VZ09

VZ09
SCADA Ready: Using Rockwell Software Products to Realize Specific Requirements of a Supervisory Control and Data Acquisition System
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Application Overview
Manufacturing Dashboards
Powerful data logging analysis

Utilizing SQL and Stored Procedures Remote monitoring of the application Rich graphical interface Runtime language switching Remote alarm notification with SMS and email
RAD Rapid Application & Development

FactoryTalk View Site Edition Global Objects
Global objects let you link the appearance and behavior of a graphic object to multiple copies of that object in the same application. When you make changes to the original object, the copies are changed as well. The same display can be used multiple times with the parameter passed to them using tag placeholders that forms the tagname. The Symbol Factory is a library of over 5,000 graphical objects optimized for high performance for use in industrial automation HMI applications, Objects can be shaded fill.
Display reuse with parameter passing
Symbol Factory and Object shading
Data Access Control
The External Access property allows you to specify the level of access (Read Only, Read/Write, or None) external applications and devices have to tags.
Alarming
FactoryTalk Alarm and Events System Overview
The FactoryTalk Alarms and Events Services centralize the distribution of device-based and tag-based alarm data to run-time clients, through FactoryTalk alarm servers that you add to a FactoryTalk View SE application. Logix controllers will serve alarm information to FactoryTalk Alarms and Events Services Banner. There are two instructions in the Logix controllers ALMA for Analog alarm and ALMD for Digital alarm. Allows non Logix based controllers and third party devices to connect to FactoryTalk alarms and events. You can associate a FactoryTalk View command with any alarm. The command is executed from the Alarm and Event Summary or Alarm and Event Banner.
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 4
Device Based Alarms
Tag Based Alarms
FactoryTalk View Command
Real Time Alarm Notification

Specter Instruments WIN-911 Overview
WIN-911 is real-time Alarm Notification Software that works with FactoryTalk Alarm and Events to monitor operations and notify personnel of problem conditions. Alarm notification can be via SMS, pager, voice or email.
2 way SMS
Text notification on alarms Individual alarm acknowledgement from your cell phone
On Demand list of alarms which have been acknowledged, but are still in the alarm condition Health Status 2- Way Manual Text messaging available in the WIN-911 alarm monitor
Remote monitoring of the application

FactoryTalk Viewpoint. FactoryTalk ViewPoint provides a Web based thin client for FactoryTalk View Site Edition and PanelView Plus 6.
Only a web-browser and Microsoft Silverlight required on the client.
Remotely change tag values in FactoryTalk View Machine or Site Edition applications
Numeric Input, String Input, Push Button controls and Control List Selector.
Remotely change tag values in FactoryTalk View Site Edition applications

Set, Toggle, Equals (Tag2 = Tag1 *0.35+12), Ramp or Touch Animation with Command. Execute Macros.
Utilizing SQL and Stored Procedures

FactoryTalk Transaction Manager FactoryTalk Transaction Manager can move large amounts of data in a fast and robust manner. Provides error checking for when a transaction has not completed. Can write-back handshake to control system for transfer verification. Two types of transaction
Uni-Directional Data transactions (Data logging from a Controller to a Database) Bi-directional Data Transaction. A bit in the controller triggers the transaction, Data from the control system is passed to a stored procedure in the database and the stored procedure executes and the output data is downloaded to the controller.
Stored Procedures
A stored procedure is a set of Structured Query Language (SQL) statements with an assigned name that's stored in the database in compiled form. Utilize the full power of the Microsoft SQL instruction set.
Powerful data logging and analysis

FactoryTalk Historian Site Edition and FactoryTalk Vantagepoint VantagePoint 4.0 Historian connector
Logical model of the data points. Instances of types allows for quick deployment of new Historian tags to report on

Real time tags that are historized are automatically detected. User can drag a real time tag onto a trend and automatically the system will show historical data. When tags are historized in multiple historians the system can find the best source of information needed for a report / trend. Makes reporting completely transparent to the end user. User can drag a real time tag onto a trend and automatically the system will show historical data.
Aggregations of data are automatically handled in Historian.
Manufacturing Dashboards
FactoryTalk VantagePoint Collects, aggregates and correlates disparate data from your manufacturing and production processes and business systems.
Advanced trend tool XY Plotter
Excel Add-in Portal for thin client access Advanced Dashboards.
Xcelsius is a powerful third-party tool bundled with VantagePoint

Designer tool used to create Interactive Visualizations Flash based tool used in web sites, portals, PDF, MS Office Documents, etc. Multiple data sources: Business Objects, Crystal Reports, XML, Web Services, etc.
Leverages Excel for data mapping, data manipulation, and interactive events.
VZ12 - Migrating your HMI
Do you have a lifecycle plan?

In a 2010 study of process automation users, Automation Research Corporation (ARC) identified that 88% of these users confirmed the use of automation beyond the manufacturers obsolescence date. In this same study, a clear majority of users acknowledge having NO lifecycle plan.
Productivity
Continuous improvement at all stages of the plant lifecycle
Innovation
Take advantage of the flexibility and scalability of todays platforms
Globalization
How to compete in the global marketplace and make actionable data available to the top floor
Sustainability
Make the most efficient use of resources and protect your employees and the environment, Replacement parts, Adapt to market address new maintenance changes, target standards optimization Rockwell Automation is committed to understanding these goals
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How can Rockwell Automation help?

Product longevity and lifecycle communication Migration-enabled technologies that endure for the long term Notification of product lifecycle status, allowing you to plan for transitions to upgraded equipment and software Lifecycle Services assist you with technology transitions Our self service tools and partners help you manage your own migration activities Phased migration path and extensive toolkit A comprehensive portfolio of upgrade and replacement options, as well as conversion enablers (StepForward) to minimize risk and protect your investments as you transition to new technology A phased migration approach that allows you to migrate at the pace that works for you Global Solutions and Services Project management, domain expertise, and global execution to help you optimize plant assets, increase productivity, and improve your overall financial performance. Long-lasting products and commitment to support throughout the lifecycle
Product Longevity and Lifecycle Communication
At Rockwell Automation, we give you notice, and we give you options.

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Agenda
Migration planning HMI software migrations to consider Migrating HMI hardware
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Visualization solutions
FactoryTalk ViewPoint FactoryTalk View ME Industrial Computers and Monitors FactoryTalk View SE
PanelView Plus 6
PanelView Plus Compact
RSView32
Industrial Computers and Monitors

PanelView Standard and Enhanced PanelView Component
Why migrate your HMI?

Platform evolution - operating system and PC Windows XP MS support ends in 2014 Windows 7 is new Microsoft standard 64-bit platform and operating systems becoming standard Plant expansion requires move to a larger system To new product, or larger license for same product Move to a more modern solution Want better integration with controllers Want new HMI features Connectivity to other systems Move from a competitor product
Benefits and costs of migration

Modern platforms offer new capabilities
Cost
Better connectivity with other systems and hardware
Remote HMI operator interfaces FT ViewPoint or FT VantagePoint Better graphics and animations Alarming / FactoryTalk A&E Integrated security
New software Hardware platforms Engineering costs
Operator retraining

It takes time to learn a new system The benefits will be efficiency and productivity operator effectiveness
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What HMI migrations can Rockwell help with?
Competitor HMI
Example 1: RSView32 to FactoryTalk View SE

Why?
Moving to new 64-bit computers RSView32 does not natively support 64-bit operating systems No plans to discontinue RSView32 However, no plan in place for this support
To take advantage of features in FactoryTalk View SE and the FactoryTalk Services Platform Redundancy for HMI Server, FactoryTalk Alarms & Events Direct reference tags Online and offline access to tags FactoryTalk Alarms & Events
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What FT View SE components would I need?
FactoryTalk View SE equivalents: Development environment
Single station runtime system
RSView32 Works FactoryTalk View Studio

RSView32 Runtime FactoryTalk View SE Station
Distributed runtime system
RSView Active Display Server FactoryTalk View SE Server and Client
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How can Rockwell help?
Commercial StepForward discount RSView32 Messenger to Specter Instruments Win-911 discount

Technical Rockwell Knowledge Base has many AIDs to help with migration: AID 27708: RSView32 to ViewSE Conversion Guidelines Rockwell Automation Literature Library project migration manual Technical Support, Rockwell Sales office and Distributor can help! License replacement - tag-based vs. screen-based
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Example 2: Wonderware InTouch to FactoryTalk View SE

Why?
Direct integration with ControlLogix Built-in alarming with FactoryTalk Alarms and Events Online and offline access to controller tags Direct addressing of controller tags
FactoryTalk Services Platform allows sharing of data and information with other FactoryTalk installations in the plant Single provider of sales, engineering and technical support
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Example 2: Wonderware InTouch to FactoryTalk View SE

Commercial StepForward competitor migration discount Technical New conversion utility converts InTouch project to FactoryTalk View SE Estimated 70-80% of project is converted Displays and tag database Supports InTouch v6.x through 10.1 Free service from Rockwell Technical Support, Rockwell Sales office and Distributor can help!
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Competitive application conversions

Intellution / GE FIX v6.0 and 7.0 iFIX v2.5 through 5.0 Converts projects to RSView32; can then be opened in FactoryTalk View SE Wonderware InTouch v6.x through 10.1 Converts directly to FactoryTalk View SE XML files Graphic display files and tag databases are converted Scripts and ActiveX controls are not converted Follow up work will be required to complete and verify/test conversion
Example 3: PanelBuilder32 to FactoryTalk View ME

Why?
PanelBuilder32 supports entire PanelView Standard family

PanelView Standard is Silver Series Migrate to PanelView Plus 6, and use FactoryTalk View ME
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Example 3: PanelBuilder32 to FactoryTalk View ME

Commercial StepForward migration discount Applies to both hardware and software

Technical PanelBuilder32 application will import directly into FactoryTalk View ME Technical Support, Rockwell Sales office and Distributor can help!
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Agenda
Migration planning HMI software migrations Migrating HMI hardware
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Highlights
Migrate from PanelView Plus 700-1500 to PanelView Plus 6 PanelView Plus 700 to 1500 is in Silver Series Migration Requires the Ordering of New Catalog Number Migrate from PanelView Standard First Models Discontinue Sales in June, last Models as parts deplete in the Fall Migrate to Appropriate Terminals PVP or PVc Migrate from Allen-Bradley InView Spectrum Now Sells Same Unit and will Insure Future Investment
(Confidential For Internal Use Only) Copyright 2012 Rockwell Automation, Inc. All rights reserved.
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Migration.. InView Message Displays

In Silver Series (as a Rockwell product) announced in Nov. 2011
End of Life : November 1, 2012 5 year support (warranty/repair) after November 1, 2012
Product has been transitioned to Spectrum Controls

Initial Partner offering will be same form, fit, function of existing line Partner will invest in improved displays, Comm modules and usability
Catalog number changes (example):

Rockwell Cat # = 2706-P22R Spectrum Cat # = 2706-P22RSC
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Need to upgrade your RIO PanelView?

ProSoft Part Number: AN-X-AB-DHRIO Remote I/O Adapter to Ethernet/IP HMI Upgrade your HMIs without replacing your Control System PanelView Plus 6 PanelView Standard
PLC 5
31 Preliminary - INTERNAL USE ONLY Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Migrate the PanelView Standard Design-time Project

FactoryTalk Studio wizard to import PanelView Standard application
Converted project must be verified for operation Some PanelView Standard objects are not supported in PvP6
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Migrate PanelView Standard / Enhanced to PanelView Plus 6

Migrating PanelView Standard Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf
Migrating PanelView Enhanced Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf
Legacy PanelViews to PanelView Plus Catalog Conversion
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Migration.. PVP 700-1500 to PVP6 700-1500

Migration PVP6 700 1500 is..
Mechanically Compatible Application Compatible More Performance for Less!
Silver Series since January 2011

End of Life before: December 1, 2012 5 year support (warranty/repair) after December 1, 2012
PanelView Plus 700 to 1500 with RIO and DNET

New Catalog Numbers to Support Installed Base Expected EOL end of 2015
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Run-Time MER Compatibility

MER Compatibility Terminal PanelView Plus 6 700, 1000, 1250, 1500 (CE6.0-based) V6.1 V6.0 V5.1 V5.0 V4.0 V3.2
PanelView Plus & CE 700, 1000, 1250, 1500 (CE4.1-based)

PanelView Plus 400, 600 (CE4.1-based)
PanelView Plus Compact 400, 600, 1000 (CE4.1-based)
Example: PVP to PVP 6 Clean Xfer

Legacy PVP
2711P T7C4D1 ENET and RS232
Current PVP6
2711P T7C4D8
PVP6 Platform
2711P T7C15D1 CNET
2711P T7C4D8
2711P RN15S
PVP6 Platform
Comm Card
Migrate PanelView Plus to PanelView Plus 6

PanelView Plus to PanelView Plus 6 Catalog Conversions
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PanelView Plus 6 - FY12

Added Features and Improved Usability.
v6.10.01 Enhancement (currently web release) SMTP Email ActiveX Web Browser ActiveX Control
v6.10.10 (April 2012) Screen Rotation Logo Manager for custom boot images Improved Configuration Menus for Web Services Upgraded VNC Performance New Terminal Full Backup/Restore Utility Email Alarms with File Attachment Support for USB Audio
PanelView Plus 6 FY12 Expand Your Network Capabilities

NIC2: Allows Remote Connectivity with or without going through the Plant Network. Attaches to the back of the PVP6 Logix Module. The following Catalog Numbers comprise the pieces to build one of the isolated Ethernet modules. PVP6 catalog number is not yet available, to be ordered as to separate parts. Currently in hardware testing (shock & vibration, emissions, etc.). Assembled unit expected release: Fall 2012
Ethernet Component 6189V-PCIENET

Manufacturing Zone Cell/Area Zones
NIC2: 10.10.10.20 PVP6 OS2
NIC1: 192.168.1.20
Logic Module Chassis 2711P-RN0

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PanelView Plus 6 FY13

Synchronizing Platform Capabilities.
Hardware redesign for small terminals

Faster Processor, More Memory, Updated Displays ME firmware version 7.0 PanelView Plus 6 4 and 6 (Q1 CY13)

PanelView Plus 6 Compact (Q2 CY13)

PVP6 standard features on 4 and 6 PVP6 pro features optional on the 6
PVP6 standard features Same screen limits, alarm limits as today
Securing Customer Investment In PanelView Plus 6

Session Takeaways
Ask about the StepForward program to make conversions from competitors or upgrades to new HMI software less expensive Use the application conversion utilities
Rockwell services and our enormous PartnerNetwork can assist you every step of the way!
Migrate from PanelView Plus 700-1500 to PanelView Plus 6 PanelView Standard to PanelView Plus 6 Allen-Bradley InView to Spectrum Controls
Thank You
Questions?
Thank you for joining us

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VZ09 - SCADA Ready Utilizing Rockwell Software Products To Realize Specific Requirements of A Supervisory Control and Data Acquisition System - LPW

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VZ09 - SCADA Ready Utilizing Rockwell Software Products To Realize Specific Requirements of A Supervisory Control and Data Acquisition System - LPW

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Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Powerful data logging analysis

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

RAD Rapid Application & Development

Display reuse with parameter passing

Symbol Factory and Object shading

Data Access Control

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Device Based Alarms

Tag Based Alarms

FactoryTalk View Command

Real Time Alarm Notification

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Remote monitoring of the application

Only a web-browser and Microsoft Silverlight required on the client.

Remotely change tag values in FactoryTalk View Site Edition applications

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Utilizing SQL and Stored Procedures

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Powerful data logging and analysis

Aggregations of data are automatically handled in Historian.

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Excel Add-in Portal for thin client access Advanced Dashboards.

Xcelsius is a powerful third-party tool bundled with VantagePoint

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

VZ12 - Migrating your HMI

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Do you have a lifecycle plan?

How can Rockwell Automation help?

Product Longevity and Lifecycle Communication

At Rockwell Automation, we give you notice, and we give you options.

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

PanelView Plus Compact

Industrial Computers and Monitors

Why migrate your HMI?

Benefits and costs of migration

Better connectivity with other systems and hardware

New software Hardware platforms Engineering costs

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

What HMI migrations can Rockwell help with?

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Example 1: RSView32 to FactoryTalk View SE

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Example 1: RSView32 to FactoryTalk View SE

FactoryTalk View SE equivalents: Development environment

Single station runtime system

RSView32 Works FactoryTalk View Studio

Distributed runtime system

RSView Active Display Server FactoryTalk View SE Server and Client

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Example 1: RSView32 to FactoryTalk View SE

Commercial StepForward discount RSView32 Messenger to Specter Instruments Win-911 discount

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Example 2: Wonderware InTouch to FactoryTalk View SE

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Example 2: Wonderware InTouch to FactoryTalk View SE

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Competitive application conversions

Example 3: PanelBuilder32 to FactoryTalk View ME

PanelBuilder32 supports entire PanelView Standard family

Copyright 2012 Rockwell Automation, Inc. All rights reserved.