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PIPING & INSTRUMENTATION DIAGRAMS DEVELOPMENT REVIEW CHECKLIST:

General: Ensure P&IDs are not crowded: Normally do not show more than 4 pieces of equipment per P&ID Verify the P&ID matches Process Flow Diagram (PFD) connectivity Verify spec breaks over valves/PSVs, steam and electrical tracing are shown Verify all equipment numbers and specs agree with process data sheets or specifications and equipment list Verify insulation requirement for piping, equipment and instruments are shown where required Verify piping, valve, equipment and instrument symbology and numbering. Verify symbology against standard legend, symbols and instrument interface Include notes for any items rotated for easy access, such as handwheels on valves, to ensure they are rotated to an angle that is possible considering the number of bolt holes on the lines. (Ex: per ASME B16.5 I see that for 150# carbon steel, 0.5 to 3 lines can rotated 90 degrees , 4 to 8 lines can rotate 45 degrees , 10 to 14 can rotate 30 degrees) Verify revision, purpose of revisions, numbering, and P&ID title Show notes whenever any items must be within sight of each other (e.g. ensure level gauge can be seen by someone operating this manual globe valve) Verify notes for reference drawings (including Decommissioning/Removal P&IDs) Verify all Notes/Holds are relevant. Is it clear what they refer to? Spellings correct? Are the general project notes and holds, which must be added to each drawing, in place? Verify utility P&IDs tie in correctly to main drawings, and show connection to utility stations & analysers Verify all the mark-ups were applied by the drafters correctly, spellings all correct Check the drafting process did not introduce any random new errors or mistakes away from areas revised/marked-up Verify revision triangles, clouds, and other markings in the revision process are added or deleted as required Verify provisions for future expansion are shown, if anticipated Check for companys document/drawing number Check for client document number Check for licensor/Vendor document number Verify that title block By/Approved/Checked are blocks filled and signed. Date, Revision, all company logos, and client signoff blocks are shown. Verify P&IDs are properly signed

Conduct a pre-HAZOP of processes in each P&ID or related P&IDs Conduct a pre-Constructability review Clear all HOLDs before final issue. Process lines:

Verify line number, cross check with line schedule and sizing. Verify pipe specs are all shown and correct Verify line arrows are on each turn of a line, in the correct direction Verify lines connecting to a main flare line connect to that line from above, even making a detour if necessary to ensure proper drainage Show tie Points are at all old/new line interfaces and ensure the tie-in schedule revision agrees with the P&ID revision Verify branching or reducing lines connect to each other according to projects piping branch table Verify header line numbers include all header block valves (so that when the header is built the block valves are installed with the header, not any branch lines) Ensure when process lines cross, vertical lines break for horizontal lines. But instrumentation lines break for process lines except specified otherwise Verify reference to other P&IDs and line continuity through off-page connectors. Alignment of OPCs is important Stream tags include the fluid and drawing number. Note where the equipment name the stream is from/going to Verify, where applicable, streams come in the left side and go out the right side of P&IDs Show slopes and elevations where required Verify all battery limits are clearly marked

Instrumentation lines: Verify instrumentation signal lines are correct line type, local/DCS code correct Verify complete instrumentation and control loops are shown on the P&IDs Instrumentation: Instruments are right type, local/transmitted, control type, block/bypass valves shown Verify if instrumentation details is as per job specification (isolation valve size and spec., vent & drain requirements, etc.) Verify that Cause-and-Effect/Safe Chart requirements are clearly represented Valves:

Verify Control valve type, failure mode shown, block/bypass valves, reducers, the sizes used are the latest from controls department Verify Pressure Relief Valves are correct. Verify set pressure, PSV size is latest calculated, inlet/discharge size and pipe spec match latest calculations, outlet lines are Car Sealed Open or have no valves (if to atmosphere), the relief outlet goes to drain/flare/atmosphere

Verify block valves show if they are normally open or closed, car sealed open or closed? Verify drain valves present, use smaller gate valve symbol, they are between checks/gates/etc Verify minor valves are placed logically (check valve near pump discharge, swing blind near a gate valve) Verify spectacle blinds are correctly shown normally open/closed and they are on the side of the valve facing the danger (i.e. pressure source, contamination source) Verify double-block valves are shown (with 3/4 drain between) where procedures say they are needed i.e.600 psig+ or for hazardous fluids like acids Verify consistency of double block and bleed Verify proper valving for drain and relief valves Verify all sizes are indicated and match the process calculations: control valves, relief valves, by pass Verify low temperature impact if expansion (control valve, relief valve, depressurization) Verify operability for start-up, opening of valve with high differential pressure especially riser valves Verify that working range of control valve is adequate or needs split-range Verify if failure position of shutdown and control valves are shown Verify any by-pass requirements and appropriate valving is shown Verify if full bore and reduced bore ball valves are indicated where appropriate Equipment and vessels:

Verify all equipment tags and titles above equipment show spelling of names correctly Verify stream tags include the fluid and drawing number. Note the equipment name and where the stream is from/going to Verify equipment names match other documents like the PFD, equipment list, datasheet, etc. Verify isolation of equipment (spectacle blind, double block and bleed) with job standard Verify equipment, data and level diagrams are filled in and match the process calculations Verify all equipment numbers and specs agree with process data sheets or specifications and equipment list Verify all the nozzles of an equipment including drain, vent, manholes etc. have been shown Vessels should show Size, design temperature/design pressure, full vacuum, internals/levels, skirt height to grade

Verify all the set points are indicated Heat exchangers should show Area, design temp/pressure, duty, motor horsepower (air coolers), condenser/reboilers have elevation, motors have controls Heater should show size, duty, design T/P, coil arrangement, utilities on a separate page Boiler should show size, design T/P, superheater outlet T, utilities own page Tank should show size, capacity, type, heaters/agitators shown Pump should show rated flow, horsepower, and differential head. Showing temporary strainers, drains, motor w/ controls Turbines should show in/out temp/pressure, horsepower, strainers Compressors should show Actual Cubic Feet per Minute inlet, discharge pressure, driver type, horsepower, strainer, lube/seal oil Verify steam outs/steam connections are where required and show full vacuum rating on equipment when required Verify limit of package, limit of supply / vendor scope Verify all SP items are indicated Verify that all installation requirements are shown: i.e. no slope, high point, min. straight length, no pocket, min. length, etc.

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