurry 3olle3ted in sa+pler tu2e9 2otto+ of pile is less than 1$2- g+4+l

b9

Direct M'd Circ'lation :%entonite "l's2in-9:

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .6 /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

Bore hole shall 2e 3o+pletely filled up 2y fresh 2entonite slurry ha5ing density of 1$-@ to 1$1-$

Bentonite pipe shall 2e 3onne3ted to flushing head fitted o5er the top of tre+ie pipes lo7ered in the pile 2ore hole$ Ma;i+u+ 3lear distan3e 2et7een pile tip and tre+ie 2otto+ shall not 2e +ore than ?--++$

Fresh 2entonite slurry as +entioned a2o5e shall 2e pu+ped into pile 2ore hole through the tre+ie pipes 3onne3ted 7ith 2entonite supply pipes : pu+ps$

Conta+inated 2orehole +ud is lifted fro+ 2otto+ of 2ore hole : repla3ed 2y fresh 2entonite slurry during 2entonite flushing$

(uring the pro3ess fresh 2entonite is added fro+ top of the pile to +aintain the le5el of 2entonite slurry into guide 3asing as per re<uire+ent +entioned earlier$

!he 3leaning shall 2e 3ontinued till the density of the 3onta+inated drilled +ud at the 2otto+ of pile is not +ore than 1$2- g+4+l

Concretin-:
After 2orehole 3leaning' 7ork for the 3on3reting shall 2e taken up' flushing head shall 2e re+o5ed and tre+ie pipe shall 2e 3onne3ted 7ith hopper to re3ei5e 3on3rete$ !he 2otto+ of the hopper shall 2e 3losed 7ith a re+o5a2le plug$ !he 3on3rete of M-?- grade 7ith +ini+u+ 3e+entitious 3ontent of @-- kg43u+ shall 2e then poured into the hopper till it gets full$ !he +aterial and +ethod of +anufa3ture for 3e+ent 3on3rete shall 2e in general 2e in a33ordan3e 7ith I*0 @16$ !he 3on3rete 3u2e strength on 11 3+$ 3u2es at 2E days shall satisfy the a33eptan3e 3riteria as per I*0 @16$ Ce+ent used for the 3on3rete shall 2e Portland Po==olana Ce+ent or of suita2le +ake as per the appro5ed te3hni3al spe3ifi3ations$ !he slu+p of 3on3rete shall 2e 3he3ked prior to unloading into hopper and shall 2e 2et7een 11to 1E-++$ !he plug shall 2e re+o5ed to 3harge the 3on3rete 7ith pressure$ !his 7ill +ini+ise

ITD Cementation India Limited Project : Piling and Foundation Works for Multipurpose Warehouse and Bulk Warehouse - Phase II Client: Arshiya orthern F!W" #td$ Title : Method *tate+ent for Cast-in-situ Bored Piles Revision: ,Page .> /ersion0 1$(ate 0 -1 $1-$ 2-12 Job No.: 26912CF Location : %hur&a' (ist$ Bulandshahar' )$P$

dire3t 3onta3t of 3on3rete 7ith slurry$ *i+ultaneously' additional 3on3rete shall 2e poured into the hopper : sa+e shall 2e surged into pile 2ore holes 7ith up : do7n +o5e+ent of tre+ie$ Con3reting of the piles shall 2e 3arried out uninterrupted' ho7e5er in e;3eptional 3ases interruption of 3on3reting +ay 2e allo7ed 2ut sa+e shall 2e resu+ed 7ithin 1 or 2 hours$ !his pro3ess shall 3ontinue till the 3on3rete 3o+es up to +ini+u+ 6-- ++ a2o5e the spe3ified test le5el$ !he tre+ie pipes shall 2e progressi5ely 7ithdra7n as the 3on3reting pro3eeds' keeping 2otto+ end of tre+ie +ini+u+ 1$1-+ inside the 3on3rete to pre5ent the re-entry of the slurry into the pipe$ Field Fuality 3ontrol e;er3ise during pile 3on3reting shall 3o+prise preparing at least 6 3on3rete 3u2es' and 3he3king the slu+p of the 3on3rete 2eing poured$ In 3ase 3on3reting is interrupted for +ore than one hour' the tre++ie 7ould 2e &erked fre<uently to pre5ent its &a++ing$ !his operation 7ould 2e 3arried out until fresh 3on3rete is poured' and the 3on3rete 7ithin the pile is in green state$ If further delay is anti3ipated 7hi3h is likely to pre5ent 7ithdra7al of tre+ie' then under su3h e5entuality the tre+ie 7ould 2e lifted up entirely$ (uring su2se<uent pour' the tre+ie 7ould 2e inserted into the 3on3rete$ Water 7ould 2e filled inside the tre+ie pipe till it rises to the 2ase of the hopper$ /er+i3ulite 3lay po7er or ther+o3ol 2alls 7ould 2e poured a2o5e the 7ater' and a +etal stopper 7ould 2e pla3ed a2o5e it$ !he hopper 7ould 2e filled up 7ith 3on3rete' and the stopper 7ould 2e re+o5ed$ !his operation' 7hi3h is 3onsidered as a sound engineering pra3ti3e' 7ould allo7 3on3rete to +o5e do7n 7ithout getting +i;ed up 7ith the 2entonite slurry 7ithin the pile$ E;traction o8 &'ide casin-: 6n3e through 7ith the 3on3reting guide 3asing shall 2e e;tra3ted$ G5ery 3are shall 2e taken to e;tra3t the 3asing 7ith +ini+u+ distur2an3es to the 3on3reted pile shaft$ !he 3asing shall 2e lifted only to the e;tent that there is one +etre 3on3rete a2o5e 2otto+ of 3asing$ !he 7ithdra7al of 3asing shall 2e done 3arefully so as not to pull out reinfor3e+ent 3age' not 3reate any 5oids or ground 7ater po3kets' not lift the 3on3rete 7ith 3asing and no ne3king or 7aisting shall o33ur$