PROCESS AUTOMATION

FAULT TOLERANT POWER SUPPLIES FOR MISSION CRITICAL APPLICATIONS

PROCESS AUTOMATION

Company Presentation PS1550 System Overview Mission Critical Power Supply PS1550 Terminations Option and Block Diagram PS1550 Technical Specifications Ordering Information and Dimensions KFA6-STR-1.24.500 KFA6-STR-1.24.4

3 4-5 6 7 8 9 10 11

COMPANY PRESENTATION

Your pathway to precision and performance

The Process Automation division of the Pepperl+Fuchs Group, of which Pepperl+Fuchs Elcon is a 100% daughter company, is today the undisputed market leader in all three World markets America, Europe and Asia when it comes to components for intrinsically safe explosion protection.
Our target industries are involved in chemicals and pharmaceuticals, petrochemicals, and other areas involving waste water treatment and power technology. In all industrial areas Pepperl+Fuchs is both a supplier and partner for end users, control system manufacturers, system integrators and engineering contractors.

Now that Pepperl+Fuchs has built up a world-leading position with end users and control system manufacturers for conventional interface devices for intrinsically safe explosion protection, we are using these established sales paths for new product families. Confirming our strong tradition of power supply manufacturer, this brochure describes our high integrity 24 V power supply for powering intrinsic safety cabinets, field instrumentation and conditioning systems. The power supply system PS1550 is particularly suitable for critical applications such as Emergency Shutdown and Fire & Gas protection systems. Finally, the recently acquired display and operating terminal (HMI) from the EXTEC brand will enable us to enter the field of diagnosis and configuration platforms for field bus technology, whilst our level control products cover the field device requirements to round off our overall strategy.

PS1550 System Overview

Hot Swappable Modules

All modules are hot swappable on-line, ensuring your 24 Vdc is available at all times.

Fault Tolerant
Both the ac supply and 24 Vdc output can be configured with redundant n+1 modules for mission critical applications.

Full Alarm Monitoring

All critical functions are automatically monitored and indicated by LEDs and alarm relay outputs.

High Power Output!

4
Up to 36 Amps @ 24 Vdc is available and all modules load share and automatically adjust to the load.

Front Panel Test Jacks

Output modules include LED indicators and test jacks for current and voltage output calibration.

Choice of Mounting
19 Rack with front or rear flanges for mounting.

Tagging
Provided on the front of every module.

Integral Cooling Fans

Three cooling fans with LED indicators are monitored by the internal alarm system.

Mission Critical Power Supply

PS 1550 System
A 4U High 19 rack mounting system, with integral cooling fans, a choice of 3 alternate plug-in output termination modules, 2 Supply (1550/LM) Line Modules and up to 6 (1550/PM) Power Modules. Each Power Module provides 6 Amps at 24 Vdc. Using 2 Line Modules and a n+1 Power Module strategy, the PS 1550 provides a unique mission critical capability.

Self Monitoring
I Under permanent ( > 10 sec.) overload, the output is

automatically disconnected to prevent a cable fire. A short pulse transmitted every 10 seconds will restart the output automatically when the fault is removed, to avoid onsite manual restart procedures.

Integral Alarm Monitoring

I I

All critical functions are automatically monitored and indicated by LEDs and relay outputs. Output integrity is maintained even in the event of loss of: - Supply line. - Line Module. - Power Module. - Cooling fan module. Alarm monitoring provides a contact ouput for: - Low voltage on supply lines. - Low voltage on output bus. - Power Module overload, with LED indication. - Power Module low output. - Power Module internal fault. - Power Module temperature limit protection, to prevent destructive failures. - Failure of one of the three integral fans, LEDs indicate which fan has failed. Two relay outputs are provided for users to set and/or alarm functions.

High Output With Full Redundancy

I I

Maximum output of 36 Amps at 24 Vdc nominal per rack using six 1550/PM Power Modules. Fully redundant configuration provides 30 Amps at 24 Vdc, with n+1 (1550/PM) Power Module and two (1550/LM) Line Module failure strategy. With a fully redundant strategy the system is tolerant to the loss of 1 Supply Line and 1 Line Module or one or more Power Modules. Load sharing across all Power Modules ensures that the load is supplied evenly on failure of a Power Module with automatic adjustment to the present load. Mixed AC/DC input capability permits battery back-up without the need for a UPS. Unlike current fold back designs the PS 1550 supplies full output (60 Amps total) in a short circuit, instantly clearing a faulty fuse to avoid voltage spikes affecting other units on the same supply bus.

Hot Swappable Plug-in Modules

I Modular load sharing design including Hot Swappable

modules with self detection and signalling of faults, minimizes servicing and maximises MTTR (Mean Time To Repair).
I Easy upgraded while on-line, by plugging in extra Power

Modules.

I I

PS1550 Terminations Option and Block Diagram

Input and Optional Output Terminations
I Plug-in termination options. 1550/TB-IN is mandatory, select a 1550/TB-OUT option to suit your output termination requirements.

1550/TB-IN AC input termination

module, for dual independently isolated power inputs and alarm outputs.

1550/TB-OUT 4/20 Optional

output termination module, with 4 pairs of 6 mm2, 20 Amp rated terminals.

1550/TB-OUT
Output termination module with 16 pairs of 2.5mm2, 4 Amp rated terminals.

1550/TB-OUT 60
Optional output termination module, provides 1 pair of 60 Amp rated terminals.

PS1550 - Block Diagram

Line Module # 1
Alarm Contacts #1
1550/TB-IN ALARM

LINE 1 ON POWER ON

LINE VOLTAGE BUS

Load Sharing

AC/DC SUPPLY LINE 1

~ ~
LINE FILTERS 1550/LM 1550/PM 1550/PM 1550/PM 1550/PM

ISOLATED FROM EACH OTHER

AC/DC SUPPLY LINE 2

~ ~
LINE 2 ON INPUT/ALARM TERMINATION MODULE

1550/LM

POWER ON

Alarm Contacts #2

ALARM Output Fault OUT ON OVERLOAD OUT ON OVERLOAD OUT ON OVERLOAD OUT ON OVERLOAD

+1
+24 V 24 Vdc OUT 0V
16 16 1
OUTPUT TERMINATION MODULE 1550/TB-OUT

Line Module # 2 (Redundant)

OUTPUT BUS

Power Module #1

Power Module #2

(# 3 / # 4)

Power Module #5

Power Module #6

OUTPUT TERMINAL OPTIONS

+1
+24 V
4
OPTION OUTPUT TERMINATION MODULE 1550/TB-OUT 4/20

7
FAN 1 OK FAN 2 OK FAN 3 OK

24 Vdc OUT
1

0V
4

+1
+24 V 24 Vdc OUT
1
OPTION OUTPUT TERMINATION MODULE 1550/TB-OUT 60

FAN FAULT DETECTION

0V

PS1550 Technical Specifications

Input
Input line voltage (LINE 1 and/or LINE 2) AC: 115 Vrms nominal 15% - (97.5 to 132 V) at 47 to 63 Hz. : 230 Vrms nominal 15% - (195 to 264 V) at 47 or 63 Hz. DC: 130 V nominal (100 to 180 V). Line 1 to Line 2 switching (with two Line Modules): automatic, instantaneous in case of power down (semiconductor operated).

Output
Output Voltage: 24.7 Vdc 10% on Power Module. Ripple: 30 mVrms, 100 mV pk to pk. Temperature coefficient of output voltage: 0.02% per C max. Line regulation: < 200 mV output change for a Vmin to Vmax line change. Load regulation: less than 500 mV output change for a Zero to max output load. Turn-on/Turn-off transient: voltage ramps to final value in 300 ms max. (No over/ undershoot). Under voltage alarm: at 20.5 V 0.5 Volts. Minimum hold-up time: 35 ms at nominal input voltage and load current. Output Current: 6 Amp nominal per Power Module (36 Amp total). Overload alarm: 7 Amps nominal per Power Module (48 Amps total). Short reset/retry cycle: Cyclically the circuit provides short pulses at 10 Amps per module for supply auto reset. At first short removal (V out 20.5 V), the system automatically resets at the next retry cycle. Output Terminals choose either: I 1550/TB-OUT 32 output terminals with 16 pairs, 2.5 mm2 (12 AWG) 4 Amps each. I 1550/TB-OUT 4/20 4 pairs of screw terminals 6 mm2 (10 AWG) 20 Amps each. I 1550 /TB-OUT 60 1 pair output studs 60 Amperes each.

Important:
When using the PS-1550 with two independent supply lines they must be isolated from each other, (i.e. using a 1:1 isolating transformer) to prevent an interconnection of the lines outside the power supply, through the common connected neutral. Inrush current limiting: peak inrush current limited at 150% of full load peak current for each Line Module (300% with two Line Modules). Turn-on time: 300 ms nominal. Steady state input current at full load (36 Amps out): AC: 115 Vrms - 12.1 Amps average (25.5 Amps peak). AC: 230 Vrms - 6.6 Amps average (17.0 Amps peak). DC: 130 V - 9.0 Amps. Input current in stationary condition and maximum load (1 KW): AC: 115 Vrms - 13.3 Amps average (28 Amps peak). AC: 230 Vrms - 7.4 Amps average (19.3 Amps peak). DC: 130 V - 10.1 Amps. Line voltage bus under-voltage detection: SPDT relay actuated below 75% of nominal input voltage. Internal fuses: Time-Lag T Fuses; 1500 Amps breaking capacity. Ratings Line Module (1550/LM) AC: 115 V nominal 20 Amps - 250/500 V, 6.3 x 32 mm (F2, F3). AC: 230 V nominal 10 Amps - 250/500 V, 6.3 x 32 mm (F2, F3). Power Module (1550/PM) AC: 115 V nominal 5.0 Amps - 250/500 V, 6.3 x 32 mm (F1). AC: 230 V nominal 3.15 Amps - 500 V, 6.3 x 32 mm (F1). Fans supply fuses: 500 mA - 250 V (5 x 20 glass). Input terminals (mandatory): I 1550/TB-IN 3 main terminals for each input supply line 4 mm2. 2 sets of terminals for alarm relay outputs (NO, NC & C).

General
Isolation: Output Versus Ground: 500 Vdc per 1 minute. Line Versus Ground: (Y capacitors removed) 2500 Vrms per 1 minute. Line Versus Output: (Y capacitors removed) 2500 Vrms per 1 minute. Storage temperature: -20 C to +60 C. Operating temperature: 0 C to +50 C.

CE Conformity
EN60950 to 73/23/EEC Low Voltage Directive EN61000-6-2 (Immunity) and EN61000-6-4 (Emission) to 89/336/EEC EMC Directive.

Order Information
RACK CONFIGURATION QUANTITY 115 V 230 V

Rack PS1550/RFD-FP - Standard 19 rack mount and cooling fans included or Rack PS1550/RFD-RP Rack with rear mounting bracket and cooling fans included PS1550/TB-IN - AC input termination module for dual independent isolated power inputs and allarm outputs PS1550/TB-OUT - Output termination module with 16 pairs of 2,5 mm2, 4 Amp rated terminals or PS1550/TB-OUT 4/20 - Optional output termination module with 4 pairs of 6 mm2, 20 Amp rated terminals or PS1550/TB-OUT 60 - Optional output termination module provides 1 pair of 60 Amp rated terminals PS1550/LM - Input line module PS1550/PM - Output power module 24 Vdc, 6 Amp each

1 1

PN. 473011 PN. 473010

PN. 473011 PN. 473010

PN. 473009

PN. 473009

1 1

PN. 473002 PN. 473000

PN. 473002 PN. 473000

PN. 473001

PN. 473001

1 or 2 1 to 6

PN. 473006 PN. 473004

PN. 473005 PN. 473003

Ordering Information and Dimensions

PS1550 Dimensions: mm (inches)

Typical Example

Amps Amps

PS Range -KFA6-STR-1.24.500 - DIN Rail Power Supply

KFA6-STR-1.24.500
I 230

Green LED: Power supply

V AC / 115 V AC mains nominal voltage. I 24 V DC output voltage. I Max. output current 500 mA. I No ground connection required. I Removable terminal and Power rail.
Order information: Part Number 046544.

Removable Terminals

Application
The DIN Rail power supply, for small applications, is fully compatible with K-System Power Rail. The output voltage of the power supply is regulated and remains stable regardless of the power supply size and the load current.

Schematic
Power Supply
14 15

Specification
Power Suppy Connection Type: Terminals 14, 15. Rated Operational voltage Ue: 90 253 V AC, 48 63 Hz. Output Connection Type: Power Rail or terminals 7 (+), 8 (-). Voltage: 24 V 0.5 V. Current: 500 mA at 60 C, permanent short-circuit protection (electronically). Galvanic Isolation Power supply/Output: safe isolation acc. to DIN VDE 0106, design isolation voltage 253 Veff. Ambient Conditions Ambient temperature: -20 60 C (253 333 K). Mechanical specifications
100
+ 7 (+) 8 (-) -

green

Output

Power rail

Module Dimensional Drawing

20 115

Weight: approximate 140 g.

10

KFA6-STR-1.24.500 replaces type STR300 and KFA*-STR-1.26.600.

PS Range -KFA6-STR-1.24.4 - DIN Rail Power Supply

KFA6-STR-1.24.4
green LED indicates output voltage, flashing red indicates that a fault exists

I UL

Fuse carrier

approval. I 230 V AC / 115 V AC mains nominal voltage. I Output current max. 4 A. I Output voltage on: green LED. I Error message: flashing red LED. I Removable terminals and Power Rail.
Order information: Part Number 054270.
Derating Power output %
100 75

Application
Universal input DIN Rail power supply for medium sized applications. The output voltage of the supply is fully regulated and remains stable to satisfy the required load. This supply is fully compatible with our K-System power rail, DIN rail powering system.

Current limit characteristics V

24 16 automatic re-start

Specification
Power Supply Connection type: Terminals 2 (L1), 3 (N). Rated operational voltage Ue: 92 265 V AC, 47 63 Hz. Rated operational current: 1.2 A at 230 V AC. Contact loading: 230 V AC / < 30 A / cosj = 0.6 0.5 capacitive proximity sensors. Failure override time: > 75 ms / 230 V AC; 5 ms / 115 V AC. Output Connection type: Terminals 4 (+), 6 (-). Voltage: 23.28 24.72 V DC. Current: 0 ... 4 A, Power Rail limiting by means of fuse 4 AT, Typ. 4.6 A. Ripple: < 100 mVss. Efficiency: typ. 87 %. Overvoltage protected: < 28 V DC. Galvanic Isolation Power supply / Output: For AC 253 V design isolation voltage. Ambient Conditions Ambient temperature: -20 60 C (253 333 K).

60 70C Ambient temperature

4.6 A

Output current

Schematic
Power supply
2 3 L1 N 1

4 AT

Mechanical Specifications Weight: Approximate 800 g. Construction type: Housing 140 x 88 x 103.5 mm. Mounting: Clamping element for snap-mounting on top hat rail as per DIN EN 50022-35. Connection: Connection possibilities self-opening instrument terminals, max. conductor csa 2 x 2.5 mm2. Electromagnetic compatibility Safety: Accord. to VDE 0805 / EN 60 950. Radio-interference supression: Accord. to VDE 0875 part 11, EN 55 011 class B. Electrostatic discharge: Accord. to IEC 801-2. Contact discharging: 8 kV. Air discharging: 15 kV. Electromagnetic fields: Accord. to IEC 801-3, 10 V/m. Burst IEC - Input: 4 kV; output/capacitively coupled: 2 kV. Surge IEC 801-5 - Asymmetrical: L, N -> PE 4 kV; symmetrical: L -> N 2 kV.

4(-) 6(-)

Output

Power rail

Dimensional Drawing
99 88 140

Primary
PE L1 N

Secondary

11
103.5

PROCESS AUTOMATION PROTECTING YOUR PROCESS

For half a century, Pepperl+Fuchs have been continually providing new stimuli for the world of automation. The company is also setting standards in quality and innovative technology. We develop, produce and distribute electronic sensors and interface modules on a global scale. By means of our world-wide presence and our high flexibility in production and customer service we are able to individually offer complete solutions right where you need us. We know what we are talking about Pepperl+Fuchs have established a good reputation in supplying the worlds biggest offer of industrial sensor technology for a large scale of applications. Our signals move the world.

Twinsburg
Mannheim

Singapore

Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim Germany Tel. +49 621776-0 e-mail: info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 USA Tel. +1 330 4253555 Fax +1 330 4254607 e-mail: sales@us.pepperl-fuchs.com Asia pacific Headquarters Pepperl+Fuchs Pte Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Company Registration No. 199003130E Tel. +65 67799091 Fax +65 68731637 e-mail: sales@sg.pepperl-fuchs.com

South and East Europe Headquarters Pepperl+Fuchs Elcon Srl via delle Arti e Mestieri, 4 - 20050 Sulbiate (Mi) Italy Tel. ++39 039 6292 1 Fax ++39 039 6292 240 e-mail: info@it.pepperl-fuchs.com www.pfelcon.it

www.pepperl-fuchs.com
Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS ELCON Printed in Italy Part. No. 475208 06/06 04