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B)
Installation Guide
Content
2 Specification of the Cabinets Modules in the Cabinets 3 Installation Scenarios 3 Installation Tools 4 1. Installation Procedure 5 2. Installing the Cabinets 6 3. Earth Grounding the Cabinets 12 4. Installing the Optional Modules 13 5. Installing the Cables 16 6. Sealing the Cable Holes 26 7. Installing the Batteries and their Cables 27 8. Checklist for the Installation 28 9. Checking the Power-On Status 30 31 10. Appendix 11. Change History 36
Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)
Cabinets
Item
Specification Remarks Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, core of the heat-exchanger, EPS subrack, and related cables. Excluding the BBU, customer equipment, PMU, PSUs, and batteries. Including the cabinet, one PMU, three PSUs, and one BBU. Excluding the customer equipment and batteries. Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, and core of the heat-exchanger. Excluding the customer equipment and batteries
91 kg
Cabinet weight 57 kg
IBBS200T
Cabinet weight 70 kg Battery 48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front
Excluding the batteries Supporting 48 V 100 Ah backup power by connecting two 48 V 50 Ah battery groups in parallel. Supporting 48 V 184 Ah backup power by connecting two 48 V 92 Ah battery groups in parallel.
TEC cooler hood (Depth: 206 mm) IBBS200D Cabinet weight 50 kg Excluding the batteries
TMC11H
CMUA
DCDU-03 EPS PMU PSU Junction box EPS48100D Junction box Junction box
IBBS200D
Power distribution box
IBBS200T
Power distribution box
In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.
CMUA
Power box of the heating film
CMUA
Installation Scenarios
Pole Wall APM30H or TMC11H APM30H or TMC11H APM30H or TMC11H
IBBS200D or IBBS200T
Base
Base
APM30H IBBS200D
APM30H or TMC11H
APM30H
APM30H
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
Installation Tools
Insulated screwdriver
Diagonal pliers
Socket wrench
Torque wrench
Wire cutter
Rubber hammer
Iron
Wire stripper
Heat gun
Level bar
Multimeter
Cleaner
1 Installation Procedure
Start
End
Maximum 120
> 800
The values in the figure are not for the concrete plinth. The recommended distance between the cabinets is 40 mm, and the maximum distance between the cabinets is 150 mm. If the Noise Reduction Module (NRM) is installed, the distance between the cabinets is 150 mm.
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434 352 90 unit: mm 600 Concrete plinth 52-60 mm
Concrete plinth
Do not use the hammer drill to drill holes on the concrete plinth through the holes on the base. In this way, the paint on the base may be damaged.
Expansion tube
Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.
Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).
of the base.
All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.
Plastic screw
Lifting lug
Maximum 90
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
M1230 Bolt4
To ensure the waterproof performance of the cabinet, keep well the cover plates for the round hole of the cabinet.
Cover plate
Trapezoidal rack
Pole
4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.
Spring washer
When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e on page 35. Hold the cabinet when opening the door to prevent the cabinet from tipping over. The diameter of the metal pole on which the APM30H and TMC11H are installed ranges from 100 mm to 120 mm.
10
280
Trapezoidal rack
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
11
APM30H
Grounding busbar
12
European standard
American standard
Multi-purpose UK standard
L2 PGND
SOU
N2
L0 N0
If both the SOU and the heater are installed in the cabinet, the heater is installed above the SOU, that is, in the 1 U space next to the SOU.
M6
PWR1
RS485 Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
PWR1
LOAD7
RS485
COM OUT
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OUT0
M6
SLPU BBU
3. Install the external dry contact monitoring and alarm signal cable
Mapping relationship between the pins in the input and output ports on the USLP2
Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
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General principles for routing the cables 1 Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in each bundle or any two bundles cannot be entangled. The cables must be bundled tightly and neatly. The jackets of the cables are not damaged. Labels or nameplates must be attached to the cables after they are installed. The cables of different types must be routed in parallel or separated by special objects. The bending radius of the cable is not less than five times of the diameter of the cable. If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering joints to lengthen the cable.
2 3 4 5 6
Install the input power cable for the TMC11H Install the input power cable for the APM30H
Remove the protecting cap of the power box of the DCDU-03. Connect the power cables. Recover the protecting cap. Remove the protecting cap of the power box of the EPS48100D. Connect the power cables. Recover the protecting cap.
NEG(-)
RTN(+) + -
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5 Installing the Cables c Installing the Power Cables (AC Power Supply Scenario)
1. Install the input power cable for the APM30H
Remove the AC protecting cap, open the AC input power box. Connect the power cables. Recover the AC protecting cap, close the AC input power box. 200V Three-phase AC mode 200V Signal-phase AC mode 110V AC mode
PE
Shortcircuiting bar
L PE N
L1 L2 N PE
2. APM30H-TMC11H
Power cables for the TMC11H Power cable for the junction box
NEG(-)
TMC
L N
L3
N3
RTN(+)
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5 Installing the Cables c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 1. Power cables for the IBBS200D/IBBS200T
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
FAN/TEC RTN(+)
FAN/TEC NEG(-)
For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
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5 Installing the Cables c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 3. Power cables for the heating films in the IBBS200D
Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down. L2 N2
L1 N1
The power box of the heating film Prevent the wires from exposing out of the power box of the heating film.
From L2/N2
From L1/N1
The power box of the heating film
FAN/TEC RTN(+)
FAN/TEC NEG(-)
If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33.
From LOAD2
From LOAD3
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5 Installing the Cables c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:1 1. Power cables for the IBBS200D/ IBBS200T
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T
LOAD3
Easy power receptacle (pressfit type) connector FAN/TEC RTN(+) FAN/TEC NEG(-)
For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
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5 Installing the Cables c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:1 3. Power cables for the heating films in the IBBS200D
L1 N1 Must route the power cables for the heating films in the IBBS200D into the power box of the heating film from the top down. Prevent the wires from exposing out of the power box of the heating film.
L2 N2
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1. APM30H+IBBS200D/IBBS200T
APM30H+IBBS200D APM30H+IBBS200T
COM_485
COM_485
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APM30H+2 IBBS200T
COM_485
COM_IN COM_OUT
COM_IN COM_OUT
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MON0 UEIU
COM_OUT COM_IN
2 APM30H+2 IBBS200T
COM_485 COM_IN
MON0 UEIU
COM_IN COM_OUT
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COM_OUT COM_IN
MON0 UEIU
COM_OUT COM_IN
APM30H+2 IBBS200T+TMC11H
COM_485 COM_IN
COM_IN COM_OUT
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6 Sealing the Cable Holes a Sealing the Cable Holes in the Cabinets
The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H. When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper cabinet is not required.
Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the sealing is effective.
Fireproof clay Baffle plate Fireproof clay Baffle piece PVC corrugated pipe
The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.
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EPS
Push the baffle plate upwards until it is contact with the screws, and then tighten the screws.
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7 8 9 10 11
3 4
28
13
3 4 5 6 7 8
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End
End
The normal voltage range of the DC output power to the DCDU-03 is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
The normal status of the indicators on the PMU: RUN indicator: Blinking ALM indicator: OFF The normal status of the indicators on the PSU: Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF The normal voltage range of the output power to the EPS is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
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L1=23~25 mm
L2 L1
Conductor
When stripping the jacket off the cable, do not damage the metal conductor of the cable.
Contact terminal
Use the crimping tool to press the end of the contact terminal on the conductor.
The contact terminal should contact the end of the jacket of the cable. When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.
Crimping tool
heat-shrinkable tube
L3
heatshrinkable tube
Heat-shrinkable tube
L3
Retaining spring
The heat-shrinkable tube cannot be exposed outside the power series 120 connector.
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10 Appendix b
Assembling the Easy Power Receptacle (Pressfit Type) Connector
1. Material: Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable 2. Procedure for adding the contact terminal
Strip the jacket off the cable according to the scale on the equipment. Use a screwdriver to push the sliding block until the in-position mark is completely exposed.
Scale
In-position mark
7.5
+0.5 .0
Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2.
Hole for the conductor Sliding block
The conductor should be in the center of the holes. The conductor should be perpendicular to the holes. The depth of the conductor into the hole should be not less than 11 mm.
Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.
If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.
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Fuse EPS
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RAL7035
YB030
Pontone 422U
Cleaning
Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.
Paint repair
Brushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken well. After that, use the small brush inside the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating should not reveal any drops. The surface should be kept smooth.
Drying
The surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.
Quality
The color of the surface of the repair area should be consistent with that of the surrounding area, without obvious edges and bulge. Scratches and damages should be covered properly. There should not be dropped paint.
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2. Before installing the rubber blocks for leading out the cables, cover the surface and gaps of the blocks with grease evenly, and then insert the three blocks into the cable frame.
Grease
When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.
3. Insert the rubber caps into the cable module after covering the caps with grease, and then cover the jackets of the cables with grease before leading the cable through the cable module.
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11 Change History
This describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide.
12 (2010-09-30) This is the eleventh commercial release. Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of Installing the Cabinets. 11 (2010-08-25) This is the tenth commercial release. Compared 11 with 10, 1. Update the power cable for the heater in the chapter of Installing the Optional Modules. 2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the chapter of Installing the Optional Modules.
10 (2010-07-15) This is the ninth commercial release. Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of Installation Scenarios. 2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of Installing the Power Cables (AC Power Supply Scenario) 3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables. 4. Update the checklist for the installation. 09 (2010-06-30) This is the eighth commercial release. Compared 09 with 08, Add the specifications of the bolts in the chapter of Installing the Cabinets.
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11 Change History
08 (2010-05-05) This is the seventh commercial release. Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to install the cabinets. 07 (2010-04-10) This is the sixth commercial release. 06 (2010-03-15) This is the fifth commercial release. Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets. 05 (2010-02-25) This is the fourth commercial release. Compared V200R003_05 with V200R003_04, Add the information about SLPU. 04 (2010-01-15) This is the third commercial release. Compared V200R003_04 with V200R003_03, Add the information about the SOU and the heater. 03 (2009-12-30) This is the second commercial release. Compared V200R003_03 with V200R003_02, Update the information about how to install the cabinets. 02 (2009-09-30) This is the first commercial release. 01 (2009-08-10) This is the draft release.
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