Hadley Group Ultrazed and Ultrabeam 63mm System Manual

CI/SfB reference (27) October 2010 Hh2
Hadley Rolled Products Limited
U l t r a Z E D U l t r a B E A M
for PURLINS, CLADDING RAILS & FLOOR JOISTS IN BUILDING SHELL CONSTRUCTION
UltraZED and UltraBEAM cold roll formed Purlins, Side Rails and Floor Beams are manufactured in the West Midlands region of Great Britain by Hadley Rolled Products Limited, a part of The Hadley Group one of Europes foremost privately owned producers of cold roll formed sections.
QUALITY ASSURANCE ISO 9001:2000
AUTHORITY BS5950 pt 5 1998 supported by test programs carried out at the Department of Mechanics of Materials at Strathclyde University and in house test programs administered and authenticated by the SCI under their Light Gauge Accreditation scheme.
The integration of advanced research and development with in-house tool manufacture and the construction of its own rolling machines has earned The Hadley Group its reputation as a major force in cold roll formed technology.
UltraZED and UltraBEAM sections are supported by Hadley Rolled Products computer software programs developed specifically for, and in association with, the end users they serve. It is through this attention to detail and by constant product development that Hadley Rolled Products Limited brings you our latest Systems Manual - the fifth since the launch of UltraZED in 1986. This constant search for attainment of industry best standards is central to the manufacturing policy of The Hadley Group and is one that requires all Group companies conform to relevant UK, European and International Standards for quality. At Hadley Rolled Products Limited such QA Standards are further supported by our membership of the Steel Construction Institute.
COSTING ISO 14001:2004 Design and costing to clients specification ensures optimum use of material and reduced costs. ORDERING UltraZED and UltraBEAM products are available on 3D modelling systems by StruCAD, XSteel-3D and Advance Steel. Data transfer of detailing information may be by electronic data transfer via the Internet or hard copy. TECHNICAL SUPPORT Full technical support by Hadley Rolled Products engineers is supplemented by finite analysis computer software. UltraPRO. Design Software is available free upon request. Alternatively ordering details may be submitted via Hadley Rolled Products standard detailing methods. In-built data checks minimise the risk of incorrect data to the manufacturing process.
UltraPRO..
DESIGN SOFTWARE
MANUFACTURE Dedicated production machinery - manufactured and supported by The Hadley Group ensures product quality and reliability. Individual product marking to customers requirements means easy component recognition. Customers identification marks for Purlin, Rail and Floor Beam sections is accommodated by ink-jet marking. On UltraZED section this is positioned on the section lips which allows assessment of bundle contents without unnecessary separation of the contents. SUPPLY & DESPATCH Special packaging and despatch requirements can be accommodated by arrangement. This includes phasing of deliveries, colour coding and export packaging. Delivery is available anywhere on the UK mainland by road transport.
The Hadley Group is one of Europes leading manufacturers of cold rolled sections and allied products. Operating from purpose built premises in the heart of the industrial West Midlands in the United Kingdom, The Hadley Group of companies are dedicated to the provision of matchless standards of service, quality, innovation and technical expertise. The integration of advanced research and development with in-house tool manufacture and the construction of its own rolling machines has earned The Hadley Group its reputation as a major force in cold roll formed technology. Components designed and engineered by companies within The Hadley Group are manufactured for use in all types of industry from automotive and construction through to aerospace. Advanced computer aided design technology is used in the development and production of a wide range of products setting high standards of performance and reliability.
UltraZED and UltraBEAM sections and accessories are manufactured from re-cycleable steel which is itself manufactured using re-cycled material in accordance with steel industry standards. Bolted and mechanical connections result in environmentally friendly construction methods simplifying and assisting Life Cycle Analysis (LCA) targets for building design.
OUR MISSION STATEMENT:-
WE WILL EXCEED OUR CUSTOMERS EXPECTATIONS BY WORKING TOGETHER PROFITABLY TO IMPROVE QUALITY AND SERVICE THROUGH INVESTMENT IN PEOPLE AND TECHNOLOGY.
SHAPING THE FUTURE IN METAL
w w w. h a d l e y g r o u p . c o . u k
Hadley Rolled Products
UltraZED UltraBEAM
Contents
Reference SECTION PROPERTIES Page 3-6 & 59 SECTION DIMENSIONS UltraZED Roof Purlins UltraZED Side Rails UltraBEAM Side Rails UltraBEAM Floor Beams Cleader Angle Compound Beam Eaves Beam ROOF UltraZED Section Dimensions Systems Hole Configurations Cleats Services Rafter Stays Drifting Snow Gutter Support Strut and Bracing Purlin Ties (Anti-Sag Bars) Unrestrained Roof Mono-pitch Flat Roof <=3 Curved Roof Steep Roof >30 Tiled Roof Gable Cantilever Gable Terminations Cleader Angle Load Tables See Load Tables Publications and/or UltraPRO Design Software. 4 7-8 9 - 12 13 14 14 15 15 16 17 18 18 19 19 20 21 - 22 23 23 23 4 4 6 60 23 48 6 & 49
Contents
UltraZED UltraBEAM
Contents
SIDES Section Dimensions Systems Firewall System Corner/Column Fillers Hole Configurations Cleats Column Stays Strut and Bracing Heavy Duty Bracing Horizontal Cladding Systems Panel Connection Joints Top Hat Profile (by others) RibLOK Cleat Unrestrained Vertical Cladding Parapet detail Window Trimmers Door Trimmers Brickwork Restraints Load Tables See Load Tables Publications and/or UltraPRO Design Software FIREWALL Firewall System EAVES Section Dimensions Systems Hole Configurations Cleats Strut and Bracing Load Tables See Load Tables Publications and/or UltraPRO Design Software CEILING Suspended Ceiling Support FLOOR Systems Inset System & Tie Bars Top Cleat System Flange Fixed System Masonry Connections Section Properties Section Dimensions Floor Services 52 53 - 54 55 - 56 57 58 59 60 61 51 6 & 49 49 49 - 50 50 16 & 49 26 4-6 25 26 27 28 - 31 32 32 33 - 36 36 37 - 41 39 - 40 42 42 43 44 45 - 46 47 47
Load Tables For Load Tables use UltraPRO Design Software
UltraZED BEAM
Section Properties
SECTION Reference t mm Thickness Wt/m kg AREA cm2 lxx cm4 lyy cm4 Ryy cm Zxx cm3 Zxr cm3
145/120 145/130 145/140 145/150 145/160 145/180 145/200 170/120 170/130 170/140 170/150 170/160 170/180 170/200 170/230 200/120 200/130 200/140 200/150 200/160 200/180 200/200 200/250 225/130 225/140 225/150 225/160 225/180 225/200 225/250 255/140 255/150 255/160 255/180 255/200 255/250 255/300 285/150 285/160 285/180 285/200 285/230 285/250 285/300 3
1.20 1.30 1.40 1.50 1.60 1.80 2.00 1.20 1.30 1.40 1.50 1.60 1.80 2.00 2.30 1.20 1.30 1.40 1.50 1.60 1.80 2.00 2.50 1.30 1.40 1.50 1.60 1.80 2.00 2.50 1.40 1.50 1.60 1.80 2.00 2.50 3.00 1.50 1.60 1.80 2.00 2.30 2.50 3.00
3.07 3.32 3.57 3.81 4.05 4.53 5.02 3.17 3.43 3.69 3.87 4.21 4.70 5.28 6.15 3.67 3.97 4.27 4.57 4.87 5.47 6.13 7.78 4.22 4.54 4.86 5.18 5.82 6.45 8.04 4.88 5.23 5.57 6.26 7.03 8.59 10.26 5.64 5.99 6.70 7.41 8.50 9.20 11.20
3.83 4.14 4.45 4.76 5.06 5.66 6.26 3.96 4.28 4.61 4.93 5.25 5.87 6.59 7.68 4.58 4.96 5.33 5.70 6.08 6.83 7.65 9.71 5.27 5.67 6.07 6.46 7.26 8.05 10.03 6.12 6.56 6.95 7.81 8.77 10.72 13.08 7.03 7.48 8.36 9.25 10.61 11.48 13.98
125.39 136.11 146.57 156.98 167.34 187.92 208.30 182.03 197.95 213.99 230.21 246.42 279.32 310.35 356.90 274.75 297.29 319.78 342.19 364.60 409.21 454.67 568.32 393.22 422.95 452.68 482.35 541.37 600.39 747.94 570.66 610.24 650.62 730.58 811.76 1008.02 1209.62 798.57 850.73 955.05 1059.37 1215.18 1318.61 1582.33
36.85 39.86 42.84 45.80 48.74 54.33 60.23 32.66 35.82 39.05 42.39 45.73 52.69 58.54 67.32 38.06 41.43 44.84 48.29 51.74 58.77 65.30 81.62 41.65 44.85 48.28 51.75 58.85 65.95 82.44 45.29 48.52 51.76 58.79 65.32 84.42 101.30 49.01 52.26 58.80 65.96 76.95 84.43 101.31
3.15 3.15 3.15 3.14 3.14 3.14 3.13 2.83 2.85 2.86 2.87 2.90 2.93 2.96 3.01 2.88 2.89 2.89 2.90 2.91 2.92 2.93 2.96 2.79 2.80 2.81 2.82 2.84 2.85 2.89 2.71 2.72 2.72 2.73 2.76 2.78 2.81 2.61 2.62 2.64 2.66 2.68 2.69 2.72
17.16 18.61 20.06 21.49 22.92 25.77 28.62 21.19 22.98 24.77 26.57 28.37 31.98 35.53 40.86 27.04 29.26 31.48 33.69 35.89 40.28 44.75 55.93 34.43 37.04 39.65 42.25 47.42 52.58 65.49 44.14 47.24 50.33 56.52 62.80 77.98 93.57 55.33 58.94 66.17 73.40 84.19 91.36 109.63
17.14 18.60 20.05 21.49 22.92 25.77 28.62 21.19 22.98 24.77 26.57 28.37 31.98 35.53 40.86 27.04 29.26 31.48 33.69 35.89 40.28 44.75 55.93 34.43 37.04 39.65 42.25 47.42 52.58 65.49 44.14 47.24 50.33 56.52 62.80 77.98 93.57 55.33 58.94 66.17 73.40 84.19 91.36 109.63
UltraZED
Dimensions
Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H
Series 145 170

B
Flange Hole 42mm
145
67.5
55
61.5
15.5
14.0
90
9.75
37
22 max. 37 60 min. t = 6mm min.
145
37 53
66
Dim. A
Dim. B
Dim. C
Dim. D
Dim. E
Dim. F
Dim. G
Dim. H
170
67.5
55
61.5
15.5
14.0
115
9.75
62
X Bar
22 max. 62 60 min. t = 6mm min.
H F
Y Bar
170
62 53
G
E
66
Dim. A
Dim. B
Dim. C
Dim. D
Dim. E
Dim. F
Dim. G
Dim. H
200
76.0
76
71.0
18.5
17.5
100
13.0
50
22 max. 50 82 min. t = 8mm min.
42mm Flange Hole
C
ALL HOLES 14 Dia. FOR M12 BOLTS
200
50 74
66
Series 200 285

Dim. G Dim. H
Dim. A
Dim. B
Dim. C
Dim. D
Dim. E
Dim. F
B
Flange Hole 42mm
225
76.0
76
71.0
18.5
17.5
125
13.0
75
22 max. 75 82 min. t = 8mm min.
225
75 74
66
Dim. A
Dim. B
Dim. C
Dim. D
Dim. E
Dim. F
Dim. G
Dim. H
X Bar
H F
Y Bar
255
76.0
76
71.0
18.5
17.5
155
13.0
105
22 max. 105
255
105 74
82 min. t = 8mm min. 66
E
42mm Flange Hole
Dim. A
Dim. B
Dim. C
Dim. D
Dim. E
Dim. F
Dim. G
Dim. H
C
ALL HOLES 14 Dia. FOR M12 BOLTS
285
76.0
76
71.0
18.5
17.5
185
13.0
135
22 max.
UltraZED Structural Grade Steel S390+Z275 NA-C to BS EN 10346:2009 All dimensions nominal in mm. Drawings not to scale.
285
135
135
74
82 min. t = 10mm min. 66
www.hadleygroup.co.uk
UltraZED UltraBEAM
Section Properties
Section Reference 1456312 1456313 1456314 1456316 1456318 1456320 1706312 1706313 1706314 1706316 1706318 1706320 2006312 2006313 2006314 2006316 2006318 2006320 2006325 2256314 2256316 2256318 2256320 2256323 2256325 2557514 2557515 2557516 2557518 2557520 2557523 2557525 2557530 2857515 2857516 2857518 2857520 2857523 2857525 2857530 3057515 3057516 3057518 3057520 3057523 3057525 3057530 t (mm) 1.20 1.30 1.40 1.60 1.80 2.00 1.20 1.30 1.40 1.60 1.80 2.00 1.20 1.30 1.40 1.60 1.80 2.00 2.50 1.40 1.60 1.80 2.00 2.30 2.50 1.40 1.50 1.60 1.80 2.00 2.30 2.50 3.00 1.50 1.60 1.80 2.00 2.30 2.50 3.00 1.50 1.60 1.80 2.00 2.30 2.50 3.00 Mass (kg/m) 2.78 3.01 3.22 3.67 4.11 4.55 3.01 3.26 3.50 3.98 4.46 4.94 3.35 3.63 3.90 4.44 4.97 5.51 6.78 4.17 4.75 5.33 5.90 6.72 7.27 4.83 5.17 5.51 6.17 6.77 7.80 8.44 10.05 5.52 5.88 6.60 7.24 8.34 9.03 10.75 5.76 6.13 6.88 7.56 8.70 9.43 11.22 Area (cm2) 3.56 3.86 4.14 4.72 5.29 5.84 3.86 4.18 4.49 5.12 5.74 6.34 4.27 4.62 4.96 5.65 6.33 7.01 8.63 5.31 6.05 6.78 7.51 8.55 9.26 6.15 6.58 7.01 7.86 8.62 9.93 10.75 12.79 7.03 7.49 8.40 9.22 10.62 11.50 13.69 7.33 7.81 8.76 9.62 11.08 12.00 14.29 Ixx (cm4) 118.34 127.85 137.30 155.98 174.30 192.38 171.33 185.16 198.11 226.13 252.87 279.30 242.73 262.90 282.95 322.69 361.97 400.77 495.75 374.92 427.74 479.98 531.64 608.03 658.24 569.36 609.82 650.09 730.05 809.26 926.64 1003.96 1193.99 795.37 848.00 952.58 1056.22 1209.94 1311.26 1560.54 936.15 998.19 1121.46 1243.68 1425.03 1544.62 1839.02
KEY TO UltraBEAM SYSTEMS REFERENCE EXAMPLE: 2006316
200
SECTION DEPTH mm
63
16
THICKNESS mm X 10
FLANGE WIDTH mm
Iyy (cm4) 16.96 18.32 19.68 22.33 24.88 27.39 17.81 19.25 20.76 23.48 26.17 28.82 18.78 20.28 21.75 24.64 27.46 30.20 36.72 22.52 25.52 28.43 31.27 35.39 38.04 38.82 41.46 44.08 49.22 54.26 61.60 66.36 77.79 42.77 45.47 50.78 55.97 63.55 68.46 80.26 43.56 46.30 51.71 57.00 64.71 69.72 81.73
Rxx (cm) 5.78 5.78 5.78 5.78 5.77 5.76 6.68 6.68 6.68 6.68 6.67 6.66 7.67 7.66 7.66 7.65 7.65 7.64 7.64 8.52 8.52 8.51 8.50 8.50 8.50 9.76 9.76 9.75 9.75 9.74 9.74 9.74 9.73 10.78 10.78 10.77 10.76 10.76 10.76 10.75 11.46 11.45 11.44 11.44 11.44 11.44 11.42
Ryy (cm) 2.19 2.19 2.19 2.19 2.18 2.17 2.15 2.15 2.15 2.15 2.15 2.14 2.13 2.13 2.12 2.11 2.11 2.10 2.08 2.09 2.08 2.07 2.06 2.05 2.04 2.55 2.54 2.54 2.53 2.52 2.51 2.50 2.48 2.50 2.50 2.49 2.48 2.47 2.46 2.44 2.47 2.47 2.46 2.45 2.44 2.43 2.41
Zxx (cm3) 16.54 17.88 19.21 21.84 24.45 27.03 20.44 22.09 23.74 27.01 30.25 33.46 24.27 26.29 28.30 32.27 36.20 40.08 49.58 33.33 38.02 42.66 47.26 54.05 58.51 44.66 47.83 50.99 57.26 63.47 72.68 78.74 93.65 55.82 59.51 66.85 74.12 84.91 92.02 109.51 61.39 65.46 73.54 81.55 93.44 101.29 120.59
Zyy (cm3) 3.85 4.16 4.48 5.10 5.71 6.32 3.92 4.24 4.56 5.20 5.82 6.44 4.07 4.40 4.73 5.37 6.00 7.64 8.09 4.79 5.44 6.07 6.70 7.60 8.19 6.97 7.45 7.93 8.87 9.80 11.16 12.04 14.19 7.51 8.01 8.97 9.91 11.28 12.18 14.35 7.58 8.06 9.02 9.97 11.35 12.25 14.44
Zxr (cm3) 14.82 16.34 17.85 20.84 23.78 26.70 17.47 19.35 21.23 24.93 28.58 32.20 21.71 24.07 26.63 31.47 35.93 40.08 49.58 31.40 37.11 42.34 47.26 54.05 58.51 39.45 43.25 47.17 54.88 62.18 72.68 78.74 93.65 50.72 55.25 64.18 72.65 84.91 92.02 109.51 55.95 60.91 70.69 79.97 93.27 101.29 120.59
Cy (mm) 17.56 17.58 17.60 17.62 17.63 17.64 16.19 16.20 16.22 16.23 16.24 16.25 16.27 16.27 16.28 16.29 16.31 16.32 16.34 15.25 15.27 15.28 15.30 15.31 15.32 18.59 18.60 18.61 18.62 18.63 18.63 18.66 18.69 17.46 17.47 17.48 17.50 17.51 17.52 17.56 16.77 16.78 16.80 16.82 16.82 16.84 16.88
Q Factor 0.78 0.82 0.84 0.90 0.94 0.96 0.72 0.75 0.78 0.83 0.87 0.90 0.77 0.79 0.82 0.87 0.90 0.92 0.97 0.77 0.81 0.84 0.86 0.89 0.91 0.68 0.70 0.73 0.77 0.80 0.83 0.85 0.89 0.66 0.68 0.72 0.75 0.78 0.81 0.83 0.63 0.66 0.69 0.72 0.75 0.76 0.80
Cx (mm) 72.50 72.50 72.50 72.50 72.50 72.50 85.00 85.00 85.00 85.00 85.00 85.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 112.50 112.50 112.50 112.50 112.50 112.50 127.50 127.50 127.50 127.50 127.50 127.50 127.50 127.50 142.50 142.50 142.50 142.50 142.50 142.50 142.50 152.50 152.50 152.50 152.50 152.50 152.50 152.50
EAVES BEAM SECTIONS 2009018 2009020 2009025 1.80 2.00 2.50 5.73 6.35 7.84 7.30 8.09 9.98 455.30 514.81 625.29 68.02 76.58 92.03 7.98 7.98 7.98 3.09 3.08 3.06 45.53 51.48 62.53 10.72 11.85 14.59 40.16 47.82 61.73 25.66 25.69 25.68 0.82 0.88 0.95 100.00 100.00 100.00
2559018 2559020 2559025
1.80 2.00 2.50
6.51 7.21 8.91
8.29 9.19 11.36
801.65 888.84 1103.38
73.25 80.83 99.13
9.94 9.94 9.94
3.01 3.00 2.98
62.87 69.71 86.54
11.03 12.19 15.01
65.08 64.49 85.41
22.71 22.71 22.72
0.72 0.76 0.84
127.50 127.50 127.50
UltraBEAM Structural Grade Steel S390+Z275 NA-C to BS EN 10346:2009 All dimensions nominal in mm. Drawings not to scale.
UltraZED UltraBEAM
Dimensions
Cladding Rails
For Floor Beams see pages 59 & 60
Dim. D Dim. B Dim. C Dim. L Dim. E Dim. F Dim. G Dim. H
SERIES 145 - 305
145
63
75
14
35
37
25
170
63
100
14
35
62
25
B L
200
63
100
14
50
12.5
50
42
225
63
125
14
50
12.5
75
42
G
255 75 155 17 50 12.5 105 42
C D
285
75
185
17
50
12.5
135
42
E
305 75 205 17 50 12.5 155 42
200
90
100
20
50
12.5
50
42
255
90
155
20
50
12.5
105
42
ALL HOLES 14 Dia. FOR GRADE 8.8 M12 BOLTS All dimensions in mm. Drawings not to scale.
www.hadleygroup.co.uk
UltraZED UltraBEAM
Roof
SLEEVED SYSTEM
This is the most commonly used Purlin System. It provides a cost effective roofing solution to many building designs including the more complex. The sheeting line is easily varied by using a combination of Purlin depths and extended Cleats. The single spanning lengths, combined with simple fabricated Cleats, contribute to flexibility and to simplification of site handling logistics.
SYSTEMS, CONNECTIONS AND JOINT PLANS
Sleeves required at every joint on the penultimate rafter and alternate joints thereafter. Sections can be supplied as double spanning lengths if required.
DOUBLE SPANNING BUTT-JOINTED SYSTEM

If Double Spanning Purlins are preferred, this system offers the best solution. The virtual elimination of sleeves offers savings in component parts and consequently site erection time.
G NO SLEEVES ARE REQUIRED

(except at alternative joints on the penultimate rafter)
Sleeves required at alternative joints on the penultimate rafter.
NON-CONTINUOUS SYSTEM
For roof structures containing short spans or no continuity of the purlin line, this system is eminently suitable. It is economic and easily detailed and allows a variety of Purlin depths to be used, either over the rafters or between rafter webs. No sleeves required with this system.
Roof Construction
UltraZED UltraBEAM
SYSTEMS, CONNECTIONS AND JOINT PLANS
Roof
HEAVY END BAY SINGLE SPAN SLEEVED SYSTEM

For uncomplicated purlin runs and where spans exceed 8 metres. Single span (standard) sleeved inner bay purlins utilised in conjunction with end bay purlins and sleeves manufactured from heavier section optimise the use of material within a sleeved system configuration.
Heavy gauge end bay purlin and sleeves. Standard sleeves at every joint thereafter - minimum 5 bays.
HEAVY END BAY DOUBLE SPAN SLEEVED SYSTEM

Eminently suitable for uncomplicated purlin runs and spans up to 8 metres, the double spanning inner bay purlins reduce the number of sleeves utilised to that of a conventional sleeved system. However when the double spanning inner bay purlins and standard sleeves are used in conjunction with end bay purlins and sleeves manufactured from heavier section the substantial increase in carrying capacity represents a reduction in cost.
Heavy gauge end bay purlin and sleeves. Standard sleeves at every joint thereafter - minimum 5 bays.
UltraLAP SYSTEM
For long spans and uncomplicated Purlin runs the UltraLAP System with shorter overlap lengths optimise the inherent strength to weight ratio of UltraZED. Easily handled single span lengths are alternately inverted and overlapped to provide a fully continuous Purlin System which offers savings in both material and site erection time.
Alternate Purlins have wide and narrow flanges uppermost. Minimum number of 5 bays.
SLEEVE-LESS SYSTEM SPANS UP TO 12 METRES.
UltraZED UltraBEAM
Roof
STANDARD HOLE DETAILS - SLEEVED PURLIN SYSTEM, ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS We recommend that all bolts and washers are plated or galvanised against corrosion.
HOLE CONFIGURATIONS
SLEEVED SYSTEM
145
3 145 55 37 53 30 61.5 67.5 55 62 53 30 61.5 76.0 287 287 30 237 237
1 3
STANDARD SLEEVES
67.5
3 53 37 55 30 30 237 66 600 237 30
PIERCING FOR PURLIN TIES AT MID-SPAN OR
AND
2 3
SPAN POINTS
53 62 55 30 287
170
170
66 700
287
30
200
76 50 74 30 362 362 30 74 50 76 30 362
200
71.0 76.0
66 850
362
30
225
76 74 75 76 30 427 427 30 30 427 427 30 75 74
225
71.0 76.0
66 980
255
76 74 105 76 30 487 487 30 30 487 487 30
255 105 74
71.0 76.0
66 1100
285
76 74 135 76 30 512 512 30 30 512 66 1150 512 30
285 135 74
71.0
OVERALL LENGTH OF SINGLE SPANNING PURLINS EQUALS THE SPAN LESS 6mm
Extensive research and development went into the sleeve design, ensuring correct behaviour under all load conditions whilst remaining simple to use. Tests proved that the sleeve profile, section lengths and hole configuration employed in the final design satisfy these parameters fully.
30 6mm Gap
UP SLOPE
Nar row Fla nge
Wid eF lang e
30 30 30 30
66
L 600 ength to 1 150
Roof Construction
UltraZED UltraBEAM
10
HOLE CONFIGURATIONS
WHERE SLEEVE CONNECTIONS ARE REQUIRED, PLEASE SEE PAGE 9
Roof
ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS
3 SPAN SPAN 22 max. 37 60 min. 66 22 max. 62 60 min.
DOUBLE SPANNING BUTT-JOINTED

3 55 37 53 30
CLEATS
145
145
PIERCING FOR PURLIN TIES AT MID SPAN 66 30
170
55 62 53
170
200
76 50 74
22 max. 50
200
82 min.
76
225
75 74
22 max. 75
225
82 min.
76
22 max. 105
255
105 74
255
82 min.
76
22 max. 135
285
135 74 30 30 66 Length of Purlin = SPAN + SPAN less 6mm 66
285
82 min.
NON - CONTINUOUS
55 37 53 30 PIERCING FOR PURLIN TIES AT MID-SPAN OR
1 3
145
145
AND
2 3
22 max. 37 60 min. 66 22 max. 62 60 min.
SPANS IF REQUIRED
30
170
55 62 53
170
200
76 50 74
22 max. 50
200
82 min.
76
225
75 74
22 max. 75
225
82 min.
76
22 max. 105
255
105 74
255
82 min.
76
22 max. 135
285
135 74 30 30 66
285
82 min.
10
11
UltraZED UltraBEAM
Roof
STANDARD HOLE DETAILS - HEAVY END BAY PURLIN SYSTEM ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS We recommend that all bolts and washers are plated or galvanised against corrosion.
HOLE CONFIGURATIONS
HEAVY END BAY

145
67.5 3 55 145 37 53 30 61.5 67.5 292 30 3 53 37 55 30
HEAVY END BAY SLEEVES
292
66 710
292
30
PIERCING FOR PURLIN TIES AT MID-SPAN OR 13 AND 23 SPAN POINTS
170
55 53 62 55 30 357 30 357 66 840 357 30 62 53
170
61.5 76.0
200
76 50 74 30 457 30 74 50 76 30 457
200
71.0 76.0
66 1040
457
30
225
76 74 75 76 30 532 30 30 532 532 30 75 74
225
71.0 76.0
66 1190
255
76 74 105 76 30 642 30 30 642 642
255 105 74
71.0 76.0
66 1410
30
285
76 74 135 76 30 742 30 30 742 66 1610 742 30
285 135 74
71.0
OVERALL LENGTH OF SINGLE SPANNING PURLINS EQUAL THE SPAN LESS 6mm
HEAVY END BAY SINGLE SPAN

P1 P2 S1 P3 S2 P3 S2 P3 S2 P2X S2 P1X S1 P1
HEAVY END BAY DOUBLE SPAN

P2 P4X S1 P3 S2 S2 P3 P2X P4 P1X P1X S1
MINIMUM OF 5 BAYS
P1
8 Mtr. Maximum
Heavy gauge end bay purlin and sleeves. Standard sleeves at every joint thereafter - minimum 5 bays. P1(X) = Heavy End Bay Purlin P2 (X) & P3 = Inner Bay Purlins S1 = Heavy End Bay Sleeve (see above) S2 = Standard Sleeve (see page 9)
Heavy gauge end bay purlin and sleeves. Standard sleeves at every joint thereafter - minimum 5 bays. P1 (X) = Heavy End Bay Purlin (single span) P2 (X) & P3 = Inner Bay Purlins (double span) P4 (X) = Inner Bay Purlins (single span) S1 = Heavy End Bay Sleeve (see above) S2 = Standard Sleeve (see page 9)
11
Roof Construction
UltraZED UltraBEAM
12
UltraLAP HOLE CONFIGURATIONS
Roof
UltraLAP SYSTEM
The UltraLAP System uses Purlins which are alternately inverted, nested together and overlapped to form a continuous beam. The overlaps ensure that a double thickness of material is available to counter high bending moments at the supports. The length of overlap is such that it extends either side of the rafter support to where the maximum internal moment is approximately equal to half the support moment. In the End Bay, where the bending moments are at their greatest, the Purlin is of thicker section and the overlap into the penultimate bay is made longer. Minimum number of bays = 5.

Wide Flange O/A Length : span + 30 + dim. H Span 30
C
PENULTIMATE BAY PURLIN

30 H O/A Length : span + dim. G + overhang Span Narrow Flange
B D
H G E F 30
D
O/A Length : span + 30 + dim. H Span Narrow Flange A 30 E E 30
END BAY PURLIN

Variable overhang Rafter C L
B C
INNER BAY PURLIN

E E Rafter C L Rafter C L
SECTION Reference 145 170 200 225 255 285
Dim A 145 170 200 225 255 285
Dim B 37 62 50 75 105 135
Dim C 55 55 76 76 76 76
Dim D 53 53 74 74 74 74
Dim E 460 500 560 630 700 770
Dim F 700 750 840 940 1050 1150
Dim G 730 780 870 970 1080 1180
Dim H 950 1030 1150 1290 1430 1570
MAX. SPAN mm 6,500 7,200 8,000 9,000 10,000 12,000
All dimensions in millimetres
12
13
UltraZED UltraBEAM
Roof
A 120
27 66 27
RAFTER CLEATS
A = max. 22mm (see text)
CW145
145 SERIES Cladding Face Dim: 152mm
22 37
119
60 min. 40 30
CB145 CW255
66 6
22
6 No. 14mm Dia. holes in Cleat face 170 SERIES Cladding Face Dim: 177mm
CW170
62 144 60 min.

22
CB170
105 6
CW285 CB255
22
2 No. 18mm Dia. holes in Cleat base
209 82 min
CW200
22
50 50
135 239
82 min
154 82 min
CB200
22
CB285
10
8 75
179
CW225 CB225
8
82 min
UltraZED CW (weld-on) and CB (bolt-on) Series Cleats are suitable for general roof applications. For steeper roof slopes or where heavy down slope loads are experienced purlin cleats should be checked for suitability and reinforced if required.
CW SERIES CLEATS are mill finish for welding on to steelwork. CB SERIES CLEATS are galvanised finish and are supplied with a fabricated base containing 2 No.18mm holes for mechanical fixing. CW and CB SERIES CLEATS have 6 No. x 14mm holes in their face and are suitable for all purlin systems.
Customers wishing to fabricate their own cleats should ensure their design satisfies the load requirements and the maximum top edge to top hole dimension of 22mm is not exceeded otherwise the cleat will foul the web stiffening element of UltraZED.
13
Roof Construction
UltraZED UltraBEAM
14
SERVICES AND RAFTER RESTRAINTS
Roof
3.
Web fixing
1.
2.
Dust Cover
ALTERNATIVE HANGERS
Lip fixing
Dust Cover connected by the use of a clip:For further details on this and other methods of fixing services please contact:ZED - DUCT SYSTEMS Limited, Unit 5, Hill St. Trading Estate, Kidderminster, Worcs. DY11 6TD. Telephone: 01562 824261 Fax: 01562 746435
SUSPENSION OF SERVICES FROM PURLINS

Where it is required that services are to be suspended from Purlins the preferred method of the attachment is through the section web. However, fixing to the Purlin lower flange (details 1, 2 and 3 above) is usually more convenient and cost effective, the fixing of loads to the lower flange lip is possible, provided certain precautions are taken. Hadley Rolled Products Limited. have concluded from in-house tests on service suspension techniques that the criteria in the following tables should be observed. For Lightweight Service Loads such as electrical, trunking, light fittings or overhead signs, the F.P. series clip for Z Purlins manufactured by W.J. Furse & Co. Ltd. of Nottingham, or ERICO CADDY Clips may be utilised. For suspension of duct work, or heating and ventilation components the CADDY Speed Link by ERICO is available. PURLIN MATERIAL THICKNESS/mm 1.2 -1.5 1.6 - 2.0 2.0 - 3.0 MAX LOAD PER CLIP/kg 10 20 25 MAX LOAD PER METRE RUN OF PURLINS/kg 15 25 35 MAX LOAD PER PURLIN/kg 25 40 50
122-T10 J-T1 UPC
ERICO telephone: 0118 958 8386 or visit www.erico.com

CADDY and ERICO are Reg. Trade marks of ERICO International Corporation.
Tests indicate the above flange loads are permissible: To design UltraZED purlins to support point loads use UltraPRO. Design Software or contact our Technical Department.
RAFTER RESTRAINTS
Rafter and Column Stays are manufactured from pre-galvanised cold roll formed 45 x 45 x 2mm steel angle, cut and pierced to accept M12 bolts to customer requirements.
20
V
Dim. A
Overall Length 30 45 20 45
Dim. A (mm) 45 t (mm) 2.0 WEIGHT kg/m 1.35 lxx/lyy cm4 3.43 lvv cm4 1.44 luu cm4 5.52 Zxx/Zyy cm3 2.65
24mm X X Dim. A
X t
14
15
UltraZED UltraBEAM
Roof
DRIFTING SNOW CONDITIONS
BS 6399 : Part 3 1988 defines the snow load parameters on roofs from snow drifting against vertical obstructions and in valleys. The high design loads determined by the code can be accommodated by either closing the Purlin spacing in the relevant area or by selecting Purlin sections appropriate to the load conditions. We recommend the use of UltraPRO. Design Software to satisfy the criteria of BS 6399 : Part 3 1988.
DRIFTING SNOW, EAVES AND GUTTER DETAILS
1. INTERNAL GUTTER DETAIL
Eaves Brace Eaves Brace Bracket
USE OF EAVES BEAMS TO SUPPORT GUTTERS

Where cold rolled Eaves Beams are required to support gutters we recommend that consideration is given to the high imposed loads often inherent of gutter systems and the effect these may have on the stability and integrity of the Eaves Beam and its associated component parts. Particular attention should be given to the bracing requirements and we would recommend consultation with our Technical Department.
2. EXTERNAL GUTTER DETAIL
Eaves Brace Eaves Brace Bracket
USE OF PURLINS TO SUPPORT GUTTERS

Where gutters are supported from Purlins by the use of gutter straps, the Purlin should be restrained against twist by the additional use of Eaves Braces or SRS Type Struts. Restraints should be such that the maximum unrestrained length of Purlin does not exceed 2.5 metres. SRS Type Struts should be used where no suitable eaves member is available. Diagram 3 illustrates a possible solution to a hidden gutter detail where restraint to the outboard line of Purlins is difficult to achieve.
3. EAVES DETAIL
Pressed Steel Gutter
SRS Strut Compound Beam Brace
15
Roof Construction
SRS Strut
UltraZED UltraBEAM
16
ROOF STRUT AND BRACING AT EAVES, VALLEY & APEX
Roof
OTHER ROOFING TYPES SEE:Unrestrained Roofs Page 18 Mono-pitch Roofs Page 18 Flat Roofs Page 19 Curved Roofs Page 19 Steep Roofs over 30 Page 20 Tiled Roof + Metal Tray Page 21 Tiled Roof with Timber Jack Rafters Page 22. Note:- For roof conditions not listed please contact our Technical Department.
Roof Purlin behaviour is dependant upon a number of inter-relating factors such as that of Purlin stiffness, neutral axis to roof slope, the Purlin span, length of roof slope, Eaves/Apex conditions, Cladding Type and the fixing methods employed.
The following recommendations are based on best practice methodology. Determine requirements by:CLADDING TYPE - Table below is for Screw Fixed Cladding only, see page 18 for other cladding types.
ROOF PURLIN STRUT AND BRACING REQUIREMENTS

Roof Slope Range of roof slope determining bracing requirements Purlin Span All purlin systems Condition at bottom of roof slope at eaves or valley STRUT REQUIREMENTS TO LOWER PURLINS. Purlin Ties (Anti-sag Bars) Determined by wind-uplift criteria or as recommended on page 17. 0 1 1 2 0 or 1 0 or 1 1 or 2 2 SRS 1 1 2 2 SRS Length of roof slope Between additional Purlin Bracing Apex Tie Requirements
WITH EAVES MEMBER < = 4.5 metres 1 Eaves Brace at mid-span 1 Eaves Brace at mid-span 2 Eaves Brace at 13 & 23 span 2 Eaves Brace at 13 & 23 span 1 Eaves Brace at mid-span 2 Eaves Brace at 13 & 23 span 2 Eaves Brace at 13 & 23 span 2 Eaves Brace at 13 & 23 span 1 Eaves Brace at mid-span 2 Eaves Brace at 13 & 23 span 2 Eaves Brace at 13 & 23 span 3 Eaves Brace at 14, 12 & 34 span
NO EAVES MEMBER 1 SRS + DPB (Fig. 1) 1 SRS + DPB (Fig. 1) 2 SRS + DPB (Fig. 2) 2 SRS + DPB (Fig. 2) 1 SRS + DPB (Fig. 1) 2 SRS + DPB (Fig. 2) 2 SRS + DPB (Fig. 2) 3 SRS + DPB (Fig. 3) 1 SRS + DPB (Fig. 1) 2 SRS + DPB (Fig. 2) 2 SRS + DPB (Fig. 2) 3 SRS + DPB (Fig. 3)
DPB at 20 metres max (Fig. 1). DPB at 20 metres max (Fig. 1). DPB at 20 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 20 metres max (Fig. 1). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 2). DPB at 15 metres max (Fig. 3).
1 x Tube Strut 1 x Tube Strut 2 x Tube Strut 2 x Tube Strut 1 x Apex Tie 1 x Apex Tie 2 x Apex Tie 2 x Apex Strut 1 x Apex Tie 1 x Apex Tie 2 x Apex Tie 2 x Apex Strut
0 - <= 3
> 4.5 m - < = 6.1 m > 6.1 m - < = 7.6 m > 7.6 m - < = 10 m < = 6.1 metres
>3 - <=2
> 6.1 m - < = 7.6 m > 7.6 m - < = 10 m > 10 m < = 6.1 metres
-< >20
= 30
> 6.1 m - < = 7.6 m > 7.6 m - < = 10 m > 10 m
DIAGONAL PURLIN BRACE - DPB
1.
A
2.
C
Alternative end connection to primary steelwork
3.
C
=
Angle bracket - AB1 (Supplied Loose) SRS type strut
=
B
=
A
=
B
SRS type strut Diagonal Purlin Brace assembly - DPB (45mm x 45mm angle)
SRS type strut Diagonal Purlin Brace assembly - DPB 2E (SRS to SRS End connections) 30 - 65
NB. All SRS type struts have holes punched at both ends for diagonal tie assemblies.
KEY: < Less than <= Less than or equal to > Greater than
APEX TIE APEX STRUT SRS STRUT EAVES BRACE
(Page 17) (Page 22) (Page 35) (Page 49)
NB: Where single Diagonal Tie Assembly connects to a SRS, the end cleat of strut should be adjacent to Diagonal Tie Assembly. This will help to prevent detachment of the cleat from the strut under any excessive peel load imparted by the Diagonal Tie Assembly.
16
17
UltraZED UltraBEAM
Roof
PURLIN TIES
Purlin Ties (anti-sag bars) perform two functions:1. To control rotation of the Purlin during wind uplift conditions. 2. To provide a stable working platform for cladding large spans and particularly where deep/heavy/composite cladding is used to achieve satisfaction of current and proposed building regulation requirements. In response to changes resulting from Part L of Building Regulations and future possible changes, maintaining the accuracy of purlin spacing is of paramount importance. Sealing cladding joints to eliminate air leakage, allied to the increasing depth of insulation necessary to achieve the U value performance requirements of Part L means it is critical that purlin twist is minimised and straightness as well as purlin spacing is accurately and consistently maintained. The inclusion of Purlin Ties will assist in this, particularly when an in-situ cladding construction is utilised. Our Purlin and Apex Ties are manufactured from cold roll formed pre-galvanised Steel Channel fitted with corrosion resistant retaining springs combining positive location with ease of use. PURLIN TIE ORIENTATION is dependent upon the method of cladding attachment. See drawing. For Strut and Bracing requirements at Eaves, Valley, in long roof slopes and at the Apex see page 16. Purlin Wind Uplift Capacity is determined by the number of Purlin Ties used per span and the ultimate load capacities are as shown in the published load tables or defined by our computer software. However, the tables below give guidance to the inclusion of Purlin Ties whatever the wind uplift condition. Alternatively, or in addition to the following, it may be that temporary propping/spacing of Purlins is required during the sheeting of the roof. FOR PURLIN WIND UPLIFT CAPACITIES USE UltraPRO. DESIGN SOFTWARE.
PURLIN TIES
Push Fit
30 1.4
Purlin Centres
18 12
FOR SPANS > 10m USE SRS TYPE STRUTS
PURLIN/APEX TIE ORIENTATION - SCREW FIXED CLADDING

NB:-Purlin Tie orientation illustrated is for screw fixed cladding. Reverse Purlin/Apex Tie orientation for Hook Bolt Fixed Cladding. TO FACILITATE TEMPORARY SUPPORT OF PURLINS DURING CLADDING IT IS RECOMMENDED THAT ALL PURLINS ARE PUNCHED TO ACCOMMODATE PURLIN TIES EVEN WHEN THEIR USE IS NOT INTENDED.
1. Eaves Brace or SRS type Strut should always be included at eaves or valley area of roof. 2. Apex Ties or Apex Struts should always be included at roof apex-even when Purlin Ties are not utilised. 3. See page 16 for requirements.
NB:-On roof slopes >20 (included angle < 140) Apex Tie is cranked threaded rod.
GUIDANCE ON PURLIN TIE INCLUSION >3 - <=20 SCREW FIXED METAL SINGLE SKIN AND IN-SITU BUILT-UP LINER/INSULATION/OUTER SHEET SYSTEMS.
The notes below relating to the inclusion of purlin ties are for general guidance only. Omission of purlin ties should take into account some or all of the following factors together with any others that may affect the roof construction: 1. Cladding type and composition, roof slope and structure - see pages 16, 18, 19, 20, 21 and 22 and tables below. 2. The specific needs and requirements of the sheeting contractor - see table 3 below. 3. Purlin span and system - see tables 1 and 2 below. FOR COMPOSITE PANEL ROOF SHEETING THE INCLUSION OF PURLIN TIES IS ADVISED ON SPANS > 6.1m FOR FIBRE CEMENT SHEETING THE INCLUSION OF PURLIN TIES IS ADVISED ON SPANS > 5m TO FACILITATE TEMPORARY SUPPORT OF PURLINS DURING CLADDING IT IS RECOMMENDED THAT ALL PURLINS ARE PUNCHED TO ACCOMMODATE PURLIN TIES EVEN WHEN THEIR USE IS NOT INTENDED.
Table 1.
Section Ref. Sleeved, Heavy End Bay, Double Spanning, Non-continuous & UltraLAP End Bay
Table 2.
UltraLAP Inner bay
Table 3.
All purlin systems for close tolerance construction ie: To assist in achieving part L (& better) building regulations
145 170 200 225 255-285
Max Recommended span without Purlin Ties 6.1 metres 6.2 metres 6.8 metres 7.1 metres 7.6 metres (> 10m SRS)
17
Roof Construction
UltraZED UltraBEAM
18
UNRESTRAINED AND MONO-PITCH ROOF CONSTRUCTION
Roof
UNRESTRAINED ROOF CONSTRUCTION

Standing seam decking or decking which is deemed to afford little or no restraint to the Purlin top flange requires special consideration. To determine the optimum Purlin section our computer software should be used which takes into account the buckling resistance for the unrestrained Purlin section. Alternatively the published load tables may be utilised, providing SRS Type Struts are included, so that the maximum unrestrained distance between Struts does not exceed 2000mm - Ultimate Wind Uplift Values are as for Ultimate Down Load in this situation. Note:- Where screw fixed rigid liner tray of a thickness greater than 0.3mm (Steel) or 0.5mm (Aluminium) is utilised the Purlin may be designed as fully restrained. If the restraint afforded to the purlins is in doubt consult cladding supplier for confirmation.
Eaves Brace
SRS TYPE STRUT ASSEMBLY 45 x 45 Angle
For Strut requirements see text.
MONO-PITCH ROOFS < = 3 (FLAT)

STRUT AND BRACING When using UltraZED Purlins in mono-pitch roof design where the roof slope is 3 or less the Strut and bracing requirements for the eaves condition are as outlined on page 16.
Eaves Brace required with cold rolled Eaves Beam see page 16.
MONO-PITCH ROOFS > 3

When using UltraZED Purlins in mono-pitch roof design where the roof slope is greater than 3 one of the details shown in this diagram should be used. EXAMPLE A: Shows the recommended method of restraint when a structural ridge member is available. EXAMPLE B: Displays the alternative method when no suitable support lends itself. PURLIN TIES The parameters governing the inclusion and use of Purlin Ties in mono-pitch roofs is the same as outlined on page 17.
Eaves Brace or 12mm Screwed Rod
A
Purlin Ties (if required see page 17).
B
SRS Type Strut & Diagonal Purlin Brace (DPB)
Tubular Strut or 12mm Screwed Rod in lieu of Purlin Tie (if required).
w w w . h a d l e y g r o u p . c o . u k 18
19
UltraZED UltraBEAM
Roof
FLAT ROOF < = 3
1. Fix the Purlins as described for the more usual roof slopes, but exercise caution when laying the roof deck and make sure that the roof Purlins are normal to the roof slope before fixing the decking to them. This can be achieved by using Purlin Ties on all spans in excess of 4.5 metres, see page 17. 2. For built up roof design using multi-spanning decking, our solution requires that the Purlins are fixed as opposing pairs and restrained by using supports bolted between Purlin pairs. Diagram 2 illustrates this method. We recommend that the supports are used on all Purlin spans exceeding 5 metres. This ensures that a stable working platform has been constructed and eliminates the need for eaves restraint. PLEASE NOTE: There is a risk of ponding on very shallow roof designs. Some proprietary decking systems have a low deflection tolerance. If specifying cladding which provides little or no restraint to Purlins then refer to Unrestrained Roof Construction page 18.
FLAT ROOF <= 3 & CURVED ROOF
1.
Purlin Ties (anti-sag bars)
For Eaves conditions see Page 16.
2.
CLEAT LOCATIONS
A = Required Purlin centres PLUS one Purlin top flange width. B = Required Purlin centres LESS one Purlin top flange width.
The above formulas place the top flange centre line of each Purlin equidistant. When Purlins are used in this manner, no Eaves restraint is necessary.
CURVED ROOF CONSTRUCTION

Curved Roof construction requires alternative Strut and Bracing solutions to other roof designs. For reliable results the parameters below are recommended. NB:- Please consult our technical department for further information regarding curved cleader rail.
For alternative Flat Roof Construction the UltraBEAM Floor Construction method may be considered. APEX STRUT SCREWED ROD OR TUBULAR STRUT PURLIN TIES*
19
Roof Construction
Purlin Ties required <= 7.5 metres span 1 Row minimum (recommended) Purlin Ties required > 7.5 metres span 2 Rows minimum (recommended) When roof tangent > 30 consult our detailing department for advice on use of struts.
UltraZED UltraBEAM
20
STEEP ROOF DESIGN > 30
Roof
STEEP ROOF DESIGN > 30

When considering roof design with slopes >30 consideration to the Strut requirements should be given, with particular emphasis on the condition at the bottom of the roof slope as outlined below. For Tiled Roof Construction using Metal Deck and Tiles or Timber Jack Rafters and Tiles see pages 21 & 22. For Purlin selection UltraPRO. Design Software should be used or contact our technical department for assistance.
65 Ma x.
ROOF SLOPES > 65 SHOULD BE TREATED AS VERTICAL SIDES.
UltraZED Purlins
UltraBEAM Soffit Rails
Gutter Support (See page 15).
ROOF PURLIN STRUT AND BRACING REQUIREMENTS

Roof Slope Range of roof slope determining bracing requirements Cladding Type Purlin Span All purlin systems Condition at bottom of roof slope at eaves or valley STRUT REQUIREMENTS TO LOWER PURLINS. Screw Fixed Cladding < = 6.1 metres > 6.1 m - < =9 m > 9m Unrestrained Cladding < = 6.1 metres > 6.1 m - < =9 m > 9m 1 SRS + DPB (Fig. 1 Page 14) 2 SRS + DPB (Fig. 2 Page 14) 3 SRS + DPB (Fig. 3 Page 14) 1 SRS + DPB (Fig. 1 Page 14) 2 SRS + DPB (Fig. 2 Page 14) 3 SRS + DPB (Fig. 3 Page 14) 1 SRS at mid-span 2 SRS at 13 & 23 3 SRS at 14, 12 & 34 1 SRS at mid-span 2 SRS at 13 & 23 3 SRS at 14, 12 & 34 DPB at 10 metres max DPB at 10 metres max DPB at 10 metres max DPB at 10 metres max DPB at 10 metres max DPB at 10 metres max Strut Length of roof slope Between additional Purlin Bracing
-<= 65
>30
5 - <= 4 0 >3
< =6
Unrestrained Cladding
< = 6.1 metres > 6.1 m - < =9 m > 9m
1 HDS + HD-DTB (Page 34) 2 HDS + HD-DTB (Page 34) 3 HDS + HD-DTB (Page 34)
1 HDS at mid-span 2 HDS at 13 & 23 3 HDS at 14, 12 & 34
HD-DTB at 8 metres max HD-DTB at 7 metres max HD-DTB at 6 metres max
>45
Key: < Less than <= Less than or equal to > Greater than
*NB. If unrestrained cladding is used on roof slope greater than 10 consideration to possible slippage of the cladding down the roof slope may be required. If this is the case the bottom of the cladding may require propping against a Ledger Angle or similar as shown for Vertical Clip Fixed Cladding on page 37 of our Systems Manual. Contact our technical department for further assistance.
20
21
UltraZED UltraBEAM
Roof
UltraZED PURLINS FOR TILED ROOFS
The rigid character and inherent strength to weight ratio of UltraZED Purlins make them eminently suitable for cost effective inclusion in tiled roof construction which is often found in high status structures such as Schools, Hospitals and Retail developments.
TILED ROOF CONSTRUCTION
Timber Jack Rafters
TILES OVER STEEL DECK

Tiles and timber battens together with steel decking screw fixed to the Purlins affords a roof diaphragm which requires only the use of our push fit Purlin Ties (see page 17) on roof slopes up to 25 or SRS Type Struts over 25 as follows. < = 25 1 number Purlin Tie < 6.1m span 2 number Purlin Ties > 6.1m - < 9m span (13 and 23 span) > 25 < 65 1 number SRS Type Strut < 6.1m span 2 number SRS Type Struts > 6.1m - < 9m span (13 and 23 span)
45 x 45 angle fixed to standard gauge line holes
Timber Jack Rafters
TILES OVER STEEL DECK CONDITION AT EAVES

The first Purlin must be :1. Braced against a suitable structural Eaves Beam member (> 30 NOT COLD ROLLED SECTION). or 2. Diagonal Purlin Brace assemblies should be fitted between the first and second rows of Purlins, see page 16 for Strut and Bracing requirements at Eaves. ADDITIONAL DIAGONAL BRACING In both of the above cases additional Diagonal Purlin Brace Assemblies should be included so that the maximum length of roof between bracing does not exceed 15 metres.
Channel Cleat fixed with self-tapping screws. (Supplied by others). Alternative 45 x 45 angle fixed to standard gauge line holes
TILES OVER STEEL DECK PURLIN SELECTION

We recommend the use of our computer software to select the optimum UltraZED section. However the published load tables may be used for this type of roof construction up to 20 roof slope.
Angle Tie (by others)
ax. mm 600m
21
Roof Construction
UltraZED UltraBEAM
22
TILED ROOF CONSTRUCTION
Roof
TIMBER JACK RAFTERS FIXED DIRECTLY TO UltraZED PURLINS

The abnormal forces imposed upon roof Purlins by this method of Tiled Roof Construction requires special consideration and demands that adequate restraining methods are employed
ALL ROOF SLOPES TIMBER JACK RAFTERS

RAFTER CONDITION AT ROOF APEX Timber Jack Rafters must be securely fastened together over the Roof Apex so that any propensity for loaded rafters to pull apart at the apex is resisted. APEX CONNECTION FOR PURLINS Purlins must be tied together over the apex using an Apex Strut as shown in Fig.1. and positioned so that the top Purlins are no more than 600mm from the apex. CLEATS Stiffened Rafter Cleats should be used on all roof slopes over 30. For slopes under 30 Standard/Heavy Duty Cleats should be checked for suitability of use.
UltraBEAM section strut
Fig. 1. APEX STRUT

C
trut nS o i t Sec
Fig. 2. HEAVY DUTY EAVES BRACE
ROOF SLOPES < = 30 - TIMBER JACK RAFTERS

EAVES CONDITION 1. STRUCTURAL EAVES MEMBER
(NOT COLD ROLLED SECTION) At the bottom of the roof slope a Heavy Duty Eaves Brace as detailed in Fig. 2. should be fitted between the structural eaves member and the first Purlin.
3. NO EAVES MEMBER
At the bottom of the roof slope between the first and second row of Purlins, Diagonal Purlin Brace Assemblies should be fitted in conjunction with SRS Type Struts.
STRUT TYPES
In addition to the proceeding requirements SRS Type Struts are required between Purlins at maximum Strut length of 2000mm.
PURLIN DESIGN
Purlin selection should be made using UltraPRO. Design Software or alternatively by consultation with our technical department. Providing the maximum length of unrestrained Purlin between Struts does not exceed 2 metres the published load tables may be used. It is recommended that deflection is checked to ensure that it does not exceed SPAN/300 under maximum design load.
2. COLD ROLLED EAVES BEAM

At the bottom of the roof slope the Eaves Beam must be connected to the first Purlin by an Eaves Brace as detailed on page 49. Between the first and second rows of Purlins, Diagonal Purlin Brace Assemblies should be incorporated in conjunction with SRS Type Struts.
ADDITIONAL BRACING REQUIREMENTS

On long roof slopes in all of the proceeding cases 1 to 3, additional Diagonal Purlin Brace Assemblies are required so that the distance between bracing methods does not exceed 6 metres.
ROOF SLOPES > 30 AND MANSARD/MONO-PITCH - TIMBER JACK RAFTERS

EAVES CONDITION 1. STRUCTURAL EAVES MEMBER
(NOT COLD ROLLED SECTION) At the bottom of the roof slope a Heavy Duty Eaves Brace, as shown in Fig.2. or similar (by others), should be fitted between the structural Eaves Member and the first Purlin.
ADDITIONAL BRACING REQUIREMENTS

On long roof slopes in the proceeding cases 1 and 2, additional Heavy Duty Tie Bar (HD-DTB) assemblies are required so that the distance between bracing methods does not exceed 3.6 metres.
PURLIN DESIGN
In most cases of tiled roof design the Purlin section is subjected to high down slope loads causing bi-axial loading to the section. Purlin selection should be made using UltraPRO. Design Software or by consultation with our technical department.
STRUT TYPES
When used in conjunction with Heavy Duty Diagonal Tie Bar assemblies - Heavy Duty Type Struts must be used. The SRS Type Strut may be utilised throughout the remainder of the roof construction. Maximum length of Strut for roof slopes over 30 is 1800mm.
2. NO EAVES MEMBER
At the bottom of the roof slope between the first and second row of Purlins Heavy Duty Diagonal Tie Bar (HD-DTB) assemblies and Heavy Duty Type Struts (HDS) should be fitted.
22
23
UltraZED UltraBEAM
Roof
CANTILEVER DETAILS
GABLE END, CANTILEVER AND CLEADER ANGLE
It is possible to cantilever UltraZED Purlins over the gable frame to form a canopy detail providing the following design criteria is adhered to:Purlins should be installed in one continuous length encompassing the penultimate and/or the end bay together with the required overhang and the sheeting must provide full lateral restraint to the Purlin section. It is necessary for the cantilever ends of the Purlin to be restrained against rotation and movement, this is achieved by:1. Fixing Cleader Angle to the top and bottom flanges at the end of the overhang and over the apex. OR 2. Where the cladding does not require cleader a SRS Type Strut should be fitted between Purlins at the end of the overhang and tied over the apex. In both cases if the roof slope exceeds 30 or is of mono-pitch construction a Diagonal Purlin Brace assembly should be used to prohibit down slope movement. DEFLECTION The published load tables limit deflection to not more than SPAN/180. As a consequence the cantilever deflection should also reflect this limitation. The overhang length therefore should be no more than 25% of its backing span, alternatively use UltraPRO. Design Software. For other design cases or heavy loads such as Tiled Roof construction we recommend consultation with our technical department.
Cleader Angle DIAGONAL DIAGONAL PURLIN PURLIN BRACE BRACE ASSEMBLY ASSEMBLY or SRS Type Strut
CANTILEVER DETAIL AND COMPONENTS (see text). TO CHECK CANTILEVER DESIGN USE UltraPRO. DESIGN SOFTWARE
GABLE END DETAILS

The drawings below illustrate standard Gable end terminations.
PERMANENT GABLE OVERHANG TO SUIT REQUIREMENTS FUTURE EXTENSION - SLEEVE & STUB PURLIN TO SUIT REQUIREMENTS FUTURE EXTENSION - SLEEVE ENDS MAX. OVERHANG A
SECTION 145 170 200 225 255
Dim. A 300 350 425 490 550 575
30
30
285
CLEADER ANGLE
Our Cleader Rail is a pre-galvanised cold roll-formed Steel Angle Section offered in three section options in lengths up to 6 metres. We will cut to length and pierce to customers requirements. Cleader Angle can be fitted to either top or bottom Purlin flanges by using M12 dia. bolts.
24mm
Dim. A V 24mm X X Dim. A
Dim. A (mm) 45 70 70
t (mm) 2.0 1.6 2.5
WEIGHT kg/m 1.35 1.73 2.70
lxx/lyy cm4 3.43 11.01 16.86
lvv cm4 1.44 4.34 6.63
luu cm4 5.52 17.68 27.09
Zxx/Zyy cm3 2.65 5.38 8.40
X t
23
Roof Construction
UltraZED UltraBEAM
24
25
UltraZED UltraBEAM
SIDE
SLEEVED SIDE RAIL SYSTEM
The carrying capability of this system exceeds that of the other systems offered, and can be used to carry standard cladding materials. It is possible to accommodate architectural requirements which vary the distance between the face of columns and cladding.
SYSTEMS, CONNECTIONS AND APPLICATIONS
DOUBLE SPANNING BUTT JOINTED RAIL SYSTEM

When building designs allow the use of uninterrupted Rail lengths then this system is preferred because it offers the opportunity of achieving cost savings. Deflection performance of the Side Rail is optimum.
NO SLEEVES ARE REQUIRED

(except at alternative joints on the penultimate columns)
NON-CONTINUOUS SIDE RAIL SYSTEM

This system is normally used for short spans and/or when the specified column face to cladding distance is less than that possible with the other systems. It has the ability to accommodate flush or recessed sheeting lines.
SIDE RAIL SYSTEMS FOR HORIZONTALLY LAID CLADDING

UltraBEAM offers a number of standard systems which are able to accommodate most types of horizontal cladding systems including Composite Panels. SUITABLE FOR HORIZONTAL LAID SHEETING AND COMPOSITE PANELS.
VERTICAL PANEL JOINT CONNECTION

PANEL CONNECTING RAIL - PCR
25
Wa l l C o n s t r u c t i o n
UltraZED UltraBEAM
26
FIREWALL SYSTEM (UP TO 4 HOURS PROTECTION)

M12 Bolt & Nut Combustible Washer Steel Washer Rail Cleat with Slotted Holes
Side
FIREWALL SHEETING RAIL DETAILS
During a fire the outer Cladding Sheet acts as a diaphragm tied back to the columns through an Eaves Beam (or similar structural member) and bottom Sheeting Rail. Excessive bowing due to expansion is minimised by the following:1. All bottom Sheeting Rails must be single spanning although special Sleeves may be introduced to provide continuity for structural considerations. 2. All UltraBEAM/ZED Rails are separated by a 40mm gap to allow for expansion. 3. Special Slotted Cleats to cater for Rail expansion and the additional clearance between Rail joints. 4. All Fixing Bolts should be fitted with a Combustible Washer, which under fire conditions will soften, allowing Rails to expand. 5. GABLE ENDS A structural member acting similar to an eaves beam is required to support the cladding diaphragm in the event of fire.
GENERAL NOTES
The system has been designed for use in a location 1 metre or more from a boundary where fire containment of up to 4 hours is required. Hadley Rolled Products Limited Firewall System requires the use of slotted holes. Alternatively check with cladding manufacturer on their requirements to achieve satisfactory system performance
Steel Washer
Fire certification Warrington Fire Research No. C53204
In the event of fire the Eaves Beam supports Cladding and MUST BE FIRE PROTECTED. < = 2 hours fire protection Cold Rolled Eaves Beam may be used. > 2 hours fire protection Hot Rolled Eaves Member only. All Sheeting Rails must be connected via Slotted Cleats at end. 2000mm Max. Height of wall governed by load carrying capacity of supporting members
Standard UltraBEAM/ZED Side Rail DTW and Strut System.
All bottom Rails to be single span.

(Joints may be staggered as normal system after bottom row)
PERFORMANCE
The construction is able to meet the minimum requirements of the Building Regulations for Non-Load Bearing Walls. BS 476: Part 22. INSULATION - 17 minutes INTEGRITY - 245 minutes ALL HOLES IN UltraBEAM/UltraZED SIDE RAILS ARE 14mm Dia. FOR M12 BOLTS. All dimensions in mm. Drawings not to scale.
END HOLE DETAILS IN UltraBEAM/UltraZED RAIL

30
30
30
66
Slotted Cleats are NOT required at mid-span
30
20
Single Span Column centres 40 Column centres
Double Span Column centres
20
30
30
46
64
46
HOLE DETAILS IN SLEEVED SYSTEM
GALVANISED FW CLEAT
4 No. Slotted Holes 50 x 14mm with 14mm space between slots.
150 14 22 MAX. B 40 30
FIREWALL SLEEVE DIMENSIONS

SECTION 145 170 200 225 255 285 Dim. a 630 730 880 1010 1130 1180 Dim. b 237 287 362 427 487 512
FIREWALL CLEAT DIMENSIONS

REF. FW145 FW170 FW200 FW225 FW255 FW285 Dim. A 119 144 154 179 209 239 Dim. B 37 62 50 75 105 135 Dim. C 60 60 82 82 82 82 Dim. D 6 6 8 8 8 10
A C 70 D 66
26
27
UltraZED UltraBEAM
SIDE
22 20 22
To suit section gauge line
CORNER AND COLUMN FILLER PIECES

A = 55mm (*Wide flange to sheeting) 145 and 170 Series or A = 76mm (*Wide flange to sheeting) 200 - 285 Series B = Cladding Face Dimensions Less 24mm. min. dimension 51mm Using CF70 Filler Piece C = Cladding Face Dimensions Less 55mm (*Wide flange to sheeting) 145 and 170 Series or C = Less 76mm (*Wide flange to sheeting) 200 - 285 Series * Applicable to UltraZED only.
B A
20 40
10
40
22 C max. 22
40
40
10 20 22 B
B max. 22 20 20
20 10 22
To suit section 22
* Overall length of Rail = column centre distance
40 14mm Dia. 24 70 20
To suit column face dimension
LESS half column width each end LESS 20mm.
70
20
10 20
B 22 22 B 20 10 30
SIDE RAIL FIREWALL
14 64
27
N.B. CF70 is only suitable for use with screw fixed cladding, consult Hadley Rolled Products Limited., if other fixing methods are employed. NOTE: Corner Filler Pieces available upon request.
UltraZED UltraBEAM
28
UltraZED HOLE CONFIGURATIONS

STANDARD HOLE DETAILS - SLEEVED SIDE RAIL SYSTEM. ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS We recommend that all bolts and washers are plated or galvanised against corrosion. SLEEVED SYSTEM
Side
67.5 3 145 55 37 53 30 61.5 67.5 55 170 62 53 30 61.5 76.0
145
3 53 37 55 237 237 30 30 237 66 600 237 30
170
53 62 55 287 287 30 30 287 66 700 287 30
200
76 50 74 30 362 362 30 74 50 76 30 362 66 850 362 30
200
71.0 76.0 76 225 75 74 30 71.0 76.0 76 255 105 74 30 71.0 76.0 487 487 30 427 427 30
225
74 75 76 30 427 66 980 427 30
255
74 105 76 30 487 487 66 1100 30
285
76 74 135 76 30 512 512 30 30 512 66 1150 512 30
285 135 74
71.0
OVERALL LENGTH OF SINGLE SPANNING RAILS EQUALS THE SPAN LESS 6mm
Extensive research and development went into the sleeve design, ensuring correct behaviour under all load conditions whilst remaining simple in use. Tests proved that the sleeve profile, section lengths and hole configuration employed in the final design, satisfy these parameters fully. Sleeves are required at every joint on the penultimate column and alternate joints thereafter. Sections can be supplied as double spanning lengths if required.
29
UltraZED UltraBEAM
Side
3 SPAN SPAN
HOLE CONFIGURATIONS UltraZED

3 22 max. 37 60 min. 66 t = 6mm 22 max. 62 60 min. t = 6mm 76 50 74 22 max. 50
CLEATS
145
55 37 53 30
66
145
30
170
55 62 53
170
200
200
82 min. t = 8mm
76
225
75 74
22 max. 75
225
82 min. t = 8mm
76
22 max. 105
255
105 74
255
82 min. t = 8mm
76
22 max. 135
285
135 74 30 66 30
285
66
82 min. t = 10mm
LENGTH OF RAIL = SPAN + SPAN LESS 6mm
NON - CONTINUOUS
55 37 53 30 30 22 max. 37 60 min. 66 t = 6mm 22 max. 62 60 min. t = 6mm
145
145
170
55 62 53
170
200
76 50 74
22 max. 50
200
82 min. t = 8mm
76
225
75 74
22 max. 75
225
82 min. t = 8mm
76
22 max. 105
255
105 74
255
82 min. t = 8mm
76
22 max. 135
285
135 74 30 30 66
285
82 min. t = 10mm
29
3 3
145 145CS
56 37 56
145
54 37 54
63 30
30 237 237 66 30
30 237
237
30
146
SLEEVED SYSTEM
170 170CS
63 35
30 287 66 700 287 30 56.5 62 56.5 287 30
600
170
54 62 54
30
287
171
UltraBEAM HOLE CONFIGURATIONS
200 200CS
63 40
201
78 50 78 362 66 850 30 30 362 362 30
200
75 50 75
30
362
225
78 75 78 427 66 980 30 30 427 427 30
75
225CS
63
225
75
75
45
226
30
427
255
78 105 78 487 30 30 487 66 1100
255CS
75 52
487 30
75
255
105
75
30
487
256
285
78.5 135 78.5 512 30 30 512
285CS
75 57
286
512 66 1150 30
75
285
135
75
30
512
OVERALL LENGTH OF RAIL EQUALS THE SPAN LESS 6mm IN EVERY CASE
SLEEVE WIDTH INTERNAL DIM.
UltraZED UltraBEAM
Side
SLEEVE HOLES MAY BE COUNTER FORMED IF REQUIRED FOR STANDARD CLEATS SEE PAGE 32
STANDARD HOLE DETAILS - SLEEVED PURLIN SYSTEM ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS We recommend that all bolts and washers are plated or galvanised against corrosion.
30
31
UltraZED UltraBEAM
Side
145
HOLE CONFIGURATIONS UltraBEAM

3 SPAN 54 37 54 30 66 30 66 22 62 60 min. t = 6mm 75 50 75 22 50 SPAN

3
CLEATS
120 22 37 60 min. t = 6mm
145
170
54 62 54
170
200
200
82 min. t = 8mm
75
225
75 75
22 75
225
82 min. t = 8mm
75
22 105
255
105 75
255
82 min. t = 8mm
75
22 135
285
135 75 30 66 30
285
66
82 min. t = 10mm
LENGTH OF RAIL = SPAN + SPAN LESS 6mm
NON - CONTINUOUS
145
54 37 54 30 30
145
66
22 37 60 min. t = 6mm 22 62 60 min. t = 6mm
170
54 62 54
170
200
75 50 75
22 50
200
82 min. t = 8mm
75
225
75 75
22 75
225
82 min. t = 8mm
75
22 105
255
105 75
255
82 min. t = 8mm
75
22 135
285
135 75 30 30 66
285
82 min. t = 10mm
31
UltraZED UltraBEAM
32
COLUMN CLEATS AND RESTRAINTS

COLUMN CLEATS
A 120
27 66 27
Side
Column Cleats are common components for both UltraBEAM and UltraZED Side Rails. CW SERIES CLEATS are mill finish for welding on to steelwork. CB SERIES CLEATS are galvanised finish and are supplied with a fabricated base containing 2 No.18mm holes for mechanical fixing. For those wishing to fabricate their own cleats we would point out that the material thickness should be at least that specified for our standard cleats and in cases where heavy cladding material is specified and/or extended Cleats are required they should be checked for suitability of purpose and reinforced if required. Care must be exercised to ensure that dimension A is not exceeded otherwise the web stiffening element of UltraZED sections will foul the Cleat.
A = max. 22mm (see text)
CW145
22 37
119
60 min. 40 30
CB145
66 6
22
6 No. 14mm Dia. holes in Cleat face 170 SERIES Cladding Face Dim: 177mm
CW170
62 144 60 min.
CB170
2 No. 18mm Dia. holes in Cleat base
6
CW255
22
CW200
22
50 50
105 209 82 min 8
CW285 CB255
22
154 82 min
CB200 CB285
22
135 239
8 75
179
CW225 CB225
8
82 min
82 min
10
Dim. A V
COLUMN RESTRAINTS X X Dim. A
U 20 Overall Length 30 45 20 45
X t
Dim. A (mm) 45
t (mm) 2.0
WEIGHT kg/m 1.35
lxx/lyy cm4 3.43
lvv cm4 1.44
luu cm4 5.52
Zxx/Zyy cm3 2.65
33
UltraZED UltraBEAM
Side
RAIL ASSEMBLIES
NB Diagonal Tie Assemblies act as supports to ensure rails remain level prior to and during sheeting. Rails adjacent to the Diagonal Tie Assemblies must be levelled PRIOR to installation of remaining rails. UNDER NO CIRCUMSTANCES SHOULD DIAGONAL TIE ASSEMBLIES BE USED TO JACK UP RAILS AFTER INSTALLATION. Rails should be propped first and Diagonal Tie Assemblies tightened to MAINTAIN level.T
UltraBEAM and UltraZED Side Rail Systems should be supported and levelled prior to sheeting by one of the following methods:1. Rail spacing should be achieved using Struts supported/levelled by the use of Diagonal Bracing Assemblies as detailed. 2. Rails may be suspended from a suitable Eaves Member - either cold rolled by Hadley Rolled Products Limited (see page 34 and 48 for parameters) or hot rolled by others. 3. Rails may be propped from a suitable safe structure.
DIAGONAL TIE ASSEMBLY INCLUDED ANGLE < 30

Where Side Rails are closely spaced the included angle between the Diagonal Ties and the Side Rail may fall below 30. Where this condition occurs, an additional Side Rail Support may be introduced as shown in illustration 4.
1. Span <=6.1m Screw Fixed Cladding. (<=5m Cement Fibre Cladding)

Maker up at top HEIGHT Max. height between Diagonal Tie Assemblies See Table below Equal Equal Side Rail Strut
See Table below
2. Span >6.1m-<=10m Screw Fixed Cladding. (>5m-<=7.6m C/Fibre Cladding)

Maker up at top HEIGHT Max. height between Diagonal Tie Assemblies See Table below Equal Equal Equal Side Rail Strut
See Table below
Min. 30 Max. 65
Diagonal Tie Assembly See Table below
Min. 30 Max. 65
Diagonal Tie Assembly See Table below Span
Span
3. Span >10m Screw Fixed Cladding. (>7.6m Cement Fibre Cladding)

Maker up at top Equal HEIGHT Max. height between Diagonal Tie Assemblies See Table below Equal Equal Equal Side Rail Strut
See Table below
4. Strut and Tie Assembly for close Rail spacing condition.

Maker up at top Equal HEIGHT Max. height between Diagonal Tie Assemblies See Table below Equal Side Rail Strut See Table below
Min. 30 Max. 65
Min. 30 Max. 65
Span
Span
CLADDING WEIGHT < = 0.12kN/m2 - screw fixed cladding Span Section Strut Max Strut Metres Ref. Type Length mm < = 6.1 145 - 200 TS 1800 < = 6.1 145 - 225 SRS 2500 < = 6.1 255 - 285 SRS 2000 >6.1 - < = 7.5 145 - 200 TS 1800 >6.1 - < = 7.5 145 - 225 SRS 2500 >6.1 - < = 7.5 255 - 285 SRS 2000 >7.5 145 - 225 SRS 2000 >7.5 255 - 285 HDS (With HD-DTB Assembly) 2500 SRS MAX 2000mm elsewhere SRS 2000 CLADDING WEIGHT > 0.12kN/m2 - < = 0.2kN/m2 - screw fixed cladding < = 6.1 145 - 225 SRS 2000 < = 6.1 255 - 285 HDS (With HD-DTB Assembly) 2000 SRS MAX 2000mm elsewhere SRS 2000 >6.1 - < = 7.5 145 - 225 SRS 2000 >6.1 - < = 7.5 255 - 285 HDS (With HD-DTB Assembly) 2500 SRS MAX 2000mm elsewhere SRS 2000 >7.5 145 - 285 HDS (With HD-DTB Assembly) 2500 SRS MAX 2000mm elsewhere SRS 2000 CLADDING WEIGHT > 0.2kN/m2 - < = 0.5kN/m2 - screw fixed cladding ALL SPANS 145 - 285 HDS THROUGHOUT 2500
Diagonal Tie Assembly DTW-TS DTW-SRS DTW-SRS DTW-TS DTW-SRS DTW-SRS DTW-SRS HD-DTB N/A DTW-SRS HD-DTB N/A DTW-SRS HD-DTB N/A HD-DTB N/A HD-DTB
Max Height Between Tie Assemblies 8 mtrs 20 mtrs 15 mtrs 8 mtrs 15 mtrs 10 mtrs 15 mtrs 15 mtrs N/A 10 mtrs 10 mtrs N/A 10 mtrs 15 mtrs N/A 15 mtrs N/A Contact Tech Dept.
33
UltraZED UltraBEAM
34
RAIL ASSEMBLIES
SIDE RAIL SUPPORT HANGER ASSEMBLY
Side Rail Systems may be supported from our Eaves Beam by utilising a Side Rail Support Hanger as detailed opposite and on page 48. The Hanger Assembly is suitable for 145 - 200 Series Side Rails within the following constraints:Screw Fixed Cladding maximum weight 0.12 kN/m
2
Side
UltraBEAM Eaves Beam Counter Formed Holes Packer Plate M12 x 25mm Bolt Web Stiffener Cleat Standard Eaves Brace Top Bracket Type T Strut UltraBEAM/ZED 145-200 Series
Maximum height of Cladding without Web Stiffener Cleat = 6 metres. Maximum height of Cladding with Web Stiffener Cleat = 10 metres.
TUBULAR STRUTS
30mm STD
Max. 1800mm Rail Centres

Standard Gauge Line Holes (Pairs) 145 - 200 SERIES UltraBEAM UltraZED Cladding Face
M12 Type M
Type T
Type F
Strut Washer x 2
Through hole nearest to Cladding face
Our Tubular Strut offers significant savings in both site time and component cost. The Struts connect together via male and female threaded fasteners, therefore eliminating separate fixing bolt assemblies. Tubular Struts may be used in lieu of our Side Rail Support Struts for 145 to 200 series UltraBEAM/ZED Rails up to 1800mm Rail centres providing the cladding weight is not greater than 0.12 kN/m2 and is screw fixed to provide full restraint.
Struts are fitted nearest to the cladding face through one of a pair of holes punched on the standard gauge line. Struts may be used in compression or tension providing the maximum vertical distance between Tie Wire pairs does not exceed 8 metres when Strut is in compression or 10 metres in tension. It is recommended (but not essential) that Struts are erected male end uppermost with a standard M12 bolt fitted through the lower Rail.
Where counter formed holes are required the Tubular Strut should be substituted with an SRS Type Strut as outlined below. Strut washers need to be fitted either side of the Rail section. When fitting DTW assemblies omit Strut washer. DTW assemblies pairs are fitted one on top of the other between Strut and Rail. No adjustment of Strut length is necessary for DTW assembly inclusion.
DIAGONAL TIE WIRE ASSEMBLY (DTW-TS) Single Tie Wire detail Double Tie Wire detail For connection to Rail Cleat see page 35 (DTW-SRS) Adjustment Female DTW-TS Diagonal Tie Wire Assembly for Tubular struts. DTW-TS Turnbuckle
Strut Washer Male Strut Washer
35
UltraZED UltraBEAM
Side
DIAGONAL TIE WIRES-DTW-SRS, SIDE RAIL SUPPORT STRUT-SRS

All SRS Struts are punched both ends for Diagonal Tie Assemblies
SRS STRUT
45 45
A DTW-SRS
VIEW ON A
M12 CAPTIVE BOLT
ADJUSTMENT
30 - 65
SINGLE STRUT PER BAY
SIDE RAIL SUPPORT (SRS)

Where Rail design parameters prohibit the use of Tubular Struts (see table on Page 33) our Side Rail Support Strut Type SRS should be used. Struts for UltraZED and UltraBEAM Rails are manufactured from pre-galvanised cold roll-formed Angle Sections with like Section End Cleats.
All SRS Type Struts are punched at both ends for Diagonal Tie assemblies. No alteration of strut length is required other than when used in conjunction with counter formed holes. For counter formed holes reduce length of strut by 5mm. For ordering details see Standard Order Forms.
NB: Where single Diagonal Tie Assembly connects to a SRS, the end cleat of strut should be adjacent to Diagonal Tie Assembly as shown in photograph. This will help to prevent detachment of the cleat from the strut under any excessive peel load imparted by the Diagonal Tie Assembly.
DTW-2E DTW-SRS
45 45 (STRUT TO STRUT IF REQUIRED) 45 45
ADJUSTMENT
TWO OR MORE STRUTS PER BAY
35
UltraZED UltraBEAM
36
HEAVY DUTY DIAGONAL TIE BARS - HD-DTB, HEAVY DUTY STRUTS - HDS
HEAVY DUTY DIAGONAL TIE BAR (HD-DTB)
Our Heavy Duty Tie Bar System is designed to offer a solution to those design parameters which cannot be satisfied by the DTW Type. HD-DTB assemblies are used extensively where high support loads are encountered and where the support system is an integral part of the finished structure - as with cladding types affording no positive restraint and Tiled Roofs. The HD - DTB assemblies are accurately manufactured from pre-finished materials that ensure reliability in use. All HDS Type Struts are punched at both ends for Diagonal Tie assemblies. No special attention is required to altering the length of struts other than when used in conjunction with counter formed holes. For counter formed holes reduce length of strut by 5mm. For ordering details see Standard Order Forms.
Side
All HDS Struts are punched both ends for Diagonal Tie Assemblies
HD-DTB HDS STRUT 30 - 65
ANGLE BRACKET AB1
SINGLE STRUT PER BAY
NOTE:CONSTRUCTION/DETAILS
To ensure correct selection of Diagonal Tie Assemblies during construction of Side Rail System all HDS Struts and VR Rails should be orientated as detailed above. ie:- Open side of vertical section to left when viewed from outside of building.
All HDS Struts are punched both ends for Diagonal Tie Assemblies
ANGLE BRACKET AB1

45 x 45
HD-DTB ADJUSTMENT ALTERNATIVE HD-DTB FITTED DIRECTLY TO STEEL WORK VIA 14 HOLE.
HDS STRUT
HD-DTB
ANGLE BRACKET AB1
TWO OR MORE STRUTS PER BAY
HEAVY DUTY STRUTS HDS

Heavy Duty Struts may be used for all UltraZED and UltraBEAM sections to fulfil design parameters not catered for by the SRS Strut Type. Such applications include Clip Fixed Cladding, supports under window openings and where cladding weights exceed 0.3KN/m 2.
HOR. RAIL
145 170 200 225 255 285
VERT. STRUT
70 x 70 Angle 145 UltraBEAM 145 UltraBEAM 145 UltraBEAM 170 UltraBEAM 170 UltraBEAM
STRUT REF.
HDS145 HDS170 HDS200 HDS225 HDS255 HDS285
36
37
UltraZED UltraBEAM
Side
HORIZONTAL CLADDING
The details shown offer a simple method of construction which incorporates UltraZED & UltraBEAM Horizontal Rails with 145 series UltraBEAM Vertical Rail Assemblies. Horizontal Rail capacities should be taken from the published load tables using the Wind Suction (-ve) values for both Wind Pressure and Suction. NB: VRLC and VRSC Cleats are suitable for use with UltraZED & UltraBEAM Horizontal Rails and both profiles may be incorporated within the same elevation if required. Please note that counter-formed holes are only available in UltraBEAM sections.
HORIZONTAL CLADDING INSET SYSTEM AND VERTICAL RAIL SYSTEM
VREB Vertical Rails
VRSC
VR SERIES VERTICAL RAILS

Vertical Rails for use with Horizontally Laid Cladding Systems are fitted between Horizontal Side Rails as detailed. The standard Vertical Rail is 145 Series UltraBEAM. Connecting holes in horizontal rails are punched at centre line position of vertical rail and due to the unique method of attaching diagonal tie assemblies:No handing or length adjustment of the vertical rail is necessary. When used with counter formed holes reduce VR by 5mm. Vertical Rails are normally supplied as factory assembled items, but cleats and rails may be ordered for on-site assembly if required.
VRLC
UltraZED or UltraBEAM
Horizontal Rail Diagonal Tie Assembly HD-DTB
VERTICAL RAIL/DIAGONAL TIE ASSEMBLIES

MAXIMUM UNRESTRAINED LENGTH OF HORIZONTAL RAIL = 3050mm (SEE ALSO HEAVY DUTY STRUTS FOR FULL DIAGONAL TIE ASSEMBLY DETAILS)
NOTE: CONSTRUCTION/DETAILS
To ensure correct selection of Diagonal Tie Assemblies during construction of Side Rail System all HDS Struts and VR Rails should be orientated as detailed above. ie:- Open side of vertical section to left when viewed from outside of building.
45 x 45 ANGLE
HD-DTB ADJUSTMENT VERTICAL RAIL
30 - 65
ANGLE BRACKET AB1
37
UltraZED UltraBEAM
38
HORIZONTAL CLADDING INSET SYSTEM AND VERTICAL RAIL SYSTEM

VERTICAL RAIL INSET SYSTEM
UltraZED or UltraBEAM 31.5
Side
VERTICAL RAILS ARE SUPPLIED AS FACTORY ASSEMBLED ITEMS UNLESS ORDERED OTHERWISE.
Horizontal Rail section gauge dependant on selection taken from relevant load tables. ** or *** Denotes 15mm 30mm Std. 14 Holes for Diagonal Tie Attachment and/or on-site assembly
145 UltraBEAM SERIES VR ASSEMBLY

HOR. RAIL
UB14563**
45mm
VRSC (Short) Cleat 14563 Series UltraBEAM VRLC (Long) Cleat
VERT. RAIL
VR145/145 VR145/145 VR145/170 VR145/170 VR145/200 VR145/200 VR145/225 VR145/225 VR145/255 VR145/255 VR145/285 VR145/285
Dim A Dim B (mm) (mm)

27 22.5 27 22.5 27 14 27 14 15 14 15 14 32 NA 32 NA 32 NA 32 NA 20 NA 20 NA
SHORT CLEAT
VRSC145 NA VRSC170 VRSC170 VRSC200 VRSC200 VRSC225 VRSC225 VRSC255 VRSC255 VRSC285 VRSC285
LONG CLEAT
VRLC145 VRLC145 VRLC170 VRLC170 VRLC200 VRLC200 VRLC225 VRLC225 VRLC255 VRLC255 VRLC285 VRLC285
VERTICAL RAIL
C L
UZ145*** UB17063** UZ170*** UB20063** UZ200*** UB22563**
30mm Dim A 120mm
Dim A or B
UltraZED or 31.5 UltraBEAM Horizontal Rail
UZ225*** UB25575** UZ255*** UB28575** UZ285***
NB. VRSC145 NOT AVAILABLE WITH UltraZED HORIZONTAL RAIL - USE VRLC BOTH ENDS.
Dim B
120mm
Counter form depth 5mm
COUNTER FORMED HOLE DETAIL UltraBEAM Only
VERTICAL RAIL EAVES BEAM CONNECTION
The VREB (Vertical Rail to Eaves Beam) connecting cleat utilises slotted vertical holes to facilitate vertical adjustment of the horizontal rails via the Heavy Duty Diagonal Tie Bar system.
Eaves Beam
100
61
106.5 50 34.5 14mm 30 110
VREB cleats are not designed to support the VR System from a cold roll-formed Eaves Beam. The bolts connecting the VR to the VREB cleat should be fully tightened after final adjustment and levelling of the horizontal rails. Diagonal Tie Assemblies act as supports to ensure rails remain level prior to and during sheeting. Rails adjacent to the Diagonal Tie Assemblies must be levelled PRIOR to installation of the remaining rails. UNDER NO CIRCUMSTANCES SHOULD DIAGONAL TIE ASSEMBLIES BE USED TO JACK UP RAILS AFTER INSTALLATION. Rails should be propped first and Diagonal Tie Assemblies tightened to MAINTAIN level. VREB Cleats are symetrical and therefore the Vertical Rail may be orientated either way. VREB CLEATS ARE SUPPLIED FACTORY ASSEMBLED UNLESS ORDERED OTHERWISE.
t = 3mm 33 60
VREB Cleat 37 = VR14563
38
39
UltraZED UltraBEAM
Side
HORIZONTAL PANEL CLADDING SYSTEM AND PANEL CONNECTING RAIL - PCR PANEL CONNECTING STRUT - PCS-VR
N.B. CLADDING DETAILS VARY ACCORDING TO MANUFACTURER AND SYSTEM. CLADDING RAIL SYSTEMS SHOWN ARE FOR GENERAL GUIDANCE ONLY. USERS ARE ADVISED TO CHECK THE REQUIREMENTS OF THE PROPOSED CLADDING SYSTEM WITH THE CLADDING MANUFACTURER.
HORIZONTAL PANEL CLADDING

Horizontally laid Cladding Panels require special consideration, particularly at the vertical interface. Our solution is simple, flexible, cost effective and may be used without compromising the design and layout of the main structural framework. Where Cladding detail requires a wide fixing face our Panel Connecting Rail (PCR) or Panel Connecting Strut (PCS-VR) should be utilised. The PCR consists of an UltraBEAM section presented Web outward and connected via the section flanges to ensure a flush cladding face. The PCS-VR is a compound Vertical Rail/Channel assembly which should be used in lieu of a PCR when the section is utilised as a side rail support strut carrying compressive or tensile axial loads, see typical layout drawings 1-4 below. To simplify erection and system detail the PCR and Horizontal Rails connect via a longitudinal two bolt connection spaced to suit the standard 66mm hole centres and therefore may be positioned either at the column face or intermediate positions within the span. The relatively shallow depth of the PCR section allows a diagonal tie system to pass behind - thus facilitating support from the primary structure. For horizontal rail capacity use wind suction value or alternatively use UltraPRO. Design Software. NB: The maximum unrestrained length of Horizontal Rail Section (between supporting VRs, PCRs, PCS-VRs or struts) should be 3.05 metres. To ensure reliable and sustainable performance throughout a buildings design life, the typical design features and mass of horizontal panel cladding requires the provision of a suitable support structure. Consequently, we recommend only Heavy Duty Diagonal Tie Bar (HD-DTB) assemblies should be utilised in conjunction with horizontal panel cladding.
TYPICAL ARRANGEMENTS
NB. When connecting top vertical rail section (VR, PCR or PCS-VR) to an eaves member the top cleat connection should be vertically slotted to allow for final horizontal rail adjustment.
Fig.1
Fig.2
VIEW ON PLAN
PCR VR PCR
VIEW ON PLAN
PCR VR PCR
Fig.3
Fig.4
VIEW ON PLAN
PCR PCS-VR PCR
VIEW ON PLAN
VR PCS-VR PCS-VR VR
Maximum unrestrained length of horizontal rail 3.05 metres.
Maximum cladding height between HD-DTB assemblies. SPAN UP TO 6.1 METRES Max. cladding height 12 metres SPAN UP TO 7.5 METRES Max. cladding height 10 metres SPAN UP TO 10 METRES Max. cladding height 8 metres
TO DETERMINE PCR REQUIRED

Hori. Rail ctrs. (m) x Vert. Rail ctrs. (m) x Wind Load (kN/m2) = working UDL kN
PCR WORKING CAPACITY = UDL kN BASED ON SPAN/180

PCR REF. PCR 2256314 PCR 2256316 PCR 2557516 1500mm 7.51kN 8.53kN 8.81kN HORIZONTAL RAIL CENTRES 2000mm 5.25kN 5.97kN 6.49kN 2500mm 3.73kN 4.22kN 5.41kN
39
UltraZED UltraBEAM
HORIZONTAL PANEL CLADDING SYSTEM AND PANEL CONNECTING RAIL - PCR PANEL CONNECTING STRUT - PCS-VR
PANEL CONNECTING RAIL EAVES BEAM CONNECTION
Eaves Beam
40
Side
PANEL CONNECTING STRUT - PCS-VR
33
381 or 411 281 or 311
CONNECTIONS & DIMENSIONS AS VR SERIES VERTICAL RAILS
225 or 255 PCR
30
PCR-EB Cleat (Pair)
Eaves Beam Lower Flange Holes on Standard Back Mark.
PANEL CONNECTING RAIL - PCR

At column face 7mm + Cleat Thickness
COMPOUND VR+ CHANNEL= PANEL CONNECTING STRUR - PCS-VR
PCRSHORT CLEAT (PCR-CS)
7 30 120 30
Dim A 30
*Dim B + Cleat Thickness

Hor. Rail. Dim. B 27mm 15mm 22.5mm 14mm UB145-225 UB225-285 UZ145 & 170 UZ200-285
PANEL CONNECTING RAIL PCR225 or PCR255
63 (225) 75 (255)
63 (225) 75 (255)
30
30 30
PCRLONG CLEAT (PCR-CL)
120
Dia A B Dim.
225 or 255 66
120
3 Dim. B
FIREWALL VERSION = PCR-CL (or CS) FW

42
FIREWALL VERSION = PCR-CL (or CS) FW
30
3 Dim. B+5mm
Max. 120 (PCR225) or 150 (PCR255)
PCR CLEAT FOR COUNTER SUNK HOLES (PCR-CK) UltraBEAM HOR. RAIL ONLY
40
41
UltraZED UltraBEAM
Side
+10mm -10mm Adjustment
HORIZONTAL PANEL CLADDING - OVERSAIL SYSTEM

N.B. CLADDING DETAILS VARY ACCORDING TO MANUFACTURER AND SYSTEM. CLADDING RAIL SYSTEMS SHOWN ARE FOR GENERAL GUIDANCE ONLY. USERS ARE ADVISED TO CHECK THE REQUIREMENTS OF THE PROPOSED CLADDING SYSTEM WITH THE CLADDING MANUFACTURER
For Panel Connection Joints see text below, options 1 - 3
Strut**
VIEW FROM SIDE
VIEW FROM FRONT
Heavy Duty Strut*
24mm
HD-DTB
Vertical 145 Series UltraBEAM Max. Distance between Strut and Vertical Rail = 300mm
HD-DTB
24mm
Strut** Panel Joint Connection option 1 see text below. 200-400mm Approx. Check Cladding Requirements HD-DTB
Heavy Duty Strut*
HD-DTB
70 x 70 x 2.5 OS Cleat +10mm -10mm Adjustment
70 x 70 x 2.5 OS Cleat
Vertical 145 Series UltraBEAM
* Use HD Series Strut in conjunction with Heavy Duty - Diagonal Tie Bar Assemblies. **Use HD Struts throughout for 255 and 285 Series Horizontal Rails. **Use SRS Type Struts elsewhere for 170 - 225 Series Horizontal Rails.
HORIZONTAL CLADDING OVERSAIL SYSTEM
Holes on Standard gauge line in Horizontal Rail Series 170 - 285.
2 No. Slotted This system facilitates accurate alignment of the Side Holes in Rail System and is therefore eminently suitable for low OS Cleat tolerance cladding types. The Horizontal Rails may be selected from any of the 70 x 70 x 2.5 systems available, including inset single spanning rails 70 x 70 x 2.5 OSF Cleats where sheeting depth is restricted. Horizontal Rail OS Cleat capacity should be reduced by 10%. Vertical Rails are Vertical 70x70x2.5 Vertical Vertical Rail Cleader connected to the Horizontal rails via OS Series Angle Rail Rail Rail Cleats. Heavy Duty Struts are required in conjunction with Heavy Duty Diagonal Tie Bars with SRS Type Cladding Cladding Cladding Struts being utilised throughout the remaining Side Rail System (except for 255 - 285 Series Horizontal Panel Joint Connection option 2 Panel Joint Connection option 3 Rails see note*/**). Where Cladding Panel joint connections require wider FIGURE. 1. FIGURE. 2. FIGURE. 3. Vertical Rail fixing flanges three methods may be employed:1). Short lengths of section (approx. 200 - 400mm long) are introduced and bolted back-to-back with the Vertical Rail Section at the panel connection positions as shown in main illustration above. 2). Alternatively where panel connection positions are uncertain a Vertical UltraBEAM Rail presented Web outward and connected to the Horizontal Rail using OSF Series Cleats may be utilised, see Fig. 1. 3). A further alternative is shown in Fig. 3. using a Vertical 70 x 70 x 2.5mm Cleader Angle bolted back-to-back with a Vertical UltraBEAM Section.
Horizontal/Vertical Rail connecting Cleats are of 70 x 70 x 2.5mm Angle Section with slotted holes in the Horizontal Rail connection to allow sheeting face adjustment of up to 10mm, see Fig. 2. After final Rail alignment Cleat the may be secured with a self-drilling/tapping screw if required.
41
UltraZED UltraBEAM
42
TOP HAT PROFILE OVERSAIL SYSTEM

TOP HAT PROFILE OVERSAIL SYSTEM
An alternative to the horizontally laid cladding systems detailed on pages 37 to 41 is one using top hat profile sections (by others). Such a solution may be preferred where vertical rail positions do not approximate with those required to provide strut support for the horizontal rails or the responsibility for them falls upon a third party such as the sheeting contractor. Strut positions are as detailed on page 33 fig.1 to 3 for metal cladding and should be HDS + HD-DTB and SRS Type as illustrated. Top hat sections are available (by others) in varying depths and flange widths for intermediate and panel connecting applications. Top hat sections may be screw fixed using selfdrilling/tapping screws through UltraZED or UltraBEAM horizontal rail flanges. Where accurate alignment of the horizontal rails is necessary the inclusion of our RibLOK2 cleats (below) should be considered. For further advice please contact our Technical Dept.
SRS
Side
HD -DT B
HDS
TOP HAT PROFILE (BY OTHERS)
RibLOK2 CLADDING RAIL ALIGNMENT -25mm

(British Patent Number GB2376729) Suitable for inclusion on refurbishment or new build projects where the chosen cladding system requires accurate alignment of the side rail system RibLOK2 provides the solution. Accurate adjustment of horizontal cladding rails has always required compromise - either by fitting packing pieces, friction grip bolts or site fitted locking methods. By using the RibLOK2 Cleat system UltraBEAM Horizontal Rails are laterally adjustable during the erection process by up to 25mm*/** and alignment is within 1.5mm of the required datum. RibLOK2 eliminates reliance on friction necessary in conventional methods. Once the required datum has been achieved RibLOK2 provides a positive locking system capable of carrying lateral loads even when not fully tightened. However, all bolt connections should be fully tightened in accordance with standard site practice, increasing the lateral load carrying capacity. NB: RibLOK2 consists of Locking Washer and Cleat only. For load carrying capacities of the UltraBEAM please refer to published load tables or UltraPRO. Design Software. *Maximum adjustment of 145mm & 170mm deep UltraBEAM section is +/-15mm. **Maximum adjustment of 200-285mm deep UltraBEAM section is +/-25mm. For further advice please contact our Technical Dept. Where column restraints are required they should be ordered punched one end only for final drilling on-site after rails have been adjusted.
+25mm**
UltraBEAM Rail
Slotted Hole allowing adjustment

C/ L
RibLOK2 Serrated Cleat
* - 15mm + 15mm for

RibLOK2 Locking Washer
145 & 170 UltraBEAM Sections
3mm
RibLOK & UltraBEAM are Registered Trade Marks
42
43
UltraZED UltraBEAM
Side
VERTICAL CLIP-FIXED CLADDING
VERTICAL CLIP-FIXED CLADDING

The detail shown offers a simple method of construction which incorporates UltraBEAM Horizontal Rails with Vertical Heavy Duty Struts between the bottom pair of Rails. This type of fixing requires all vertical load to be carried via the Bottom Rail, therefore Heavy Duty Type Struts are essential. To determine load carrying capacities of UltraBEAM Side Rails reference should be made to the relevant published load tables and adjusted as follows: The Wind Pressure capacity of Rails used with Clip Fixed Cladding should be reduced by 10%. The Bottom Rail capacity should be reduced by 50%.
SRS
HDS HD-DTB
Ledger Angle screw fixed to Bottom Rail to support cladding. Minimum thickness of Bottom Rail = 1.8mm.
2.5 metres max.
ILLUSTRATION BASED ON >7.5m SPAN
Maximum cladding height between heavy duty bracing assemblies. SPAN UP TO 5.0 METRES SPAN UP TO 7.5 METRES SPAN UP TO 10 METRES Maximum cladding height 8 metres Maximum cladding height 7 metres Maximum cladding height 6 metres
See text for load carrying details

Max. Upstand Dim. H Span Equal Equal
UltraBEAM Capping Rail
SYSTEM USING VERTICAL RAILS

The solutions illustrated here concern Horizontally Laid Cladding. The diagram (left) illustrates a hot rolled channel supporting Vertical UltraBEAM/ZED section which act as Cladding Rails. These Rails may be continued past the Eaves member to form a Parapet. Additionally, the Vertical Rails are braced with SRS Type Struts. The Vertical Rails should be selected from either Single Spanning or Double Spanning tables, as applicable.
Equal
Rail Span
Structural Eaves Member
UltraBEAM or UltraZED Vertical Rails
Side Rail Supports
Structural Lower Rail Support
43
UltraZED UltraBEAM
44
PARAPET AND CANTILEVER DETAILS

PARAPET
The versatility of UltraBEAM offers many solutions to current architectural requirements. The Parapet detail provides one of those solutions. Compound UltraBEAM Sections may be utilised to provide a Parapet Post in lieu of hot rolled beams.
Fixing Cleat
Side
1.
70 x 70 x 2.5 Cleader Angle
UltraBEAM Capping Rail
Structural Eaves Member HRC shown
Vertical Rail offset dimension to suit requirements Cleader angle Horizontal Liner Tray Vertical Cladding Rail Structural Rail Support at mid-span and/or bottom of Rail
Insulation
UltraBEAM Side Rail
Parapet Post (Compound Sections) UltraZED Gutter Support

Cladding
Vertical Cladding
2.
Cold Rolled Eaves Beam by Hadley Rolled Products Limited.
UltraBEAM or UltraZED Rail
Fixing Cleat
CLEAT DETAILS
Horizontal Liner Tray
Insulation
Vertical Liner may be fixed to Inner Rail face if required
44
45
UltraZED UltraBEAM
Side
WINDOW TRIMMERS
UltraBEAM sections provide a reliable, cost effective and simple solution to the trimming requirements of windows and doors. Available with pre-punched Counter Formed Holes to accept Counter Sunk Headed Bolts, a surface free of bolt head protrusion facilitates ease of fitting for all types of window and door frames. UltraBEAM Counter Formed Hole design allows for Counter Formed connection details devoid of packing pieces which offers cost savings in reduced components and site logistics. THE WINDOW SILL RAIL requires bracing against the high torsional loads imposed by the weight of the window both during fitting and when the building is in use after building occupation. This is achieved through consideration of a number of inter-related factors including Window Type, Weight and Side Cladding. SINGLE UNIT WINDOWS are those requiring Vertical Trimmer Rails for their installation and it is these Vertical Trimmers which in addition to the Support Struts help to restrain the Horizontal Rail. RIBBON WINDOWS are designed as continuous units and eliminate the need for Vertical Trimming Rails, as a consequence additional strutting to the Sill Rail may be required. For Ribbon type windows additional Diagonal Tie Assemblies to support the window head rail may be required. STRUT PARAMETERS for both types of Window by type and weight, together with consideration for the support afforded by the cladding is detailed below. Alternatively use UltraPRO. Design Software. TYPICAL GLAZING WEIGHTS are listed within the published Load Tables. Where the Window Weight is uncertain it is usual to assume an approximate weight of 24kg/m 2 (0.23 kN/m2) for Double Glazed Units - based on 4mm thick glass.
Side Rail Support (SRS) Vertical Window Trimmer CSK detail see page 46.
WINDOW TRIMMERS
Side Rail Support (SRS)

Vertical Window Trimmer
Window Head Rail
Window Sill Rail
Sill Rail Strut
Diagonal Bracing
CSK detail see page 46.
Sill Rail Strut
Diagonal Bracing
WINDOW TRIMMERS
Tubular Strut or Side Rail Support (SRS)
Door Frame see page 47.
STRUT AND BRACING PARAMETERS PER WINDOW SILL RAIL

Span Metres Window Wt. kN/m run Strut No./Type Diagonal Bracing Span Metres Window Wt. kN/m run Strut No./Type Diagonal Bracing
SINGLE UNIT WINDOWS <= .12kN/m run:- SCREW FIXED CLADDING <= 6.1 >6.1 - <= 9 >9 <= .12 <= .12 <= .12 1 SRS 2 SRS 3 SRS DTW-SRS DTW-SRS DTW-SRS
SINGLE UNIT WINDOWS > .12kN/m run:- SCREW FIXED CLADDING <6.1 >6.1 - <= 9 >9 >.12 >.12 >.12 1 HDS 2 HDS 3 HDS HD-DTB HD-DTB HD-DTB
RIBBON WINDOWS <= .12kN/m run:- SCREW FIXED CLADDING <= 6.1 >6.1 - <= 9 >9 <= .12 <= .12 <= .12 1 HDS 2 HDS 3 HDS HD-DTB HD-DTB HD-DTB
RIBBON WINDOWS > .12kN/m run:- SCREW FIXED CLADDING <= 5 >5 - <= 7.5 >7.5 - <= 9 >9 >.12 >.12 >.12 >.12 1 HDS 2 HDS 3 HDS 4 HDS HD-DTB HD-DTB HD-DTB HD-DTB
SINGLE UNIT AND RIBBON WINDOWS <= .12kN/m run:- UNRESTRAINED CLADDING <= 6.1 >6.1 - <= 9 >9 <= .12 <= .12 <= .12 1 HDS 2 HDS 3 HDS HD-DTB HD-DTB HD-DTB
SINGLE UNIT AND RIBBON WINDOWS > .12kN/m run:- UNRESTRAINED CLADDING <=5 >5 - <=7.5 >7.5 - <=9 >9 >.12 >.12 >.12 >.12 1 HDS 2 HDS 3 HDS 4 HDS HD-DTB HD-DTB HD-DTB HD-DTB
Where window weight is <= .25 kN/m run minimum recommended Rail gauge = 1.2mm Where window weight is > .25 - <= .4 kN/m run minimum recommended Rail gauge = 1.4mm Where window weight is > .4 - < .5 kN/m run minimum recommended Rail gauge = 1.6mm Window weight is assumed to be carried inside the Rail width by the supporting Struts. For eccentric loads contact our Technical Department.
45
UltraZED UltraBEAM
46
WINDOW TRIMMERS
WINDOW TRIMMERS
Vertical Window Trimmers are of the same section as Horizontal Rail Members and are connected together by simple Cleats which allow for general tolerances to be taken into account. The Window Head Rails require bracing with a SRS Type Strut. Where Ribbon Windows are to be installed the addition of Diagonal Tie Assemblies over the Window Head Rail may be necessary. Selection of Horizontal Side Rails above and below window openings should take into account the deflection limitations of the Window Frame, Glazing and correct operation of the window in use.
Single Unit Type Window
Side
Load tables are published that allow for selection of UltraBEAM Sections with deflection limited to span/300 or greater. Alternatively UltraPRO. Design Software should be used which allows for selection of the deflection limits and automatically indicates the correct Strut requirements for the Window Sill Rail.
Side Rail Support (SRS) Window Head Rail Trimmer Cleat Type S Cleat on CSK hole
Door Trimmers
A
WINDOW HEAD RAIL
Window Trimmer Rail Length = Horizontal Rail Centres Less 6mm
5
28
WINDOW SILL RAIL
23 3mm 30 mm
Trimmer Cleat Type S Window Sill Rail Heavy Duty Strut (HDS)
RIBBON WINDOW CLEAT CONNECTIONS

COUNTER FORMED HOLES
RIBBON WINDOW WING CLEAT (BY OTHERS)
FLUSH SURFACE
B
Cleat on CSK hole
All Holes for M12 Bolts
min.
30
Ref. 145 170 200 225 255 285
3 min.
Dim. A 60 60 82 82 82 82 Dim. B 75 100 100 125 155 185 Dim. C 37 62 50 75 105 135
47
UltraZED UltraBEAM
Side
DOOR TRIMMERS
UltraBEAM sections offer a simple pre-engineered solution to the requirements of trimming around door openings. When Countersunk Headed Bolts are used they present a surface free from bolt head protrusion.
DOOR TRIMMERS AND BRICKWORK RESTRAINTS
When the Vertical Door Trimming Sections require bolting to a finished floor a method of building tolerance adjustment within the connection should be considered, such as Slotted Cleats.
Vertical Door Trimmers should be of the same section depth as the Horizontal Rails and material thickness should be selected with consideration to the type, weight and use of the door.
VIEW A-A
Horizontal Rail
Cleats interface with counter formed holes -packer pieces are NOT required.
Cleat Type S
Cleat Type S (Short)
5mm
A-A
Vertical Door Trimmers
Vertical Rail
VIEW B-B
Door Frame
B-B
Cleat Type L Cleat Type L (Long)
Vertical Rail
FOR FULL DETAILS AND DIMENSION SEE STANDARD ORDER FORMS
BRICKWORK RESTRAINTS
UltraBEAM sections may be utilised to provide restraint to masonry walls. Sections may be chosen as single members or as Compound Pairs depending upon the imposed design loads. Correct UltraBEAM selection should be taken from the published deflection limited load table with the carrying capacity of Compound Beams being twice that shown for single members. Should the restraint rail be of differing size to the adjacent Side Rail the use of a Tubular Strut in lieu of a SRS or HD Series Strut may simplify detailing provided the Diagonal Bracing System is fitted above the adjacent Rail and the Tubular Strut is in tension. Brickwork Restraint Beams may be fixed to the wall construction by use of Threaded Rod built into the wall, Bent Flat Straps, Shot Fired Fasteners or Proprietary Anchor Bolts. Fixing centres of Restraint Ties are determined by the construction of the wall. For further advice and information on the use of UltraBEAM Sections as brickwork restraints please contact our Technical Department. We recommend the use of UltraPRO. Design Software for the selection of Brickwork Restraints.
2.
47
UltraZED UltraBEAM
48
COMPOUND BEAM
COMPOUND BEAM BRACE
60
Side
COMPOUND BEAM BRACE AT MID SPAN UP TO 6.1m AND OVER 6.1 - 10m AT 13 & 23 POSITIONS
A 20 40 This leg 60mm
Bracket x 2 Pre-galvanised material

20 View on A
All holes 14mm dia. for M12 bolts
30
COMPOUND BEAM CLEAT (BY OTHERS - Dim. in mm) SECTION 145 170 3 200 225 255 285 Dim. A 75 100 100 125 155 185
+0 -2 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2
COMPOUND BEAM BRACE

To provide lateral restraint to Compound Beams it is necessary to fit a Compound Beam Brace between the Beam and adjacent row of Purlins. One Compound Beam Brace is required at mid span up to 6.1m and two number for spans over 6.1 - 10m at 1 3 and 23 points. The Compound Beam Brace is connected to the section through the upper hole of a pair of 14mm holes punched on standard gauge lines.
Dim. B 37 62 50 75 105 135
33 22 min.
Holes 14 for M12 Bolts

Hadley Rolled Products Eaves Beams may be utilised to support 145-200 Series Side Cladding Rails via our Side Rail Support Hanger Assembly. The Hanger Bracket and Tubular Strut which combine to make up the assembly are connected to the lower flange of the Eaves Beam by a M12 Bolt. The Hanger Bracket has slotted holes which facilitate the differing gauge line back marks for the 145/170 and 200 Series Side Rails. Suitable for use with screw fixed metal cladding up to 0.12kN/m2 the Support Hanger Assembly may be used without recourse to the use of an Eaves Beam Stiffener Cleat providing the height of the supported cladding does not exceed 6 metres. Where cladding height exceeds 6 metres, up to a maximum height of 10 metres, a Web Stiffener Cleat is required bolted to the Eaves Beam Web via M12 Counter Sunk Headed Bolts. The Eaves Brace length should be shortened by 5mm when used in conjunction with a Web Stiffener Cleat.
UltraBEAM Eaves Beam Packer Plate
Standard Eaves Brace Web Stiffener Cleat (optional see text opposite)
Counter Formed Holes (only necessary with Web Stiffener Cleat) M12 x 25mm Bolt
t = 5mm
Top Bracket
Type T Strut UltraBEAM/ZED 145-200 Series
Type T Strut For ordering details and dimensions see Standard Order Forms.

49
UltraZED UltraBEAM
Eaves
EAVES BEAMS
UltraBEAM Eaves Beams may be connected to columns using EBC Series Cleats by Hadley Rolled Products or specially fabricated cleats (by others). They are designed for use as single spanning (non-continuous) members and are suitable for fixing between columns or outside the column face via two M12 bolts at each end; through the section web. The UltraBEAM Eaves Beam range is unique in offering the use of both conventional headed and Countersunk Headed Bolts without recourse to loose fitted packing plates at both column and Eaves Brace positions. Designed to act as an Eaves Purlin, Top Sheeting Rail, Gutter Support or any combination. Available with options of top flange angles from 0o - 30o. The Eaves Beam must be connected to the first row of Purlins via an Eaves Brace. When using Eaves Beams to support heavy gutters we advise consultation with our Technical Department.
200
255
MAX. 30
90
MAX. 30
20
90 20
105 50 100 200
155
255
12.5 12.5
EAVES BEAM BRACE

An Eaves Brace as detailed should be fitted between the Eaves Beam and the first row of Purlins - one Brace at mid span is required up to 6.1m span and two number for spans over 6.1 - 10m at 13 and 23 positions. The design of UltraBEAM Eaves Beam means the need for packing pieces between the Eaves Brace Bottom Bracket and the Section Web is eradicated. The connection between the Strut and the Bottom Bracket affords restraint to the Eaves Beam against rotation - especially when utilising an Eaves Beam to support external gutters. In all cases the working load tables as published require the Eaves Beam to be connected to the first Purlin by an Eaves Brace which acts to limit rotation of the Eaves Beam and to transmit Horizontal Wind Load through the diaphragm action of the roof. 1 Eaves Brace at mid-span up to 6.1 metres. 2 Eaves Braces at 13 and 23 points over 6.1 - 10 metres.
40
EAVES BRACE BOTTOM BRACKET
20
40 20
35 20
40
35
14
40 40
SERIES 200 = 50mm SERIES 255 = 105mm
14
40 40
14
14
100
5mm CSK
40
100
FOR BRACE REQUIREMENTS AT EAVES SEE PAGES 15 AND 16. ALL HOLES 14mm DIAMETER USE M12 BOLTS.
60
40
Dimension A = 50mm for 200 SERIES 105mm for 255 SERIES
For Compound Beam Brace use Eaves Brace Top Bracket (AB1) both ends
Column Cleat shown supplied by others

2.5
30
6mm Gap
30
EAVES BEAMS
Spa n le ss 6 mm
66
20
A
Standard holes for fixing 2 No. bolts 30mm from end of beam.
= 45 = 20
C
Eaves Brace Top Bracket (AB1) Pre-galvanised material. All holes 14mm diameter for M12 bolts.
2 No. 14mm dia. fixing holes for M12 bolts
Eaves Brace Strut 45 x 45mm Pre-galvanised angle.
14
14mm dia. holes for eaves braces. One per span required for spans up to 6.1m. Two per span at 1/3 and 2/3 over 6.1 - 10m.
49
Eaves Construction
UltraZED UltraBEAM
50
Eaves
EAVES BEAM CLEATS BY OTHERS COUNTER FORMED HOLES
A = 98mm - 0 B = 155mm Max. A
+2
200
Series 200 = 50mm Series 255 = 105mm CSK Depth = 5mm

To suit sheeting Line Dimension
Series 200 = 50mm Series 255 = 105mm 8mm Packer Piece with 14 holes
255
A = 153mm - 0 B = 210mm Max.
+2
ALL HOLES FOR M12 BOLTS
STANDARD HOLES
200
A = 98mm
+2 -0
Series 200 = 50mm Series 255 = 105mm
255
A = 153mm
+2 -0
ALL HOLES FOR M12 BOLTS
STANDARD EAVES BEAM CLEATS (EBC SERIES)
DOUBLE CLEAT (COLUMN POSITION)
SINGLE CLEAT (GABLE COLUMN POSITION)
2 No 18 holes
Dim Y. gives standard sheeting face dimension of cladding rails as shown on page 32. Holes in Eaves Beam to be counter formed.
100 or 155
50 or 105
50 or 105 66
2 No 14 holes 4 No 14 holes for site assembly

33
100 or 155
Hadley Rolled Products Eaves Beam cleats - EBC Series are available as single cleats suitable for on site assembly to form compound pairs for use at column face position. Standard sheeting face dimension is achieved when Eaves Beam has counter formed holes. To Order:- Example. EBC 200/170 EBC Cleat Ref. 200 Eaves Beam Depth / 170 Cladding Rail Section Depth
51
UltraZED UltraBEAM
Ceiling
PRIMARY SUPPORTS FOR SUSPENDED CEILINGS
Where a structural support system is required to support a Suspended Ceiling UltraBEAM Sections provide a light weight and cost effective solution. Section may be supplied as pre-engineered lengths cut and pierced to customer requirements or supplied in plain lengths for on-site working as required. Standard order forms for detailing UltraBEAM Sections are available.
SUSPENDED CEILING PRIMARY SUPPORT BEAMS
FOR CLEATED END SUPPORT CONNECTION

UltraBEAM Section should be fixed as opposing pairs with lateral restraint afforded by either our SRS Type Strut fitted between pairs or by screw fixing (2 number screws per connection) our 45 x 45 Cleader Angle to the top flange of all adjacent sections. Maximum unrestrained length of section is 3000mm in both cases.
FOR SUSPENDED SUPPORT CONNECTION (without fixed cleat)

UltraBEAM Section should be fixed as opposing pairs but in this case lateral support is required at maximum 2000mm centres along the Beam length. In ALL cases the Lateral Supports must be secured to a structural member, perimeter wall or braced with opposing pairs of DTW assemblies to prevent movement of the ceiling grid. Our Technical Department will be pleased to advise on the selection and use of UltraBEAM ceiling grid support sections. To determine correct UltraBEAM section for suspended ceiling primary supports use UltraPRO. Design Software
CEILING SUPPORT END CONNECTION TO BLOCKWORK.
Deep Track Section fixed to blockwork, in accordance with structural calculations
UltraBEAM Primary Support Beams fixed in pairs. (See notes above for lateral supports within span) For further information see our HADLEY STEEL FRAMING manual for lightweight steel framing in construction. 51 Ceiling Construction
UltraZED UltraBEAM
52
SYSTEMS
FLOOR JOISTS
UltraBEAM sections provide class leading performance for Floor Joist applications including:-
Floor
INSET CLEAT FIXED SINGLE SPAN
MEZZANINE PLATFORMS MODULAR & PORTABLE BUILDINGS STORAGE & WORK AREAS WALKWAYS
Commercial applications including:
OFFICES HOTELS ACCOMMODATION BUILDINGS DOMESTIC FLOORS BUILDING AND LOFT CONVERSIONS REFURBISHMENT PROJECTS REPLACEMENT JOISTS UPGRADING WORK
Accurately engineered from high tensile pre-galvanised steel, UltraBEAM Floor Joist systems offer a reliable alternative to traditional materials. Simple end connection details and the ability to be site worked makes them eminently suitable for a wide range of uses - even where pre-engineered solutions may be impractical.
CLEAT FIXED DOUBLE SPAN
SINGLE/DOUBLE SPAN FLANGE FIXED
MASONRY CONNECTION
MASONRY CONNECTION
53
UltraZED UltraBEAM
Floor
UltraBEAM INSET FLOOR JOIST SYSTEM
The UltraBEAM inset floor joist system is utilised for mezzanine floors where maximising headroom may be paramount. The UltraBEAM joists are connected between primary beam members using our standard range of hot dipped galvanised cleats. These cleats are available in two formats - MFS (short) and MFL (long) which satisfies all common primary beam flange widths. To optimise floor joist selection the designer may specify different UltraBEAM joist depths to suit varying span and/or load criteria within adjacent floor areas. This is possible because all 255 - 305 series cleats have a slotted centralised hole which allows different joist depths to be installed via common bolt holes (see table on page 54 for allowable joist depth combinations).
INSET SYSTEM & TIE BARS
TIE BARS
UltraBEAM Floor joists must be designed as opposing pairs with a Tie Bar fixed as shown. Tie Bar at mid-span < 6m span. 2 Tie Bars at 13 span > = 6m span. TIES MUST BE FITTED PRIOR TO THE LAYING OF FLOOR DECKING.
10 or 12mm THREADED BAR PLUS NUTS & WASHERS x 4
STRUT LENGTH = WEB DISTANCE + 50mm approx.
BEAM CENTRES
BEAM CENTRES
BEAM CENTRES
BEAM CENTRES
TIE BAR FITTED THROUGH LOWER HOLE OF PAIR PUNCHED ON STANDARD GAUGE LINE.
53
Floor Construction
UltraZED UltraBEAM
54
Floor
INSET CLEATS MFS SERIES FOR PRIMARY BEAMS WHERE DIM. Q = 85mm MAX
Section 145 170 E* C D 200 225 255 285 A
22
Thickness 5 5 5 5 5 5 5
Dim. A 110 110 110 110 110 110 110
Dim. B 30 30 30 30 35 35 35
Dim. C 37 62 50 75 105 135 155
Dim. D 75 100 100 120 150 180 200
DIM. E* N/A N/A N/A N/A 45 75 75
Reference MFS - 145 MFS - 170 MFS - 200 MFS - 225 MFS - 255 MFS - 285 MFS - 305
22
305
GALVANISED FINISH - ALL HOLES 14mm for Grade 8.8 M12 BOLTS
MFL SERIES FOR PRIMARY BEAMS WHERE DIM. Q = 86-105mm

Section Thickness 6 6 6 6 6 6 6 Dim. A 130 130 130 130 130 130 130 Dim. B 30 30 30 30 35 35 35 Dim. C 37 62 50 75 105 135 155 Dim. D 75 100 100 120 150 180 200 DIM. E* N/A N/A N/A N/A 45 75 75 Reference MFL - 145 MFL - 170 MFL - 200 MFL - 225 MFL - 255 MFL - 285 MFL - 305
From inside face of beam web Q 5mm
145 170 200 225 255 285
Minimum 20mm. (Varies to suit primary beam/cleat dimensions).
305
NB *SLOT FACILITATES VARIOUS UltraBEAM JOIST COMBINATIONS AS LISTED IN TABLE BELOW
PERMISSIBLE UltraBEAM JOIST COMBINATIONS

Beam A 145 145 170 200 225 255 285 305 SPAN SPAN SPAN 170 Permissible combination Beam B 200 225 255 285 305
BEAM B
BEAM A
BEAM B
NB: Span in load tables = distance between hole centres. Span in design software = primary beam centres, i.e. cleat dimensions allowed for.
55
UltraZED UltraBEAM
Floor
TOP CLEAT FOR SINGLE SPANNING OR DOUBLE SPANNING SYSTEMS Section 145 170 200 225 255 285 Dim. A 37 62 50 75 105 135 Dim. B 119 144 153 178 208 238 Dim. C 60 60 81 81 81 81 Reference MTC145 MTC170 MTC200 MTC225 MTC255 MTC285 66
TOP CLEAT SYSTEM
110 66
A B C 25 5 25 GALVANISED FINISH ALL HOLES 14mm for Grade 8.8 M12 BOLTS
For Double Spanning load capacity of UltraBEAM sections use UltraPRO.Design Software
6mm
6mm
TIE BARS
UltraBEAM Floor joists must be designed as opposing pairs with a Tie Bar fixed as shown. Tie Bar at mid-span < 6m span. 2 Tie Bars at 13 span > = 6m span.
55
Floor Construction
TIES MUST BE FITTED PRIOR TO THE LAYING OF FLOOR DECKING.
UltraZED UltraBEAM
56
TOP CLEAT SYSTEM HOLE CONFIGURATION

STANDARD HOLE DETAILS. ALL HOLES ARE 14mm DIAMETER FOR Grade 8.8 M12 BOLTS We recommend that all bolts and washers are plated or galvanised against corrosion.
Floor
CLEATS
SPAN 3 110
TOP CLEAT FIXED SINGLE SPAN

3
145
54 37 54 30 30
145
66
170
54 62 54
170
200
75 50 75
200
75
225
75 75
225
75
255
105 75
255
75
285
135 75 30 30 66
285
LENGTH OF BEAM = SPAN LESS 6mm
MAX. OVERHANG = SPAN/8
TOP CLEAT FIXED DOUBLE SPAN

3 SPAN SPAN 3 110
145
54 37 54 30 66 30
145
66
170
54 62 54
170
200
75 50 75
200
75
225
75 75
225
75
255
105 75
255
75
285
135 75 30 66 30 66
285
LENGTH OF BEAM = SPAN + SPAN LESS 6mm
MAX. OVERHANG = SPAN/8
For double spanning joists where spans vary >10% consult Hadley Rolled Products.
57
UltraZED UltraBEAM
Floor
FLANGE FIXED SYSTEM
UltraBEAM Floor joist sections may be fixed directly to support structures by bolting through the bottom flange. Carrying capacity is reduced due to limitations imposed by web crushing, however this system does offer some advantages due to fewer component parts and simplified end connections especially for refurbishment projects where on site adjustments may be necessary. Use UltraPRO. Design Software to select Flange Fixed Floor beams. For double spanning joists where spans vary >10% consult Hadley Rolled Products technical department.
MAX OVERHANG = SPAN/12 20mm Min. From end of Beam to Centre of fixing hole
FLANGE FIXED SYSTEM
6mm Between Beams
Bearing Width
Dim. A 145 - 170 SERIES = 25mm 200 - 285 SERIES = 42mm
Dim. A
COUNTER FORMED HOLES CONNECTION DETAILS

Perimeter/edge beam UltraBEAM section - pre-counter formed holes as required M12 CSK headed bolts Connecting cleats supplied loose or factory assembled units utilising M12 bolts, multi-clinching, J bolts etc. FLUSH FACE NO BOLT HEAD PROTRUSION Floor joist/trimmer
Counter formed depth 5mm
PRIMARY RESTRAINTS
Primary structure stays are manufactured from pre-galvanised cold roll-formed 45 x 45 x 2mm steel angle, cut and pierced to accept M12 bolts to customer requirements.
Dim. A V 24mm X
U 20 X Dim. A 45 30 20 45 Overall Length
Dim. A (mm) 45
t (mm) 2.0
WEIGHT kg/m 1.35
lxx/lyy cm4 3.43
lvv cm4 1.44
luu cm4 5.52
Zxx/Zyy cm3 2.65
57
Floor Construction
UltraZED UltraBEAM
58
MASONRY CONNECTIONS
GENERAL
UltraBEAM Floor joists should be designed as opposing pairs tied at mid-span as shown on page 53 prior to the laying of Floor Decking. Floor Decking must be securely fixed with Self Tapping or similar screws in accordance with Decking Manufacturers recommendations so that lateral restraint is afforded to the UltraBEAM top (compression) flange at no more than 1000mm maximum fastener spacing. All fixing Connection Bolts to be plated M12 Grade 8.8 set screws with 2 number washers fitted unless Counter Sunk Headed Bolts are used. If primary structural steel requirements call for lateral restraint to be provided to the lower flange of primary members our Rafter/Column Restraints may provide a solution - for further assistance contact our technical department. Deflection should be considered with sympathy for use to which the floor may be subjected - both as a ratio of span and for dimensional movement on large spans. UltraBEAM sections may be fixed either through web connections or flange fixed with their design capacity being taken from the relevant load tables or design software. For double spanning joists where spans vary >10% consult Hadley Rolled Products technical department. When connecting UltraBEAM sections to existing walls one of the methods detailed may be employed and the structure checked for suitability and safety. Consideration should be given to ensuring that all Beams are level and some form of adjustment may be desirable.
Floor
Where end connections are required to be within the depth of the Floor Beam section - for example to accept a directly fixed ceiling the details shown in fig.1 may be considered. For walls under construction the detail shown in fig. 6 offers a more traditional method of end connection using face fixed Angle Ties which are bolted in position after the Beam has been built into the wall under construction. The end of the Beam built into the wall should be set on a suitable padstone and protected against chemical attack with a suitable barrier finish. Where UltraBEAM sections are required to oversail walls, figures 2 and 3 show typical construction methods. If a flange fixed solution is chosen the contact area of the section with the padstone should be protected with a suitable barrier against corrosive attack by chemical reaction.
FIG. 1
MASONRY CONNECTION DETAIL Cleat fixing
FIG. 2
FIG. 3
Protect Area of contact with Padstone using suitable Barrier finish. Flange Fixing Direct to Padstone (Chemical Anchor or Similar). Load Bearing Padstone.
FIG. 4 Flange Fixed to Ledger
FIG. 5 Cleat Fixed to Ledger
FIG. 6 Built-in with Face Fixed Angle Tie
59
UltraZED UltraBEAM
KEY TO UltraBEAM SYSTEMS REFERENCE EXAMPLE: 2006316
Section Reference 1456312 1456313 1456314 1456316 1456318 1456320 1706312 1706313 1706314 1706316 1706318 1706320 2006312 2006313 2006314 2006316 2006318 2006320 2006325 2256314 2256316 2256318 2256320 2256323 2256325 2557514 2557515 2557516 2557518 2557520 2557523 2557525 2557530 2857515 2857516 2857518 2857520 2857523 2857525 2857530 3057515 3057516 3057518 3057520 3057523 3057525 3057530
Section Properties
t (mm) 1.20 1.30 1.40 1.60 1.80 2.00 1.20 1.30 1.40 1.60 1.80 2.00 1.20 1.30 1.40 1.60 1.80 2.00 2.50 1.40 1.60 1.80 2.00 2.30 2.50 1.40 1.50 1.60 1.80 2.00 2.30 2.50 3.00 1.50 1.60 1.80 2.00 2.30 2.50 3.00 1.50 1.60 1.80 2.00 2.30 2.50 3.00 Mass (kg/m) 2.78 3.01 3.22 3.67 4.11 4.55 3.01 3.26 3.50 3.98 4.46 4.94 3.35 3.63 3.90 4.44 4.97 5.51 6.78 4.17 4.75 5.33 5.90 6.72 7.27 4.83 5.17 5.51 6.17 6.77 7.80 8.44 10.05 5.52 5.88 6.60 7.24 8.34 9.03 10.75 5.76 6.13 6.88 7.56 8.70 9.43 11.22
200
SECTION DEPTH mm
63
16
THICKNESS X 10
FLANGE WIDTH mm
Area (cm2) 3.56 3.86 4.14 4.72 5.29 5.84 3.86 4.18 4.49 5.12 5.74 6.34 4.27 4.62 4.96 5.65 6.33 7.01 8.03 5.31 6.05 6.78 7.51 8.55 9.26
Ixx (cm4) 118.34 127.85 137.30 155.98 174.30 192.38 171.33 185.16 198.11 226.13 252.87 279.30 242.73 262.90 282.95 322.69 361.97 400.77 495.75 374.92 427.74 479.98 531.64 608.03 658.24 569.36 609.82 650.09 730.05 809.26 926.64 1003.96 1193.99 795.37 848.00 952.58 1056.22 1209.94 1311.26 1560.54 936.15 998.19 1121.46 1243.68 1425.03 1544.62 1839.02
Iyy (cm4) 16.96 18.32 19.68 22.33 24.88 27.39 17.81 19.25 20.76 23.48 26.17 28.82 18.78 20.28 21.75 24.64 27.46 30.20 36.72 22.52 25.52 28.43 31.27 35.39 38.04 38.82 41.46 44.08 49.22 54.26 61.60 66.36 77.79 42.77 45.47 50.78 55.97 63.55 68.46 80.26 43.56 46.30 51.71 57.00 64.71 69.72 81.73
Rxx (cm) 5.78 5.78 5.78 5.78 5.77 5.76 6.68 6.68 6.68 6.68 6.67 6.66 7.67 7.66 7.66 7.65 7.65 7.64 7.64 8.52 8.52 8.51 8.50 8.50 8.50 9.76 9.76 9.75 9.75 9.74 9.74 9.74 9.73 10.78 10.78 10.77 10.76 10.76 10.76 10.75 11.46 11.45 11.44 11.44 11.44 11.44 11.42
Ryy (cm) 2.19 2.19 2.19 2.19 2.18 2.17 2.15 2.15 2.15 2.15 2.15 2.14 2.13 2.13 2.12 2.11 2.11 2.10 2.08 2.09 2.08 2.07 2.06 2.05 2.04 2.55 2.54 2.54 2.53 2.52 2.51 2.50 2.48 2.50 2.50 2.49 2.48 2.47 2.46 2.44 2.47 2.47 2.46 2.45 2.44 2.43 2.41
Zyy (cm3) 3.85 4.16 4.48 5.10 5.71 6.32 3.92 4.24 4.56 5.20 5.82 6.44 4.07 4.40 4.73 5.37 6.00 7.64 8.09 4.79 5.44 6.07 6.70 7.60 8.19 6.97 7.45 7.93 8.87 9.80 11.16 12.04 14.19 7.51 8.01 8.97 9.91 11.28 12.18 14.35 7.58 8.06 9.02 9.97 11.35 12.25 14.44
Zxr (cm3) 14.82 16.34 17.85 20.84 23.78 26.70 17.47 19.35 21.23 24.93 28.58 32.20 21.71 24.07 26.63 31.47 35.93 40.08 49.58 31.40 37.11 42.34 47.26 54.05 58.51 39.45 43.25 47.17 54.88 62.18 72.68 78.74 93.65 50.72 55.25 64.18 72.65 84.91 92.02 109.51 55.95 60.91 70.69 79.97 93.27 101.29 120.59
Cy (mm) 17.56 17.58 17.60 17.62 17.63 17.64 16.19 16.20 16.22 16.23 16.24 16.25 16.27 16.27 16.28 16.29 16.31 16.32 16.34 15.25 15.27 15.28 15.30 15.31 15.32 18.59 18.60 18.61 18.62 18.63 18.63 18.66 18.69 17.46 17.47 17.48 17.50 17.51 17.52 17.56 16.77 16.78 16.80 16.82 16.82 16.84 16.88
Q Factor 0.78 0.82 0.84 0.90 0.94 0.96 0.72 0.75 0.78 0.83 0.87 0.90 0.77 0.79 0.82 0.87 0.90 0.92 0.97 0.77 0.81 0.84 0.86 0.89 0.91 0.68 0.70 0.73 0.77 0.80 0.83 0.85 0.89 0.66 0.68 0.72 0.75 0.78 0.81 0.83 0.63 0.66 0.69 0.72 0.75 0.76 0.80
Cx (mm) 72.50 72.50 72.50 72.50 72.50 72.50 85.00 85.00 85.00 85.00 85.00 85.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 112.50 112.50 112.50 112.50 112.50 112.50 127.50 127.50 127.50 127.50 127.50 127.50 127.50 127.50 142.50 142.50 142.50 142.50 142.50 142.50 142.50 152.50 152.50 152.50 152.50 152.50 152.50 152.50
6.15 6.58 7.01 7.86 8.62 9.93 10.75 12.79 7.03 7.49 8.40 9.22 10.62 11.50 13.69 7.33 7.81 8.76 9.62 11.08 12.00 14.29
59
Floor Construction
Structural Grade Steel S390+Z275 NA-C to BS EN 10346:2009. All dimensions nominal in mm. Drawings not to scale.
UltraZED UltraBEAM
60
DIMENSIONS
Dim. D Dim. B Dim. C Dim. L Dim. E Dim. F Dim. G Dim. H
Dimensions
Floor Beams
For Cladding Rails see pages 5 & 6 SERIES 145 - 305
B
145
63
75
14
35
37
25
F
170 63 100 14 35 9 62 25
200
63
100
14
50
12.5
50
42
E
225 63 125 14 50 12.5 75 42
GENERAL
UltraBEAM Floor joists should be designed as opposing pairs tied at mid-span as shown on page 53 prior to the laying of Floor Decking. Floor Decking must be securely fixed with Self Tapping or similar screws in accordance with Decking Manufacturers recommendations so that lateral restraint is afforded to the UltraBEAM top (compression) flange at no more than 1000mm maximum fastener spacing. All fixing Connection Bolts to be plated M12 Grade 8.8 set screws with 2 number washers fitted unless Counter Sunk Headed Bolts are used. If primary structural steel requirements call for lateral restraint to be provided to the lower flange of primary members our Rafter/Column Restraints may provide a solution - for further assistance contact our technical department.
305 75 205 17 50 12.5 155 42
255
75
155
17
50
12.5
105
42
285
75
185
17
50
12.5
135
42
Deflection should be considered with sympathy for use to which the floor may be subjected - both as a ratio of span and for dimensional movement on large spans. UltraBEAM sections may be fixed either through web connections or flange fixed with their design capacity being taken from the relevant load tables or design software.
ALL HOLES 14 Dia. FOR GRADE 8.8 M12 BOLTS All dimensions in mm. Drawings not to scale.
61
UltraZED UltraBEAM
Floor
SERVICES
If site working of UltraBEAM sections are necessary the design parameters governing hole sizes and positions should be adhered to. Services should be suspended below Beams, through prepared holes or within a suitable space designed between the Beam and its connection with the wall. UNDER NO CIRCUMSTANCES SHOULD UltraBEAM SECTIONS BE NOTCHED TO ALLOW THE PASSAGE OF SERVICES OR FOR ANY OTHER REASON WITHOUT CONSULTING OUR TECHNICAL DEPARTMENT. Where services are in contact with UltraBEAM members consideration to the effect of section edges should be given and suitable protection specified if necessary. For further assistance on the use of UltraBEAM Floor Beam Sections please consult our Technical Department
SERVICES
Pre-pierced Hole
Service Gap Cable Tie or similar
61
Floor Construction
UltraZED UltraBEAM
Notes
Notes
U l t r a Z E D U l t r a B E A M
for PURLINS, CLADDING RAILS & FLOOR JOISTS IN BUILDING SHELL CONSTRUCTION
Hadley Rolled Products Limited

123, West Bromwich Street, Oldbury West Midlands B69 3AZ. England. Telephone: Fax: E-mail: Website: +44(121) 555 1340 +44(121) 555 1341 sales.hrp@hadleygroup.co.uk www.hadleygroup.co.uk
UltraZED, UltraBEAM, UltraPRO., UltraCAM., RibLOK and HADLEY STEEL FRAMING are Registered Trade marks of Hadley Industries plc.
In accordance with the manufacturers policy of continuous improvement, we reserve the right to alter specifications without prior notice. Whilst every precaution has been taken to ensure the accuracy of data, information or recommendations herein no liability in respect of such data, information or recommendations whether given negligently or otherwise can be accepted by the company. 1009031

Hadley Group Ultrazed and Ultrabeam 63mm System Manual

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CI/SfB reference (27) October 2010 Hh2

Hadley Rolled Products Limited

QUALITY ASSURANCE ISO 9001:2000

OUR MISSION STATEMENT:-

Hadley Rolled Products

Hadley Rolled Products

Hadley Rolled Products

Load Tables For Load Tables use UltraPRO Design Software

Hadley Rolled Products

Series 145 170

42mm Flange Hole

Series 200 285

82 min. t = 8mm min. 66

82 min. t = 10mm min. 66

KEY TO UltraBEAM SYSTEMS REFERENCE EXAMPLE: 2006316

2559018 2559020 2559025

1.80 2.00 2.50

6.51 7.21 8.91

8.29 9.19 11.36

801.65 888.84 1103.38

73.25 80.83 99.13

9.94 9.94 9.94

3.01 3.00 2.98

62.87 69.71 86.54

11.03 12.19 15.01

65.08 64.49 85.41

22.71 22.71 22.72

0.72 0.76 0.84

127.50 127.50 127.50

Hadley Rolled Products

SERIES 145 - 305

SYSTEMS, CONNECTIONS AND JOINT PLANS

DOUBLE SPANNING BUTT-JOINTED SYSTEM

G NO SLEEVES ARE REQUIRED

Sleeves required at alternative joints on the penultimate rafter.

SYSTEMS, CONNECTIONS AND JOINT PLANS

HEAVY END BAY SINGLE SPAN SLEEVED SYSTEM

HEAVY END BAY DOUBLE SPAN SLEEVED SYSTEM

SLEEVE-LESS SYSTEM SPANS UP TO 12 METRES.

3 53 37 55 30 30 237 66 600 237 30

PIERCING FOR PURLIN TIES AT MID-SPAN OR

Nar row Fla nge

L 600 ength to 1 150

DOUBLE SPANNING BUTT-JOINTED

135 74 30 30 66 Length of Purlin = SPAN + SPAN less 6mm 66

22 max. 37 60 min. 66 22 max. 62 60 min.

HEAVY END BAY

HEAVY END BAY SLEEVES

PIERCING FOR PURLIN TIES AT MID-SPAN OR 13 AND 23 SPAN POINTS

HEAVY END BAY SINGLE SPAN

HEAVY END BAY DOUBLE SPAN

UltraLAP HOLE CONFIGURATIONS

ALL HOLES ARE 14mm DIAMETER FOR M12 BOLTS

PENULTIMATE BAY PURLIN

O/A Length : span + 30 + dim. H Span Narrow Flange A 30 E E 30

END BAY PURLIN

INNER BAY PURLIN

SECTION Reference 145 170 200 225 255 285

Dim A 145 170 200 225 255 285

Dim B 37 62 50 75 105 135

Dim E 460 500 560 630 700 770

Dim F 700 750 840 940 1050 1150

Dim G 730 780 870 970 1080 1180

Dim H 950 1030 1150 1290 1430 1570