General Specifications

TSE Series and TSD Series Temperature Sensor Assembly

For use with Yokogawas YTA series of temperature transmitters, the TSE series and TSD series of temperature sensors offer a wide variety of sensor types, thermowell materials, thermowell types, and U-lengths to match a wide range of customer requirements. The TSEs and TSDs are manufactured for Yokogawa by Burns Engineering in North America.

FEATURES
Series Type: Sensor with Thermowell (TSE Series) Direct Immersion Sensor (TSD Series) Thermocouple (T/C): Type J, Type K, Type E, Type T (100) RTD: Wire Wound RTD (200) Thin Film RTD (300) T/C: Grounded or Ungrounded, Single or Duplex RTD: Single or Dual T/C: 2 wire RTD: 3 or 4 wire Flanged, Socket Weld, or Threaded Thermowell

Sensor Type:

Element Configurations:

Sensor Style: Single Element: Uses a single RTD element. Dual Element: Uses dual RTD elements. The second element is used as redundancy for a failure of the first element. (Available on 3-wire configurations only) Wiring Configurations: TSE series and TSD series RTDs are available with 3-wire or 4-wire wiring configurations. The 3-wire configuration is the most common. It uses a third wire to compensate for the resistance of the lead wires. The TSE / TSD RTD effectively have two circuits: the first circuit incorporates the RTD element and the second circuit measures the resistance of the two common wires. The resistance value of the second circuit is deducted from the resistance value of the first circuit by the YTA temperature transmitter. This yields the actual resistance across the RTD element by eliminating any influence caused by the leadwire size or length. The 4-wire configuration goes further by compensating for each wire connected to the RTD by adding a fourth wire. This fourth wire creates three circuits. Two of the circuits are used for lead wire compensation. The YTA temperature transmitter averages the two compensation circuits and deducts that value from the overall resistance. This yields the actual resistance across the RTD element. This is the most accurate of the RTD wiring configurations.

Sensor Wiring Configurations: Process Connection:

Thermowell Style: Tapered, Straight, or Stepped Thermowell Materials: Approvals: 316/316L Stainless Steel Hastelloy C-276 or Monel FM

SENSOR Type, Style, Wiring Configurations

Resistance Temperature Detectors (RTD)
Resistance Temperature Detectors (RTD) are temperature sensors with the greatest degree of accuracy. Advantages Linear Output Stable Special Extension Wire Not Required Cold Junction Compensation Not Required More Accurate than a Thermocouple (T/C) Repeatable Disadvantages Limited Range -200 to +500C (-392 to +932F) Slow Response Self Heating Error More Expensive than a Thermocouple Less Rugged than a Thermocouple Sensor Type: The TSE200 series and TSD200 series are wired wound ceramic design Pt100 sensors. The sensors are made of Platinum and have approximately 100 ohm resistance.

Thermocouples (T/C)
Thermocouples (T/C) are the most widely used sensor for temperature measurement. Advantages Inexpensive Fast Responding Rugged Tip Sensitive Range -149 to +1,010C (-300 to +1,850F) Multi-Point Sensing Vibration Resistance Disadvantages Non-Linear Least Stable Sensitivity is Low Low Voltage Output Requires Thermocouple Extension Wire Accuracy Degrades over Time GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

Yokogawa Corporation of America 2 Dart Road; Newnan, Georgia U.S.A. 30265 Tel: 1-800-258-2552 Fax: 1-770-254-0928

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Sensor Types: Type E: Chromel-Constantan Thermocouple Range: 0 to +565C (+32 to +1,050F) Type J: Iron-Constantan Thermocouple Range: 0 to +510C (+32 to +950F)

Type K: Chromel-Alumel Thermocouple Range: 0 to +1,010C (+32 to +1,850F) Type T: Copper-Constantan Thermocouple Range: -149 to +288C (-300 to +550F)

Sensor Style: Single: Uses a single Thermocouple. Dual: Uses duplex Thermocouples. The second thermocouple used as redundancy for a failure of the first thermocouple. Grounded: The Thermocouple(s) are grounded to the sheath. Ungrounded: The Thermocouple is not grounded. Wiring Configurations: Single and Duplex sensor style Thermocouples are two wire devices.

TSE/TSD sensor assembly Temperature Ranges by Sensor Type

Sample Thermowell Process Connections / Thermowell Styles.

THERMOWELL Process Connection, Style, Materials

Thermowells are sleeves of metal that hold the sensor in the process medium. The thermowell protects the sensor from the medium, but does not affect the temperature measurement.

Approvals
TSE Series and TSD Series have an optional FM agency approval available. When attachment of an FM sensor is required, it must be attached to an FM Explosion-proof YTA110, YTA310, or YTA320; or an Explosion-proof connection head (Connection Head code: 05A, 05E, or 14S)

Process Connections
The thermowell provides the process connection for the temperature sensor. The TSE series offers Flanged (up to 1200# ASME), Socket Weld, or Threaded process connection and sizes , , 1.0, 1.5 and 2.0.

Specifications
Series 100 Industrial Thermocouples
(TSD100 and TSE100) The TSD100 and TSE100 feature a proven, rugged thermocouple design that utilizes mineral insulated bare wires in a metal sheath and special limits thermocouple wire (per ANSI MC 96.1) to ensure reliable performance.
Code E J K T Code Thermocouple Type Chrome / Constantan Iron / Constantan Chromel / Alumel Copper / Constantan Thermocouple Type Chrome / Constantan Iron / Constantan Chromel / Alumel Copper / Constantan Temperature Range Lower Upper +32oF +1,050oF +32oF +950oF o +32 F +1,850oF o +550oF -300 F Lead-wire Color + Purple Red White Red Yellow Red Blue Red Sheath Material 316 SS 316 SS Inconel 600 316 SS
TSEDGS.002b

Thermowell Style
The TSE series offers tapered, straight, or stepped thermowells. As a general guide, tapered wells provide greater stiffness for the same sensitivity. The higher strength-to-weight ratio provides these wells with higher natural frequency than the equivalent length straight well, which allows operation at higher fluid velocities. Stepped thermowells offer better response time to temperature fluctuations.

Thermowell Materials
The TSE series offers thermowells in 316 / 316L Stainless Steel, Hastelloy C-276, and Monel. Other materials are available through direct quote from Burns Engineering.

E J K T

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

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Series 200 Wire Wound RTDs
(TSD200 and TSE200) The Series 200 (TSD200 and TSE200) is an off-the-shelf RTD that meets real word conditions for extended periods of time. Its unique design and construction features yield high durability without affecting accuracy. Burns Engineerings proprietary CS (Coil Suspension) element is constructed with a high purity platinum wire that is coil wound to minimize stress and assure accurate readings over long periods of time. Each coil is fully suspended in a high purity ceramic insulator and surrounded by a ceramic powder with a binder additive. The CS element enhances vibration and shock resistance without interfering with the coils ability to expand or contract. High strength platinum alloy leads are large in size to improve durability and insure that the RTD does not fail in tough applications. The sheath is constructed using a Burns Engineering proprietary manufacturing technique that forms a metallurgical bond between the element leads and the internal sheath leads, virtually eliminating lead wire shorts; and, when encapsulated with compacted ceramics, assures high durability and fast response time over the life on the sensor. Accuracy: Available with Accuracy of 0.10% or 0.05% of O resistance at 0 C with typical alpha accuracy of 0.00385 0.0000135 Ohms/ohm/C. Long Term Stability: < 0.05% ice point resistance shift after 1,000 hours at 400C.

Long Term Stability (Series 200) Long Term Temperature Cycling: < 0.1% change in ice point resistance after 1,000 cycles from +20 to +500C. Element Resistance: 100 ohms at 0C nominal O Temperature Coefficient of Resistance: 0.00385 ohms/ohm/ C nominal Temperature Range: -200C to +500C Time Constant: Four seconds maximum for 63.2% response to step change in water moving at 3 fps. Insulation Resistance: > 500 meg- @ 500 VDC, 20C for at least 30 days at 100% humidity. Repeatability: < 0.04% change in ice point resistance after 10 consecutive cycles between -200C and +500C Vibration Resistance: < 0.03% ice point shift for 30 minutes at 21g peak vibration; 5-350 Hz continuous sweep, at 20C for unsupported stem lengths of 5 inches or less.

Long Term Temperature Cycling (Series 200) Self Heating: 18mW/C in water moving at 3 fps. Hysteresis: 0.04% maximum between -200 to +500C. Lead Wire: Teflon insulated nickel-plated stranded copper, 22 AWG standard (24 AWG for dual). Sheath Material: High purity compacted ceramic insulation with 316 stainless steel sheath.

Vibration Resistance (Series 200) Maximum Temperature Reference (Series 200) GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

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Series 300 Thin Film RTDs
(TSD300 and TSE300) While Series 200 wire wound RTDs are extremely durable, Series 300 thin films RTDs offer even more durability for extra rugged conditions. However, Series 200, because of their intrinsic design, will offer higher stability and accuracy than the Series 300. Series 300 is the best choice for heavy-duty applications, where durability and economy are priorities. The Series 300 uses a Thin Film Platinum RTD element that is encapsulated by special potting material to protect it from shock, vibration, moisture, and lead-wire breakage. A seal around the element and lead wire junctions completely seals out moisture and adds mechanical protection to the junction. The lead wires are supported with a high purity ceramic powder to eliminate any movement that could cause damage to the element. A second seal is used to prevent moisture and other contaminates from entering the sheath.

YTA with Direct Immersion Sensor.

Element Resistance: 100 ohms at 0C nominal O Temperature Coefficient of Resistance: 0.00385 ohms/ohm/ C nominal Accuracy: Available with Accuracy of 0.10% of resistance at 0C with typical alpha accuracy of 0.00385 0.0000135 Ohms/ohm/C. Temperature Range: -50C to +200C Time Constant: Six seconds maximum for 63.2% response to step change in water moving at 3 fps. Insulation Resistance: > 500 meg- @ 500 VDC, over specified temperature range for at least 30 days at 100% humidity. Repeatability: < 0.04% change in ice point resistance after 10 consecutive cycles between -50C and +200C Vibration Resistance: < 0.03% ice point shift for 30 minutes at O 21g peak vibration; 5-350 Hz continuous sweep, at 20 C for unsupported stem lengths of 5 inches or less. The g level was ramped from 1 to 21gs over the 3 to 30Hz range. Long Term Stability: < 0.10% ice point resistance shift after 1,000 hours at 200C. Long Term Temperature Cycling: < 0.1% change in ice point resistance after 1,000 cycles from +20 to +200C. Self Heating: 10mW/C in water moving at 3 fps. Hysteresis: 0.08% maximum between -50 to +200C. Lead Wire: Teflon insulated nickel-plated stranded copper, 22 AWG standard (26 AWG for dual). Sheath Material: High purity compacted ceramic insulation with 316 stainless steel sheath.

#5 Connection Head with Direct Immersion Sensor.

YTA with Tapered Threaded Thermowell with D extension

#5 Connection Head with Tapered Threaded Thermowell with D extension.

Examples of Different Configurations:

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

TSD Model Code Configuration

Code Base Code TSD Yokogawa Direct Immersion Temperature Sensor Sensor Series Code 100 Series 100 Thermocouple 200 Series 200 Wire Wound RTD 300 Series 300 Thin-Film RTD Always Code -A Always Code Sensor Type E Type E Thermocouple TSD100 J Type J Thermocouple K Type K Thermocouple T Type T Thermocouple Code Accuracy TSD200 and TSD300 10 0.10% @ 0C 05 0.05% @ 0C TSD200 Only Code Element D Single Ungrounded Element TSD100 E Single Grounded Element F Duplex Ungrounded Element G Duplex Grounded Element TSD200 A Single 3-Wire Element B Single 4-Wire Element & C Dual 3-Wire Element TSD300 Code 02A 02E 05A 05E 09P 14S N 02A 02E 05A 05E

SENSOR

09P

14S

Connection Head Aluminum Weather-proof Connection Head Epoxy Coated Aluminum Weather-proof Connection Head Explosion-proof Aluminum Connection Head Epoxy Coated Explosion-proof Connection Head Polypropylene Connection Head Stainless Steel Connection Head No Connection Head Code 035 L = 235 Code /xxx

(Single Element Sensor ONLY ) (Single Element Sensor ONLY )

Immersion Length Immersion Length is available in increments of 0.5 inch ranging from 2.5 inches to 16.5 inches Examples: L= 5.5 inches 9.0 inches Code 055 090 L= 10.5 inches 20.0 inches Code 105 200

Connection Head
Sensor D L Y D

Options See Table #1, Page # 7

Example: TSD 200 -A 10 A 02E 060 /xxx

Fitting (316 SST) Fibreglass Insulated Individual Lead-Wires

TIG Weld Sheath (316 SST) Y

02x

Process Connection Thread (1/2 inch MNPT)

TSD001.a

Connection Head Thread (1/2 inch MNPT) Lead-wire termination (Stripped and Tinned)

Connection Head

Sheath
Immersion Length Lead-wire Length (6 inch standard) Sheath Diameter (1/4 inch standard)

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

TSE Model Code Configuration

Base Code Code TSE Yokogawa Temperature Sensor with Thermowell Code Sensor Series 100 Series 100 Thermocouple 200 Series 200 Wire Wound RTD 02A 300 Series 300 Thin-Film RTD 02E Code Always -L Always Code Sensor Type TSE100 E Type E Thermocouple J Type J Thermocouple K Type K Thermocouple T Type T Thermocouple 05A Code Accuracy 05E TSE200 and TSE300 10 0.10% @ 0C 05 0.05% @ 0C TSE200 Only Code Element D Single Ungrounded Element TSE100 E Single Grounded Element F Duplex Ungrounded Element G Duplex Grounded Element TSE200 A Single 3-Wire Element B Single 4-Wire Element & C Dual 3-Wire Element TSE300 Connection Head Code 02A Aluminum Weather-proof Connection Head (Single Element Sensor ONLY) 02E Epoxy Coated Aluminum Weather-proof Connection Head (Single Element Sensor ONLY) 05A Explosion-proof Aluminum Connection Head 05E Epoxy Coated Explosion-proof Connection Head 09P Polypropylene Connection Head 14S Stainless Steel Connection Head N No Connection Head

09P

No Connection Head

SENSOR

14S

Connection

Head

2C 3C

Code 2C 3C 2D 3D N

304 SST Coupling Nipple Extension 316 SST Coupling Nipple Extension 304 SST Union-Nipple Extension 316 SST Union-Nipple Extension No Extension Code 025 U = 165 Code T R S Immersion Length

Extension

Extension Type 3.0 inch 0.0 inch

Type

2D 3D

Immersion Length is available in increments of 0.5 inch ranging from 2.5 inches to 16.5 inches Examples: U= 3.5 inches 9.0 inches Code U= 035 10.5 inches 090 15.0 inches Thermowell Style Code 105 150 TF

Tapered Reduced Tip Straight Code Process Connection Type T Threaded W Socket Weld F Flanged Code Process Connection Size 2 1/2 inch 3 3/4 inch 4 1 inch 6 1-1/2 inch 8 2 inch Flange Rating Code N Threaded or Socket Weld A 150 # B 300 # Code Thermowell Material 02 304 Stainless Steel 03 316 Stainless Steel 04 Carbon Steel 06 316L Stainless Steel 07 Hastelloy C276 10 Monel Code /xxx Options See Table # 2, Page # 7

Thermowell

RF

SF

TW

RW

EXAMPLE: SW TSE 200 -L 10 A 14S 2D 090 T T 4 N 03 /xxx Thermowell Sensor N Y U TT

Lead-wire termination (Stripped and Tinned)

Extension

Fitting (316 SST)

2D 14S 14S 3D TT

TT

RT

Fibreglass Insulated Individual Lead-Wires Connection Head Thread (1/2 inch MNPT)

T ST A

Connection Head Y Lead wire length (6 inch standard) N Extension U Immersion Length A Bore Depth T Lag Length (T = 0)

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

TSD Model Code Options

From Page # 5
Code /FH06 Code /LY12 Code /SD2 /SC2 Code /MT1 /MT2 /MT3 Code /AFM /CR11 Code /TT1

Connection Head Details

Table 1
Connection Head Type Code Material Cast Aluminum (Color: Gray) Descritpion Cast Aluminum weather proof connection head.
02x

Connection Head Option (Option) M20 316 SST Conduit Adapter Lead Wire Options (Option) 12 inch Length Lead-wire Sheath Options (Option) 3/16 inch Diameter D = Y =

3.25 inch

02A

1/2" FNPT Sensor Entry

UL / CUL listed 3.25 inch

Cast Aluminum (Color: Gray)

Teflon Coating of Sheath Wired-on-Tag (Option) Paper Tag 304 SST Tag 316 SST Tag Approval Certifications / Drawing (Option) Factory Mutual (FM) Approval Drawing Transmitter Attachment (Option) Attached to YTA110, YTA310, or YTA320

#2 NEMA 4X Epoxy coated Aluminum (Color: White) For use with TSD/E100, TSD/E200, and TSD/E300 For use as a remote head or mounting a YTA50 and YTA70. 3/4" FNPT Conduit Entry 4.125 inch 1/2" FNPT Sensor Entry

02E

CH002.a

05x

Table 1 Notes:
Note 1: Only applicable with Connection Head code 05A, 05E, 14S, or N. If attached to a YTA110, YTA310, or YTA320, then transmitter must have an FM approval code. Note 2: Only applicable with Connection Head code N. Note 3: Only applicable with Connection Head code 02A, 02E, 05A, 05E, and 14S.

05A

Explosion proof cast aluminum connection head

Epoxy coated Aluminum (Color: White)

#5

NEMA 4X

5.5 inch

TSE Model Code Options

From Page # 6
Code /FH06 Code /LY12 Code /EN60 Code Connection Option (Option) M20 316 SST Conduit Adapter Lead Wire Options (Option) 12" Length Lead-wire Extension Options (Option) 6.0 inch Extension Length N = 6.0 inch Y =

05E

For use with TSD/E100, TSD/E200, and TSD/E300 3/4" FNPT Conduit Entry
CH005.a

Table 2

For use as a remote head

FM rated explosion proof Class I, Div I, Group A, B, C, D; Class II Div I, Group E, F, G; Class III, Div I

09P

3.5 inch

or: White) Polypropylene (Colo

Thermowell Options (Option) T T = 3.0 inch = 6.0 inch

#9 09P

Polypropylene weather proof connection head

1/2" FNPT Sensor Entry

/WT30 3.0 inch Lag g Length g /WT60 6.0 inch Lag Length /WE01 /WE02 /WE03 /WE04 /WE05 /WE06 /WE07 /WE08 /WE12 /WE14 /WE15 /WE16 /WE17 /WF2 /WR5 /WV01 /WV02 /WV03 /WV04 Code /MT1 /MT2 /MT3 Code /AFM /CR11 Code /TT1

Internal Hydrostatic Pressure Test Dye Penetrant Test X-ray Examination Material Certification Murdock Strength Calculations (Wake Frequency) Surface Finish Certificate Canadian Registration Number (CRN) Material Certificate of Conformance NACE Certification Certificate of Electropolish External Hydrostatic Pressure Test Positive Material Indentification Inspection Certificate per EN 10204 3.1b Mirrior Finish [4 to 10 micro-inch RMS] Ring Type Joint Brass plug with chain SS plug with chain Cleaned for Oxygen Service Tag Number stamped on Thermowell Wired-on-Tag (Option) Paper Tag 304 SST Tag 316 SST Tag Approval Certification (Option) Factory Matual (FM) Approval Drawing Transmitter Attachment (Option) Attached to YTA110, YTA310, or YTA320

Not Available with TSD100 or TSE100 For use as a remote head or mounting a YTA50 and YTA70.

3.75 inch

3/4" FNPT Conduit Entry

CH009.a

Explosion proof 316 Stainless Steel connection head 316 Stainless Steel NEMA 4X For use with TSD/E100, TSD/E200, and TSD/E300

14S

3.375 inch

1/2" FNPT Sensor Entry

#14

14S

3.0625 inch

For use as a remote head or mounting a YTA50 and YTA70.

CH014.a

3/4" FNPT Conduit Entry

FM and CSA rated for explosion proof Class 1 Div 1 Groups B, C, and D; Dust ignition proof for Div II Groups E, F, and G For use with TSD/E100, TSD/E200, and TSD/E300 Per YTA used N/A N For use with YTA110, YTA310, and YTA320
YTA

Table 2 Notes:
Note 1: Only applicable with Connection Head code 05A, 05E, 14S, or N. If attached to a YTA110, YTA310, or YTA320, then transmitter must have an FM approval code. Note 2: Only applicable with Connection Head code N. Note 3: Only applicable with Extension Type code 2C, 2D, 3C, or 3D. Note 4: Only applicable with Connection Head code 02A, 02E, 05A, 05E, and 14S. N/A

For use with TSD/E100, TSD/E200, and TSD/E300

No Connection Head is Provided

For use with YTA110, YTA310, and YTA320

Refer to the YTA110 or YTA310/320 GS Sheets for Agenct Approval information.

KLH102510.a

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011

Extension Type Details

N 2C or 3C 1/2 inch *

N 2D or 3D

1/2 inch *

*1/2 inch is the nominal thread engagement for 1/2 NPT fitting

The information in this General Specification is subject to change without notice.

2 Dart Road Newnan, GA 30265 USA www.yokogawa.com/us

GS 6B50A0-01E-A Copyright 2009 6th Edition 01/2011