Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

1. PADEYE
1.1. Sling Force
Dynamic Factor (API)
Dynamic Sling Force

=
=

2.00
1.42

Kips (incl. 10% steel contingency)

1.2. Sling Design

Sling Statik Load

= 1.42 / 2 x 125% (incl. 25% COG shift contingency)

=
0.89 Kips
Breaking Load Factor =
4
Sling Design Load
=
0.89 x 4
(Breaking Load)
=
3.55 Kips =
1.78 s.tons
Use 6 x 19 Warrington "Hercules" (red strand) Fiber Core wire rope with 1/4" nominal diameter and
2.74 s.tons Minimum Breaking Load.

1.3. Shackle Design

Sling Statik Load
=
0.89 Kips
Safety Factor
=
3
Use Crosby shackle with safety factor =
2.2
Shackle Design Load =
0.89 / 2.2 x 3
=
1.21 Kips =
0.61 Tons
Use G-2130 S-2130 Crosby Shackle with safe working load 2 s.tons & pin diameter
( 0.625 in )
1.4. Padeye Design
Sling Statik Load
Safety factor
Padeye Design Load
(P)

=
=
=
=

5/8 "

0.89 Kips
2
0.89 x 2
1.78 Kips

a. Plate Design
Pin Hole Radius

0.625 + 1/8
=
3/8 in (0.375 in)
2
=
1/2 in : Fy = 36 Ksi
=
0 in : Fy = 36 Ksi
=

Use Main Plate thickness

Use Stiff. Plate thickness

b. Bearing Stress Check

Bearing Capacity
= 2 x 0.375 x 0.5 x ( 0.9 x 36)
=
12.15 Kips
>
Pdesign =

1.78 Kips

---> OK !

c. Shear Stress Check

Main Plate Shear Capacity
= 2 x (rm - rh) x tm x 0.4 x 36
2 x ( rm - rh) x tm x (0.4 x 36)
P
2 x ( rm - 3/8) x 1/4 x (0.4 x 36)
1.78
14.40 rm - 5.40
1.78
14.40 rm
7.18
rm
0.50
Use : rm =

2.00 "
3.88"
2.88"

FT

Pv

Page 2 of 61

Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

PH

5.47"
Fs

FB

P
q
PV
PH
PL

=
=
=
=
=

1.78 Kips
60.00 o
P sin q
P cos q
5% x P

=
=
=

1.54 Kips
0.89 Kips
0.09 Kips

FT

1.54 x 3.88 - 0.89 x 2.735

5.47

0.65 Kips

FB

0.89 x 2.735 + 1.54 x 3.88

5

1.53 Kips

FS

PV

1.54 Kips

fT

1.5 FT
2.88 tm

1.5 x 0.65
2.88 x 0.5

0.67 Kips

< 0.4 x 36 =

14.4 ---> OK!

fB

1.5 FB
2.88 tm

1.5 x 1.53
2.88 x 0.5

1.60 Kips

< 0.4 x 36 =

14.4 ---> OK!

fS

1.5 FS
5.47 tm

1.5 x 1.54
5.47 x 0.5

0.84 Kips

< 0.4 x 36 =

14.4 ---> OK!

Page 3 of 61

Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

d. I - Section
Y
1

2
5

Section #

X
(in)

Y
(in)

A
2
(in )

Ixo
4
(in )

Yo
(in)

AYo2
4
(in )

Ixx
4
(in )

Iyy
4
(in )

1
2
3

2.88
0.5
2.88

0
5
0

0.00
2.50
0.00
2.50

0.00
5.21
0.00

2.50
0.00
-2.50

0.00
0.00
0.00

0.00
5.21
0.00
5.21

0.00
0.05
0.00
0.05

Sx

5.21
1/2 x 5 + 0

2.08 in3

Sy

0.05
1/2 x 2.88

0.04 in3

Mx

1.54 x 3.88

5.96 Kip-in

My

0.09 x 3.88

0.34 Kip-in

PH

0.89 Kips

fa

N
A

0.89
2.50

0.36 Ksi

fbx

Mx
Sx

5.96
2.08

2.86 Ksi

fby

My
Sy

0.34
0.04

9.52 Ksi

IR

fa
0.6 Fy

fbx + fby
0.66 Fy

0.36
0.6 x 36

2.86 + 9.52
0.66 x 36

0.54 < 1 ---> OK!

Page 4 of 61

Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

1. PADEYE
1.1. Sling Force
Dynamic Factor (API)
Dynamic Sling Force

=
=

2.00
0.97

Kips (incl. 10% steel contingency & 2.0 dynamic factor)

1.2. Sling Design

Sling Statik Load

= 0.97 / 2 x 125% (incl. 25% COG shift contingency)

=
0.61 Kips
Breaking Load Factor =
4
Sling Design Load
=
0.61 x 4
(Breaking Load)
=
2.43 Kips =
1.21 s.tons
Use 6 x 19 Warrington "Hercules" (red strand) Wire Rope - Fiber Core with 1/4" nominal diameter
and 2.74 s.tons Minimum Breaking Load.

1.3. Shackle Design

Sling Statik Load
=
0.61 Kips
Safety Factor
=
3
Use Crosby shackle with safety factor =
2.2
Shackle Design Load =
0.61 / 2.2 x 3
=
0.83 Kips =
0.41 Tons
Use G-2130 S-2130 Crosby Shackle with safe working load 2 s.tons & pin diameter
( 0.625 in )
1.4. Padeye Design
Sling Statik Load
Safety factor
Padeye Design Load
(P)

=
=
=
=

5/8 "

0.61 Kips
2
0.61 x 2
1.21 Kips

a. Plate Design
Pin Hole Radius

0.625 + 1/8
=
3/8 in (0.375 in)
2
=
3/8 in : Fy = 36 Ksi
=

Use Main Plate thickness

b. Bearing Stress Check

Bearing Capacity
= 2 x 0.375 x 0.375 x ( 0.9 x 36)
=
9.11 Kips
>
Pdesign =

1.21 Kips

---> OK !

c. Shear Stress Check

Main Plate Shear Capacity
= 2 x (rm - rh) x tm x 0.4 x 36
2 x ( rm - rh) x tm x (0.4 x 36)
P
2 x ( rm - 3/8) x 1/4 x (0.4 x 36)
1.21
10.80 rm - 4.05
1.21
10.80 rm
5.26
rm
0.49
Use : rm =

2.00 "
3.88"
2.88"

FT

Pv

Page 5 of 61

Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

PH

5.47"
Fs

FB

P
q
PV
PH
PL

=
=
=
=
=

1.21 Kips
o
60.00
P sin q
P cos q
5% x P

=
=
=

1.05 Kips
0.61 Kips
0.06 Kips

FT

1.05 x 3.88 - 0.61 x 2.735

5.47

0.44 Kips

FB

0.61 x 2.735 + 1.05 x 3.88

5

1.05 Kips

FS

PV

1.05 Kips

fT

1.5 FT
2.88 tm

1.5 x 0.44
2.88 x 0.375

0.61 Kips

< 0.4 x 36 =

14.4 ---> OK!

fB

1.5 FB
2.88 tm

1.5 x 1.05
2.88 x 0.375

1.46 Kips

< 0.4 x 36 =

14.4 ---> OK!

fS

1.5 FS
5.47 tm

1.5 x 1.05
5.47 x 0.375

0.77 Kips

< 0.4 x 36 =

14.4 ---> OK!

Page 6 of 61

Lifting Lug & Spreader Bar Calculation for

Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

d. I - Section
Y

1
5

Section #

X
(in)

Y
(in)

A
2
(in )

Ixo
4
(in )

Yo
(in)

AYo2
4
(in )

Ixx
4
(in )

Iyy
4
(in )

0.375

1.88

3.91

0.00

0.00

3.91

0.02

Sx

3.91
1/2 x 5

1.56 in3

Sy

0.02
1/2 x 0.375

0.12 in3

Mx

1.05 x 3.88

4.08 Kip-in

My

0.06 x 3.88

0.24 Kip-in

PH

0.61 Kips

fa

N
A

0.61
1.88

0.32 Ksi

fbx

Mx
Sx

4.08
1.56

2.61 Ksi

fby

My
Sy

0.24
0.12

2.01 Ksi

IR

fa
0.6 Fy

fbx + fby
0.66 Fy

0.32
0.6 x 36

2.61 + 2.01
0.66 x 36

0.21 < 1 ---> OK!

Page 7 of 61