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Welcome
By combining our Technical Competence with our Extensive Industry Experience and Local Customer Demands our state of the art Service Centre can assist in achieving higher levels of performance and overcoming specific challenges.
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Benets of training
Eliminates re-work and machinery problems to increase reliability and productivity Reduces the need for employee supervision Stops problems before they happen by addressing the root causes. Increases employee productivity by teaching them advanced techniques to complete everyday tasks more efciently Improves job satisfaction Reduces turnover as employees are less likely to leave if they keep learning new skills and keep up within their industry Aids in the recruiting process by making the company more attractive in the eyes of potential employees Rewards long-time employees who have learned new skills and are ready to take on new challenges
B) E-Learning Courses Online Courses Introduction to Asset Efciency Optimisation Assessment Basics Proactive Reliability Maintenance Operator Driven Reliability Maintenance Strategy Review Introduction to Vibration Analysis Introduction to Thermography Introduction to Lubrication Analysis Spare Parts Management Bearing Basics Spherical Roller Bearings Angular Contact Ball Bearings CARB Toroidal Roller Bearings Taper Roller Bearings Deep Groove Ball Bearings Introduction to Lubrication Power Transmission Introduction to Shaft Alignment Balancing Basics Introduction to Industrial Seals for Rotating Motion SKF Shaft Alignment Tool SKF Machine Condition Advisor Interactive Computer Based Courses Vibration Analysis I Vibration Analysis II Vibration Analysis of Industrial Fans Vibration Diagnostics of Cement Plant Machinery Dynamic Balancing I Basics of Rolling Element Bearings Mounting of Rolling Element Bearings Dismounting of Rolling Element Bearings and Failure Analysis Vibration Analysis of Rolling Element Bearings Vibration Analysis of Plain Bearings Vibration Analysis of Electrical Machines Operation and Maintenance of Pumps Operation and Trouble shooting of Material Handling Systems Analysis of Resonance Related Problems Dynamic Analysis for Equipment and Structural Analysis Alignment - Theory and Practice Diagnostics of Sugar Plant Machinery Diagnostics of Thermal Power Plant Machinery Diagnostics of Paper Plant Machinery C) Short Courses Tradesman, Fitter and Apprentice Course on Bearing Technology Fitting Spherical Roller, Self-Aligning Ball and CARB Bearings Introduction to Bearing Housings and Seals Bearing Handling and Storage Bearings for Electric Motors Bearing Failure Analysis Bearing Lubrication Practical Handling of High Precision Bearings Introduction to Oil Seals Introduction to Epoxy and Sealant Applications V Belts and Pulleys Introduction to Condition Based Maintenance Introduction to Airborne Ultrasound Introduction to Asset Management Course Code MS100 MS101 MS113 MS120 MS130 WI100 WI130 WI140 WC130 GRB001 GRB002 GRB003 GRB004 GRB005 GRB006 GRL001 GRPT01 WE140 WE150 WE170 PT02-TKSA20 PT01-MCA Course Code SLT1 SLT2 SLT3 SLT4 SLT5 SLT6 SLT7 SLT8 SLT9 SLT10 SLT11 SLT12 SLT13 SLT14 SLT15 SLT16 SLT17 SLT18 SLT19 Course Code N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Course Code N/A N/A N/A WE212
Improving Bearing Reliability in Mining and Mineral Processing Improving Bearing Reliability in Food and Beverage Improving Bearing Reliability in Power Generation (Thermal) Improving Bearing Reliability in Aggregate and Cement
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
E-Learning
Short Courses
Industry Specific
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Application Specific
Level 1
Figure 1: The four phases of maintenance maturity. Moving toward a world-class facility starts with understanding where you stand today, and dening your objectives for the future.
Level 2
Ideally the client needs analysis will give you the opportunity to gain a clearer perspective on your reliability program that is generally not possible while immersed in daily activities. Once the analysis is complete, you will receive a comprehensive report that includes: A summary of initial set-up details A Spider Chart illustrating a micro-level assessment for each question versus the maturity phases A Maturity Summary Matrix showing a macro-level assessment for all four main facets of the Asset Efciency Optimization Process versus the maturity phases A Ranked Deviation Chart illustrating your performance question-by-question versus your industry averages A detailed roadmap of recommendations for improving plant reliability
Level 3
Living Program
Work Execution
Maintenance Strategy Spider Chart Standard deviation -1 Standard deviation +1 Segment Average Fire Fighting Maintaining Promoting Innovating
Work Control
Work Identication
The SKF Client Needs Analysis allows us to identify improvements in specic work categories that can help you achieve optimum results.
Industry Benchmark
Maintenance Strategy
9 8 7 6 5 4 3 2 1 0
Joe
Power Transmission
Lubrication
Oil Analysis
Vibration Analysis
RCA/RCFA
Thermography
The Training Needs Analysis will give you a clearer perspective of personnels competency and skill levels. The results are analysed and you will be provided with a report which includes: 1. A summary of individuals or group of individuals work prole 2. A spider chart, showing a micro-level assessment of each question, with skill levels for each area of competency, opportunities for improvement as well as areas of exceptional performance (refer to spider chart above) 3. A skills summary matrix showing macro level assessment for each of the areas of competency 4. A detailed proposal of recommendations for improvement for the individual or group of individuals supported by the nding of the training needs analysis
E-Learning
Course categories
While specic course topics vary widely, SKF training courses are organised to match the following ve facets of the SKF Asset Efciency Optimisation (AEO) workow process: Maintenance Strategy (MS) Relates to methods and technologies used to develop a maintenance strategy. Courses emphasise a technically and nancially sound maintenance strategy developed to match business goals. Work Identication (WI) Relates to methods and technologies used to identify maintenance work. Course topics include preventive maintenance, predictive technologies, information integration and decision support systems, and work order request generation. Work Control (WC) Relates to methods and technologies used to control maintenance work. Course topics include maintenance planning and scheduling, standard job plans, spare parts alignment, and supply and logistics. Work Execution (WE) Relates to methods and technologies used to complete maintenance tasks. Course topics include precision maintenance, best practices in lubrication, installation, precision alignment, balancing, and post maintenance testing. Living Program (LP) Relates to methods and technologies used to evaluate maintenance work and strategy, thereby closing the loop and making maintenance a continual improvement process. Course topics include root cause analysis, reliability analysis, maintenance work close-out, machine redesign, and technology upgrades.
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Course levels
Advanced training delivered by SKF specialists Advanced training delivered by SKF specialists Classroom / onsite delivered by local SKF trainers e-learning delivered via the internet Maintenance strategy Work identication Work control Work execution
Course categories
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
SKF recommends customers to re-assess the improvements made in different work categories after a period of 12-24 months. It also allows customers to identify new improvement opportunities, thereby closing the re-assessment loop and making this part of a continuous improvement process.
Level 2
Level 3
Key to success
Process
A corporate culture willing to embrace the need for change Commitment to implementing new technologies with requisite nancial, training and personnel resources
Living Program
SUCCESS
Culture
Technology
Cant spare time out for training? Looking for a convenient solution?
Did you know SKF Reliability Systems can provide expert training at your premises?
Advantages
Diverse Range of Courses
Access to a full range of public courses as well as courses tailored to meet your industry-specic needs
Convenience
We arrange timing and delivery of courses to suit your schedule No travel time for delegates, thus providing time and cost savings we come to you!
Experienced Presenters
Industry experts who are able to provide course participants with the full spectrum of maintenance and reliability based training
Cost Effective
Cost effective method for training groups of employees from your organisation
Team Environment
Training all employees at the same time promotes a team environment and provides immediate learning impact
For more information on what Onsite training can do for you: Tel: (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 Fax: (Australia) +61 3 9269 0886 (New Zealand) 0800 753 329 Email: rs.marketing@skf.com Visit: www.skf.com.au/training
Instructors
Gary Patrick
Gary is a Senior Consulting Engineer, Training and Development for the SKF Reliability Maintenance Institute. He develops and teaches courses on vibration analysis, precision maintenance and reliability to clients throughout the world. Gary has an extensive background in training, maintenance, machinery vibration, root cause analysis and troubleshooting. He has a BS in Mechanical Engineering from the University of Cincinnati, is certied in ASNT PdM Level III vibration analysis, has written numerous technical articles for publication in trade journals, and has presented at reliability conferences around the world.
E-Learning
Short Courses
Industry Specific
Wayne Dearness
Wayne Dearness has more than 35 years of experience in heavy industry and industrial lubrication. He has successfully helped numerous Australian and international companies improve their machinery lubrication and oil analysis programs. Wayne has a Masters of Mechanical Engineering degree, specialising in industrial Tribology. His focus is on practical application of lubrication management within the industry. Wayne has written and conducted numerous public and onsite private training courses, Noria training seminars, as well as authoring and presenting several articles covering a wide range of industry topics.
Application Specific
Level 1
Level 2
Level 3
Brenton Ward
Brenton Ward is a Level III Infraspection Institute Certied Infrared Thermographer and professional infrared consultant specialising in large industrial facilities. Since 1994 he has provided thermal imaging services, training, and application solutions for a wide range of industries. Brenton teaches Infraspection Institute classes in Australia and New Zealand.
Living Program
Trevor Huf
Trevor completed his engineering courses in the Royal Australian Navy and gained extensive knowledge in measurement and alignment since joining SKF in 1989. He has attended formal training with suppliers of laser based measurement systems in shaft alignment and geometrical measurement. As a qualied Cert IV in Training and Workplace Assessment instructor, Trevor has conducted training for users of laser based measurement systems in all types of industries around Australia and overseas including mining, pulp & paper, oil & gas, marine and consulting companies. He has also presented technical papers at industrial conferences throughout Australia. Now semi retired, Trevor conducts training courses, on behalf of SKF, in Laser Alignment and other areas of Condition based maintenance.
Instructors
John Bonnitcha
John served 40 years with Terex Jaques as National Parts and Service Manager, where he gained a wealth of experience in the eld of Crusher Reliability and Servicing. John is regarded as one of the leaders in the Extractive Industries, where servicing and maintenance of crushing equipment is required to improve the bottom line and ensure equipment availability is improved. John has a wealth of knowledge of all manufacturers equipment from Jaques Cedarapids, Pegson, Nordberg, Symons, Gemco Sandvik, Allis Chalmers to name a few. John has presented in Crusher Service Seminars throughout Australia, SE Asia and the USA.
David Blight
David Blight is a Mechanical Engineer who worked for SKF for 15 years in positions ranging from Application Engineer in Australia to Project, Manufacturing and Engineering Manager in SKF factories in Sweden, USA, China and Malaysia. David now runs his own Manufacturing Consultancy in Brisbane and runs Training courses for SKF on Bearing Maintenance and Technology.
Rob Distill
Rob has been with SKF for over 15 years working as an Application Engineer. He is the lead instructor for the Root Cause Bearing Failure Analysis Course. He has an extensive background in training, maintenance, root cause analysis and trouble shooting. He regularly performs high skilled high impact services as required at client locations on a nationwide basis. Rob has an Associate Diploma in Mechanical Engineering with a Fitting and Machinist Trade background. He currently teaches several SKF Reliability Maintenance based courses throughout Australia.
Kumar Manoj
Kumar Manoj is an Application Engineer working with the SKF Engineering Department as the Industrial Seals Specialist. He has a combined experience of 12 years in sealing solutions, specialising in rotary and hydraulic/ pneumatic sealing applications. Kumar has technical and practical experience serving in all types of industries that include metals, mining, pulp & paper, oil & gas and food & beverage industries around Australasia.
Instructors
Gary Pilley
Gary is an Application Engineer working with SKF in Technical Support and Reliability Services. After completing his Mechanical Engineering in the 1980s, Gary spent over 25 years in varied roles of Application Engineering for many international manufacturing companies producing bearings, gearboxes, couplings, clutches, hydraulic equipment, conveyor belts, chains. As a result, he is now able to draw on years of technical and practical experience to many heavy industry applications.
E-Learning
Short Courses
Industry Specific
Phil Williams
Phil served his time as a tter and turner in the gold mining industry in Western Australia in the early sixties and continued in maintenance roles in the gold, nickel and copper mining industries until moving to New Zealand in 1974. In New Zealand he continued in the engineering trade in both maintenance and supervisory roles. Phil joined SKF in 1991 and has held numerous roles including Training Manager, Product Manager, Key Account Manager, Sales Manager. He has now retired but still works for SKF as a trainer.
Application Specific
Level 1
Level 2
Kevin Leggott
Kevin started as an Apprentice Fitter and Machinist in 1962. He joined SKF as an engineer in 1972 and took up a role of NSW Engineering Manager/Special Products Manager in 1977. He left SKF for a Chief Engineer Australia/NZ role and decided to come back after 20 years to SKF as a trainer for Bearing Technology and Maintenance courses. Kevin has also spent time as a TAFE Teacher in Mechanical Trades and Welding.
Level 3
Living Program
Richard Clancy
Richard Clancy is a mechanical engineer with over 36 years experience in lubrication and machine maintenance for Mobil, Esso and Conoco. He has worked in a range of industries and environments, formulating products, introducing cost-saving programs, and presenting technical information and preparing reports to conrm the nancial benets of the customers purchase from the oil company. Richard has been involved in a wide range of industries which includes; transport, mining, manufacturing, metal rolling, marine, aviation, paper, glass.
Instructors
Paul Knock
Paul Knock has over 20 years experience in the electric motor industry. Paul has worked as a manager of repair workshops in Europe and Australia and has vast experience in the repair and service of AC and DC electrical motors and generators. He has eld experience in gathering, compiling, diagnosing and reporting on electrical and mechanical condition monitoring techniques. He has managed service contracts in papermills, dockyards, shipping, steelworks, wind generation, mining and nuclear power industries. More recently he has been involved with condition monitoring and energy and sustainability projects for SKF and manages motor diagnostics with SKF Asia Pacic.
Ganesh Natarajan
Ganesh is an Asset Management practitioner with over 25 years experience in Maintenance, Engineering, Operations and Consulting domains.He is considered to be a subject matter expert in the eld of Asset Management. He has successfully applied and implemented asset management methods, systems, processes and practices in a range of industries including Marine, Oil & Gas, Food & Beverage, Petrochemical, Mining and Metals. His practical and hands-on maintenance experience readily translates to concepts and holistic solutions that deliver results. A proponent of the Asset Management discipline, he is passionate about training and affecting knowledge transfer. Ganesh is well engaged in the public domain through published articles and conference presentations.
Ned Callahan
Since joining ARMS Reliability in 2008, Ned Callahan has worked with companies of all sizes and industries to develop in-house problem solving capabilities. With over 20 years of experience in education, managerial positions and problem solving, Ned brings a wealth of practical expertise to the delivery of the Apollo Root Cause Analysis Method facilitator course.
Australian and New Zealand companies who attended our training courses
MINING & MINERAL PROCESSING ADITYA BIRLA MINERALS ALCOA - WAGERUP REFINERY ALCOA WORLD ALUMINA BHP BILLITON MT ARTHUR COAL BHP BILLITON TEMCO BHP BILLITON GEMCO BHP BILLITON WORLSEY ALUMINA BHP BILLITON IRON ORE BHP BILLITON NICKEL WEST KALGOORLIE NICKEL SMELTER KWINANA LEINSTER MT KEITH BMA - CRINUM MINE BOYNE SMELTERS COBAR MANAGEMENT CORNWALL COAL CROCODILE GOLD - UNION REEF ENERGY RESOURCES OF AUSTRALIA RANGERMINE FORTESCUE METALS GROUP (PORT HEDLAND) ILUKA RESOURCES MCARTHUR RIVER MINE MINARA RESOURCES - MURRIN MURRIN MMG - GOLDEN GROVE NEW HOPE CORPORATION NEWCREST MINING NEWMONT BODDINGTON GOLD MINE NORTHPARKES MINES OZ MINERALS PEABODY WILKIE CREEK PORT WARATAH COAL SERVICES QUEENSLAND NICKEL RIO TINTO ALCAN BELL BAY WEIPA YARWUN RIO TINTO COAL & ALLIED HUNTER VALLEY WARKWORTH RIO TINTO IRON ORE BROCKMAN CAPE LAMBERT PARABURDOO TOM PRICE SEDGMAN OPERATIONS ST BARBARA MINES - LEONORA TIWEST JOINT VENTURE XSTRATA COPPER XSTRATA ZINC - MT ISA MANUFACTURING AUSTCOLD AUSTRALIAN PAPER - MARYVALE MILL BALLANCE AGRI NUTRIENTS BORAL CEMENT BORG PANELS CARTER HOLT HARVEY CAVALIER SPINNERS CEMENT AUSTRALIA CONVATECH CRYOVAC AUSTRALIA CSBP CSR PERFORMANCE SYSTEMS ELECTROLUX HOME PRODUCTS ENERGY BRIX AUSTRALIA FALK AUSTRALIA FISHER & PAYKEL FUCHS LUBRITECH GENERAL CABLES GOLDEN BAY CEMENT GRAINCORP OPERATION HANSON HIGGINS AGGREGATES HIGHLAND PINE PRODUCTS HOLCIM (AUSTRALIA) INCITEC PIVOT JAMES HARDIE AUSTRALIA JUKEN NZ KIMBERLEY CLARK NORTHERN CEMENT NZ STEEL O-I AUSTRALIA ONESTEEL MANUFACTURING PANPAC FORREST PRODUCTS PACIFIC STEEL PHILIP MORRIS QENOS QUEENSLAND SUGAR RPG AUSTRALIA SEALED AIR VIRBAC AUSTRALIA WINSTONE AGGREGATES FOOD & BEVERAGE AFFCO IMLAY CASELLA WINES CBH GROUP FONTERRA CLANDEBOYE EDENDALE KAPUNI LICHFIELD TE RAPA WHAREROA GOODMAN FIELDER GRAINCORP OPERATIONS GRIFFIN FOODS HEINZ WATTIES MANILDRA GROUP MARS FOOD MARS PETCARE MCCAIN FOODS MURRAY GOULBURN CO-OPERATIVE NESTLE BEVERAGES NEW ZEALAND DAIRIES WESTLAND DAIRY WESTON MILLING ENERGY & UTILITIES CONTACT ENERGY CS ENERGY - KOGAN CREEK DELTA ELECTRICITY FLUOR - HAZELWOOD POWER STATION IPM LOY YANG B MACQUARIE GENERATION MARUBENI POWER STATION NRG GLADSTONE POWER STATION PELICAN POINT POWER STANWELL POWER STATION TARONG ENERGY TRUENERGY VEOLIA WATER WANNON WATER WATER CORPORATION OIL & GAS BP REFINERY - KWINANA CHEVRON CONOCO PHILLIPS ESSO AUSTRALIA QUEENSLAND GAS COMPANY SANTOS SHELL WOODSIDE ENERGY EDUCATIONAL INSTITUTIONS CHARLES DARWIN UNIVERSITY CHISHOLM INTSTITUTE OF TAFE ICMS PILBARA TAFE SWAN TAFE - MIDLAND TAFE NSW ILLAWARRA INSTITUTE TAFE NSW - ULTIMO TAFE QLD - CAIRNS OTHER SERVICES ABB SERVICE A G COOMBS AEM CONSOLIDATED AIRPOWER ALLIED INDUSTRIAL ENGINEERING ALS GLOBAL ALSTOM ASSETIVITY ATIVO MAINTENANCE & SERVICES BILFINGER CAIRNS REGIONAL COUNCIL CLEVELAND COMPRESSED AIR SERVICES COMPLETE ENGINEERING SERVICES COOK SHIRE COUNCIL CO-OPERATIVE BULK HANDLING DARWIN PORT AUTHORITY DUBBO CITY COUNCIL G & S ENGINEERING SERVICES GLADSTONE PORTS CORPORATION HASTINGS DEERING JAQUES (TEREX CO) LEIGHTON CONTRACTORS LONGWALL HYDRAULICS MOSSROCK NORTHERN MARITIME SERVICES PHD ENGINEERING PORT HEDLAND PORT AUTHORITY QUEENSLAND RAIL ROLLS-ROYCE MARINE SANDVIK MATERIALS HANDLING SINCLAIR KNIGHT MERZ SITA ENVIRONMENTAL SOLUTIONS SPECIALISED LABOUR HIRE (NZ) VITERRA WASSCO ENGINEERING WINDSOR ENGINEERING GROUP WORLEY PARSONS
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
E-Learning
Short Courses
Industry Specific
Course Content
Energy-assessment solutions Thermography analysis Vibration analysis AC electric motor monitoring Belt/shaft alignment Precision balancing Performance monitoring: pumps, turbines, fans, compressors Steam trap monitoring Heat exchanger efciency Low-friction and hybrid-magnetic bearings Pneumatic to electric actuation conversions Anatomy of hidden energy savings Using a variety of inspection technologies such as thermography and vibration analysis, SKF energy specialists help companies discover energy reduction opportunities in every corner of the plant. The example shown here involves found energy within a typical electric motor pump. 1. Electric motor analysis Advanced diagnostics and monitoring can reduce energy use 2. Precision alignment Properly aligned machinery consumes less energy 3. Lubrication and sealing Optimum lubrication and sealing methods can cut energy use 4. Hydraulics Vibration analysis allows hydraulic improvements that can cut energy 5. Precision balancing Proper balancing can reduce energy consumption
Application Specific
Level 1
8.30am 4.30pm 2 days $1,750 AUD + GST N/A Onsite & Public N/A
Level 2
Level 3
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
Living Program
WI281
Course Content
Pump System Fundamentals and Energy Efciency is an interactive course combining lecture and hands-on demonstration using a portable pump system. Topics covered include: Introduction to pumps and pumping systems Understanding pump and system curves Energy efciency of pumping systems - Factors that inuence pump system efciency - Review of factors that can be monitored on a regular basis - Review of other factors The relationship between reliability and energy efciency Monitoring energy efciency of pumps Field measurements Cost analysis Pump loop practical session - Pump and system curves - Efciency measurements, estimating BEP - Simulation of the effects of scale formation on energy efciency - Condition monitoring and energy efciency - Pump cavitation and measuring cavitation - Tool box review
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
WI280
E-Learning
Short Courses
Industry Specific
Course Content
Introduction Why care about compressed air Understanding client business needs Compressed air end uses Studying and understanding the supply side Identication of required system components for monitoring Identication of system required parameters for measurement Roles of system components Identication of supply side energy savings opportunities Use of energy Best Practice calculations Studying and understanding the demand side System Baselining System Controls and Storage Identication of demand side energy savings opportunities Demand side leak detection Use of Best Practice compressed air leak calculations Monitoring and Maintaining System Efciency Condition Monitoring for energy efciency Case Studies System Improvement Planning and Implementation Working with production and management Where to start Measuring and Reporting Results
Application Specific
Level 1
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
Course Content
Basics on Environmental Impacts Greenhouse Gas emissions, pollution, landll wastes and their effects on the environment Environmental Regulatory Framework National Greenhouse Gas Emission Reporting Federal, State and Local Government regulatory framework Typical penalties for noncompliance Environmental Aspects and Impacts How to identify environmental aspects of your organisation and their impacts on the environment (land, water and air) Environmental Compliance Management Overview on the ISO 14001:2004 Standard - Environmental Management Systems
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
E-Learning Courses
Learn at your own place and pace with SKF e-learning courses. These courses cover a wide range of product and technology topics and complement the courses taught by our specialist training staff.
Online Courses
Online training course modules from SKF Reliability Systems
Learn at your own place and pace
The E-Learning area of SKF Reliability Systems offers an expanding range of online courses covering a range of topics. This enables selfpaced learning to be enjoyed by the participant at the time and place that best suits their needs.
E-Learning
Recommended For
Application Engineer, Condition Monitoring Engineer/Technician, Electrical Engineer/ Manager/Supervisor/Technician/Fitter, Engineering Draftsman/Manager/Supervisor, Mechanical Maintenance Engineer/Manager/ Supervisor/Technician/Fitter/Lubrication Fitter, Operations Manager/Supervisor/Operator, Planning Manager/Planner/Supervisor, Quality Engineer, Reliability Engineer/Manager/ Supervisor, Store Supervisor/Storeman.
Short Courses
Industry Specific
Course Certication
On completion of a course, participants have the option of taking a certication test. If the pass mark in the test is achieved then a printed certicate for the relevant course is despatched by mail from SKF Gothenburg.
Application Specific
Level 1
Level 2
Level 3
Living Program
Tutor Support
All of our online courses include ask the expert functionality. Visiting the links provided in the online course will connect the individual learner one-on-one via email with one of our subject matter experts. Students questions submitted in this way are treated in condence, but the feedback gained is used to guide improvements to the course in question, and to aid development of future courses. Please visit www.aptitudexchange.com for a free demonstration of the online training. To subscribe, please contact rs.marketing@skf. com or phone Tel: (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 Fax: (Australia) +61 3 9269 0886 (New Zealand) 0800 753 329
Online Courses
Assessment basics
MS101
Course Overview Excellence in asset management is no more or less complex than being able to ask and answer structured questions routinely and accurately. This course provides a general introduction to the subject of assessing maintenance performance. Tuition includes guidance on the selection and implementation of the correct assessment approach. The nature of organisational change is also discussed and suggestions made regarding management of the change process. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Maintenance Strategy
Course Overview The course starts with an explanation of what a good maintenance strategy is meant to achieve. It then goes on to introduce Reliability Centred Maintenance (RCM) as a means of devising an effective strategy. Some variations on the classic RCM methodology are described, including SRCM and Risk Based maintenance. A cost-based approach to RCM is also outlined. The course goes on to suggest how a maintenance strategy review project might be organised, and concludes by discussing the challenges that must be faced when implementing the results of such a project. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Maintenance Strategy
Online Courses
Introduction to Vibration Analysis
WI100
Course Overview This interactive course provides an introduction to vibration monitoring and analysis. It explains many of the basic terms associated with the activity. Vibration measurement parameters and their uses are discussed, including velocity, displacement, acceleration, frequency and phase. An interactive exercise in relative phase measurements is offered. The concept of vibration spectrum analysis is explained, and basic guidance is offered regarding selection of vibration tolerances. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Identication
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Introduction to Thermography
WI130
Course Overview This interactive course provides an introduction to infrared thermography and the associated background science . It explains many of the basic terms associated with the activity. Four main areas of industrial application are discussed, and practical examples from each of these areas are presented. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Identication
This course introduces you to the terminology, processes and activities associated with spare part and inventory management. The objective of this course is to increase your knowledge of basic spare parts and inventory management terminology, processes and principles with respect to your business goals. This course will help you to identify, structure and classify spare parts based on their criticality and re-order parameters, and help you to optimise your spare parts inventory. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Control
Level 3
Living Program
Online Courses
Bearing Basics
GRB001
Course Overview On completion of this course the learner will be able to: Describe the three primary functions of a bearing. Correctly identify the component parts of a standard bearing. Explain eight factors that will affect the choice of bearing for a particular application. List the most common bearing types. Describe, with the aid of notes, the main characteristics of each of the common types of bearing. Identify, with the aid of notes, the bearing type described by use of a basic designation. Identify, with the aid of notes, variants of a standard bearing design from information given in prexes and sufxes applied to standard designations. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
GRB004
Course Overview In this course you will learn about the features and benets of CARB Toroidal Roller Bearing performance variants. Additionally, you can go into further details about hardening, adjustment, catalogue values and other technical information by reading the available pdf-documents. CARB Toroidal Roller Bearings are used in many types of applications. This lesson presents no less than ve applications of CARB Toroidal Roller Bearings that highlight different aspects of the product benets. Before taking this course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
Online Courses
Taper Roller Bearings
GRB005
Course Overview The course covers the following sections: An introduction to the course contents and an explanation of how the course works. This extended summary presents the product features and benets that characterise SKF Taper Roller Bearings. In this section you will learn about the features and benets of the three SKF Taper Roller Bearing performance variants. Additionally, you can go into further details about hardening, adjustment, catalogue values and other technical information by reading the available pdf-documents. Product range and designations: This lesson focuses on the SKF Taper Roller Bearing range and the most relevant designations. Applications: Taper Roller Bearings are used in many types of applications. This lesson presents no less than ve applications of SKF Taper Roller Bearings that highlight different aspects of the product benets. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
E-Learning
Course Overview Before taking the Deep Groove Ball Bearings course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings. In this course you will learn the basics about SKF Deep Groove Ball Bearings. The course consists of the following parts: An introduction to the course contents and an explanation of how the course works In this section you will learn about the features and benets that set SKF Deep Groove Ball Bearings apart from the competition Product range and designations: Working with bearings on a daily basis, it is useful to recognise the most common bearing designations. In this lesson, you will learn about the SKF Deep Groove Ball Bearing range and the most relevant designations Applications: SKF Deep Groove Ball Bearings are successfully used in a wide range of applications. This lesson illustrates four different applications Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Online Courses
Introduction to Lubrication
GRL001
Course Overview Before taking the SKF Lubrication course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings. In this course you will learn about the physics of lubricants and the function of a lubricant within a bearing. The features and benets of SKF standard bearing greases will be outlined, and you will be shown how to select grease for a specic application. The presentation also discusses the features and benets of SKF automatic lubricator systems; SYSTEM 24 and SYSTEM Multipoint. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
WE150
Course Overview This course provides a basic introduction to eld balancing from rst principles. Unbalance is one of the most common causes of machinery vibration. Nowadays vibration monitoring and analysis instruments typically include a dynamic balancing facility. These balancing programs can usually be relied upon for good results. Occasionally, however, things do not appear to go as they should, and it is useful in such circumstances to have an understanding of the fundamentals of balancing in order to speedily arrive at a solution. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
Online Courses
Introduction to Industrial Seals for Rotating Motion
WE170
Course Overview This interactive tutorial aims to provide a basic introduction to the selection of industrial seals for rotating motion. The study material is divided into six chapters: introduction, industrial seals, operating conditions factors, radial shaft seals, v-rings, and applications. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
E-Learning
Course Overview This course introduces the SKF Machine Condition Advisor, and its application in assessing the condition of rotating machinery. This involves three key tasks: Preparing and planning for measurements Collecting and recording readings Evaluating the collected data to detect changes in machinery condition. Tuition is divided into four main lessons: 1. The basics: This lesson introduces the SKF Machine Condition Advisor as a predictive maintenance tool, and describes the three determinants of machine condition that it measures. 2. Instrument Setup: In this lesson you will learn how to prepare the instrument for use, and how to congure the instrument to suit your own preferences.
Short Courses
Industry Specific
Application Specific
Level 1
3. Using the Instrument: A virtual instrument is used to collect data from a typical fan. A simple data recording system is discussed, and instruction offered regarding the evaluation of the collected data. 4. Practical conditions: This lesson considers some of the practical difculties that might be encountered in using the Advisor on real process machinery. Once again, a virtual instrument is used to collect data from a typical machine. Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Identication
Level 2
Level 3
Living Program
The course is intended for use in conjunction with the manual supplied with the instrument. Tuition is divided into six sections: 1. Introduction to shaft alignment. 2. Introduction to the TKSA20 3. Preparation for shaft alignment 4. Alignment procedure overview 5. Real-world case study 6. Alignment report Course Information Duration Course Fee Course Type Category 6 month subscription $100 AUD + GST Online Work Execution
AEX201
$625
$ $
Customer Information
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METHOD OF PAYMENT
Cheque: Made payable to SKF Australia Pty Ltd Mailing address - SKF Reliability Systems, PO Box 301, Oakleigh VIC 3166 Company Order No Credit Card No. Card Holders Name Signature Exp Date / VISA MasterCard AMEX
Module: SLT2
E-Learning
Short Courses
Industry Specific
Application Specific
Module: SLT1
Vibration Analysis Level 1 Basics of Vibration and Preliminary Analysis Course Overview This SLT explains with clarity and simplicity, the theory and precise simulations of the basics of vibration, vibration measuring instruments, the ISO standards followed by the industry, and the methods of doing a simple vibration analysis. List of Topics What is Vibration Characteristics of Vibration What is Condition Monitoring Machine Health Assessment as per ISO standards Basic Diagnostics Analysis Procedures High Points This SLT gives an in-depth overview of All the fundamentals The basic knowledge required for understanding Vibration Analysis It is paramount to understand Level-1 before attempting Level-2, Vibration Analysis and Problem Diagnostics. Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Identication
Course Overview This SLT demonstrates vibration analysis and problem diagnostics of all the major machinery problems through spectrum and phase characteristics, which are common for all industrial equipments. List of Topics Unbalance Misalignment Mechanical Looseness Bent Shaft Eccentricity Coupling Inaccuracies Bearing Defects Gear Related Problems Defective Belt Driven System Inadequate Rigidity Rubbing Distortion Piping Forces High Points This SLT gives an in-depth overview of common machinery problems Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Identication
Level 1
Level 2
Level 3
Living Program
Module: SLT5
Dynamic Balancing Unbalance has been identied as one of the most common causes of machinery vibration. This is present to some degree on all the rotating machines. To achieve dynamic balancing a lot of theoretical as well as practical knowledge is required. Correcting unbalance and effectively applying suitable techniques requires additional knowledge and understanding. Course Overview This SLT discusses the types of unbalance and methods of balancing in detail. List of Topics What is Unbalance Types of Unbalance Identication of Unbalance In-situ Dynamic Balancing Types of Balancing Balancing Procedure for Single Plane Balancing High Points
Module: SLT4
Vibration Diagnostics of Cement Plant Machinery Add-Ons In the cement industry, a high level of diagnostic Practical Tips, Exhaustive Case Studies and accuracy is expected from vibration analysis Stimulating Exercises because of the non-availability of stand-by equipments. There is also the need for continuous Course Information and trouble-free operation of all critical equipment. Duration N/A Course Overview Course Fee $1,345 AUD + GST This SLT discusses Vibration Analysis of Cement Course Type Onsite Plant equipment in detail. Category Work Execution List of Topics Cement Plant - Division and Sections Wise Equipment Details Vibration Analysis and Problem Diagnostics of Cement Plant Machines High Points This SLT gives an in-depth overview of problem diagnostic procedures with spectrum and phase characteristics using vibration analysis Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,795 AUD + GST Onsite Work Identication
This SLT gives an in-depth overview of unbalance and in-situ dynamic balancing
Module: SLT7
Mounting of Rolling Element Bearings Its staggering to know that around 16% of all premature bearing failures are caused by poor tting. The common causes are using too much force or simply being unaware of the presence of the correct mounting tools and methods. The methods generally used for the correct and efcient mounting are Mechanical, Heat or Hydraulic application methods. Course Overview This SLT gives information about professional tting with the usage of specialised tools and techniques, which in turn will help in achieving maximum machine uptime. List of Topics Preparation for Mounting Cold Mounting Hot Mounting SKF Drive-up Method and Mounting Tools High Points This SLT gives an in-depth overview of: Methods of mounting using the correct tools Ways to increase the life of the bearing with minimal wear and tear Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Execution
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Module: SLT9
Vibration Analysis of Rolling Element Bearings Condition monitoring of Rolling Element Bearings using Vibration Analysis can prevent a majority of problems and failures. Course Overview This SLT is designed to teach you more about the Basics of Rolling Element Bearings. It covers vibration theory and bearing vibration in detail. List of Topics Basics of Vibration Bearing Vibration, Variable Compliance Vibration Geometrical, perfections and SEE (Spectral Emitted Energy) Random Ultrasonic frequencies, Natural Frequencies of Bearing Components Spike Energy Measurements, Rotational Defect frequencies Bearing damages and failure High Points This SLT gives an in-depth overview of: Vibration Analysis of Rolling Element Bearings to diagnose problems in bearings during operation Methods of reducing the stoppage of machinery Methods of increasing the life of machine/ bearing Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Identication
Module: SLT11
Vibration Analysis of Electrical Machines Vibration Analysis is one of the best methods to diagnose all types of defects and inaccuracies in electrical machines. Electrical machines will be subjected to all inaccuracies like any mechanical equipment. In addition, these machines shall be subjected to all types of electrical inaccuracies as well. Therefore, Vibration Analysis of Electrical Machines are more complex than mechanical equipment. The method of using Vibration Analysis to identify mechanical defects is separately covered in our earlier SLTs and the same methodology shall be equally applicable on electrical machines such as motors, generators etc. Course Overview This SLT covers the Vibration Analysis and Diagnostic Studies of Electrical Machines such as motors, generators etc. List of Topics General Construction of Electrical Machines Vibration Analysis of Electrical Machines Line Frequency Vibration and Slot Frequency Vibration Stator and Rotor Defects Non-Uniform Air Gap and Motor Magnetic Field High Points This SLT gives an in-depth overview of methods of using Vibration Analysis of electrical machines to diagnose problems causing various Stator and Rotor Defects, Non Uniform Air Gap etc. Add-Ons Practical Tips, Exhaustive Case Studies and Stimulating Exercises Course Information Duration Course Fee Course Type Category N/A $1,795 AUD + GST Onsite Work Identication
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Module: SLT13
Operation and Trouble shooting of Material Handling Systems Material Handing Systems is very important to any industry. Understanding the equipment and its maintenance is the responsibility of every maintenance engineer. Course Overview This SLT will give you an insight into Material Handling equipment, operation and trouble shooting of Belt Conveyors, Bucket Elevators, Deep Bucket Elevators, Drag Chain Conveyors and Screw Conveyors. List of Topics Types, specications, advantages, functions, components, trouble shooting, causes and defects of material handling systems like: Belt Conveyors Bucket Elevators Deep Bucket Elevators Drag Conveyors Screw Conveyors High points Components of Material Handing System with Operation and trouble shooting are the high points of this SLT. Add-ons Practical tips and Exercises are the highlights of this SLT. Course Information Duration Course Fee Course Type Category N/A $1,795 AUD + GST Onsite Work Identication Work Execution
Module: SLT15
Dynamic Analysis for Equipment and Structural Analysis High vibrations in plant equipment due to resonance are solved by using dynamic analysis. Finite Element Analysis (FEA) is the scientic method used for such analysis. FEA is used for many other solutions including the design optimisation. Course Overview Understanding the Dynamic Analysis using various methods of FEA and modelling are very important to solve equipment problems. List of Topics Basics of Dynamic Analysis Types of Analysis Planning a Dynamic Analysis Steps Involved in Dynamic Analysis Industrial Systems Case Studies Practical Tips Exercise High points Step by step procedure to dynamic analysis is the high point of this SLT. Add-ons Practical tips, Dos and Donts and Exercises are the highlights of this SLT. Course Information Duration Course Fee Course Type Category N/A $1,795 AUD + GST Onsite Work Identication
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Module: SLT17
Diagnostics of Sugar Plant Machinery In the sugar industry, a high level of diagnostic accuracy is expected from vibration analysis because of the non-availability of standby equipments. There is also the need for continuous and trouble-free operation of all the critical equipments. Course Overview In this SLT, we are covering the major machinery problems common for all Sugar Plant equipment and also the spectrum and phase characteristics of each problem and how to detect them using vibration analysis. List of Topics Sugar Plant - main process and equipment details Vibration characteristics Vibration analysis and problem diagnostics of sugar plant machineries High points This SLT gives an in-depth overview of problem diagnostic procedures with spectrum and phase characteristics using vibration analysis. Add-ons Practical tips, case studies and exercises are the highlights of this SLT. Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Identication
Module: SLT19
Diagnostics of Paper Plant Machinery Paper machines are high pieces of equipments sometimes much more than 100 metres in length equipped with a large number of rolls. Keeping track of vibration levels of the rolls and felts makes sure that problems are detected early and appropriate actions can be planned. Course Overview In this SLT, we are covering the major machinery problems common for all the paper plant equipments and also covering the spectrum and phase characteristics of each problem and how to detect them using vibration analysis. List of Topics Main section and equipment Lubrication Vibration characteristics and fault diagnostics Vibration analysis of critical equipment Bearing failure modes and online system High points This SLT gives a never before in-depth overview of: Problem diagnostics procedures with spectrum and phase characteristics using vibration analysis. Course Information Duration Course Fee Course Type Category N/A $1,345 AUD + GST Onsite Work Identication
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Short Courses
These courses are a great way to learn and refresh your skills & knowledge with basic maintenance best practices. The courses are custom made to your requirement and generally delivered at your facility.
Short Courses
Tradesman, Fitter and Apprentice Course on Bearing Technology
Participants will learn to install and maintain rolling element bearings in rotating machinery. Course Outline Bearing Applications Principles of Mounting and Dismounting (Hands-on Workstations) Bearing Lubrication and Cleanliness Fits and Tolerances Bearing Storage and Handling Failure Analysis Who Should Attend Tradesmen, Fitters, Maintenance and Mechanical / Electrical Apprentices Course Information Duration Course Fee Course Type No. of Attendees Category 1 Day $5,750 AUD + GST Onsite 15 Max Work Execution
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Short Courses
Bearings for Electric Motors
Course Outline Bearing Basics Electric Motor Bearings Motor Dismantling and Bearing Dismounting Shaft and Housing Fits Motor Assembly and Bearing Mounting Lubrication Post Motor Service Procedures Who Should Attend Tradesmen, Fitters, Maintenance and Mechanical / Electrical Apprentices This course covers tting techniques for Deep Groove Ball Bearings and Cylindrical Roller Bearings. These bearings are commonly used in electric motors. Course Information Duration Course Fee Course Type No. of Attendees Category 1/2 Day $3,600 AUD + GST Onsite 15 Max Work Execution
Bearing Lubrication
Course Outline Grease Lubrication Base Oil Viscosity Oils and Greases Temperature Range Grease Consistency, Thickeners and Compatibility Relubrication Quantity and Frequency Oil Lubrication Application and Methods Mineral Oils, EP Additives, Synthetic Oils LuBase Database Bearing Selection Load Carrying Ability Who Should Attend Any personnel involved with the reliable operation of equipment (i.e. Reliability Engineers, Maintenance Planners, Greasers, Tradesmen, Fitters, Maintenance and Mechanical Apprentices) Course Information Duration Course Fee Course Type No. of Attendees Category 1/2 Day $3,600 AUD + GST Onsite 15 Max Work Execution
Short Courses
Introduction to Oil Seals
Course Outline Seal Design Seal types and applications Shaft tolerances and their effect on seal life Identication Materials Compound compatibility Recommended operating conditions How to select Product descriptions Standardisation and rationalisation Who Should Attend Any personnel involved with selecting, requesting, identifying and issuing seals (i.e. Engineers, Draftsmen, Purchasing, Stores, Tradesmen, Fitters, Maintenance and Mechanical / Electrical Apprentices) Course Information Duration Course Fee Course Type No. of Attendees Category 1/2 Day $3,600 AUD + GST Onsite 15 Max Work Execution
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Short Courses
Introduction to Airborne Ultrasound
Course Outline Airborne Ultrasound is an excellent complimentary technology to Thermal Imaging, and can be a very effective non destructive testing (NDT) tool. Course Content Effectiveness of Airborne Ultrasound Different Applications Fundamentals in Sound Theory Equipment operation and use Software and Analysis Who Should Attend P/PM, condition assessment, condition monitoring, electrical engineers / supervisors, mechanical maintenance, operational reliability, quality assurance, forensic investigations, and building sciences. Course Information Duration Course Fee Course Type No. of Attendees Category 1 Day $8,750 AUD + GST Onsite 12 Max Work Identication
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
E-Learning
Short Courses
Course Objectives
Avoid common pitfalls leading to reduced rolling bearing service life in mining xed plant applications.
Service and Maintenance Issues Preventive and predictive maintenance fundamentals Introduction to bearing failures and their causes Identify and interpret actual bearing failures Condition Monitoring Techniques Understand condition monitoring principles Review of condition monitoring technologies Basics of vibration Reliability issues and failure modes Applications / Machines Crushers Grinding mills Gearboxes Electric motors Vibrating screens Conveyors Slurry pumps Fans
Industry Specific
Application Specific
Level 1
Course Content
Basics of Bearings and Their Applications Spherical roller and plain bearings Tapered roller bearings Cylindrical roller bearings Clearance and preload settings Plummer block assemblies Unit roller assemblies Principles of mounting and dismounting bearings Sealing Requirements Oil seals V-rings Large diameter seals Split seals Expeller seals Customised seals Plummer block seals Function and selection Fundamentals of Lubrication Selection criteria and common mistakes Lubrication issues, contaminants, chemical resistance, cooling water Lube/ oil analysis Grease application Automatic lubricators Centralised lubrication systems
Level 2
Level 3
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
Course Objectives
To teach students how to improve the service life of rolling element bearings in the Food and Beverage industry, which improves the reliability of rotating equipment.
Bearing Failure Causes and Analysis Bearing fractures, corrosion and grease emulsication caused by freezing and cooling processes Air expansion inside bearings in sub-zero conditions Water ingress and detergent creep in deep groove ball bearings How high loads and high shocks in palletising areas can lead to component failures How high humidity levels affect rotating equipment Identify and interpret actual bearing failures from paper machines
Course Content
Bearing Basics and Their Application Rolling bearing fundamentals, technology, types and, nomenclature Heat resistance and thermal expansion in graphite bearings Solid oil bearing units and food grade grease CARB toroidal roller bearings to reduce temperature and vibration levels Self aligning bearing systems and balancing Importance of seals and sealed units in extreme temperature conditions Mounting and Dismounting Study the proper bearing mounting and dismounting procedures of CARB roller bearings, Y-bearings, solid oil bearing units, and deep groove ball bearings, as well as selfaligning ball bearings Participate in hands-on demonstrations using specialised tools to correctly mount and dismount bearings Fundamentals of Lubrication Importance of selecting the proper lubricant and lubrication method for an application High temperatures and re-lubrication of bearings High pressure washdowns and lubrication loss Dry lubrication systems for bottle conveyors
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
E-Learning
Short Courses
Course Objectives
Avoid common pitfalls leading to reduced rolling bearing service life within rotating machinery applications.
Service and Maintenance Issues Preventive and predictive maintenance fundamentals Introduction to bearing failures and their causes Identify and interpret actual bearing failures Condition Monitoring Techniques Understand condition monitoring principles Review of condition monitoring technologies Basics of vibration Reliability issues and failure modes Applications / Machines Conveyors, pumps, motors, gearboxes, turbines Belt feeders Crushers, agitators Fuel handling systems Fans Air compressors
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT18 Diagnostics of Thermal Power Plant Machinery SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Content:
Basics of Bearings and Their Applications Spherical roller and plain bearings Tapered roller bearings Cylindrical roller bearings Clearance and preload settings Plummer block assemblies Unit roller assemblies Principles of mounting and dismounting bearings Sealing Requirements Oil seals V-rings Large diameter seals Split seals Expeller seals Customised seals Plummer block seals Function and selection Fundamentals of Lubrication Selection criteria and common mistakes Lubrication issues, contaminants, chemical resistance, cooling water Lube/ oil analysis Grease application Automatic lubricators Centralised lubrication systems
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE212
Course Content
Bearing Reliability in Aggregate and Cement Machinery uses a combination of lecture, video, discussion and hands-on activities. Specic topics include: Aggregate and cement industry overview Mounted and unmounted rolling element bearings Bearings in aggregate and cement making machinery Crushers, conveyors, vibrating screens Kilns, coolers, roller presses Auxiliary equipment: pumps, gearboxes and motors Bearing installation and maintenance Mounting and dismounting of rolling element bearings Fault detection Bearing damage examples Hands on exercises Impact of safety in the industry
Pre-Study
E-Learning courses* GRB002 Spherical Roller Bearings GRB005 Taper Roller Bearings Reading material* RB04001 Cement Industry RB04005 Bearing Arrangements for Cement Industry Fans RB04007 Drive Shafts for Grinding Mills RB04008 Hammer Mills and Impact Crushers
* E-learning material at www.aptitudexchange.com
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT4 Vibration Diagnostics of Cement Plant Machinery SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
E-Learning
Short Courses
Course Objectives
Avoid common pitfalls leading to reduced rolling bearing service life within rotating machinery applications.
Service and Maintenance Issues Preventive and predictive maintenance fundamentals Introduction to bearing failures and their causes Identify and interpret actual bearing failures Condition Monitoring Techniques Understand condition monitoring principles Review of condition monitoring technologies Basics of vibration Reliability issues and failure modes Applications / Machines Gas Compressors (Centrifugal & Reciprocating) Air Compressors Process, Utilities and DE Fire Pumps Centrifuges Gearboxes Pedestal Cranes Electric motors Fans
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Course Content
Basics of Bearings and Their Applications Spherical roller and plain bearings Tapered roller bearings Cylindrical roller bearings Clearance and preload settings Plummer block assemblies Unit roller assemblies Principles of mounting and dismounting bearings Sealing Requirements Oil seals V-rings Large diameter seals Split seals Expeller seals Customised seals Plummer block seals Function and selection Fundamentals of Lubrication Selection criteria and common mistakes Lubrication issues, contaminants, chemical resistance, cooling water Lube/ oil analysis Grease application Automatic lubricators Centralised lubrication systems
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE220
Course Content
Improve the service life of machinery in wind turbines Each part contains: - Key concepts for shop repair personnel - Hands-on practical work as needed Blade hub Bearing arrangements: Slewing rings Slewing ring installation Lubricating/re-lubricating bearings with grease Main shaft bearings Bearing arrangements Controlling expansion: locating/non-locating concept Lubricating open bearings and housings with grease Hands-on: - Shaft and housing conformance measurement - Mounting and dismounting tapered bore bearings - Spherical and CARB feeler blade mounting - Accurate drive-up method Wind turbine gearboxes Bearing arrangements Static, splash, and circulating oil lubrication Selecting the proper and approved lubricant Gearbox run-in Contamination detection and control Wind turbine generators Bearing arrangements Long-life grease lubrication large generators Cylindrical shaft and housing ts S afe dismounting and mounting, fretting control Problem Solving: - Controlling stray currents - Controlling fretting corrosion Yaw section Bearing arrangements Long-life grease lubrication Visual inspection
Pre-Study
E-Learning courses* GRB006 Deep Groove Ball Bearings Reading material* EVOL05_no1_p28 Wind Turbines Loom Large GS02004 Wind Turbine
* E-learning material at www.aptitudexchange.com
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE221
E-Learning
Short Courses
Course Content
Improve the service life of machinery in wind turbines Each part contains: - Key concepts for uptower personnel - Hands-on practical work exercises Blade hub Bearing arrangements: Slewing rings Slewing ring installation Lubricating/re-lubricating bearings with grease Main shaft bearings Bearing arrangements Controlling expansion: locating/non-locating concept Lubricating bearings and housings with grease P rocedures for dismounting and mounting couplings Inspections for main shaft bearing problems Wind turbine gearboxes Bearing arrangements Static/splash and circulating oil lubrication Oil change-out procedures Contamination detection and control Wind turbine generators Bearing arrangements Long-life grease lubrication large generators Cylindrical shaft and housing ts Safe dismounting and mounting Controlling fretting corrosion Controlling stray currents Yaw section Bearing arrangements Long-life grease lubrication Visual inspection Retrotting Automatic lubrication systems
Industry Specific
Application Specific
Pre-Study
E-Learning courses* GRB001 Bearing Basics GRB002 Spherical Roller Bearing Reading material* EVOL05_no1_p28 Wind Turbines Loom Large GS02004 Wind Turbine
* E-learning material at www.aptitudexchange.com
Level 1
Level 2
Level 3
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE202
NEW
E-Learning
Short Courses
Course Content
Industrial motors Learn advanced concepts related to rolling bearings - Friction and sealed-for-life bearings Factors effecting the performance of rolling bearings - Component conformance measuring for: Shaft and housing ts Installation errors Maintenance practices Troubleshooting and preventing common motor problems: - Stray currents - Improper bearing installation - Lubrication: large and small motor lubrication discussion Motor condition monitoring: methods and practice Industrial fans Bearing mounting and dismounting procedures on tapered adapters and tapered shafts using the accurate drive-up method Locating and non-locating bearings: controlling heat expansion Lubrication of open bearings in pillow blocks and split housings Detecting and correcting unbalance Rebuilding fan applications for peak performance Industrial pumps Controlling thrust loads in applications ANSI vs. API pumps: design overview Fluid machinery: common problems and corrections - Cavitation, off-BEP operation, low bearing service life - Case studies of typical failures Industrial gearboxes Coupling machinery: alignment overview Selecting the proper lubricant: Oil lubricated machinery - The role of chemical additives in lubricants - Synthetic lubricants discussion
Gearbox monitoring and inspection - Detecting gear problems - Oil analysis - Low and high frequency vibration monitoring - Damage verication with the Borescope
Industry Specific
Application Specific
Pre-Study
E-Learning courses* GRB002 Spherical Roller Bearings GRB003 Angular Contact Ball Bearings Reading material* SKF_5230 Rolling Bearings in Electrical Motors and Generators SKF100955_1 Rolling Bearings in Centrifugal Pumps SKF_3213_E Bearings for Fans SKF4560_E_1 Rolling Bearings in Industrial Gearboxes
* E-learning material at www.aptitudexchange.com
Level 1
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
WI270
Course Content
Introduction to Crusher Selection This module covers the basic types of Crushers, Screens, Feeders and Conveyors that are commonly used in extractive industries. The Value of Preventative Maintenance The value of Preventative Maintenance cannot be overstated. The module will show how best to reduce the down time and improve protability through careful maintenance practices and planning. Maintaining Primary, Secondary and Tertiary Crushers The module will discuss all types of crushers and manufacturers. It will include best practice methods in the scheduled maintenance, preventative maintenance, corrective maintenance, trouble shooting and safe work practices. Maintaining Feeders, Screens and Conveyors The module will discuss all types of equipment. It will include best practice methods in the scheduled maintenance, preventative maintenance, corrective maintenance and trouble shooting guide that will suit your operations. Bearing Analysis and Lubrication The module will discuss the best practices in bearing analysis, trouble shooting and lubrications.
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $1,475 AUD + GST N/A Onsite & Public Work Identication, Work Execution N/A
Monitoring Crushers
Specialist techniques to monitor crushers for vibration and temperature, providing early warning for plant personnel to avoid unplanned downtime and unnecessary repairs. These easy to install, cost effective kits are a proven and reliable solution for increased uptime.
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
WE211
E-Learning
Short Courses
Course Content
Pump classication and function Different styles of pumps are covered Basic concepts of pump function Theory and design of centrifugal pumping Basic information on pump curves, head, specic speed and proper pump operation Bearing selection and internal dynamics Bearing selection for radial and thrust positions Behaviours of angular contact bearings under application conditions Selections of clearance or preload Appropriate contact angle and cage style Fundamentals of lubrication of pump bearings Seal design and function Seal design and application Seal selection and troubleshooting Maintenance and troubleshooting Routine maintenance concerns plus bearing and seal installations Lubrication systems Troubleshooting hints and suggestions
Industry Specific
Application Specific
Level 1
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT12 Operation and Maintenance of Pumps SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 D ismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Level 2
Level 3
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE213
Course Content
Bearing basics Learning the fundamentals of rolling bearing technology, care, types, nomenclature, bearing components, terminology, loads and lubrication for industrial fan applications The factors affecting the performance of rolling bearings in industrial fans Gaining a basic understanding of bearing failure modes in industrial fan applications Mounting and dismounting Study the proper bearing mounting and dismounting procedures of spherical, cylindrical and CARBTM roller bearings as well as self-aligning ball bearings. A variety of mounted bearings are also covered Participate in hands-on demonstrations using specialised tools to correctly mount and dismount ball bearings, roller bearings, mounted bearings and bearings with sleeves L earn about specialised fan bearing arrangements such as two-bearing units, unitised bearings and special seals Discuss the effects of shaft and belt alignment and imbalance on fan system life Fundamentals of lubrication Learn how important it is to select the proper lubricant and lubrication program for fan applications Learn to maximise bearing life through an improved understanding of proper lubricating principles and functions Bearing failure causes and analysis Identify and interpret fan bearing failures
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT3 Vibration Analysis of Industrial Fans SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE214
E-Learning
Course Content
Review of bearing basics Learn the specics of rolling bearing technology, care, nomenclature, bearing components, terminology, loads and lubrication in paper machines Review the specic types of bearings typically found in paper machine applications Gain a basic understanding of why and how bearings fail in paper machines The importance of proper storage, care and handling Shaft and journal preparation Learn how to measure cylindrical and tapered shafts and journals. Participate in hands-on activities using a sine bar gauge Study the methods to determine proper shaft and housing ts in a variety of paper applications and how this effects internal radial clearances Mounting and dismounting Study proper bearing mounting and dismounting procedures including, measuring the internal radial clearance of large bore spherical roller bearings and the axial drive up method Participate in hands-on demonstrations using specialised tools and techniques to correctly mount and dismount spherical roller bearings Special housings Study the different types of housings used in the felt and dryer sections and what requirements are needed for these applications Fundamentals of lubrication See how important it is to select the proper lubricant and lubrication method for an application Learn to maximise bearing life through an improved understanding of proper lubricating principles and functions Review circulating oil systems Bearing damage causes and analysis Identify and interpret actual bearing failures from paper machines
Short Courses
Industry Specific
Application Specific
Pre-Study
E-Learning courses* GRB002 Spherical Roller Bearings GRB004 CARB Toroidal Roller Bearings Reading material* SKF_4690_E Rolling bearing in paper machines GS04004 Lubrication practices in paper mills
* E-learning material at www.aptitudexchange.com
Level 1
Level 2
Optional Study
In addition to in-person training, students can also update their skills by participating in the following Interactive Computer based courses. SLT19 Diagnostics of Paper Plant Machinery SLT 6 Basics of Rolling Element Bearings SLT 7 Mounting of Rolling Element Bearings SLT 8 Dismounting of Rolling Element Bearings and Failure Analysis SLT 9 Vibration Analysis of Rolling Element Bearings
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Level 3
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
WE215
Bearing arrangements Bearing basics: electric motor bearings Locating / non-locating bearing arrangements Thermal growth Horizontal arrangement medium size motors - small motors Bearing arrangements: belt drive motors Vertical electric motors Variable speed motors Motor teardown and bearing dismounting Identifying bearings for replacement Bearing dismounting methods - Hydraulic puller - Arbor press Post dismounting procedures Shaft and housing ts Checking t integrity Mounting preparations Bearing seat run-out and form tolerance Radial and axial clearance Motor assembly and bearing mounting Cold mounting Induction heating Lubrication Bearing life Grease selection and procedures Contamination Typical lubrication mistakes Grease ducts and ttings
Course Content
Motor Maintenance Motor parts overview Repair overview Electrical testing Predictive maintenance motor diagnostics Electrical motor tests - Winding Resistance - Meg-ohm Test - Polarisation Index (PI) - Hipot Test - Surge Test Turn to turn failure
E-Learning
Short Courses
Industry Specific
8.30am 4.30pm 2 days $1,475 AUD + GST N/A Onsite & Public Work Execution N/A
Application Specific
Level 1
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
Level 2
Level 3
Living Program
WE216
NEW
The Machine Tool Reliability course uses a combination of hands-on training, audio visual, lecturers and discussion opportunities.
Course Content
Precision Bearing basics Function of precision bearings Fundamentals of precision bearing technology, types, nomenclature, terminology, components and materials used, and application Proper care, handling, and storage Ceramic bearings Spindles Spindle types: block, cartridge, belt driven, gear driven, direct drive and motorised Design criteria -Accuracy -Stiffness -Speed -Preload Dimensional criteria -Cleanliness -Disassembly -Shaft and housing ts -Mounting and locating -Balancing and shaft alignment -Set preload on NN cylindrical bearings -Sealing methods Lubrication Grease, type and quantity Air-oil, type and quantity Run-in procedures Failure analysis Identify and interpret actual samples of bearing failures Contamination Imbalance Misalignment Dimensional and handling errors Condition monitoring Methods and practices
Pre-Study
E-Learning courses* GRB001 Bearing Basics GRB003 Angular Contact Ball Bearings Reading material* EVOL04_no2_p29 Trends in Machine-Tool Spindle DesignHyPro_02 Machine Tool Contamination
* E-learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $10,400 AUD + GST N/A Onsite Work Execution N/A
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Level 1 Courses
Courses in this section are intended for personnel who have limited eld experience. These courses are taught using a blended learning approach with a combination of classroom training and practical workshops to improve overall learning effectiveness.
MS230
E-Learning
Short Courses
Industry Specific
Course Objective
The course objectives are to ensure that each participant will: know if a review of strategy is required and why recognise the importance of data structure and content before any kind of strategy work is commenced understand the importance of identifying and categorising assets understand that there are different types of criticality at various levels of maintenance understand what will likely be involved in total to conduct the right analysis, but then what the implications are of making the strategy work recognise the commonalities and differences in possible strategies understand that the conduct of MSR has important implications to spares understand that certain classes of equipment require specialised approaches to strategy review (i.e., SCS > via SIL/IPF, etc.)
Chapter 11: Performance management and measurement Chapter 12: How MSR forms the basis of Predictive and Proactive Reliability Maintenance programs
Application Specific
Level 1
Level 2
Pre-Study
E-Learning courses* MS100 Asset Efciency Optimisation (AEO) Basics MS130 Maintenance Strategy Review Reading material* MB03006 Maintenance Strategy Review Methods MB03032 Managing Asset Integrity
* E-learning material at www.aptitudexchange.com
Level 3
Living Program
Course Content
The purpose of this course is to make users aware of MSR and how they can apply it within their work. These are the topics: Chapter 1: Conceptual models and business context Chapter 2: Obtain a common understanding of terminology Chapter 3: Standards, models, and excellence Chapter 4: Understanding the current situation Chapter 5: The essential link - failure and strategy Chapter 6: What is strategy? Chapter 7: Mutual understanding and readiness Chapter 8: Can we conduct MSR? Chapter 9: A blend of MSR types Chapter 10: How to implement well
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 3 days $2,145 AUD + GST N/A Onsite & Public Maintenance Strategy N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
MS212
NEW
This course provides a detailed look at reliability and inuencing factors and presents a practical approach to improving machinery reliability in any industry.
Course Objective
Repeated premature failures can be detected with condition monitoring and a proactive and precision approach as per this course will assist in identifying and correcting root cause of the these failures.
Pre-Study
E-Learning courses* MS100 AEO Basics MS101 Assessment Basics Reading material* IndPress05_ch4 Managing Factory Maintenance MB02007 Benchmarking for Best Practice
* E-learning material at aptitudexchange.com
Course Content
This course includes the following topics with an emphasis on solution over theory: Denitions of reliability based on industry and application Failure sources Beyond root cause root prevention Reliability within the traditional maintenance models Overview of condition-based maintenance and common pitfalls Implementation of reliability key steps towards positive change Conducting a maintenance practices assessment Monitoring performance and improvement key performance indicators Overview of common machinery problems, their correction, and their prevention Precision and proactive mechanical maintenance techniques
Optional Study
Course Information Time Days Course Fee Exam Fee Course Type Category Certication*
8.30am 4.30pm 2 days $2,145 AUD + GST N/A Onsite & Public Maintenance Strategy N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Spectral Analysis and Phase Analysis FFT based signal analysis for engineers (the what, why and how of the FFT) Care and attention check list for setting up instrumentation and sensors FFT samples and lines of resolution Windows explained hanning, at top, uniform, force / exponential Averaging types linear, exponential, peak hold and time Cursors normal, delta power and harmonic Phase measurement for diagnostics Vibration Signal Processing Methods Synchronous Time Averaging (STA) Enveloping for rolling elements and gears Spectral Emitted Energy (SEE) Harmonic Analysis (HAL) High Frequency Detection Course Information Time Days Course Fee Exam Fee Course Type Category Certication* 8.30am 4.30pm 2 days $975 AUD + GST N/A Onsite & Public Work Identication N/A
Industry Specific
Application Specific
Level 1
Course Content
Vibration Basics What is vibration Vibration characteristics When to use displacement velocity of acceleration Types of vibration transducers how to select the appropriate transducer Transducer location and mounting methods What is vibration spectrum Understanding phase and its application Resonance / mode shapes / operating deection shapes Alarm Methods and Setting Alarm Limits Setting limits in accordance with standards like ISO, API, BS and IEE Assessing overall vibration severity Phase alarms Basics of Sound What is sound pressure and the decibel Sound pressure vs. sound power The difference between acoustic and sound What are A and C weighting Sound propagation The practical sound eld and its effect on sound quality Addition and subtraction of sounds coping with background acoustic Frequency of sound and its effect on sound quality The practicalities of taking a basic acoustic measurement
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.
WI202
Also Available:
Vibration Analysis Level 2 (pg. 97) Vibration Analysis Level 3 (pg. 107) SmartStart Microlog Product Training (pg. 128)
Course Objectives
Operate portable instrumentation on pre-assigned or pre-programmed routes Acquire readings from permanently installed instrumentation Input results into a database and download sampling routes from a computer Conduct testing under steady-state operating conditions following predened procedures Compare overall or single value vibration measurements against pre-established alert settings Verify integrity of collected data; prevent or control poor data Evaluate and report test results in accordance with instructions; highlight areas for further investigation
How to identify good versus bad data How to detect common machine problems
Get Certied!
SKF is an Authorised Training Body by CMSkills. Our training course follows the ISO 18436.2 Category 1 Standard. CMSkills ISO Cat 1 Vibration Analysis Certication Exam available at the end of the course.* Certication also requires practical experience.
* Please conrm with SKF prior to the course
Course Content
Introduction to Predictive Maintenance and Machine Vibration Denitions of PdM and condition monitoring How PdM compares with other maintenance systems Goals of a PdM Program Critical role of Vibration Analysis in Pdm Machine vibration basic theory and analysis: Characteristics of vibration (frequency and period) Amplitude magnitude of vibratory motion RMS peak and peak-to-peak conversations Frequency how often the vibration occurs Phase how one machine component or support frame vibrates relative to another Basics of a time waveform versus a spectrum Preparation for data collection: Types of vibration transducers Choosing the optimum transducer location Effects of transducer mounting on its performance, accuracy and repeatability Choosing the optimum FFT data collector Introduction to data collection systems: Setting up a PdM database (plants, trains, machines and points) Choosing the proper parameter (vibration, acceleration, velocity and/or displacement) Selecting the proper parameters Setting up the optimum PdM routes and schedules Printing out the proper reports after uploading Introduction to problem recognition: How to recognise abnormal conditions How to identify hardware versus software faults
Pre-Study
E-Learning courses* WI100 Vibration Basics Reading Material JM02001 Introduction Guide to Vibration Monitoring JM02007 Vibration Principles JM02002 Spectrum Analysis
* E-Learning material at www.aptitudexchange.com
Optional Study
SLT1 Basics of Vibration and Preliminary Analysis
* Note For more information on our Interactive Computer based courses, refer to page 35 in the SKF Training Handbook
Course Information Time Days Course Fee Exam Fee Course Type Category Certication* 8.30am 4.30pm 3.5 days + half day exam $1,995 AUD + GST $300 AUD + GST Onsite & Public Work Identication Vibration Analyst 1
Includes Pre-Study material
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Industry Specific
Application Specific
Course Content
Why we use infrared common applications Understanding the nature of infrared radiation How an infrared camera works How to operate an infrared camera focus, range and palette selection, sensitivity optimisation Understanding the capabilities and limitations of an infrared camera Basic introduction to infrared theory and how it relates to practical use Awareness of errors such as emissivity, reectance, emittance, distance, and target size Advanced Camera operation Hands on tutorial
Level 1
8.30am 4.30pm 1 day $975 AUD + GST N/A Onsite & Public Work Identication N/A
Level 2
Level 3
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Living Program
WI230
Also Available:
IR Thermography Analysis Level 2 (pg. 99)
Conrming exceptions Data recording Standards for inspections Infrared Roof Inspections Theory and component construction Insulation and material characteristics Inspection techniques ground based / aerial Weather variables and inuences Required site conditions Safety practices Thermal signature of latest moisture Verication of data Data recording Alternate methods of moisture detection Standards for inspections Infrared Building Inspections Theory and component construction Insulation and material characteristics Inspection techniques interior / exterior Weather variables and inuences Required site conditions creating sufcient Delta T Thermal signatures - missing and damages insulation - air leakage - latent moisture - pest damage Mould detection Other tools Verication of data Data recording Standards for inspections
Course Content
Basic Infrared Theory Heat transfer Electromagnetic spectrum Emittance, reectance, and transmittance Atmospheric transmission IR wavebands and lens materials Infrared Equipment Selection criteria Range and level settings Class demonstrations Hands-on use in class Infrared Electrical System Inspections Theory and thermal signatures of problems Seven types of detectable defects Conducting an inspection Safety practices Conrming exceptions Data recording Standards for inspections Infrared Mechanical System Inspections Theory and thermal signatures of problems Rotating equipment Power transmission components High temperature insulation Steam systems, process equipment, heat exchangers, storage vessels Active thermographic inspection techniques Safety practices
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * This course and examination can qualify you for the Level 1 certication in accordance with ASNT SNT-TC-1A.
WI240
Course Objectives
Acquire the knowledge necessary to understand the important lubricant properties and how to select the correct lubricant for each machine application. Learn how to read and understand oil analysis reports, set optimum oil analysis limits, reduce oil consumption and achieve maximum life out of lubricants.
Lubricant Selection Viscosity selection Base-oil type selection Additive system selection Machine specic lubricant requirements - Hydraulic systems - Rolling element bearings - Journal bearings - Reciprocating engines - Gearing and gearboxes Application and environment related adjustments Lubricant Application Basic calculations for determining required lubricant volume Basic calculations to determine re-lube and change frequencies When to select oil; when to select grease Effective use of manual delivery techniques Automatic delivery systems 1. Automated deliver options - Automated grease systems - Oil mist systems - Drip and wick lubricators 2. Deciding when to employ automated lubricators 3. Maintenance of automated lubrication systems Lube Storage and Management Lubricant receiving procedures Proper storage and inventory management. Lube storage containers Proper storage of grease-guns and other lube application devices Maintenance of automatic grease systems. Health and safety assurance Lube Condition Control Filtration and separation technologies Filter rating Filtration system design and lter selection CONtINUes NeXt pAGe
Course Content
Maintenance Strategies Why machines fail The impact of poor maintenance on company prots The role of effective lubrication in failure avoidance Lube routes and scheduling Oil analysis and technologies to assure lubrication effectiveness Equipment tagging and identication Lubrication Theory/Fundamentals Fundamentals of tribology Functions of a lubricant Hydrodynamic lubrication (sliding friction) Elasto-hydrodynamic lubrication (rolling friction) Mixed-lm lubrication Base-oils Additives and their functions Oil lubricant physical, chemical and performance properties and classications Grease lubrication - How grease is made - Thickener types - Thickener compatibility - Grease lubricant physical, chemical and performance properties and classications
Get Certied!
SKF is an Authorised Training Body by CMSkills. Our training course follows the ISO 18436.4 Category 1 Standard. CMSkills ISO Cat 1 Lubrication Analysis Certication Exam available at the end of the course.* Certication also requires practical experience.
* Please conrm with SKF prior to the course
E-Learning
Short Courses
Industry Specific
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 3 days + half day exam $1,920 AUD + GST $275 AUD + GST Onsite & Public Work Identication Lubrication Analysis 1
Application Specific
Level 1
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Level 2
Level 3
Living Program
WI320
Course Content
Basic principle of acoustics Equipment testing methods Calibration Straight beam examination Angle beam examination Evaluation of base material product forms Evaluation of weldments Discontinuity detection Evaluation
Exams
At the end of the course all candidates will sit for a Level 1 exam. Each candidate will be a certied NDT UT Level 1 Engineer upon successfully passing the exam. The examination will be in accordance with ASNT Standard and SNT-TC-1A Level 3 Professional. Candidates are encouraged to bring an electronic calculator. Programmable calculators are permitted as long as it does not have an alphanumeric keyboard. No other books, paper, or charts will be allowed. Candidates will receive results immediately after the exam at the end of the training. For certication related training course, candidates will receive their certicates 1-2 weeks after the exam. Candidates who fail to achieve a pass score will be required to sit the exam again.
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WC200
E-Learning
Short Courses
Industry Specific
Course Content
The objective of this training is to give the basic principles for planning and scheduling of maintenance work. The participants will understand the necessity of planned work and its effect on interest groups and on maintenance measurements.
Understand the benets of performance measurement Understand the components of a data driven maintenance job plan Understand when to create a maintenance job plan Demonstrate the knowledge and skills necessary to write a data driven maintenance job plan
Application Specific
Level 1
Course Topics
The course contains the following topics: Roles and responsibilities Work ow Error notication Prioritising of work orders Planning Theory The process Standard work Planning and reservation of material Scheduling Theory The process Handling of backlog Efcient planning and scheduling meetings Shutdown planning Improvements Follow up and key performance indicators (KPIs)
Level 2
Level 3
Pre-Study
E-Learning course* WC130 Spare Parts Management Reading material* JPG_RB04012 Maintenance Planning & Scheduling Fundamentals MB03013 Planning, Scheduling, and Work Orders MB04021 Calculating Wrench Time
* E-learning material at www.aptitudexchange.com
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 day $1,475 AUD + GST N/A Onsite & Public Work Control N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WC230
Course Objective
The course objectives are to provide participants with a sound knowledge and understanding of: Spare parts and inventory management processes and principles Basic spare parts and inventory management terminology The importance and relations of spare parts and inventory management with respect to business goals Identifying, structure, and classifying spare parts on their criticality, (re)order parameters, and other spare parts characteristics Applying basic analysis techniques to optimise the availability of spares and cost-effectively handle obsolete spares Key institutes and reference material on spare parts and inventory management
Case studies
The purpose of the case studies is to provide participants with an opportunity to apply the gained knowledge and understanding in practice.
Pre-Study
E-Learning course* WC130 Spare Parts Management Reading material* RB02028 Spare Parts Management GS03005 Inventory Management
* E-learning material at www.aptitudexchange.com
Course Content
SKF spare part management and inventory optimisation training has been developed to support SKF customers (industrial end-users), improving their bottom line results. This course will consist of the following modules: Module 0: Introduction Module 1: Spare parts management (SPM) Module 2: Maintenance and spare parts strategy Module 3: MRO inventory management Module 3-A: MRO inventory management Basics Module 3-B: MRO inventory management work processes and CMMS Module 4: Obsolete management
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 day $1,475 AUD + GST N/A Onsite & Public Work Control N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WE241
E-Learning
Short Courses
Industry Specific
Course Content
Overview of Proactive and Maintenance Proactive maintenance as part of an overall maintenance strategy Relationship between failures and their sources Impact of maintenance practices on machinery Fundamentals of Machine Condition Vibration as an indicator of machine health and an indicator of precision Introduction to condition monitoring terminology and technologies Indications of machinery health problems Basic vibration measurements Relationship between the components in the machine and vibration frequencies Fault diagnosis Machinery Troubleshooting Machinery troubleshooting process Identication of the true root cause cause and effect relationships Analysis techniques Resonance troubleshooting Precision Shaft Alignment Need for precision Misdiagnosis and thermal growth correction Types of misalignment Alignment tolerances Precision versus manufacturers and industry specications The different alignment methods advantages, disadvantages Misalignment effects on bearing loads, seals and motor load
Improving Rotor Balance through Precision Assembly Troubleshooting and analysis techniques P ractical methods with basic instruments Examples of advanced techniques used by analysts P roactive and precision tolerances The effects of assembly on rotor balance Belt-Driven Machinery I dentication of common belt drive congurations Troubleshooting techniques Practical assembly methods with basic instruments Examples of advanced techniques used by analysts B elt failure modes root cause analysis P re-alignment / belt installation and inspection Maximising Roller Bearing Life I ntroduction to proactive bearing installation F ailure detection methods B asic seal types - Installation & Lubrication P rogression of typical bearing failures P ractical inspection methods with basic instrumentation Advanced methods used by vibration analysts B earing, shaft and housing tolerances and ts R elationship of tolerance, clearance, and bearing precision F unctions of lubrication Lip and Mechanical Seals Maximising life Controlling and positioning of shafts
Application Specific
Level 1
Level 2
Level 3
Living Program
WE241
Also Available:
Root Cause Bearing Failure Analysis Level 2 (pg. 102)
Pre-Study
E-Learning materials* MS113 Proactive Reliability Maintenance WE140 Shaft Alignment Basics WE150 Balancing Basics WE170 Basics of Industrial Seals and Rotating Machines Reading material* MB02028 Proactive Maintenance MB02004 Balancing CR4293_E Sealing Arrangement Design Guide NC_0544 Field Balancing Tips GS04007 Belt Alignment CR_RB02039 Shaft Seal FAQ
* E-Learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee* Course Type Category
8.30am 4.30pm 5 days $2,145 AUD + GST N/A Onsite & Public Work Execution
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WE201
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Course Content
Basics of Bearings and Their Applications Rolling bearing theory Anti-friction bearing types and applications Plain bearing types and applications Meaning of L 10 Life and Service Life Application of ts and tolerances Fundamentals of Lubrication How bearing lubrication works The importance of selecting the proper lubricant for an application Maximise bearing life through understanding of proper lubricating principles and functions How much and how often to lubricate rolling bearings Seal Types and Application Contact seals, Non-contact seals Housing seal types Principles of Mounting and Dismounting Bearings Cylindrical seating Tapered seating Adapter and withdrawal sleeves Cold and hot mounting and dismounting Mounting and dismounting using oil injection Principles of mounting plain bearings Introduction to Bearing Failures and Their Causes Identify and interpret actual bearing failures Practical Mounting and Dismounting of Bearings Preparation for mounting and dismounting Checking the components Mounting and dismounting tools Hands on exercises
Pre-Study
E-Learning course* GRB001 Bearing Basics GRB006 Deep Groove Ball Bearings Reading material* RB02002 Bearing Basics GS04012 Bearing Dismounting Methods RB02017 Tips for Bearing Mounting
* E-learning material at www.aptitudexchange.com
Level 2
Level 3
Living Program
8.30am 4.30pm 3 days $1,475 AUD $250 AUD Onsite & Public Work Execution Maintenance and Diagnostics Australia - MEM18005B* New Zealand
19873, 19874
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. *MEM18005B TAFE Accreditation can only be achieved on successful completion of (WE201) Bearing Technology & Maintenance L1 and (WE204) Root Cause Bearing Failure Analysis L2. courses. Students also require to provide a Statement of Completion of Prerequisite Units to MEM18005B.
WE203
Course Content
Principles of lubrication Lubrication regimes Importance of viscosity Additives types and uses, including solid lubricants Oil lubrication Base oil types Application methods bath, circulation, ring-oil, splash, spray Oil change intervals Grease lubrication Grease composition Thickener types and compatibility Consistency NLGI Application methods manual, automatic systems Relubrication intervals Synthetic lubricants Effects of temperature, load, vibration and speed on lubricant selection Lubrication selection for bearings, gears, and industrial, vehicle and mining applications Bearing failure causes Lubrication software tools Oil cleanliness practices Importance of hygiene Impact on lubricant and equipment life Storage and handling of lubricants Oils and greases Contamination
Pre-Study
E-Learning material* GRL001 Lubrication Basics WI140 Lubrication Analysis Reading material* Lub101 Lubricants 101 - Fundamentals of Lubrication Development of a World Class Lubrication Program
* E-learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 2 days $1,475 AUD + GST N/A Onsite & Public Work Execution N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WE270
E-Learning
Short Courses
Industry Specific
Course Objective
To provide the participants with the fundamentals of lip seals, principles of sealing operations, elastomeric materials and their properties, and the effects of operating parameters in seal performance To have an understanding of the various seal designs, their applications and seal design development trends To learn a systematic approach to Sealing System Failure Analysis, most common failure modes; includes participation in actual case studies To provide an overview of common rotary sealing components used in various industrial applications and a guide to sealing system designs in heavy industry segments To learn appropriate handling and installation procedures, methods, tools and parameters; includes a workshop environment for hands-on experience To provide an overview of other sealing systems and services including SKF custom sealing solutions
Application Specific
Level 1
Pre-Study
Industrial Seals Self Study Guide (supplied on request after enrolment). Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 2 day $975 AUD + GST N/A Onsite & Public Work Execution N/A
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Course Content
Introduction General industrial and catalogue shaft seals Design features machined rotary seals Radial Lip Shaft Seals Radial lip shaft seals Choosing an elastomer material Design Requirements for other components Shaft and bore recommendations Failure Analysis Seal failure modes Failure analysis methods Application troubleshooting Installation Procedures Basic handling and installation procedures theory Hands-on seal installation practice Specic market segment applications and case studies
WE240
Course Content
Up to 50% of this course consists of guided hands-on activities. It is suggested that participants bring their instruments to the course Overview Review of shaft alignment fundamentals Advantages, disadvantages and sources of error associated with various alignment methods Describing and documenting shaft offset and angular misalignment condition Pre-alignment procedures Review the three major phases of alignment Review of dial indicator alignment methods Laser alignment systems overview Fundamental horizontal machine alignment processes Setting up the laser system Measuring and entering the dimensions Obtaining measurements Interpreting results Making moves/adjustments Alignment completion Dealing with alignment challenges Base-bound and bolt-bound conditions Dynamic movement Identify general types of soft foot and how to detect and correct soft foot conditions Effects of thermal growth on the alignment process and machine operation
Pre-Study
E-Learning course* WE 140 Shaft Alignment basics
* E-learning material at www.aptitudexchange.com
8.30am 4.30pm 1 day $975 AUD $250 AUD Onsite & Public Work Execution Maintenance and Diagnostics National: MEM18009B
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * To receive TAFE Accreditation, all course participants will be required to complete an Onsite project as part of the assessment process. Students also require to provide a Statement of Completion of Prerequisite Units to MEM18009B.
WE250
E-Learning
Short Courses
Industry Specific
Application Specific
Course Objectives
Level 1
Understanding principles of balancing Selecting the most appropriate procedure to be applied to selected balancing situations Understanding procedures for setting up the component to be balanced Understanding procedures for operating the balancing equipment Understanding procedures for recording out of balance readings Learn methods of rigid and exible rotation balancing Understanding the techniques of single and multiple plane balancing Learn the appropriate balancing technique for given balancing situations Learn procedures for balancing out of balance equipment
Level 2
Level 3
Living Program
Pre-Study
E-Learning course* WE150 Balancing Basics Reading material* MB02004 Balancing
* E-learning material at www.aptitudexchange.com
Course Content
1. Check balance Principles of equipment balance testing are understood Most appropriate balancing check procedure is selected Component is set up correctly and to site/ manufacturers procedure for balance check Balance/out of balance is determined and compared to specication requirements Out of balance readings are recorded to prescribed procedures 2. Balance equipment Principles and methods of rigid and/or exible rotation balancing are understood Techniques of single and/or multiplane balancing are used appropriate to application Equipment is balanced utilising correct procedures Practical methods with basic instruments Examples of advanced techniques used by analysts
Course Information Time Days Course Fee Certication Fee Course Type Category Competency Certication* 8.30am 4.30pm 1 day $975 AUD $250 AUD Onsite & Public Work Execution Maintenance and Diagnostics National: MEM18008B
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * To receive TAFE Accreditation, all course participants will be required to complete an onsite project as part of the assessment process. Students also require to provide a Statement of Completion of Prerequisite Units to MEM18008B.
Course Objectives
Teach students how the principles of changes in health, or condition, of a machine often produce changes in the machines vibration. Students will be able to determine the condition of machinery as it operates, to schedule the most efcient and effective repair of problem components prior to failure. Ideal condition based model - detection, analysis, correction, verication. Examples of condition based parameters - vibration, bearing temperature, thermography, lubricant condition, motor current, ultrasonics. Introduce the concept of vibration and how it applies to bearing vibration analysis in the detection of bearing defects and faults Introduce vibration sensor types, mounting methods and applications Introduce the concept of spectrum analysis, and general overview of how analysts recognise and analyse typical machinery problems Setting up vibration measurement sites and parameters, types of condition monitoring alarms, vibration signal processing methods.
8.30am 4.30pm 2 days $1,475 AUD + GST N/A Onsite & Public Work Execution
Course Content
Common types of Maintenance Basics of Condition Monitoring Technologies Introduction to Machinery Vibration Analysis What is Vibration? Vibration Sensors Setting up for Vibration Measurement. Practical Exercises Introduction to Thermography Cameras and Thermometers Introduction to Lubrication Introduction to Motor Diagnostics Introduction to Laser based Measurement Systems Pulley and Shaft Alignment Practical Exercises
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WE290
E-Learning
Short Courses
Industry Specific
Course Objectives
Learn principles of operation of a range of mechanical drives and transmissions Understand techniques, tools and equipment to measure components Learn common malfunctions in mechanical drives, transmissions and their components Learn procedures for checking and adjusting mechanical drives, transmissions and their components Learn preventative measures that can be undertaken to avoid recurrence of the fault/ failure Undertake appropriate diagnostic and testing of power transmission systems Uses and characteristics of lubricants
2. Adjust mechanical drives and transmission assemblies A suitable adjustment method is determined from manufacturers instruction sheets, standard workshop manuals/procedures or other means Adjustment tools and equipment are selected according to the type of assembly being serviced Appropriate maintenance principles, techniques, tools and equipment are used, and drives/transmission components are tensioned, aligned balanced or adjusted to manufacturers/site specications according to safe workshop practices Drive/transmission assembly is checked after adjustment for correct operation or identied for further diagnosis or repair Further diagnosis or repair requirements are actioned 3. Diagnose faults Service reports are read and visual and sensory inspection of the drive/transmission assembly is undertaken Given manufacturers specications, and where applicable, diagnostic equipment drive/ transmission assembly is tested using sound maintenance principles and procedures Faults are localised at the component level and identied for repair or replacement Fault causes are analysed and preventative measures to avoid re-occurrence are developed, documented and actioned by appropriate means Requirements for repair or replacement are actioned
Application Specific
Level 1
Level 2
Level 3
Course Content
1. Undertake maintenance checks of mechanical drives and mechanical transmission components Principles of mechanical drives and mechanical transmission components are understood The function of the main parts of the designated mechanical drive/transmission assembly is understood Appropriate maintenance principles, techniques, tools and equipment, mechanical drive/transmission components are used to check for wear, distortion, tensions, misalignment, fatigue, lubrication, slackness, tooth wear, breakages and other related malfunctions Assembly requiring further diagnosis, repair or adjustment is identied and ndings are documented
Living Program
8.30am 4.30pm 2 days $1,475 AUD $250 AUD Onsite & Public Work Execution Maintenance & Diagnostics MEM18007B
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * To receive TAFE Accreditation, all course participants will be required to complete an onsite project as part of the assessment process. Students also require to provide a Statement of Completion of Prerequisite Units to MEM18007B.
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Level 2 Courses
Courses in this section relate to methods, technologies and best practices to develop, implement and sustain precision and proactive maintenance practices towards a goal of improved reliability and protability.
MS300
E-Learning
Short Courses
Industry Specific
Course Objective
To understand the spectrum of asset management Ability to assess the situation, maturity and needs of an organisation Knowledge and understanding in describing and judging rotating equipment degradation processes, failure and maintenance behaviour and various assessment techniques Ability to identify, structure and classify the required data recording, reporting on performance losses, evaluation and identication of reliability killers and selecting appropriate equipment functions for improvement by the customer CMMS Ability to perform analysis of root causes by appropriate techniques and methods
Ability to facilitate root cause analysis, to develop the appropriate organisation, to involve the various functions for continuous equipment reliability improvement and to identify and structure the data required by the customer CMMS Knowledge about developing and optimising maintenance programs, operations and process control procedures and the development of modications, Maintenance Engineering (ME) methods, asset knowledge and machine maintenance techniques Gain a working knowledge of Maintenance Strategy. Review techniques focused on Reliability Centred Maintenance (RCM), optimise spare parts requirements, develop, improve or implement the Management of Change (MoC) process
Application Specific
Level 1
Level 2
Level 3
Living Program
Maximum Efciency & Effectiveness Operator Driven Reliability (ODR) Front line operators are empowered to own their machinery Pro-Active Maintenance (PRM) Predictive maintenance is applied to help identify the root causes of machine and process problems Predictive Maintenance (PdM) Machine condition is assessed using condition-monitoring technologies; shutdowns are scheduled based upon machine problems Preventive Maintenance (PM) Unplanned and planned shutdowns are scheduled to overhaul equipment at pre-determined intervals Reactive Maintenance Fix it when it breaks approach; unplanned shutdowns occur when the machine breaks Minimum Efciency
Selecting attractive reliability killers for analysis Case Study Simple criticality analysis
Pre-Study
This is an advanced course for individuals who have signicant experience in maintenance processes, tasks and results analysis. E-Learning course* MS120 Operator Driven Reliability MS130 Maintenance Strategy Review Reading material* GS02006 Asset Management MB03032 Managing Asset Integrity
* E-learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 4 days $2,595 AUD + GST Included Onsite & Public Maintenance Strategy N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
MS331
E-Learning
Short Courses
Course Content
Module I: Setting the scene for SRCM (Introduction) Asset Management Support Tool (AMST) module structure Module II: Conceptual models and business context Understand where SRCM came from Discuss the difference between SRCM and RCM Understand the RCM standard Discuss SRCM compliance with the RCM standard Module III: SRCM methodology Effectively discuss the SRCM process model Determine what data is required prior to SRCM Module IV: Identify what is important How to select which system to analyse Determine system boundaries Understand the importance of the functional failure analysis (FFA) Module V: Dene what should be done Know what dominant failure causes are How to prescribe maintenance to critical assets How to decide run-to-failure (RTF) maintenance Know when design changes are required Module VI: Change the existing program Understand the importance of task comparison How to implement effectively What feedback is Module VII: Project steps Understand typical SRCM project steps Understand what takes place during a SRCM review meeting
Understand how to develop a SRCM analysis, as well as the implications of making the strategy work Understand why to conduct a task comparison Understand methods needed for SRCM implementation Recognise what a living program is
Industry Specific
Application Specific
Level 1
Level 2
Pre-Study
E-Learning course* MS100 Asset Efciency Optimisation (AEO) Basics MS130 Maintenance Strategy Review Reading material* MB05004 Redening Your Maintenance Strategy Using the SCRM Process MB03017 SRCM Methodology MB03016 RCM That Works - SRCM
* E-learning material at www.aptitudexchange.com
Level 3
Living Program
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 3 days $2,145 AUD + GST N/A Onsite & Public Maintenance Strategy N/A
Course Objective
Upon completion of this course students will have the knowledge to: Know how to describe the SRCM process ow Recognise the importance of data structure and content before you do any kind of strategy work Understand the importance of identifying and categorising assets Understand criticality and the Failure Modes and Effects Analysis (FMEA) approach in SRCM
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
MS332
Also Available:
Vibration Analysis Level 1 (pg. 72) Vibration Analysis Level 3 (pg. 107) SmartStart Microlog Product Training (pg. 128)
Course Content
Module I: Introduction Discuss RCM terminology Module II: RCM overview and business context Understand the evolution of RCM Understand the business context of RCM Know RCM standards Module III: RCM phase what is important? Know what a criticality matrix is How to select which system to analyse Determine system boundaries Understand what failure modes, failure causes and failure effects are Module IV: RCM phase what should be done? Know what important failure characteristics are Know when to decide RTF maintenance Know when design changes are required How to prescribe maintenance to critical assets Module V: RCM customisation and requirements Understand RCM customisation Understand the use of RCM template data Determine what data is required for RCM Become aware of the asset management support tool (AMST) Module VI: Implementation and improvement Understand what a job plan is Understand how to allocate tasks Understand how to implement RCM well Understand what feedback is Module VII: RCM project Know the steps in a RCM project Module VIII: RCM project Understand the evolution of RBI Understand variations of RBI Understand the requirements for RBI
Understand the importance of identifying and categorising assets Understand criticality and the FMECA approach in RCM Understand how to develop an RCM analysis as well as what the implications are of making the strategy work Understand why to conduct a task comparison Understand what work packaging is Understand methods needed for RCM implementation Recognise what a living program is Know the content of a RCM project plan Understand what risk based inspection (RBI) in the asset management support tool AMST is
Pre-Study
E-Learning material* MS100 Asset Efciency Optimisation (AEO) Basics MS130 Maintenance Strategy Review Reading material* NC_0520 How to implement Reliability Centered Maintenance at Your Facility MB020008 Reliability Centered Maintenance MB02024 Using an RCM Approach for Process Hazard Analysis Revalidation
* E-learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 3 days $2,145 AUD + GST N/A Onsite & Public Maintenance Strategy N/A
Course Objective
Upon completion of this course, students will have the knowledge to: Know how to describe RCM process ow Understand the differences in RCM approach Recognise the importance of data structure and content before performing any kind of strategy work
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WI203
E-Learning
Short Courses
Course Objective
Select the appropriate machinery vibration measurement technique Set up instruments for basic resolution of amplitude, frequency and time Perform basic vibration analysis of machinery and components such as shafts, bearings, gears, fans, pumps, and motors using spectrum analysis Maintain a database of results and trends Perform basic (single channel) impact tests to determine natural frequencies Classify, interpret and evaluate the test results (including acceptance tests) in accordance with applicable specications and standards Recommend corrective actions Recommend the use of alternative condition monitoring (CM) technologies with an understanding of the principles of all four CM technologies
- Mechanical looseness, improper component t, soft foot, and belt drive problems - Rolling bearing problem detection using vibration spectrum analysis - Gear wear problem detection - Electrical problems within induction motors - Balance resonances, detection, and effects on machinery 6. Vibration alarms, spectral band alarms, and optimum frequency ranges 7. C ommon pitfalls in making everyday vibration measurements and the effect on detection and diagnosis of machinery problems 8. Time waveform and converting to an FFT spectrum 9. Predictive maintenance programs 10. R eal-world case histories for problems found within the Illustrated Vibration Diagnostic Chart
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Course Content
Common machinery malfunctions are discussed, including basic guidelines for the best detection tools for each machinery problem, and key signs to be aware of. Malfunctions and common pitfalls are demonstrated and real-world vibration analysis case histories are shared. 1. What is vibration and how can it be used to evaluate machinery condition: - Frequency, a time waveform, phase, an FFT spectrum (signature) - Displacement, velocity, and acceleration - RMS, peak, and peak-to-peak amplitude - How to know when vibration is too high 2. Vibration sensors and their application 3. Vibration and detection by various instruments. Analog vs. digital methods 4. High frequency detection (HFD) and alarm levels at various speeds 5. Vibration analysis and how it is used to evaluate machine operating condition - Mass unbalance, eccentric rotors, bent shafts, and misalignment
Living Program
Also Available:
Infrared Thermography Level 1 (pg. 74)
Pre-Study
E-Learning courses* WI100 Vibration Basics WE140 Shaft Alignment Basics Reading Material JM03001 A Balanced Approach to Acceleration and Velocity Monitoring JM02025 Low Speed Analysis
* E-Learning material at www.aptitudexchange.com
8.30am 4.30pm 3.5 days + half day exam $2,690 AUD + GST $350 AUD + GST Onsite & Public Work Identication Vibration Analyst 2
Includes Pre-Study material
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Traceable Temperature Limits: How Hot is Too Hot Delta-T classications - NETA, Mil Spec, and other standards Absolute temperature classications - ANSI, IEEE, NEMA standards for electrical systems - correction formula for load and ambient temperature - other standards for mechanical systems Developing limits for your equipment Preparing Quantitative Reports Data to gather Report procedures Image processing software capabilities Report generation software capabilities
Industry Specific
Application Specific
Level 1
Course Content
Thermometry Fundamentals Temperature scales and conversions Absolute and relative temperatures Classes and benets of contact thermometers Classes and benets on non-contact thermometers Identifying and reducing errors Advanced Infrared Theory Units for measuring radiant power Relationship between power and temperature Plancks blackbody curves Temperature Measurement Error Sources and Corrections Calibration - how IR sensors are calibrated - how to check calibration - calibration / accuracy specications Reectance - shielding techniques - measuring and compensating with direct and reector methods Emittance - how emittance varies - using default and table values - how to measure Emittance Transmittance - lters to view through materials and atmospheres - lters to measure temperatures of material surfaces and atmospheres - measuring material transmittance Target Width / Distance Ratios - calculating target size / distance
Level 2
Level 3
Living Program
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * This course and examination can qualify you for the Level 2 certication in accordance with ASNT SNT-TC-1A
WI245
Course Objectives
Course Content
Introduction to Machinery Lubrication Oil formulation and its importance in effective machinery lubrication Key functions of lubricating oils Primary lubrication regimes Introduction to base oils and additives Choosing the correct base-stock Conditions that dictate use of synthetic oils Antioxidant additives and their role in oil life Dispersants and detergents - the key to controlling soot Controlling wear with additive chemistry Oil Sampling - The Very Best Practices Simple steps to reliable and easy oil sampling How to nd the best sampling location Sampling splash- collar- and ring-lubricated systems How to sample circulating systems Safe, effective high-pressure sampling from hydraulic systems Using primary and secondary sampling points A quick method for optimising sampling intervals How clean should sample bottles be? Sampling valves and hardware recommendations Fundamentals of Friction and Machine Wear Primary sources of friction in lubricated machinery Wear mechanisms that reduce machine life The most common wear modes in plain, rolling element and thrust bearings Understanding gear wear Understanding wear in hydraulic systems
Also Available:
Machinery Lubrication and Oil Analysis Level 1 (pg. 76)
Most maintenance programs achieve only 10% of the benets available from oil analysis. Learn how to get the most out of oil analysis by attending these powerful training sessions.
E-Learning
Short Courses
Industry Specific
Application Specific
8.30am 4.30pm 3 days + half day exam $1,920 AUD + GST $275 AUD + GST Onsite & Public Work Identication ICML Level 2.
Level 1
Level 2
Level 3
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Get Certied!
The International Council for Machinery Lubrication (ICML) will be conducting Oil Analysis Level 2 testing the morning following each course.*
* Please conrm with SKF prior to the course
Living Program
WE204
Also Available:
Bearing Technology & Maintenance Level 1 (pg. 83)
Course Content
Bearing knowledge Understand common bearing terminology L earn basic knowledge required for bearing damage analysis Load path patterns in bearings Understand bearing operation Understand normal load patterns Discuss abnormal load patterns and their causes Methodology Understand why bearings fail in service U nderstand the concept of Root Cause Failure Analysis (RCFA) P erform bearing damage analysis including reporting ISO 15243 Bearing failure modes and classication U nderstand the main points that the ISO classication is based upon U nderstand the terminology and visual appearance of failure modes Hands-on - Analysis of sample bearing failures I nspect a series of sample bearing failures and report the ndings G roup discussion on the cases Use SKF Bearing Inspector We encourage participants to bring a failed bearing (and machine history) from their plant, to analyse during the workshop sessions Monitoring Bearings Condition monitoring of Rolling Element Bearings using Vibration Analysis can prevent a majority of problems and failures.
Pre-Study
E-Learning material* WE104 Bearing Damage Analysis Reading material* P1410_E Bearing Failures and Their Causes SRB failures and their causes
* E-learning material at www.aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Competency Certication
8.30am 4.30pm 2 days $1,475 AUD $250 AUD Onsite & Public Work Execution Maintenance and Diagnostics National: MEM18005B
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. MEM18005B TAFE Accreditation can only be achieved on successful completion of (WE201) Bearing Technology & Maintenance L1 and (WE204) Root Cause Bearing Failure Analysis L2. courses. Students also require to provide a Statement of Completion of Prerequisite Units to MEM18005B.
WE266
E-Learning
Short Courses
Course Content
1. Maintenance Strategy The impact of lubrication on machine reliability The impact of lubrication on lubricant life and consumption Maintenance program strategies for achieving lubrication excellence 2. Lubrication Theory Friction and Tribology - Types of friction and wear - Wear modes and inuencing factors - Machine frictional surfaces most at risk for specic wear modes (e.g., abrasion) - Mechanisms of Lubrication regimes - Boundary - Mixed lm - Hydrodynamic - Elastohydrodynamic Lubricant categories - - - - Gaseous Liquid Cohesive Solid
5. Lubricant Selection Viscosity selection/adjustments according to machinery condition/environmental conditions When to use synthetic lubricants When to use biodegradable lubricants Lubricant consolidation Select lubricating oils for different applications Selecting greases for different applications Lubricant Selection standards development Procedures for testing and quality assurance of incoming lubricants Procedures for approval of candidate lubricants 6. Lubricant Testing and Performance Analysis 7. Lubricant Application Procedures for lubricant application Determine/calculate correct amount for regreasing Determine/calculate correct frequency interval for re-greasing Select and manage optimum equipment/ systems for lubricant application according to machinery requirements Safety/health requirements for lubricant application Manage proper maintenance of lubrication equipment Manage proper maintenance of automatic lubrication systems Create/update lube survey Record execution of lube program Proactive management and detection of leaks Waste oil/lters management/disposal Writing a lubrication PM
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
3. Lubricant Formulation Base-oil Rening Methods and API categories Mineral Base Oils Vegetable Base Oils and Biolubes Synthetic lubricant characteristics/ applications/compatibility Food Grade lubricant Classication Types and Functions of additives Types and Functions of solid additives Modes of additive depletion 4. Grease Application and Performance Grease applications requiring high consistency Grease applications requiring low consistency Causes of grease separation Multipurpose greases Performance and application of specic grease thickeners High temperature greases Coupling greases
Also Available:
Machinery Lubrication and Oil Analysis Level 1 (pg. 76) Oil Analysis Level 2 (pg. 100)
Proper storage of grease-guns and other lube application devices Maintenance of automatic grease systems Health and safety assurance Creating and managing lube PMs and routes Creating and manage lubrication inspection check list Used oil analysis to determine optimum condition based oil changes Used oil analysis to troubleshoot abnormal lubricant degradation conditions Used oil analysis to troubleshoot abnormal wear related to lubricant degradation/ contamination Procedures and methods for identifying root cause of lubricant failure Use of technology aids to determine optimum re-grease frequency/quantity (ultrasonic, temperature monitoring, shock impulse, etc.) 9. Lubricant Condition Control Proper sampling procedures Proper sampling locations Proper selection of breathers/vents Proper selection of lters according to cleanliness objectives Filter rating - Beta Ratio Sump/Tank Management Proper selection of reconditioning systems for Lube reclamation 10. Lube Storage and Management Design optimum storage room Dening maximum storage time according to environmental conditions/lubricant type Safety/Health requirements Proper sampling procedures/locations for sampling stored lubricants Procedures for reconditioning/ltering stored lubricants
Applications/Machines
Gear Boxes Hydraulic Systems Motor Bearings Compressors Final Drives Diesel Engines Paper Machines Process Pumps Steam Turbines Gas Turbines Blowers/Fans Rolling Mills Hydrostatic Transmissions Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 3 days + half day exam $1,920 AUD + GST $275 AUD + GST Onsite & Public Work Execution ICML Level 2
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Get Certied!
The International Council for Machinery Lubrication (ICML) will be conducting Machine Lubricant Analyst Level 2 testing the morning following each course.*
* Please conrm with SKF prior to the course
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Level 3 Courses
Courses in this section provide an advanced study in diagnosing the behaviour of rotating machinery of various types and classications, to identify optimum required corrective actions.
WI204
E-Learning
Short Courses
Course Content
Principles of vibration Quick review of Category II fundamentals Waveform, spectrum, phase, vectors and orbits Transients, pulses, modulation, beating, sum/ difference Force, response, damping, and stiffness Cepstrum analysis Data acquisition Special tests: phase, triggering, strobes, low speed machines and variable speed machines Planning routes and route management Optimizing test locations and setup options Signal processing Sampling, resolution, Fmax, averaging, windowing, dynamic range, signal-to-noise ratio A/D conversion: constant and variable sampling rate Vibration analysis Spectrum analysis review - Harmonics, sidebands, and the analysis methodology Time waveform analysis Phase analysis: bubble diagrams and ODS Orbit analysis Analyzing enveloping/demodulation/ PeakVue, etc. data Fault analysis Natural frequencies and resonances Imbalance, eccentricity and bent shaft Misalignment, cocked bearing and soft foot Mechanical looseness Rubs and instabilities Rolling element bearing analysis Analysis of turbo-machinery and sleeve bearings Analysis of AC, DC and variable frequency drives Analysis of gears Analysis of belt driven machines Analysis of pumps, compressors and fans LOTS of case studies and exercises for participants Equipment testing and diagnostics Impact testing (bump tests) Phase analysis Transient analysis Operating deection shape analysis Introduction to modal analysis Cross channel measurements
Corrective action General maintenance repair activities Balancing process: single-plane and two-plane Review of shaft alignment procedures: dial and laser Flow control and replacement of machine parts Resonance control, isolation and damping Running a successful condition monitoring program Managing a successful program Reporting and nancial management Growing the program Incorporating additional technologies Acceptance testing and Review of ISO standards
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
ISO Category 3
The training course follows the ISO 18436.2 Category 3 Standard. Successful completion of the written exam will result in ISO Category 3 Certication. Course Information Time Days Course Fee Exam Fee Course Type Category Certication*
8.30am 4.30pm 4.5 days + half day exam $3,540 AUD + GST $400 AUD + GST Onsite & Public Work Identication Vibration Analyst 3 Certication
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133. * Certication complies with ISO 18436.2 Category 3 standard.
WI305
Course Objectives
Upon completion of this course, students learn how to: Create computer models of plant machinery and structures Acquire meaningful Modal and ODS measurements Generate and import Modal and Operating Deection Shape analysis measurements Generate meaningful machinery computer animations needed to detect and resolve noteworthy problems such as resonance, structural weakness, foot related problems, design inadequacies, sources of excessive vibration.
Hands-On MEscopeVES Software Training The hands-on training utilises the MEscopeVES Handbook. This is a continually updated practical step-by-step software guide and reference source that can be consulted over and over again. Complex methodologies are completely worked out for the student helping to ensure accurate analysis and repeatable results. Multiple hands-on projects that include real-world data cover all major MEscopeVES software applications. Establish a project Create a computer model of a machine or structure Import data from the data acquisition instrument ODS and ODS FRF data interpretation Modal data interpretation Modal analysis curve tting and generation of computer animations Structural dynamics modication (SDM) Students are required to bring a laptop computer with Windows XP or Vista. Vibrant Technology MEscopeVES software and extensive training manuals will be provided.
Course Content
Introductory analysis lecture This portion of the course provides background information on Experimental Modal and Operating Deection Shape (ODS) Analysis topics with extensive case histories and instructor experience. Advanced analysis without complex mathematics Understanding modes of simplied animation shapes (beams, columns, plates, and shells) How to construct meaningful computer models of machines and structures Choosing required numbers of points and directions for ODS and Modal analysis Recommended measurement setups for ODS and Modal analysis eld testing How to accurately interpret computer model animations (leading to problem resolution) How to conrm what specic component is resonant on a complex machine, support frame, foundation and attached piping, ductwork, and more How to identify optimum corrective actions Presentation of numerous demonstrations and class exercises ODS and Modal real-world case studies
E-Learning
Short Courses
Industry Specific
Application Specific
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Level 1
Level 2
Level 3
Living Program
OEM301
NEW
Course Content
Bearing theory Purpose of bearings Rolling element bearing history Rolling element contact behavior Bearing components and functions Rolling elements, rings and cages Component materials Selection of bearing type Advantages and disadvantages of various bearing types Bearing features and functionalities Selection of bearing size Determining loads and duty cycles Bearing life determination using: -Basic L10 method -Adjusted life method -Optimizing bearing life with the latest life methodologies Computer-based tools (SKF.com, IEC and Bearing Select) Bearing dimensional tolerances Dimensional tolerance classes Internal clearances and preload classes Friction and speeds Friction model within rolling element bearings Speed rating methodologies Bearing system design Associated component design Locating and non-locating Shaft and housing ts Selection of internal clearance or preload Bearing material selection Mounting and dismounting considerations Sealing requirements Mechatronics Bearing arrangements Bearing types and integration
Lubrication Overview of lubricants Selection of appropriate lubricant Lubricant life estimation Lubrication methods Machine system health Vibration analysis Temperature monitoring Lubrication analysis Bearing damage and causes Analysis of common failure modes Mounting and operating conditions Storage, shipping and handling
Pre-Study
Reading material* EVOL01_no1_p25 The SKF Formula for Rolling Bearing Life EVOL02-n01_p21 Simulation of Dynamic Behaviour of Rolling Bearings GSO4010 New Life of Machines GSO3013 (Re-)Design of Bearing Units
* E-learning material at aptitudexchange.com
Course Information Time Days Course Fee Exam Fee Course Type Category Certication 8.30am 4.30pm 4 days $2,690 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
E-Learning
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Living Program
Courses in this section, relate to methods and technologies used to evaluate maintenance work and strategy, thereby closing the loop and making maintenance a continual improvement process.
LP200
E-Learning
NEW
Short Courses
Industry Specific
Application Specific
Course Content
Introduction to the Apollo RCA Method Denitions & Purpose Cause and Effect Principle Primary Effect Cause and Effect Analysis RealityCharting Exercises Solutions Critical Thinking Creating Solutions Group Facilitation Guidelines Common Types Incident Investigation Program Elements Corrective Actions Other Tools Putting it all together
Level 1
Instructors
Jack Jager Jack is an experienced educator who has been training and facilitating the Apollo Root Cause Method since 2003. In this time, Jack has helped over 300 companies including many blue chip multinationals throughout the world to reduce recurring incidents whilst empowering individuals to become better problem solvers. Ned Callahan Since joining ARMS Reliability in 2008, Ned has worked with companies of all sizes and industries to develop in-house problem solving capabilities. With over 20 years of experience in education, managerial positions and problem solving, Ned brings a wealth of practical expertise to the delivery of the Apollo Root Cause Analysis Method facilitator course. Course Information Time Days Course Fee Exam Fee Course Type Category Certication
Level 2
Level 3
Living Program
8.30am 4.30pm 2 days $1,750 AUD + GST N/A Onsite & Public Living Program Root Cause Analysis
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
LP240
NEW
Capital Expenditure (CAPEX) and Operational Expenditure (OPEX) CAPEX OPEX The Need for LCC
8.30am 4.30pm 2 days $12,000 AUD + GST N/A Onsite Maintenance Strategy N/A
Course Content
Life Cycle Costing (LCC) What is LCC? Why do we need LCC Analysis? Benets of LCC Who needs to be involved? Principles The Process Fundamental Cost Types The Methodology of LCC The Basis for LCC Analysis Cost Breakdown Structure (CBS) Cost Estimating Other Issues Discounting and Its Effect Concept of Discounted Cash Flow (DCF) The Time Value of Money Normal, Real, and Discount Costs Ination Discounting Future Costs Net Present Value (NPV) Cash Flow Determination Internal Rate of Return (IRR) Internal Rate of Return
LP300
SiteMentor
Course Overview
This course provides a solid foundation in proactive maintenance practices, which is critical to achieve maximum machine reliability and performance. SiteMentor helps you uncover problem areas and implement improvement methods. Each SiteMentor training session is custom tailored to your industry and working environment, and requires from three-to-ve days on site.
NEW
E-Learning
Short Courses
Course Content
Sessions typically start with a short classroom review and demonstration on the topics being coveredthen its off to the site to learn. Leverage your classroom training investment to reap the largest returns by putting whats taught in the classroom into practice in the eld. The SKF SiteMentor programs need to be scheduled in advance and typically require some preparation time preceding the on-site session. Arrangements can be made for the use or rental of SKF tools and equipment during the training. Skills, training and equipment assessment reports can also be developed as part of an overall precision and proactive maintenance strategy.
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Courses in this section are offered in several levels, dependent upon the individuals skill level. These courses include the theory behind electric motors and how they operate, fault and failure modes, testing parameters and handson operation of the equipment.
WI261
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Course Content
Basic AC motor theory Basic electromagnetic theory Basic AC motor construction Various types of motors Introduction to static motor theory Insulation systems Failure mechanisms Testing methods and pass/fail criteria Recommended test voltages Test sequence overview Introduction to dynamic motor monitoring Machine system overview Properly connecting the Explorer Obtaining quality data Power, motor, load assessments
Level 3
Living Program
8.30am 4.30pm 4 days $1,995 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WI262
Course Content
Static high voltage motor testing theory Insulation systems Failure modes and mechanisms Test methods ANSI/IEEE/EASA/NEMA testing standards Recommended test voltages/sequences Analysis of results Software training Creating databases, motors, and test IDs Data collection parameters Establishing and understanding pass/fail criteria Data interpretation Non-three phase motor testing DC motors Synchronous motors Wound rotor motors Non-rotating equipment
8.30am 4.30pm 4 days $1,995 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WI263
E-Learning
Short Courses
Industry Specific
Course Objective
Develop a general understanding of AC motor theory as it relates to online operation. Develop an in-depth understanding of the capabilities and limitations associated with dynamic motor monitoring. Gain a general understanding of all the parameters monitored by the Explorer and the relevance of these parameters to specic faults. Develop an in-depth working knowledge of the Explorer as it relates to hands-on operation and software functionality.
Application Specific
Level 1
Level 2
Course Content
Dynamic motor monitoring theory Power condition parameters Motor performance/condition Energy efciency development Torque waveform development Software training Creation and management of databases Creation and editing electrical test models Test acquisition setup Data collection Basic data interpretation and analysis Intro to DC online analysis Basic DC motor theory and concepts Ensuring proper connections Software functionality Basic DC analysis
Level 3
Living Program
8.30am 4.30pm 4 days $1,995 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WI364
Course Objective
Develop an in-depth understanding of dynamic motor monitoring equipment and the software interface Gain an extensive understanding of motor monitoring applications Develop an in-depth understanding of electric motor theory and how it pertains to motor monitoring Hands-on training for familiarity with instrumentation connection and operation Enhance the ability of the user to diagnose potential problems within electric motor systems
Course Content
Dynamic motor monitoring theory Level I review, including basic DC analysis Fundamentals of waveform and spectral analysis Power condition Motor performance/condition Energy efciency assessment Motor load assessment Torque analysis Fundamental fault frequency characteristics Software training Level I software review Advanced data collection techniques Intermediate waveform interpretation and analysis Intermediate spectrum interpretation and analysis Case studies AC case studies review and hands on analysis DC case studies review
Pre-requisite
Successful completion of Dynamic Motor Monitoring Level 1 (WI263 course on pg. 119) Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 4 days $2,100 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
WI365
E-Learning
Short Courses
Industry Specific
Course Objective
Develop an advanced understanding of motor monitoring applications Gain an advanced understanding of electrical motor and power quality theory and how it applies to motor monitoring Develop a comprehensive understanding of the problems the instrument witnesses during operation Hands-on training for familiarity with instrument connections and operation Gain a general understanding of the internal workings of the Explorer to help diagnose data acquisition or various motor system related phenomenon
Application Specific
Level 1
Level 2
Level 3
Course Content
Dynamic motor monitoring theory Level I and II review, including basic DC analysis Advanced power condition Motor performance/condition Energy efciency assessment Sources of harmonics and strategies to reduce them Advanced transient analysis Advanced waveform analysis Software training Level I and II software review Advanced data collection techniques Advanced waveform interpretation and analysis Advanced Spectrum interpretation and analysis (Including demodulation) Case studies AC case studies reviewed and hands-on analysis DC case studies review
Living Program
Pre-requisite
Successful completion of Dynamic Motor Monitoring Level 1 and Level 2 (WI263) & Level 2 (WI364) on pg. 119 & 120 Course Information Time Days Course Fee Exam Fee Course Type Category Certication
8.30am 4.30pm 4 days $2,100 AUD + GST N/A Onsite & Public Work Identication N/A
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
MSC-TAFEKIT-1
Training Products
E-Learning
Short Courses
Industry Specific
Contents
SKF Bearing Mounting and Dismounting Demonstration Kit contains Bearings Sleeves Housings and Accessories Hook Spanners Hydraulic Nut Feeler Gauge Bearing Puller Grease Induction Heater Vibration Monitoring Equipment Electric Motor Digital Thermometer System 24 Automatic Lubricator Join the many Industries already using the SKF Bearing Mounting and Dismounting Demonstration Kit.
Application Specific
Level 1
Level 2
Level 3
Living Program
MSC-STATIONS
Training Products
Bearing Workstations
Workstation A - Bearing Identication
8 bearings have had the designations removed. The principal dimensions of each bearing are measured. Using these measurements and the SKF General Catalogue for reference, the bearings can be identied and listed, giving the correct basic designation for each.
small size self-aligning bearings on adapter sleeves. This workstation allows you to correctly mount and dismount a Self Aligning Ball Bearing and a CARB Toroidal Roller Bearing on adapter sleeves, using the lock nut tightening angle method. The correct procedure to install V-ring seals is also practised.
This exercise gives training in the correct procedures to install taconite and labyrinth seals.
tapered bores using the hydraulic drive-up method. The latest technique on mounting and dismounting medium to large bearings with tapered bores is demonstrated with Workstation F. The hydraulic drive-up method is a reliable, quick and easy method that ensures accuracy when mounting these bearings. The dismounting method shows safe, easy and quick bearing removal.
Workstation G -
Mounting bearings on withdrawal sleeves using the hydraulic drive-up method. The latest technique on mounting and dismounting medium to large bearings on withdrawal sleeves is demonstrated with Workstation G. The hydraulic drive-up method is a reliable, quick and easy method that ensures accuracy when mounting these bearings. The dismounting method shows safe, easy and quick bearing removal.
Workstation H - Mounting bearings with tapered bores using the radial clearance reduction method. This exercise gives practise in mounting Spherical Roller Bearings using the traditional clearance reduction method utilising feeler gauges for measuring; and an Impact Spanner for safe and easy lock nut tightening. Bearing dismounting is safely and easily achieved using hydraulic injection.
Price: $6,120 AUD
Training Products
Condition Monitoring Kit Balancing Kit
E-Learning
Short Courses
This kit is ideal for classroom study. The vibration analysis kit may be used to demonstrate various vibration phenomena (like unbalance, misalignment, bearing failure on demo rotor, etc) and the results can be captured / viewed on SKF Microlog GX vibration analyser Upgraded advance kit includes: 1. 2. 3. 4. 5. Microlog GX System Demo Rotor Kit Self Learning Tools (SLT) level 1 and 2 Vibration diagnostic chart Bearing analysis using acceleration enveloping technique CD The Balancing Kit is ideal for class room study. The Microlog Advisor Pro with balancing module is a simple to use application, enabling users to correct a state of unbalance, if it has been diagnosed to ensure smooth running and operation. The Microlog Advisor Pro can display and output the following results: Amount and angle Static couple component for two planes Dynamic coupling for 1 to 2 planes Key features High precision 1 or 2 plane balancing Static or dynamic couple balancing Balance for both slow and fast rotating machines Ability to resolve balance weights and trial weight estimator Easy to follow interface with graphical outputs Results displayed/printed in summary table Key features High precision 1 or 2 plane balancing Static or dynamic couple balancing Balance for both slow and fast rotating machines Ability to resolve balance weights and trial weight estimator Easy to follow interface with graphical outputs Results displayed/printed in summary table The Balancing Kit includes: 1. 2. 3. 4. 5. Microlog Advisor Pro with Balancing module. Optical phase reference kit Self Learning Tools (SLT) Level 5 Vibration Diagnostic Chart Demo Rotor Kit
Industry Specific
Application Specific
Level 1
Level 2
Price: $ POA
Level 3
Living Program
Price: $ POA
Training Products
Shaft Alignment Training Educational Kit Laser Alignment is faster and more reliable
Today, most of industries in Australia are using laser based techniques for shaft alignment of machinery. Easy-Laser products are: EASY to use EASY to learn Up to 5 times FASTER than dial gauges All calculations are carried out in the display unit then saved for documentation, and uploaded to a PC.
D525 Series
The Easy-Laser Shaft Alignment D450, D480, D505, D525 and Wireless E710 Kits:
SKF have supplied bearing tting training kits to many industries and now SKF can also supply a shaft alignment training kit which includes the following: Easy-Laser shaft alignment system Static shaft demonstration stand* Easy-Laser pulley alignment unit D90*
(*optional)
CD with PC measurement data base software 3 large posters for wall mounting Shaft alignment training manual Training course in Microsoft PowerPoint
Price: $ POA
Price: $ POA
Training Products
Practical Dyno Kit
E-Learning
This kit is designed to emulate load and off load conditions on a three phase motor on a variable speed drive for diagnosis, using the Baker Online Explorer Instrument. The Explorer Online instrument is able to accurately monitor the motor power circuit, overall health, load and performance issues. The kit includes: 1. 3 Phase Electric motor 2. Variable frequency drive 3. 240Volt Input 415Volt Output 3 phase supply 4. EP-2 Current transformer remote connection system 5. Base plate and power leads 6. Baker Explorer 4000
Short Courses
Industry Specific
Application Specific
Level 1
Price: $POA
Level 2
Level 3
Living Program
Price: $POA
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Download and upload measurements between SKF software and the AX/GX Microlog data collection device Parametric Gating and Control Points How to set up default properties in the AX/GX Microlog
Measurement process and Heartbeat concept How to operate the AX/GX Microlog data collector/ DAD communication and live data collection analyser to collect both route and off-route process measurements Displaying Online data plots Generate graphic plots and reports for analysing Generating and printing data reports measured machinery condition (both software and Course Information AX/GX Microlog) Time 8.30am 4.30pm Advanced AX/GX Microlog application modules, multiple channel measurements, FRF measurements, balancing Course Information Time Days Course Fee Course Type Category 8.30am 4.30pm 3 days $950 AUD + GST Onsite & Public Work Identication Days Course Fee Course Type Category 3 days $950 AUD + GST Onsite Work Identication
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Course Content 1) Review Shaft alignment/Pulley alignment theory: - Angular and offset misalignment - Alignment tolerances. - Dial gauge alignment v/s laser alignment processes 2) Setting up the system: - Review the Shaft alignment system purchased - Application programs - Components of the system 3) Taking measurements: - Conducting a rough alignment - Alignment procedures - The clock method. - Easy turn method (not using D450 model) - Result evaluation and machine adjustment - Feet values - Coupling values - Managing the measurements in alignment software and producing a nal alignment report. - Summary and questions. 4) Practical exercises using Easy-Laser Shaft Alignment Products 5) Introduction to geometrical measurement - Including atness, straightness, squareness Course Objective This course focuses on the step by step procedures for using any Easy-Laser Shaft Alignment product (Model D400, D450, D480 series and D500, D505, D525 series). Plus groove and face mounted pulley alignment products (D90, D150, D160, TMEB Series) This course is designed to teach customers all of the practical steps required to conduct a shaft alignment using an Easy-Laser Shaft alignment System. Course Information Time Days Course Fee Course Type Category 8.30am 4.30pm 1 Day $825 AUD + GST Onsite & Public Work Identication
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
Course fee is per person for a Public course. Contact SKF for Onsite course fees. Refer to Enrolment Form on page 133.
E-Learning
Short Courses
Industry Specific
Application Specific
Level 1
Level 2
Level 3
Living Program
Bronze Membership
Benets include: Redeem 5% of amount spent on SKF Training courses, in the following calendar year for any future courses as per listed price in the SKF Training Handbook Priority with registrations Subscription to the SKF Training Newsletter
Silver Membership
Benets include: Redeem 7% of amount spent on SKF Training courses, in the following calendar year for any future courses as per listed price in the SKF Training Handbook Priority with registrations Subscription to the SKF Training Newsletter Free Training Needs Analysis (TNA) assessment for 5 employees
Gold Membership
Benets include: Redeem 10% of amount spent on SKF Training courses, in the following calendar year for any future courses as per listed price in the SKF Training Handbook. Priority with registrations No cancellation fees Subscription to the SKF Training Newsletter Free Training Needs Analysis (TNA) assessment for 10 employees
Platinum Membership
Benets include: Redeem 10% of amount spent on SKF Training courses, in the following calendar year for any future courses as per listed price in the SKF Training Handbook Priority with registrations No cancellation fees Subscription to the SKF Training Newsletter Free Training Needs Analysis (TNA) assessment for 20 employees
To nd out more on our UP-SKILL VIP Membership Program, please call (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 or email us at rs.marketing@skf.com
www.skf.com.au/training
Enrolment form
REGISTER NOW Complete your details and fax back to Reliability Systems Marketing Contact
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Fax: (Australia) +61 3 9269 0886 (New Zealand) 0800 753 329
Online Enrollment - Click Here
Standard Course Fee ____________________ Exam Fee DELEGATE DETAILS Name Email Name Email Name Email Name Email Company Name Address City Tel State ____________________
Reliability Systems Marketing: (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 Email: rs.marketing@skf.com Course: Location: Date:
Premier Plus Savings Bring 3 or more delegates to the course and benefit from a 7% saving. (cannot be used in conjunction with any other offer)
Postcode Fax METHOD OF PAYMENT Cheque - Made payable to SKF Australia Pty Ltd Mailing address - SKF Reliability Systems, PO Box 301, Oakleigh VIC 3166 Company Order No Credit Card
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SKF, CARB, SRCM and System 24 are registered trademarks of the SKF Group. SKF Group 2010 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PUB THB 2012 - 01 EN November 2012