VERTICAL MACHINING CENTER

3. (06. 07)

World Top Class Quality

Super Productive Vertical Machining Center

HYUNDAI-KIA Machine

Vertical Machining Center

For High Precision, High Speed and High Productivity

Hi-V50D Series are designed for the high productivity with the high precision, high speed, and precision accuracy. The moving column design with the integral 180turning pallet table(dual table) allows operator load/unload or set-up work pieces on another pallet while machining on the other pallet for the high productivity.

Travel
X-Axis Y-Axis Z-Axis 600mm(23.6 ) 460mm(18.1 ) 570mm(22.4 )

Spindle

ATC

Taper NT#40 Tools 24ea Speed 8,000rpm [10,000rpm] Time C to C 4.5sec 12,000rpm (HI-V50DH) Power 15/11kW(20/15Hp) 11/7.5kW(15/10Hp) (HI-V50DH)
[ ] : Option

Rapid Travel X, Y, Z Axis 404030m/min (1,5751,5751,181ipm)

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Variety of Options
Splash Guard
Full-length

Vertical Machining Center Hi-V50D/DH

ATC
24tools 30tools

sides enclosed Operator side interlock APC door interlock Auto door Key switch for door interlock (enable / disable) Top cover

(random, Bi-direction) (random, Bi-direction)

Spindle speed
(11/7.5kW - 15/10HP) (Hi-V50DH) 8,000rpm (15/11kW - 20/15HP) 10,000rpm (15/11kW - 20/15HP) (Hi-V50D)
12,000rpm

Controller
Fanuc

0i M 21i M Fanuc 18i M

Fanuc

Operation Management Function

Manual

pulse generator override Spindle rpm Meter Spindle Load Meter Spindle Override Call light (yellow) Electric leakage detection breaker Automatic power cut-off device Work light Work counter Additional call light -3-colors Alaram & buzzer
Speed/Feed

Tool shank
MAS

BT40/CAT40 Pull stud Bolt 45 (P40T-1)

APC (Dual table)

2-700500

mm(27.6 19.7 )

Coolant System
Coolant Flush

Chip disposal
Chip

Standard Option

conveyor Direction - Right discharge - Rear discharge Type - Hinge type - Scraper type Chip wagon

tank 300(79gallons) coolant Jet coolant Gun coolant Spindle through coolant (Center type) -20kgf/(280psi) -30kgf/(430psi) -70kgf/(1,000psi)

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Speed & Power

Super Productive Vertical Machining Center

Vertical Machining Center Hi-V50D/DH

Rapid Traverse (X, Y, Z) 404030m/min (1,5751,5751,181 ipm)

A large integral rotating pallet table (Dual table-APC) for a high-productivity A Powerful 15kW(20HP) spindle motor with a high torque and the integral cast square guide Z ways are provided for a heavy-duty cutting Rigid tapping (standard) function for a fast and a trouble free tapping. Maximum table load capacity of 2350kg (772 lbs)

Spindle and Head

Tool Change Time
A

TOOL to TOOL 2.1 sec CHIP to CHIP 4.5 sec

Rapid Traverse

X, Y, Z axis 404030 m/min Cutting Feedrate 10 m/min

Spindle Drive Motor

high-speed cartridge type spindle of 8,000rpm (10,000rpm option) [Hi-V50D] The spindle is supported by Angular contact ball bearings in the front and cylindrical roller bearings in the rear for the powerful and the smooth cutting in the entire speed range. Permanently greased bearings eliminate the friction heat and require less maintenance than other design. A powerful AC spindle motor of 15/11kW (20/15Hp) [Hi-V50D] Direct Spindle Motor Connection [Hi-V50DH]

Hi-V50D : 15/11 kW (20/15HP) Hi-V50DH : 11/7.5 kW (15/10HP)

Max. Spindle Speed

Spindle power-torque diagram

Hi-V50D : 8,000rpm [10,000rpm] Hi-V50DH : 12,000rpm

7.1kgf.m 4.8kgf.m

Bed and Column

Optimal design, build with one piece casting bed, a moving column and a saddle, are made from the fine grained Meehanite cast iron to absorb the most of machine vibration during various machining. Also, the strong integral cast way Z axis, gives the heavy duty cutting capability which combined with the high speed movement for the high productivity.

11kW(30min)

7.5kW(cont)

7000 12000

8,000rpm(standard)

10,000rpm(option)

12,000rpm (Hi-V50DH)

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Accuracy
Double Anchored and Pretensioned Ball Screws Centralized / Swivel Control Panel

Vertical Machining Center Hi-V50D/DH

Coolant System

The X and Y-axis ball screws of V50D series are located at the center of ways. They are double anchored (secured on both ends by high-precise angular contact thrust bearings) and pretensioned, this design provides outstanding positioning repeatability with minimal thermal growth. In the event of a sudden impact, a flexible coupling on each axis, flexes and absorbs the shock.

Automatic Tool Changer (ATC)

APC (Dual Table)

The newly designed control panel can swing out 75 degree for great convenience while setting up or operating the machine. When the control panel is not in use, it easily swings back into its own recess in the sheet metal cover. The large capacity coolant tank(300 / 79gallon) is located on rollers for an easy removal and a cleaning. and cleaning. This roll out tank is isolated from the machine bed to prevent the heat transfer and the associated thermal distortion. High-volume flood coolant is standard and through-spindle coolant is also available as an option.

The 24 station automatic tool changer accepts 40 taper tooling. The reliable double-arm system with next tool in stand-by position provides a 2.1 second tool to tool and 4.5 second chip to chip times. The tool selection is random, bidirectional and automatically takes the shortest path for the next tool call.

The automatic 180 degree indexing pallet is an integral part of the Hi-V50D series. The table mechanism is mounted directly to the bed of the machine on a horizontal plane to enhance table rigidity. As the table is stationary during machining, the non-cutting side of the table can be used to set-up the next job or load / unload the next piece, while the present piece is being machined. The maximum weight per a pallet side is 350kg. (772lbs.). As an added feature, rotary table cables and work holding hoses can be run down along the sheet metal wall.

Spindle Cooling Unit [Option]

The forced air method cooling device, controlled by the spindle cooling unit, prevents the heat growth and minimizes the thermal distortion.
10,000 rpm [Option] : Hi-V50D 12,000 rpm [Standard] : Hi-V50DH - Hi-V50DH : Standard

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Specification
Machine Specifications
Top View
860(33.9) 900(35.4) 700(27.6) 2,420(95.3) (HEIGHT : 1,355(53.3)) 360(14.2)

Vertical Machining Center Hi-V50D/DH

Unit : mm(in)

Machine Specifications
Item Hi-V50D Hi-V50DH Travel X-axis mm (in) Y-axis mm (in) Z-axis mm (in) Distance from table surface to spindle nose mm (in) Distance from column to spindle center mm (in) Table type Loading capacity kg(lb) Table size mm (in) Max. spindle speed rpm Spindle taper Spindle bearing inner diameter mm (in) Rapid traverse(X/Y/Z) m/min(ipm) Cutting feedrate m/min(ipm) Tool shank Tool storage capacity EA Max. tool diameter / Length mm (in) Max. tool weight kg(lb) Method of tool selection Tool change time(tool-to-tool) sec Tool change time(chip-to-chip) sec Spindle drive motor(30 min/cont) kW(HP) Feed motors(X/Y/Z) kW(HP) Electrical power supply KVA Air supply kgf/cm2(psi) Coolant tank capacity (gallons) Machine height mm (in) Floor space mm (in) Machine weight kg(lb) CNC system

530(20.9)
R5 30 (2 0.9 )

Standard
Spindle rpm Meter Spindle Load Meter Spindle Override Coolant Tank (300) Work Light Call light(Yellow) ATC Safety Guard APC Safety Door Program Memory 640M

Front View
1,635(64.4)

.9) (20 30 R5

2,852(112.3)(w/MOTOR) 2,535(99.8)(w/MOTOR) 1,550(61)

2,930(115.4)

Table
595(23.4) 300(11.8)

200(7.9) 570(22.4)

460(18.1) 2,200(86.6)

R6 52 (25 .7)

935(36.8)

1,295(51)

Spindle

650(25.6) 25(1)

75( 3)
2,420(95.3) 2,710(106.7) 3,072(120.9)

Feedrate ATC

600(23.6)

Right View

Rear View
2,846(112)

600(23.6)

Motor
795(31.3) 1,170(46.1) 1,652(65)

Power source Tank capacity

148(5.8)

2,420(95.3) 2,710(106.7) 3,183.5(125.3)

942(37.1)

115.5(4.5)

90(3.5)

1,620(63.8) 3,981(156.7)

2,271(89.4)

Machine size

Tool Shank

Unit : mm

600(23.6 ) 460(18.1 ) 570(22.4 ) 200~770(7.87 ~30.3 ) 500(19.7 ) Tap Hole 2-350(2-770) 2700500(27.6 19.7 ) 8,000 [10,000] 12,000 NT#40, 7/24 Taper 65(2.6 ) 70(2.8 ) 40/40/30(1,575/1,575/1,181) 10(394) MAS403 BT40/CAT40 24[30] 90(3.5 ) / 300(11.81 ) 8(17.6) Random bi-directional 2.1 4.5 15/11(20/15) 11/7.5(15/10) 4(5.4) 35 5(7.1) 300(79) 2,852(112.3 ) 2,7102,930(106.7 115.4 ) 9,500(20,944) Fanuc 0iM [Fanuc 21iM, Fanuc 18iM]
[ ] : option

) 0.4 0(5 ,28 1

Option
Chip Conveyor(Right & Rear) & Chip Wagon Spindle Through Coolant System (20. 30. 70bar) Top cover Call light (3 Color) Door Interlock for Safety Gun Coolant Automatic Power Cut-off Device Spindle 10,000 rpm with Cooling Unit [Hi-V50D] Tool Broken Detector

Design and specifications subject to change without notice.

BT40

CAT40
Table Dimension
118(4.6) 20(0.8) 40(1.6) 35(1.4)

Table Interference

500(19.7) 5(0.2) 50(2) 460(18.1)

100(3.9) 100(3.9)

500(19.7)

5(0.2)

50(2)

523.17(20.6) ST(X)=600(23.6) 50(2)

1,200(47.2) 135(5.3) SY(Y)=460(18.1)

250(9.8)

50(2) 100(3.9) 100(3.9) 100(3.9) 100(3.9) 100(3.9) 100(3.9) 50(2) 700(27.6)

400.6(15.8)

345(13.6)

1,2 80 (50 .4)

500 (19 .7)

) 8.1 60(1 4

R75(2.6)

500(19.7)

R3 05 (R1 2)
145(5.7)
700 (27 .6)

600(23.6)

1 ,28 0(5 0.4 )

700(27.6)

50(2)

PULL STUD BOLT

PULL STUD BOLT

50(2) 100(3.9) 100(3.9) 100(3.9) 100(3.9) 150(5.9) 150(5.9) 1,200(47.2)

100(3.9) 100(3.9) 100(3.9) 100(3.9) 50(2)

Unit : mm(in)

Unit : mm(in)

355(14)

30(1.2)

4) 0(2 61

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Specification
Controller

Vertical Machining Center Hi-V50D/DH

FANUC 0i M
Controls
ITEM Controlled axes Simultaneous controllable axes Least command increment Least input increment Spindle speed command Spindle speed override(10% increment) Spindle orientation Feedrate override(10% increment) Dwell Reference point return Manual pulse generator Dry run Rapid traverse override Tool number command Tool length compensation Cutter compensation-type C Number of tool offsets Absolute/incremental programming Canned cycle Decimal point input Circular interpolation by radius programming Sub program Work coordinate system Local/Machine coordinate system Maximum commandable value M function Input code I/O interface Part program storage Stored programs CRT unit / MDI Synchronized tapping Background editing Backlash compensation Stored pitch error compensation Safety function Program test functions Operation functions Mirror image Run hour and part count display Self-diagnosis function Custom Macro B Program restart Display of PMC alarm message Stored stroke check 1 Graphic Display PC connection through HSSB 4-aixs function Optional Blockskip(9EA) Fanuc 21iM CNC SPECIFICATION 3(X,Y,Z) axes Positioning(G00)/linear interpolation(G01)3axes Circular interpolation (G02, G03) 2axes 0.001mm (0.0001 ") 0.001mm (0.0001 ") S5 digits, binary output 10-150% Spindle orientation 0-200% G04 G27, G28, G29, G30 0.001/0.01/0.1mm(0.0001/0.001/0.01inch) Dry run F0 (fine feed), 25/50/100% T2 digits G43, G44 G41, G42 400EA G90/G91 G70~G72, G74~G76, G80, G83~G88 Input values with decimal point Radius programming by R value instead of I,J,K Nesting to 4 levels G54-G59 G52/G53 99999.999mm(9999.9999inch) M3 digits ISO/EIA Auto recognition RS232C 640M(2,100FT) 200 EA 8.4Color TFT LCD / soft key input for MDI Rigid tapping function Part program storage and editing during automatic operation Pitch error offset compensation for each axis Backlash compensation Emergency stop / overtravel Machine lock(all / Z axis) / single block Tape / Memory / MDI/Manual Reverse axis movement (Setting screen and M-function) Run time and part count display Self-diagnosis test #100 ~ #199, #500 ~ #999 program restart Message display when PMC alarm occurred Overtravel controlled by software

Spindle functions Feed functions

Head Office

Gwangju Plant Namsan Plant Jungdong Plant Banwol Plant Gwangju Plant

Tool functions

Programming functions

Machine Tools 2nd Plant

Head Office & Factory

Posung Plant

Seosan Plant
Seoul Office

Melting & Molding Plant in China

391-8 Kaumjung-Dong, Changwon, Gyeongnam, Korea TEL : +82 55 280 9293, FAX : +82 55 282 9680 http : //www.wia.co.kr E-mail : trade@wia.co.kr

8F, Hansol B/D, #736-1, Yeoksam-1Dong, Kangnam-Ku, seoul, Korea TEL : +82 2 2033 8000 FAX : +82 2 2033 8181

Tape functions

HYUNDAI - KIA MACHINE AMERICA CORP. (New Jersey Office) 30 Murray Hill Parkway, Suite 300. East Rutherford, NJ 07073 U.S.A. TEL : +1 201 489 2887, FAX : +1 201 489 2723 http : //www.hyundai-kiamachine.com E-mail : sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE AMERICA CORP. (Chicago Office) 411 Kingston Court Mt. Prospect IL 60056 TEL : +1 847 824 7770, FAX : +1 847 824 8995 http : //www.hyundai-kiamachine.com E-mail : sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE AMERICA CORP. (Argentina Office) AV, Alicia Moreau de Justo 1848 Of 4-6 Puerto Madero(C1107AFL), Buenos Aires, Argentina TEL : +54 11 4313 1917, FAX : +54 11 4313 1929 http : //www.hyundai-kiamachine.com E-mail : sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE EUROPE GmbH (Oberursel Office) Karl-Hermann-Flach-Str. 36, 61440 Oberursel, Germany TEL : +49 6171 9790 0, FAX : +49 6171 9790 30 E-mail : bkchang@hyundai-kia.de HYUNDAI - KIA MACHINE EUROPE GmbH (Raunheim Service Center) Kelsterbacher Str. 38-46 D-65479 Raunheim TEL : +49 6142 834 0, FAX : +49 6142 834 100 E-mail : yspark@hyundai-kia.de HYUNDAI - KIA MACHINE SHANGHAI Room 501 Ocular B/D, No. 1336 Wu zhong Road, Shanghai, China 201103 TEL : +86 21 3431 0370~3, FAX : +86 21 3431 0376 E-mail : hjkim@wia.co.kr HYUNDAI - KIA MACHINE BEIJING Room 908 No. 38 Xiaoyun Road, Chaoyang District, Beijing, China 100027 TEL : +86 10 8453 9850, FAX : +86 10 8453 9853 E-mail : hikim@wia.co.kr HYUNDAI - KIA MACHINE GUANGZHOU Room 1305 Citic Plaza No. 233 Tianhebei Road. Guangzhou, China 510613 TEL : +86 20 8752 1595/1596, FAX : +86 20 8752 1597 E-mail : iclee@wia.co.kr HYUNDAI - KIA MACHINE INDIA OFFICE 6B, EGA Trade Center, 809 Poonamallee High Load, Kilpauk, Chennai - 600 010, Tamilnadu, India TEL : +91 44 4305 7112, FAX : +91 44 4305 7116 E-mail : ytkim@wia.co.kr

Other functions

Options

with Manual Guide i

Figures in inch are converted from metric values. Design and specifications subject to change without notice.

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