TEST FOR CEMENT

Sl. No. 1 I) II) III) IV) V) Test Physical Requirement Fineness Specific surface areain sq-cm/gm Soundenes Expansion in Lechatlier's mould Intial setting time Final setting time Compressive strength a) 3 days b) 7 days c) 28 days Consistancy of standard cement paste Test Method IS: 4031 IS: 4031 Frequencey OPC 43 grade(IS 8112-1989)

Not les than 2250 sq-cm/gm IS: 4031 IS: 4031 IS: 4031 IS: 4031 1 Test fo 1000 bags Not more than 10 mm Not less thatn 30 minutes Not less thatn 60 minutes Not les than 23 N/sqmm Not les than 33 N/sqmm Not les than 43 N/sqmm IS: 4031

VI)

TEST FOR SAND

Sl. No. Test Test Method Frequency IS Sieve Designation 10.0 mm 4.75 mm 1 Test for 40 cum 2.36 mm 1.18 mm 600 micron 300 micron 150 micron 1 Test for 20 cum 1 Test for 20 cum Accepting Criteria Percentage passing for Grading Zone-II 100 90-100 75-100 55-90 35-59 8-30 0-10 Shall not exceed 5%

Pactical size distribution

As per CPWD Specification

2 3

Silt content Bulking of sand

As per CPWD Specification As per CPWD Specification

Criteria entage passing for Grading Zone-III 100 90-100 85-100 75-100 60-79 Dec-40 0-10

ceed 5%

TEST FOR WATER

Sl. No. 1 2 3 4 Test Ph value Limits of Acidity Limits of Alkanity' Percentage of solids a) Chlorides Sulphate c) Suspended matters d) Inorganic solids e) Organic solids Test Method IS:3025 IS:3025 IS:3025 IS:3025 Frequency Accepting Criteria Not less than 6.0 Maximum 5.0 ml Maximum 25.0 ml Maximum 500 mg/ltr for RCC Maximum 2000 mg/ltr for RCC Maximum 400 mg/ltr Maximum 2000 mg/ltr Maximum3000 mg/ltr for RCC Maximum 200 mg/ltr

1 Test in 3 months

TEST FOR PLAIN CEMENT CONCRETE 1:2:4 RICHER MIX

Sl. No. 1 Test Slump Test Test Method As per CPWD Specification Frequence Accepting Criteria

TEST FOR REINFORCED CEMENT CONCRETE NOMINAL MIX

Sl. No. 1 Test Slump Test Test Method Frequence As per CPWD Column- 1 Test for 5 cum, Other Specification RCC 1 Test fo 20 cum Column-1 Test for 20 cum IS:516 Slab, Beam- 1 Test for 20 cum Other RCC- 1 Test for 20 cum Nominal Mix 1:1:2 1:1.5:3 1:2:4 Accepting Criteria

Cube Test

Compressive Strength(kg/sqcm) 7 days 28 days 210 315 175 265 140 210

TEST FOR STONE AGGREGATE FOR CEMENT CONCRETE/RCC

Sl. No. 1 2 3 4 5 6 7 8 9 Test Percentage of soft/Deleterious Materials Estimation of Organic Impurites Surface Moisture Determination of 10% Fine Value Specified Gravity Bulk Density Crushing Strength Impact Value Particle Size Distribution Test Method IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 As per CPWD Specification Frequence 1 test for each source 1 test for40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 10 cum Accepting Criteria

TEST FOR STONE AGGREGATE FOR DESIGN MIX CONCRETE

Sl. No. 1 2 3 4 5 6 7 8 9 Test Percentage of soft/Deleterious Materials Estimation of Organic Impurites Surface Moisture Determination of 10% Fine Value Specified Gravity Bulk Density Crushing Strength Impact Value Particle Size Distribution Test Method IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 IS:2386 As per CPWD Specification Frequence 1 test for each source 1 test for 40 cum 1 test for 10 cum 1 test for 10 cum 1 test for 10 cum 1 test for 10 cum 1 test for 10 cum 1 test for 10 cum 1 test for 40 cum Accepting Criteria

PROFORMA FOR SUBMITTING TEST CARRIED OUT AS PER CTE

Sl. No. Test Limit of Acidity Limit s of Alkanity Percent of solids a) Chlorides b) Sulphate c) Suspanded matters d) Inorganic solids e) Organic solids Physical Requirement Fineness Specific surface areain sq-cm/gm Soundeness Exapnsion in Lechatlier's mould Intial setting time Final setting time Compressive strength a) 3 days b) 7 days c) 28 days Consistancy of standard cement paste Partice size distribution Silt content Organic Impurities Bilking of sand Percentage of soft/Deleterious Materials Estimation of Organic Impurities Surface Moisture Detemination of 10% Fine Value Specified Gravity Bulk Density Crushing Strength Impact Value Frequency Quantity Test Required Test carried out

Water

1 Test in 3 months

Cement

1 Test for 1000 bags

Sand Aggregate

1 Test for 40 cum 1 Test for20 cum 1 Test for 20 cum 1 Test for 20 cum 1 test for each source 1 Test for10 cum 1 Test for10 cum 1 Test for10 cum 1 Test for10 cum 1 Test for10 cum 1 Test for10 cum 1 Test for10 cum Page 2 of 2

mix design

Test Particle Size Distribution Percentage of soft/Deleterious Materials Estimation of Organic Impurities Surface Moisture Detemination of 10% Fine Value Aggregate for Specified Gravity other work Bulk Density Crushing Strength Impact Value Particle Size Distribution Tensile Strength Retest Rebound Test Steel Nominal Mass Bend Test Elongation Test Proof Test Dimentional Tolerance Bricks Copmressive Strength Water Absorption Efflorescene Slump Test RCC Cube Test

Sl. No. mix design

Frequency As per CPWD Specification 1 test for each source 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum 1 test for 40 cum As per CPWD Specification A) Under 10mm diameter 1 sample for 25 T

Quantity

Test Required

Test carried out

B) 10mm to 16mm dia. 1 sample for 35 T

C) Over 16mm dia. 1 sample 1 Test in evary 50000 bricks (20 bricks to be selected) 1 Test in evary 50000 bricks (15 bricks to be selected) 1 Test in evary 50000 bricks (15 bricks to be selected) 1 Test in evary 50000 bricks (15 bricks to be selected) Column- 1 Test for 5 cum, other RCC 1 Test for 20 cum Column- 1Test for 5 cum Slab, Beam - 1 Test for 20 cum Other RCC - 1 Test for 20 cum

Page 2 of 2

TEST FOR BRICKS

Sl. No. 1 2 3 4 Test Dimentional Tolerance Compressive Strength Water Absorption Efflorecene Test Method As per CPWD Specification As per CPWD Specification As per CPWD Specification As per CPWD Specification Frequence Accepting Criteria 1 Test in every 5000 bricks Length=490+8cm, Width=242+4cm, (20 bricks to be selected) Height= 145+4cm 1 Test in every 5000 bricks Not less than 75M/sqmm (15bricks to be selected) 1 Test in every 5000 bricks Not less than 20% (15 bricks to be selected) 1 Test in every 5000 bricks (15 bricks to be selected) Not more than 'Moderate'

TEST FOR DESIGN MIX CONCRETE

Sl. No. Test Test Method Frequence for
3

Accepting Criteria

Slupm Test

1 Test per 5 m per column, 1 As per CPWD 3 Specification Test per 20 m for other thatn column 1 Test per 20 m
3

Slump shall be checked at the time of loading & placement location. At placement location the slump measure shall confirmthe design slump.

Consistancy of Concrete Weight per As per CPWD cum,Cament factor & Specification Air Contest Test Cube Test IS:516

1.6 to 4.5 for concrete transported and placed by normal methods. 0.80 to 3.5 for concrete transported and placed by pumping methods. As decided By Engineer- in charge Number of Sample 1 2 3 4 4 plus 1 additional sample for each 50.0 cum or part thereof Compressive Strength Design Mix M-25 7 days Av. Strength 17+4=21.0 N/sqmm Individual Strength 17.0N/sqmm As per Design Mix 28 days Av. Strength 25+4=29.0 N/sqmm Individual Strength 25.0N/sqmm As per Design Mix

1 Test per 20 m Quantity of Concrete(cum) Les than 5.0 6.0 to 15.0 15.0 to 30.0 31.0 to 50.0

3 4

51 and above

M-30

Av. Strength 20+5=25.0 N/sqmm

Av. Strength 30+5=35.0 N/sqmm

Individual Strength 20.0 N/sqmm Individual Strength 30.0 N/sqmm As per Design Mix As per Design Mix Individual variation should not be more than + 15% of the average

PARTICLE SIZE DISTRIBUTION OF COARSE AGGREGATE

GRADED STONE AGGREGATE % passing by weight fof nominal size IS Sieve Designation 40mm 20mm 12.5mm 75mm 100 37.5mm 95-100 100 19.0mm 30-70 95-100 16mm 100 11.2mm 90-100 9.5mm Oct-35 35-55 40-85 4.75m 0-5 0-10 0-10 UNGRADED STONE AGGREGATE % passing by weight fof nominal size IS Sieve Designation 40mm 20mm 10 mm 63mm 100 40mm 85-100 100 20mm 0-25 85-100 16mm 12.5mm 100 10mm -5 0-20 85-100 4.75mm 0-5 0-20 2.30mm 0-5

TEST FOR STEEL

MECHANICAL PROPERTIES Sl. No. Test Test Method 1 2 3 4 5 6 7 Tensile Strength Retest Rebound Test Nominal Mass Bend Test Elongation Test Proof Stress IS:1608 IS:1786 IS:1786 IS:1786 IS:1786 IS:1786 IS:1786 A) Under 10mm diameter 1 sample for 25T B) 10mm to 16mm dia. 1 sample for 35 T C) Over 16mm dia. 1 sample for 45 T Frequence Accepting Criteria Sail - 500, Tiscon - 510, Vizag - 520

Sail - 22, Tiscon - 20, Vizag - 20 Sail - 415 Tiscon - 450, Vizag - 460

CHEMICAL PROPERTIES Chemical As per Is 1786 Fe Sl. No. Composition 415 1 CARBON 0.3 2 SULPHER 0.06 3 PHOSPHORUS 0.06 SULPHER & 4 0.11 PHOSPHORUS

Sail TMT 415 0.25 0.05 0.05 0.10

TISCON TMT-42 0.17 0.045 0.045 0.09

Vizag Steel 0.20 0.04 0.05 0.09

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sravinder.goudk@sg.com