Documente Academic
Documente Profesional
Documente Cultură
Glandless Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service/Accessories
Service/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Glanded Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Switchgears/Control devices
Switchgears/Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Glanded Pumps
Abbreviation SBM SSM Control input "0...10 V TOP-Control TrinkwV 2001 VDI 2035 Thermal winding contacts (WSK)
Meaning Run signal or collective run signal Fault signal or collective fault signal Analog input for external activation of functions Building-automation management with pumps and accessories German drinking-water ordinance from 2001 (valid from 01.01.2003) VDI guideline for preventing damage in hot water heating installations Thermal winding contacts (in motor for monitoring winding temperature, full motor protection by additional tripping unit)
LON
Wear
Pumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pressure, water condition) and the installation/usage situation and may result in the malfunction or failure at different times of the abovementioned products/components including their electrical/electronic circuitry. Wear parts are all components subject to rotatory or dynamic strain including electronic components under tension, in particular: seals / gaskets (incl. mechanical seals), seal washers bearings and shafts stuffing boxes capacitors relays / contactors / switches electronic circuits, semiconductor components, etc. impellers wearing rings / wearing plates We do not accept liability for faults or defects arising from natural wear and tear.
High-efficiency Pumps Single-head pumps Wilo-Stratos Wilo-Stratos-Z Twin-head pumps Energy-saving Pumps Single-head pumps Wilo-Star-E (EasyStar) Wilo-Star-EP/Star-EL (ProfiStar) Wilo-TOP-E Wilo-Star-ZE 25/1-5 (CircoStar) Twin-head pumps Standard Pumps Single-head pumps Wilo-Star-RS (ClassicStar) Wilo-TOP-S Wilo-TOP-D (1400 rpm) Wilo-RP (max. 1400 rpm) Wilo-P (max. 1400 rpm Wilo-Star-Z 15 (CircoStar) Wilo-Star-Z 20/25 (CircoStar) Wilo-TOP-Z Wilo-Star ST (SolarStar) Twin-head pumps Wilo-Star-RSD (ClassicStar) Wilo-TOP-SD Wilo-DOP (max. 1400 rpm) TOP-Modular Concept Motor module Wilo-Mot-E Wilo-Mot-S Wilo-Mot-Z System components System separation for floor heating Lifting unit for condensates Service/Accessories Wilo Pump Cold water insulation Wilo-Protect-Modul
1)
C C C
M/C M/C C
10
1)
Wilo-Stratos-D
10
1) 1) 1) 1) 1)
Wilo-TOP-ED
S/M C C
34
1) 1) 1) 1) 1) 1) 1)
1) 1) 1) 1)
1) 1) 1)
S S/M/C
1) 1)
Wilo-ClimaForm Wilo-Protect-Modul C
For Wilo-Stratos and Wilo TOP-S For Wilo-TOP-S, Wilo-TOP-SD and Wilo TOP-Z
42 44
Areas of application: Heating Drinking-water circulation Floor heating Air conditioning/Cooling Solar Condensate, condensing-boiler/Airconditioning equipment
High-efficiency Pumps Single-head pumps Twin-head pumps Energy-saving Pumps Single-head pumps Inline Wilo-VeroLine-IP-E Wilo-CronoLine-IL-E Wilo-CronoLine-IL-E...BF Twin-head pumps Inline Wilo-VeroTwin-DP-E Wilo-CronoTwin-DL-E Standard Pumps Single-head pumps Inline Wilo-VeroLine-IPL Wilo-CronoLine-IL Twin-head pumps Inline Wilo-VeroTwin-DPL Wilo-CronoTwin-DL Special Pumps Single-head pumps Inline Wilo-VeroLine-IPS Wilo-VeroLine-IPH-W Wilo-VeroLine-IPH-O Wilo-VeroLine-IP-Z Monobloc pumps Single-head pumps Wilo-CronoBloc-BL Wilo BAC Standard Pumps Single-head pumps Wilo-VeroNorm-NP
50
1) 1)
50
1)
74
1)
74
1)
1)
92 92
1)
1) 1)
1)
Switchgears and control devices (for glandless and glanded pumps) Plug-In Modules Motor Protection Switchgears Wilo-S1R-h Wilo-SK 602, SK 622, C-SK Wilo-SK 601 Wilo-S2R 2.5/-S2R 3D Wilo-S4R 2.5/-S4R 2.5 D Wilo-TF, DTS/SK 610, DDM Control devices Wilo-AS system Wilo-VR-System Time switching for Wilo-Star-Z 20/25. For Wilo-Star-RS/RSD, TOP-D/-S/-SD/-Z/RP/P/DOP Time switch for Wilo pumps 2-stage switchgear for Wilo pumps 4-stage switchgear for Wilo pumps Signal transmitter for Wilo switchgears For glandless pumps of all makes. Vario-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series Comfort-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series For standard glandless and glanded pumps with fixed speed. Signal transmitter for Wilo control devices
1) 1) 1) 1) 1) 1) 1)
99
99
1) 1)
Glandless Pumps
Contents
Glandless Pumps
Glandless pumps
Contents
Glandless Pumps
Glandless pumps
High-Efficiency Pumps
Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Wilo-Stratos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Twin-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wilo-Stratos-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Standard Pumps
Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Wilo-Star-RS (ClassicStar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Terminal Diagrams, Motor Data, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Service/Accessories
Cold water insulation for pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wilo-ClimaForm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wilo-Protect-Modul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Function Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Wilo-Protect-Modul C for single-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Wilo-Protect-Modul C for twin-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
High-Efficiency Pumps
Product Advantages
80%
Service-friendly Optionally with Wilo IR monitor, remote control and remote scanning of pump functions.
20%
Wilo high-efficiency pumps are the only controlled circulating pumps for air-conditioning and cooling applications and offer numerous advantages.
Flexibility in use For universal use in heating and air-conditioning/cooling systems. Suitable for pumping media with temperatures from 10 C to +110 C. No condensation water no restrictions on use. Wilo-specific interface for dual pump management without external switchgears.
Easy installation Terminal area accessible from the front. Maximum convenience during installation due to optimised flange accessibility. Universal application with combination flange PN 6/PN 10 (up to DN 65).
Easy operation Face to Face. The Wilo-Stratos have flexible installation positions. Increased operating reliability thanks to pump display with rotating indicator and red button technology.
Can be optionally retrofitted with plug-in IF modules for building-automation systems and can be connected to LON networks.
High-Efficiency Pumps
Product Overview
Single-head pumps Wilo-Stratos Series
Range ion! extens
Product Overview
Duty chart
Wilo-Stratos
-9 /1 65 2 -9 -1 /1 /1 50 50 12 2 /11-1 40 32/
80
(1
6 4 2 0 0
65
00
/1
)1
-1
-1
10
20
30
40
50
60 Q [m3/h]
Electronically controlled circulating pumps with screwed or flanged connection Application: Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems Special features: Standard thermal insulation for heating applications
Duty chart
Twin-head pumps:
Wilo-Stratos-D
12 10 8
40 (50
32/1 -8
65
80
/1
/1-
6 4 2 0 0
-1
12
10
20
30
40
50
60
70
80
90 Q [m3/h]
Electronically controlled circulating pumps with flanged connection Application: Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems Special features: Integrable dual pump management by means of retrofittable IF modules Main/standby operation with faultsensitive switchover Efficiency-optimised peak-load operation
H [m]
11
Glandless Pumps
Single-head pumps:
H [m]
4 /140
40/
-9 2 /1 -1 50 /1 50 2 1-1 2 1-1 -8
32/
) /1
High-Efficiency Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function
Wilo-Stratos
Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure
Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages
Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)
Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)
12
High-Efficiency Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function
Wilo-Stratos
(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue) Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement) Addition operation (efficiency-optimized peak-load cut-in and out) Different combinations possible using Stratos IF modules (Accessories) Different combinations possible using Stratos IF modules (Accessories)
Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32DN 100 nominal connection diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch = available, = not available
13
Glandless Pumps
High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data
New! 25/1-8
New! 30/1-8
30/1-12
32/1-12
New! 40/1-4
40/1-8
40/1-12
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol-mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001
Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 7 8 1400 3700 7 8 1400 3700 11 10 1600 4800 9 13 1600 4800 5 11 1600 3700 8 13 1800 4800 12 21 1400 4600
Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 1 1
32
40
40
40
Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50
Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F
14
High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data
New! 25/1-8
New! 30/1-8
30/1-12
32/1-12
New! 40/1-4
40/1-8
40/1-12
Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL 200) Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon
15
Glandless Pumps
High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data
50/1-8
50/1-9
50/1-12
65/1-9
New! 65/1-12
New! 80/1-12
New! 100/1-12
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001
Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 8 13 1800 4800 9 24 1400 4100 11 29 1400 4600 10 29 1400 4600 11 41 9503300 13 61 9003300 13 61 9003300
Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 50 50 50 65
80
100
65
Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50
Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F
16
High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data
50/1-8
50/1-9
50/1-12
65/1-9
New! 65/1-12
New! 80/1-12
New! 100/1-12
Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon
17
Glandless Pumps
High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 25/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 8
Wilo-Stratos
p-v (variable)
v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]
Wilo-Stratos 25/1-8
7
Wilo-Stratos 25/1-8
7
p6
1 ~ 230 V - Rp 1
c
p6
1 ~ 230 V - Rp 1
v
H [m]
H [m]
m
3
ax
m
3
ax
min.
1 1
min
0 0 0 1 2 0,5 10 3 1 4
.
5 1,5 20 6 7 2 8 [m 3 /h]
0 0 0
2 0,5 10
3 1
5 1,5 20
7 2
8 [m 3 /h]
[l/s]
30 [lgpm] 140
[l/s]
30 [lgpm]
max.
max.
120
ma
x.
P1 [W]
80 60 40 20 0 0 1
P1 [W]
7m m 6 5m
7
80 60 40 20 5 6 7 8 [m 3 /h] 0 0 1 2
m
6m
5m
100
4m
3m
2m
1m min.
4m 3m 2m
min.
8 [m 3 /h]
Pump Curves
Wilo-Stratos 30/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5
p-v (variable)
[m/s]
8
v
0 0,5 1 1,5 2 2,5
[m/s]
Wilo-Stratos 30/1-8
7
Wilo-Stratos 30/1-8
7
p6
1 ~ 230 V - Rp 1 1/4
c
p6
1 ~ 230 V - Rp 1 1/4
v
H [m]
H [m]
m
3
ax
m
3
ax
min.
1 1
min
0 0 0 1 2 0,5 10 3 1 4
.
5 1,5 20 6 7 2 8 [m 3 /h]
0 0 0
2 0,5 10
3 1
5 1,5 20
7 2
8 [m 3 /h]
[l/s]
30 [lgpm] 140
[l/s]
30 [lgpm]
max.
max.
120
P1 [W]
80 60 40 20 0 0 1
P1 [W]
x. ma 7m m 6 5m
7
80 60 40 20 5 6 7 8 [m 3 /h] 0 0 1 2
m
6m
5m
100
4m
3m
2m
1m min.
4m 3m 2m
min.
8 [m 3 /h]
18
High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 40/1-4
p-c (constant)
v
0 6 0,5 1 1,5 2
p-v (variable)
[m/s]
6 0 0,5 1 1,5 2
[m/s]
Wilo-Stratos 40/1-4
5
Wilo-Stratos 40/1-4
5
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
pv
p-
H [m]
H [m]
ax
ma
x.
min
0
.
6 10 2,5 30
min
[m 3 /h]
3 [l/s] 40 [lgpm] 140 0
.
6 10 2,5 30
0 0 0
2 0,5 10
4 1 1,5 20
8 2
0 0 0
2 0,5 10
4 1 1,5 20
8 2
[m 3 /h]
3 [l/s] 40 [lgpm]
max.
max.
120 100
max
P1 [W]
P1 [W]
80 60 40 20 0 0 2
4m
3m
2m
1m min.
4 6 8 10
5
80 60 40 20
m
4m
3m
2m
min.
[m 3 /h]
10
[m 3 /h]
Wilo-Stratos 65/1-12
p-c (constant)
v
0 12 0,5 1 1,5 2 2,5 3 [m/s] 12
p-v (variable)
v
0 0,5 1 1,5 2 2,5 3 [m/s]
Wilo-Stratos 65/1-12
10
Wilo-Stratos 65/1-12
10
1 ~ 230 V - DN 65
p-
1 ~ 230 V - DN 65
v
p-
H [m]
ax
H [m]
ax
min
0
.
40 [m 3 /h] [l/s] 11 0
min
.
40 [m 3 /h] 11
0 0 0 1
5 2 25
10 3
15 4 50 5
20 6 75
25 7 100
30 8 9
35 10 125
0 0 0 1
5 2 25
10 3
15 4 50 5
20 6 75
25 7 100
30 8 9
35 10 125
[l/s] [lgpm]
[lgpm]
900 800 700 600
max.
max.
. max 10 m 9m 8m 7m 6m 5m 4m 3m 2m min. 1m
0 5 10 15 20 25 30 35 40 [m 3 /h]
10
m
9m m 8 m 7 m 6 m 5 m 4
min.
P1 [W]
P1 [W]
10
15
20
25
30
35
40 [m 3 /h]
19
Glandless Pumps
High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 80/1-12
p-c (constant)
v
0 14 0,5 1 1,5 2 2,5 3
p-v (variable)
[m/s]
14
v
0 0,5 1 1,5 2 2,5 3
[m/s]
Wilo-Stratos 80/1-12
12
Wilo-Stratos 80/1-12
12
1 ~ 230 V - DN 80
p-
1 ~ 230 V - DN 80
10
10
p8
c
8
H [m]
H [m]
. ax m
m ax .
min
min
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60
[m 3 /h]
18 [l/s]
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60
[m 3 /h]
18 [l/s]
150
[lgpm]
1800 1600 1400 1200
150
[lgpm]
max.
max.
m 12 1 m 1 0m 1 m 9 m 8 7m 6m 5 mm 4
x. ma
m 12 1 m 1 0m 1 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2
1m
P1 [W]
P1 [W]
min.
30 40 50 60
min.
0 10 20 30 40 50 60
10
20
[m 3 /h]
[m 3 /h]
Wilo-Stratos 100/1-12
p-c (constant)
v
0 14 0,5 1 1,5 2 [m/s] 14
p-v (variable)
v
0 0,5 1 1,5 2 [m/s]
Wilo-Stratos 100/1-12
12
Wilo-Stratos 100/1-12
12
1 ~ 230 V - DN 100
p-
1 ~ 230 V - DN 100
10
10
p8
c
8
H [m]
H [m]
m . ax
ax m .
min
min
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60
[m 3 /h]
18 [l/s]
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60
[m 3 /h]
18 [l/s]
150
[lgpm]
1800 1600 1400 1200
150
[lgpm]
max.
max.
12 1 m 1 0m 1 m 9 m 8 7m 6m 5 mm 4 m
ma
x.
m 12 1 m 1 0m 1 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2
1m
P1 [W]
P1 [W]
min.
30 40 50 60
min.
0 10 20 30 40 50 60
10
20
[m 3 /h]
[m 3 /h]
20
High-Efficiency Pumps
Wilo-Stratos
Terminal Diagrams, Motor Data
Terminal diagram
Key: PLR: Serial digital BA interface LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 L2 L3 L1 L2
3~ 230 V, 50 Hz Option: IF-Module Stratos *) LON-Modul
PE
SSM
1~ 230 V, 50 Hz
SSM: Collective fault signal (NC contact as per VDI 3814, rating 1 A, 250 V ~) Function see Chapter Wilo-TOP-Control Pump Management, Planning guide
PLR-Modul
DP PLR
DP LON
Motor Data
Nominal power P2 [W] Stratos 25/1-8 Stratos 30/1-8 Stratos 40/1-4 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 90 90 90 650 1300 1300 Speed Power Current at consumption 1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz P1 [W] 9 120 9 120 13120 38800 401550 401550 0.10 0.93 0.10 0.93 0.12 0.93 0.283.50 0.30 6.80 0.30 6.80 I [A] 0.10 0.93 0.10 0.93 0.12 0.93 0.283.50 0.30 6.80 0.30 6.80 Motor protection built-in built-in built-in built-in built-in built-in Pg screwed connection 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5
21
Glandless Pumps
DP:
High-Efficiency Pumps
Wilo-Stratos
Dimension Drawings, Dimensions, Weights
Dimension drawing A
Rp G
Dimension drawing B
Pg 9 Pg 13,5
Pg 9 Pg 13,5
l0
b4 b1
b4 b2
a1 a2
l1
l0
b4 b1
b4 b2
a1 a2
l1
Permitted installation positions see Planning guide in the General Catalogue Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!
Permitted installation positions see Planning guide in the General Catalogue Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!
Dimension Drawings, Dimensions, Weights
Dimension drawing C
D k L2 k L1 d DN
Dimension drawing D
D k d DN
n x d L1 n x d L2
nxd L
22
b3
Pg 7
b3
Pg 7
High-Efficiency Pumps
Wilo-Stratos
Dimension Drawings, Dimensions, Weights
Dimensions, Weights
Pipe connection/ nominal dia. Stratos 25/1-8 Stratos 30/1-8 Stratos 40/1-4 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 Rp 1 Rp 1 DN 40 DN 65 DN 80 DN 100 Thread Pump dimensions Weight approx. b2 b3 b4 PN 6/10 [kg] 90 90 90 155 155 155 125 125 125 170 170 170 48 48 48 78 78 78 75 75 75 120 125 125 4.5 5.0 9.5 28.5 33.0/33.0 33.5/33.5 Dimension drawing A A B B B B
G G G2
I0
a1
a2
l1 [mm]
b1
43 43 58 87 90 80
Flange Data
Flange Nominal dia. Pump flange dimensions k kL1/kL2 n x dL n x dL1/dL2 [pieces x mm] 100/110 130/145 150 160 170 180 4 x 14/19 4 x 14/19 4 x 19 8 x 19 4 x 19 8 x 19 Dimension drawing C C D D D D
Stratos 40/1-4 Stratos 65/1-12 Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) n = No. of bolt holes
DN 40 65 80 80 100 100
D [mm]
Stratos 80/1-12
Stratos 100/1-12
23
Glandless Pumps
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Equipment/Function
Twin-Head Pumps (Heating) Equipment/Function
Wilo-Stratos-D
Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure
Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages
Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)
Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)
24
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Equipment/Function
Twin-Head Pumps (Heating) Equipment/Function
Wilo-Stratos-D
(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue) Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement) Addition operation (efficiency-optimized peak-load cut-in and out) Different combinations possible using Stratos IF modules Different combinations possible using Stratos IF modules
Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 3/8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32 - DN 80 nominal connections diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch
25
Glandless Pumps
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001
Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 7 13 14003700 9 19 1600 - 4800 8 21 1800 - 4800 12 32 1400 - 4600 8 21 1800 - 4800
Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 32 32 40 40 50
Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50
Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F
Materials
Pump housing Impeller Shaft Bearing 26 Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon As at: 02/2005 - Subject to change without prior notice
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data
27
Glandless Pumps
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Wasser/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001
Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 9 38 1400 - 4100 11 43 1400 - 4600 11 72 9503300 13 107 9003300
6/10 16 6 10, 16
Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 50 50 65 80
Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50
Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F
Materials
Pump housing Impeller Shaft Bearing 28 Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon As at: 02/2005 - Subject to change without prior notice
High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data
29
Glandless Pumps
High-Efficiency Pumps
Wilo-Stratos-D
Pump Curves
Wilo-Stratos-D 32/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5 3 3,5 4
Wilo-Stratos-D
p-v (variable)
[m/s]
8
v
0 0,5 1 1,5 2 2,5 3 3,5 4
[m/s]
Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32
Wilo-Stratos-D 32/1-8
pv
1 ~ 230 V - DN 32
p-
H [m]
H [m]
m
3
ax
m
3
ax
mi
n.
4 1 1,5 20 6 2 8 2,5 30 10 3 40 12
mi
n.
4 1 1,5 20 6 2 8 2,5 30 10 3 40 12
0 0 0
2 0,5 10
[m 3 /h]
3,5 [l/s]
0 0 0
2 0,5 10
[m 3 /h]
3,5 [l/s]
[lgpm]
300
[lgpm]
max.
. max 7mm 6
250 200
max.
7m
6m
P1 [W]
P1 [W]
150 100 50 0 0
5m 4m
150 100
5m
3m
4m m 3
2m 1m
8
min.
2 4 6
P1
10
Wilo-Stratos 32/1-8
12
50
min.
0 0 2 4 6 8
P1
10
Wilo-Stratos 32/1-8
12
[m 3 /h]
Pump Curves
[m 3 /h]
Wilo-Stratos-D 65/1-12
p-c (constant)
v
0 12 11 10 9 8 7 1 2 3 4 5
p-v (variable)
[m/s]
12 11 10 9 8
v
0 1 2 3 4 5
[m/s]
Wilo-Stratos-D 65/1-12
1 ~ 230 V - DN 65
Wilo-Stratos-D 65/1-12
1 ~ 230 V - DN 65
p-
p-
H [m]
H [m]
6 5 4 3
ax
ax
mi
n.
mi
n.
[l/s] [lgpm]
20 6 50
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
[l/s]
250
150
150
[lgpm]
max.
. max 10 m 9m 8m 7m 6m 5m 4m 3m 2m 1m
10 20 30 40
max.
10 m
9m m 8 7m m 6 m 5 m 4
P1
30 40 50
P1 [W]
min.
0
P1
50
Wilo-Stratos 65/1-12
60 70 [m 3 /h]
P1 [W]
200 0
min.
0 10 20
Wilo-Stratos 65/1-12
60 70 [m 3 /h]
30
High-Efficiency Pumps
Wilo-Stratos-D
Pump Curves
Wilo-Stratos-D 80/1-12
p-c (constant)
v
0 16 1 2 3 4 5
p-v (variable)
[m/s]
16 0 1 2 3 4 5
[m/s]
Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80
Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80
14
14
12
12
10
p-
10
p-
H [m]
H [m]
m
6
ax
m
6
ax
mi
n.
mi
n.
40 10 60 20 200 80 300 100
0 0 0
20 10 100
40
60 20 200
80 300
100
[m 3 /h]
30 [l/s]
0 0 0
20 100
[m 3 /h]
30 [l/s]
[lgpm]
3500 3000 2500
[lgpm]
max.
ma x.
12 m
m 10 m 9m 8m
7m 6m 5m 4m 3m 2m 1m
20 40 60
max.
1 2m
P1 [W]
P1 [W]
11
m 11 0 m 1 m 9 8m 7m 6 mm 5 m 4
P1 Wilo-Stratos 80/1-12
100
min.
P1
80
Wilo-Stratos 80/1-12
100
500 0 0
min.
20 40 60
[m 3 /h]
80
[m 3 /h]
31
Glandless Pumps
High-Efficiency Pumps
Wilo-Stratos-D
Terminal Diagrams, Motor Data
Terminal diagram
Key: DP: PLR: Dual pump management (2 pumps) Serial digital BA interface
PE
SSM
1~ 230 V, 50 Hz
SSM: Collective fault signal (NC contact as per VDI 3814, rating 1 A, 250 V ~) Function see Chapter Wilo-TOP-Control Pump Management, Planning guide
DP PLR
DP LON
Motor Data
Terminal Diagrams, Motor Data
Current at Motor 1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz protection I [A] 0.100.93 0.283.50 0.306.80 0.100.93 0.283.50 0.306.80 built-in built-in built-in
90 650 1300
32
High-Efficiency Pumps
Wilo-Stratos-D
Dimension Drawings, Dimensions, Weights
Dimension drawing A
Permitted installation positions see Planning guide in the General Catalogue Note: Module dimension b2 projects over the pump connection!
q1 q2 a l1
l0
b2
Pg 7 Pg 13,5 Pg 9
Dimension drawing B
D k L2 k L1 d DN
k1
Dimension drawing C
D k d DN
n x d L1 n x d L2
nxd L
Dimensions, Weights
Dimension Drawings, Dimensions, Weights
Thread
Pump dimensions
Weight approx. b1 b2 q1 q2 PN 6/10 [kg] 75 155 150 90 170 170 106 188 203 106 145 203 13.0 53.0 53.0/60.5
Dimension drawing A A A
I0
l1
k1 [mm]
k2
DN 32 DN 65 DN 80
43 88 100
Flange Data
Flange Nominal dia. Pump flange dimensions k kL1/kL2 n x dL n x dL1/dL2 [pieces x mm] 90/100 135/145 4 x 14/19 4 x 14/19 4 x 19 8 x 19 Dimension drawing B B
Stratos-D 32/1-8 Stratos-D 65/1-12 Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) n = No. of bolt holes As at: 02/2005 - Subject to change without prior notice
DN 32 65
D [mm]
140 185
76 118
80 80
200 200
132 132
150 160
C C
Stratos-D 80/1-12
33
Glandless Pumps
b1 m
k2
Standard Pumps
Product Advantages
Standard Product
Operating reliability Cataphoresis coating for preventing corrosion in the event of condensation buildup on all Wilo-TOP pumps. Reduced risk of calcification thanks to the special design of the Wilo-Star-Z and Wilo-TOP-Z drinking-water circulating pumps.
Design of Wilo-Star-Z
Safe electrical connection Terminal box for simplified electrical installation for WiloStar-RS with removable cable gland which can be used on both sides and Wilo quick connection with snap-on clips.
Flexibility in use The Wilo-TOP-S, Wilo-TOP-D and Wilo-TOP-SD series can be used in heating systems and air-conditioning/cooling systems from -20 C to +130 C.
Answe
uct-re ur prod rs to yo
uest lated q
ions
y tim ys at an weekda n o le b days! inute Obtaina ts per m n week 12* cen wilo.de hours o 4 @ 2 o il in w h : E-Mail eed wit guarant Answers
Standard Pumps
Product Overview
Single-head pumps Heating (max. 2850 Wilo-Star-RS (ClassicStar) Series
Range ion! extens
Product Overview
Duty chart
H [m]
Wilo-ClassicStar
Star
6 5 4
-RS
15/6
Star
3 2 1 0 0
, 25
-RS
/6, 3
15/4
0/6
, 25
/4, 3
0/4
S t a r-
RS 25 /2 ,
1
3 0 /2
1,5 2 3 Q [m3/h]
0,5
Circulating pumps with screwed connection Application: Hot-water heating systems of all kinds, industrial circulating systems, cold-water systems and air-conditioning systems Special features: Suitable for any installation position with horizontal shaft; Terminal box in 12-3-6-9-o'clock position
35
Glandless Pumps
Single-head pumps:
Standard Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function
Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure
Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages 3
Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics
Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) Serial digital interface PLR for connection to GA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network
36
Standard Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function
Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 3/8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32 - DN 65 nominal connection diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch = available, = not available
37
Glandless Pumps
Standard Pumps
Single-head pumps (Heating)
Technical Data
Technical Data
Wilo-Star-RS (ClassicStar) New! 15/4 New! 15/6 25/2 25/4 25/6 30/2 30/4 30/6
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol require checking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001
Performance
Max. delivery head [m] Flow, max. [m /h]
3
4 3 1000 1900
2 2
4 3
6 3.5
2 2
4 3
6 3.5
1100 2200
10 10 10 10
Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 1 1 1 1 1 1
Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50
Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61000-6-3 EN 61000-6-2 IP 44 F
38
Standard Pumps
Single-head pumps (Heating)
Technical Data
Technical Data
Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL-200) Plastic (PP - 40 % GF) Stainless steel (X40 Cr13) Metal-impregnated carbon
39
Glandless Pumps
New! 15/4
New! 15/6
Standard Pumps
Wilo-Star-RS (ClassicStar)
Pump Curves
Wilo-Star-RS 15/4-130 to RS 30/4
v 0 0 5 0 0,5 0,5 0,5 1,0 1,5 1,0 2,0 1,5 1,0 2,5 Rp Rp1 [m/s] Rp1 0 0 0 0,5 0,5 0,5 1,0 1,5 1,0
1~230 V - Rp/Rp1/Rp1
1~230 V - Rp1/Rp1
4 3 H [m]
ma x.
H [m]
ma
x.
2 2
mi n.
mi n.
0 0 0
2,0 0,75 Q 10
3,0 1,0
80
max.
max.
40
min.
60
min.
20
1,0
2,0
3,0
[m3/h]
[m3/h]
40
Standard Pumps
Wilo-Star-RS (ClassicStar)
Terminal Diagrams, Motor Data, Dimensions, Weights
Terminal diagram Dimension drawing
b2 G
PG 11
l4
L
Terminal Diagrams, Motor Data, Dimensions, Weights
PE
b1 a l1
Motor horizontal Terminal box position for 3, 6, 9 and 12 o'clock possible At delivery terminal box position is at 3 o'clock.
Motor Data
Nominal power P2 [W] Star-RS 15/4-130 22 13 7 37 22 12 max min max min Speed Power consumption Current 1~230V, 50 Hz I [A] 0.28 0.20 0.13 0.41 0.31 0.24 Motor protection Capacitor Pg screwed connection 11
2.6/400
11
Dimensions, Weights
Pipe connection / Nominal diameter Rp/DN Star-RS 15/4-130 Star-RS 15/6-130 Rp Rp Thread G
G1 G1
41
Glandless Pumps
l0
l3
Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Wilo-ClimaForm
Wilo-ClimaForm Diffusion-proof insulation of pump housings in cold water applications (material: Armacell system). Suitable for single-head pumps of the WiloStratos and Wilo-TOP-S series. For preventing condensate buildup and subsequent damage like dripping water and corrosion on pump housings and the whole system. Scope of delivery: Cold water insulation for pumps including Armaflex tape for form-fit sealing between insulation and motor flange, installation instructions and packing. The materials necessary for using the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided on-site. Application advantages and field of application - Industrially pre-fabricated standard solution for quick insulation of pump housings and a safe connection with the diffusion-proof sealed complete system - Permitted temperature range of the fluid: -20 C to +105 C - Simple outlines and surfaces simplify application of possible surface coatings on-site (e.g. colour paint for UV protection, sheet metal application for impact protection) - Smooth transition to the pipe insulation: Pipe screwed connections/mating flanges are included in the insulation - A true-to-dimension fitting to the housing outlines reduce the hollow space between insulation and pump housing and prevents air and humidity ingress - In the event of difficult installation situations the flexible elastomer material can be cut and glued again
Dimension drawing
l0
b1 b
a1 a
42
Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Dimensions
Dimensions depending on pump type Pump type l0 [mm] Stratos 25/1-8 Stratos 30/1-8 Stratos 30/1-12 Stratos 32/1-12 Stratos 40/1-4 Stratos 40/1-8 Stratos 40/1-12 Stratos 50/1-8 Stratos 50/1-9 Stratos 50/1-12 Stratos 65/1-9 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 TOP-S 30/4 TOP-S 25/5 TOP-S 30/5 TOP-S 25/7 TOP-S 30/7 TOP-S 30/10 TOP-S 40/4 TOP-S 40/7 TOP-S 40/10 TOP-S 50/4 TOP-S 50/7 TOP-S 50/10 TOP-S 65/7 TOP-S 65/10 TOP-S 80/7 TOP-S 80/10 TOP-S 100/10 490 247 420 420 226 226 240 240 240 240 240 240 350 380 380 133 117 117 110 117 121 207 211 213 240 240 240 350 350 350 380 380 420 420 420 490 520 137 137 145 192 199 205 207 219 225 225 239 249 262 68 68 75 97 101 103 107 112 115 115 121 132 133 on request 76 62 62 62 68 68 108 111 109 on request 115 119 on request 131 on request on request on request 290 145 270 270 135 135 170 144 144 176 176 188 240 240 240 85 72 72 88 88 94 120 120 120 150 150 162 225 240 240 240 260 270 270 280 290 320 75 75 81 112.5 120 120 120 130 a a1 b b1
43
Service/Accessories
135
Service/Accessories
Wilo-Protect-Modul
Function table
Standard single-head pumps: Wilo-TOP-S/-Z series - 3 speed stages - Blocking-current-proof or with full motor protection - Thermal insulation as standard - Retrofittable Protect-Modul for standard pumps for function extension - For drinking water circulation systems on TOP-Z Standard twin-head pumps: Wilo-TOP-SD Series - 3 speed stages - Blocking-current-proof or with full motor protection - Twin-head-pump changeover valve with delay - Retrofittable Protect display modules for standard pumps for function extension
Electrical connection 1~230 V/50 Hz 3~400 V/50 Hz 3~230 V/50 Hz Manual functions 3-stage speed control Reset button Automatic functions Motor Protection Full motor protection with trip relay Blockage detection with trigger External control functions External Off-/On-switching by potential-free NC contact on-site Signalling and display functions Individual/collective fault signal, potential-free Individual/collective run signal, potential-free Operating indicator light Fault light motor protection Fault light blockage Direction of rotation control Dual pump management (2 single-head pumps) Main/standby operation (automatic fault-actuated duty changeover/time-sensitive pump change) 1) 3) 2) 3) 2) 3) 1)
2)
1)
2)
1) Pumps with P2 350 W: 2-stage speed control 2) Only pumps with P2 350 W 3) P2 100 W:Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W:WSK, motor protection only in conjunction with trigger devices
Wilo-Protect-Modul Function table
44
Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul C (single-head pumps)
Wilo-Protect-Modul C for single-head pumps Plug-in module for single-head pumps of the Wilo-TOP-S/-Z series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul
40/7
Type 32-52 DM
3~400 V
28
63
Dimension drawing
Technical Data
Ambient temp.: max. +40 C Fluid temperature: -20 C to +130 C Weight: approx. 0.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable infeeds Pg 9 (control cable 6-core maximum). No separate power supply required. Mains terminals Terminal cross-section: Signal terminals Max. switching capacity: Terminal cross-section: Control terminals Ext. Off Min. contact rating: Terminal cross-section: max. 2.5 mm 250 V/1 A max. 2.5 mm 24 VDC, 10 mA min. 0.75 mm max. 2.5 mm
l5
a5
45
Service/Accessories
Additional functions - Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal - Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal - Control input Overriding Off by external potential-free contact (NC contact) - Pump blockage is detected and signalised as fault. - Full motor protection with integrated trigger - Fault confirmation
Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul C, Type 22 1~230 V
Mains terminals
L N T1 T2
sw bl
MP1 MP2
ws ws
Control terminals
Control terminals
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
MP1 MP2
ws ws
Control terminals
Control terminals
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
46
Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul C (twin-head pumps)
Wilo-Protect-Modul C for twin-head pumps Plug-in module for twin-head pumps of the Wilo-TOP-SD and Wilo-TOP-S/-Z series (2 pieces) with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. AS-System, CR-System)
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul
Additional functions - Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal - Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal - Control input Overriding Off by external potential-free contact (NC contact) - Pump blockage is detected and signalised as fault. - Full motor protection with integrated trigger - Fault confirmation - Integrated dual pump management with the functions - Main/standby operation with time sensitive (24 h) switch from main to standby pump - Fault-sensitive switch to operational standby pump
Type 32-52 DM
3~400 V
Dimension drawing
Technical Data
Ambient temp.: max. +40 C Fluid temperature: -20 C to +130 C Weight: approx. 0.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable infeeds Pg 9 (control cable 6-core maximum). No separate power supply required. Mains terminals Terminal cross-section: Signal terminals Max. switching capacity: Terminal cross-section: Control terminals Ext. Off Min. contact rating: Terminal cross-section: max. 2.5 mm 250 V/1 A max. 2.5 mm 24 VDC, 10 mA min. 0.75 mm max. 2.5 mm
l5
a5
47
Service/Accessories
Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul C, Type 22 Twin-head pump 1~230 V (EM)
Mains terminals
L N T1 T2
sw bl
Mains terminals
L N T1 T2
sw bl
Control terminals
Control terminals To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
Mains terminals
L N T1 T2
sw bl
MP1 MP2
ws ws
MP1 MP2
ws ws
Control terminals
Control terminals
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused
Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr
Control terminals
Control terminals
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused
Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr
MP1 MP2
ws ws
MP1 MP2
ws ws
Control terminals
Control terminals To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
48
Contents
Glanded Pumps
Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Wilo-VeroLine-IP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Wilo-VeroTwin-DP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Wilo-VeroLine-IPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Wilo-VeroTwin-DPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Special Inline Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Wilo-VeroLine-IPH-O/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Pump Curves 4-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Contents Glanded Pumps
49
Glanded Pumps
Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Advantages
Energy-Saving Pum Product Advantages Single-Head Pumps Inline, Twin-Head Pumps Inline
Flexibility in use Can be used in air-conditioning and cooling systems with application advantages due to the removal of condensates by means of optimised lantern design on Wilo-CronoLine-ILE and Wilo-CronoTwin-DL-E.
Service-friendly Optimised interfaces using retrofit IF modules on WiloCronoLine-IL-E. Direction of rotation-independent forced flow mechanical seals.
Operating reliability High corrosion protection due to cataphoresis coating. High motor life due to series standard condensate drain holes in the motor housing on Wilo-CronoLine-IL-E and Wilo-CronoTwin-DL-E.
Economical Reduced life cycle costs due to optimised efficiency on WiloCronoLine-IL-E and WiloCronoTwin-DL-E.
wa ing soft p plann m u p e Th elect Wilo-S irect ailable d ation av rm fo in r Furthe ILO AG: * from W WILO 5 RUF 0 8 1 6 0 l. 5 4 Te 7839 .d o il e info@w E-Mail: ilo.de .w t: www Interne
minute nts per * 12 Ce
re
Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Overview
Single-head pumps Inline Wilo-VeroLine-IP-E series
the eplaces New! Rries. IP-E se
Product Overview
Duty chart
H[m]
Single-head pumps:
Wilo-VeroLine-IP-E
25 20 15
IP-E 8
0/115
IP
10 5 0 0
-E
50
/1
15
-2,2/2 IPE6 5
IP/11
E6
5/1
IP-E
30
80/1
-3
40-
-0
,7
5-
/2
4/2
5/
1,5
/2
10
20
30
40
50
60
70
80
90 Q[m3/h]
Electronically controlled Inline pumps with flanged connection Application: For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems Special features: Simple operation with infrared interface (IR-Monitoring) Optional interfaces via retrofit IF-Modules for bus communication, LON or PLR Integrated dual pump management
IP /2 -3 50 /1 40 -E
IP - E 32/1 6 - 1 ,1 /2
IP -E 40 /1 15 , -0 55 /2
Duty chart
H[m]
DP-E 40/150-3/2
Wilo-VeroTwin-DP-E
DP -E 50 /1
Twin-head pumps:
25 20 15 10 5
50
-4
/2
0 0
10
20
30
40
50
60
70
80
90 Q[m3/h]
Pump Curves
51
Glanded Pumps
DP-E
80/11
Electronically controlled Inline pumps with flanged connection Application: For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems Special features: Integrated dual pump management
Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Equipment/Function
Equipment/Function Single-Head Pumps Inline, Twin-Head Pumps Inline
Wilo-VeroLineIP-E
Wilo-VeroTwinDP-E
Operating Modes
p-c for constant differential pressure p-v for variable differential pressure Remote speed control (0 - 10 V) for connection to external control unit (DDC) Remote speed control (2 - 10 ) for connection to external control unit (DDC) Remote speed control (0 - 20 mA) for connection to external control unit (DDC) Remote speed control (4 - 20 m) for connection to external control unit (DDC) Manual speed setting (Speed)
Manual settings
Differential pressure - nominal value Pump ON/OFF Speed (manual speed setting) Manual Operation
Automatic Functions
Infinitely-variable output control p-c Infinitely-variable output control p-v Full motor protection with trip relay
Data exchange
Infrared interface for wireless connection data exchange with IR monitor and indicator light (For functions see Function Table - IR Monitor) Serial digital interface PLR for connection to GA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network
52
Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Technical Data
Technical Data
Wilo-VeroLineIP-E
Wilo-VeroTwinDP-E
Pipe connection
Connection, nominal diameters DN Flanges (to EN 1092-2) 32 - 80 PN16 (Only flange holes to EN 1092-2) 32 - 80 PN16 (only flange holes to EN 1092-2)
Materials
Pump housing and lantern Impeller, standard version Impeller, special version Shaft Mechanical seal Other mechanical seals EN-GJL-250 PP, Glass fibre-reinforced 1.4021 AQ1EGG on request (with surcharge) EN-GJL-250 PP, Glass fibre-reinforced 1.4021 AQ1EGG on request (with surcharge)
Motor/electronics
Integrated full motor protection (with trip electronics) Protection class Insulation class Emitted interference Interference immunity Residual-current device (FI) PTC thermistor detector as standard IP 55 F EN 50081-1 EN 61000-3 EN 50082-2 EN 61800-3 PTC thermistor detector as standard IP 55 F EN 50081-1 EN 61000-3 EN 50082-2 EN 61800-3
Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available
53
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 32/160-1.1/2
p-c (constant)
v
0 30 1 2 3
Pump Curves Wilo-VeroLine-IP-E
p-v (variable)
v [m/s]
30 0 1 2 3
[m/s]
Wilo-VeroLine-IP-E 32/160-1,1/2
DN 32
p-c
Wilo-VeroLine-IP-E 32/160-1,1/2
DN 32
p-v
25
25
20
20
ma
H [m]
15
H [m]
x.
ma
15
x.
10
10
NPSH [m]
NPSH [m]
0 0 0 2 0,5 10 4 1 1,5 20 6 2 8 2,5 30 10 3 40 12
6 4 2 0
6 4 2 0
0 0 0
2 0,5 10
4 1 1,5 20
6 2
8 2,5 30
10 3 40
12
[m 3 /h]
3,5 [l/s]
[m 3 /h]
3,5 [l/s]
[lgpm]
1600 1400 1200
[lgpm]
max.
22 m 19 m
max.
22 m
16 m 12 m 8m 5m
P1 [W]
P1 [W]
1000
0m
m 16 m 14 m 12 m 10
10
12
[m 3 /h]
10
12
[m 3 /h]
Wilo-VeroLine-IP-E 40/115-0.55/2
p-c (constant)
v
0 14 1 2 3 4 5 [m/s]
14 0 1 2
p-v (variable)
v
3 4 5 [m/s]
Wilo-VeroLine-IP-E 40/115-0,55/2
p-c
12
DN 40
Wilo-VeroLine-IP-E 40/115-0,55/2
DN 40
pv
12
10
10
H [m]
H [m]
m ax .
ax .
NPSH [m]
0 0 0 10
5 1 20 2 30
10 3 40 50
15 4
20 5 60 70 6
[m 3 /h] [l/s]
4 3 2 1 0
NPSH [m]
0 0 0 10 5 1 20 2 30 10 3 40 50 15 4 20 5 60 70 6
[m 3 /h] [l/s]
4 3 2 1 0
900
80 [lgpm]
900
80 [lgpm]
max.
max.
600
300
m 10 m 9 7m 5m 4m 2m
600
10
m
8m 6m 4m
P1 [W]
P1 [W]
300 0
10
15
20
[m 3 /h]
10
15
20
[m 3 /h]
54
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 40/150-3/2
p-c (constant)
v
0 30 1 2 3 4 5 6 7 8 9 [m/s] 30 0 1 2 3 4
p-v (variable)
v
5 6 7 8 9 [m/s]
p-c
25
Wilo-VeroLine-IP-E 40/150-3/2
DN 40
ma x.
Wilo-VeroLine-IP-E 40/150-3/2
DN 40
pv
m ax
25
20
20
H [m]
15
15
10
10
0 0 0 1 2 25
10 3 4 50 5
20 6 75 7 100 8
30 9 125 10
40 [m 3 /h] 11
8 6 4 2 0
NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 8 30 9 125 10 40 [m 3 /h] 11
8 6 4 2 0
[l/s] [lgpm]
4000
[l/s] [lgpm]
Q
max.
Q
max.
15
22 m 18 m
8m
m
P1 [W]
P1 [W]
22
m
18 m
14
m 12
10
5m
30 40 [m 3 /h]
Wilo-VeroLine-IP-E 50/115-0.75/2
p-c (constant)
v
0 14 1 2 3 4
p-v (variable)
v [m/s]
14 0 1 2 3 4
[m/s]
Wilo-VeroLine-IP-E 50/115-0,75/2
DN 50
Wilo-VeroLine-IP-E 50/115-0,75/2
DN 50
pv
12
12
10
p8
10
c
m ax .
H [m]
8
H [m]
NPSH [m]
0 0 0
5 1 2 25
10 3
15 4 50
20 5 6 75
25 7 100
30 8
4 3 2 1 0
NPSH [m]
0 0 0 1
5 2 25
10 3
15 4 50 5
20 6 75
25 7 100 8
30
4 3 2 1 0
max.
Q
max.
1200 1000
P1 [W]
7m 5m
P1 [W]
10 m 9m
800
4m 2m
m 10 8m 6m 4m
10
15
20
25
30
[m 3 /h]
10
15
20
25
30
[m 3 /h]
55
Glanded Pumps
10
20
30
40 [m 3 /h]
m . ax
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 50/150-4/2
p-c (constant)
v
0 30 1 2 3 4 5 6 7 8 9
p-v (variable)
v [m/s]
30 0 1 2 3 4 5 6 7 8 9
[m/s]
Wilo-VeroLine-IP-E 50/150-4/2
p-c
ma x.
Wilo-VeroLine-IP-E 50/150-4/2
p-v
ma x.
25
DN 50
25
DN 50
20
20
H [m]
15
15
10
10
0 0 0
10 3 25
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
8 6 4 2 0
NPSH [m]
0 0 0 10 3 25 20 6 30 9 100 40 12 50 15 200 60 18 250 70 [m 3 /h]
8 6 4 2 0
[l/s]
250
[l/s] [lgpm]
5000 4000
150
[lgpm]
5000 4000
150
max.
max.
P1 [W]
P1 [W]
m 22
m 19 m 16 12 m 8m 5m
m 24 m m 18 m 20 14 m 10
12
10
20
30
40
50
60
70 [m 3 /h]
10
20
30
40
50
60
70 [m 3 /h]
Wilo-VeroLine-IP-E 65/115-1.5/2
p-c (constant)
v
0 18 16 14 1 2 3 4
p-v (variable)
v [m/s]
18 16 14 0 1 2 3 4
[m/s]
Wilo-VeroLine-IP-E 65/115-1,5/2
DN 65
p-c
Wilo-VeroLine-IP-E 65/115-1,5/2
DN 65
12 10
12 10 8 6 4
p-
H [m]
m
8 6 4
ax
H [m]
m . ax
NPSH [m]
2 0
4 2 0
NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50
2 0
4 2 0
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
[m 3 /h]
15
[m 3 /h]
15
[l/s]
[l/s]
2500 2000
[lgpm]
2500
[lgpm]
max.
P1 [W]
max.
P1 [W]
12 m
9m
7m
m 12
m 10
8m
6m
4m 2m
0 10 20 30 40 50
4m
500
[m 3 /h]
10
20
30
40
50
[m 3 /h]
56
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 65/130-3/2
p-c (constant)
v
0 20 18 1 2 3 4 5 6 [m/s] 20 18 16 14 0 1 2 3
p-v (variable)
v
4 5 6 [m/s]
p-c
16 14
Wilo-VeroLine-IP-E 65/130-3/2
DN 65
Wilo-VeroLine-IP-E 65/130-3/2
p-v
DN 65
ma
12
x.
ma
12
x.
H [m]
10 8 6 4 2 0 4 3 2 1 0
H [m]
10 8 6 4 2 0 4 3 2 1 0
NPSH [m]
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
0 0 0
10 3 50
[l/s]
250
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
4000
150
[lgpm]
4000
150
250
[lgpm]
max.
3000 3000
max.
m 16 m 14
2000
1000
15 m 12 m 10 m 7m 4m
70 [m 3 /h]
2000
m 12 m 10 8m
P1 [W]
P1 [W]
1000
Wilo-VeroLine-IP-E 80/115-2.2/2
p-c (constant)
v
0 18 16 14 1 2 3
p-v (variable)
v [m/s]
18 16 14 0 1 2 3
[m/s]
p-c
Wilo-VeroLine-IP-E 80/115-2,2/2
DN 80
ma x.
Wilo-VeroLine-IP-E 80/115-2,2/2
DN 80
12 10 8 6 4
12
p-
v
ma x.
H [m]
H [m]
10 8 6
NPSH [m]
NPSH [m]
3 2 1 0
2 0
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
70 [m 3 /h]
[l/s]
250
[l/s] [lgpm]
3000
150
[lgpm]
150
max.
max.
2000
P1 [W]
1000
12 m 10 m
P1 [W]
14 m
2000
12
m
m 10 8m 6m 4m
1000
7m
4m
0 0 10 20 30 40 50 60 70 [m 3 /h] 0 0 10 20 30
40
50
60
70 [m 3 /h]
57
Glanded Pumps
10
20
30
40
50
60
10
20
30
40
50
60
70 [m 3 /h]
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 80/140-4/2
p-c (constant)
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16 14 0 1 2 3
p-v (variable)
v
4 5 6 [m/s]
Wilo-VeroLine-IP-E 80/140-4/2
p-c
Wilo-VeroLine-IP-E 80/140-4/2
p-v
DN 80
DN 80
ma
x.
12
ma
x.
H [m]
10 8 6 4 6 4 2 0
H [m]
10 8 6 4 6 4 2 0
NPSH [m]
2 0
2 0
0 0 0
20 10 100
40 200
60 20
80 300
100
30
[m 3 /h] [l/s]
0 0 0
20 10 100
40 200
60 20
80 300
100
30
[m 3 /h] [l/s]
5000 4000
[lgpm]
5000 4000
[lgpm]
max.
max.
m 16
P1 [W]
2000 1000 0
11 m 9m
P1 [W]
3000
16 m 13 m
14
m
m 12 m 10 8m
6m 4m
[m 3 /h]
20
40
60
80
100
20
40
60
80
100
[m 3 /h]
58
NPSH [m]
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Terminal Diagram, Motor Data
Terminal diagram Switch rating of voltfree contacts for collective run and fault signals: min. 12 V DC/10 mA, max. 250 V AC/1 A. L1, L2, L3, PE: Mains connection 3~400 V/50 Hz SSM: Potential-free collective fault signal (NC contact in accordance with VDI 3814) SBM: Potential-free collective run signal (NO contact in accordance with VDI 3814) off Control input Overriding OFF (24 V) PLR Serial digital BA interface DPM Interface for the connection of a slave pump for fully-integrated twin-head pump management 3 +24 V (Output) 2 Earth () 1 0 - 10 V (Input) corresponds to 40 % 100 % fo the nominal speed Changeover key activated/deactivated.
L1
L2
L3
PE
aux
Ext. Off
L MP
ON
Motor Data
Nominal power P2 max [kW] IP-E 32/160-1.1/2 IP-E 40/115-0.55/2 IP-E 40/150-3/2 IP-E 50/115-0.75/2 IP-E 50/150-4/2 IP-E 65/115-1.5/2 IP-E 65/130-3/2 IP-E 80/115-2.2/2 IP-E 80/140-4/2 1.10 0.55 3.00 0.75 4.00 1.50 3.00 2.20 4.00 Speed n [rpm] 12002840 11502800 12002890 11502850 12002900 10802860 12002890 10302880 12002900 Power consumption P1 max [W] 1340 810 3570 1120 4880 1910 3670 2620 4930 Current I max [A] 3.6 1.8 7.5 2.9 10.1 4.8 7.9 6.8 10.2
59
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroLine-IP-E
Dimension Drawings, Dimensions, Weights
Dimension drawing
Wilo-VeroLine-IP-E Dimension Drawings, Dimensions, Weights
PG
R1/8"
M10x20 b4 50
18
lo
18
50
DN
n x dL b1 x l1 a b2 b3 c
Note: Housing with feet for installation in foundation and holes M10. Support brackets on request.
Dimensions, Weights
Pipe connection/ Nominal diameter DN IP-E 32/160-1,1/2 IP-E 40/115-0,55/2 IP-E 40/150-3/2 IP-E 50/115-0,75/2 IP-E 50/150-4/2 IP-E 65/115-1,5/2 IP-E 65/130-3/2 IP-E 80/115-2,2/2 IP-E 80/140-4/2 32 40 40 50 50 65 65 80 80 260 250 320 280 340 340 340 360 360 130 125 160 140 170 170 170 180 180 70 75 75 83 86 93 93 100 105 106 90 121 101 131 118 138 135 153 101 80 113 91 116 100 119 110 125 142 114 142 126 143 137 163 137 143 l0 m a b1 b2 Pump dimensions Weight, approx. e f g l1 x PG 90 90 90 90 104 104 135 135 135 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 55 55 55 163 145 203 163 227 180 203 180 227 348 310 327 353 413 389 409 391 413 150 150 150 150 150 150 150 150 150 1xM25 1xM20 1xM16 2xM12 [kg] 27,2 21,8 38,5 25,0 47,5 34,0 44,0 37,0 53,8
b3
b4 [mm] 237 228 267 237 279 255 267 255 279
Flange dimensions
Pipe connection / Nominal diameter DN IP-E 32... IP-E 40... IP-E 50... IP-E 65... IP-E 80... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange dimensions for pump - drilled in accordance with EN 1092-2 PN 16 d [mm] 78 88 102 122 138 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19
60
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 32/160-1.1/2
p-c (constant) individual operation
v
0 30 1 2 3
Wilo-VeroTwin-DP-E Pump Curves
v
0 1 2 3
[m/s]
Wilo-VeroTwin-DPE 32/160-1,1/2
pc
Wilo-VeroTwin-DPE 32/160-1,1/2
p-
25
25
20
20
H [m]
15
H [m]
ax
ax
15
10
10
NPSH [m]
0 0 0
2 0,5 10
4 1 1,5 20
6 2
8 2,5 30
10 3 40
12
[m 3 /h]
3,5 [l/s]
5 4 3 2 1 0
NPSH [m]
0 0 0 2 0,5 10 4 1 1,5 20 6 2 8 2,5 30 10 3 40 12
[m 3 /h]
3,5 [l/s]
5 4 3 2 1 0
2000
[lgpm]
2000
[lgpm]
max.
1500 1500
max.
P1 [W]
m
1000
500
23 m 20 m 16 m 12 m 9m 5m
0 2 4 6 8 10 12
P1 [W]
1000
22
500
m 17 14 m 10 m
[m 3 /h]
10
12
[m 3 /h]
Wilo-VeroTwin-DP-E 32/160-1.1/2
p-c (constant) parallel operation
v
0 30 1 2 3
v
0 1 2 3
[m/s]
25
Wilo-VeroTwin-DP-E 32/160-1,1/2 +
pc
25
Wilo-VeroTwin-DP-E 32/160-1,1/2 +
pv
20
20
H [m]
15
H [m]
ax
ax
15
10
10
NPSH [m]
NPSH [m]
4 2 0
4 2 0
0 0 0 10 1
5 2 20 30
10 3 40 50
15 4 5 60 70
20 6
[m 3 /h] [l/s]
0 0 0 10 1
5 2 20 30
10 3 40 50
15 4 5 60 70
20 6
[m 3 /h] [l/s]
80 [lgpm]
max.
20 m 16 m 14 m 10 m 5m
[m 3 /h] P1 [W]
max.
P1 [W]
22
24 m
m 17 14 m 10 m
15
20
10
15
20
[m 3 /h]
Dimension Drawings
61
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 40/115-0.55/2
p-c (constant) individual operation
v
0 14 1 2 3 4 5 [m/s] 14
Wilo-VeroTwin-DP-E 40/115-0,55/2
p-c
Wilo-VeroTwin-DP-E 40/115-0,55/2
12
12
10
10
p8 8
v
m ax
H [m]
ax
H [m]
m
6
4 8 6 4 2 0
4 8 6 4 2 0
0 0 0 10 1
5 2 20 30
10 3 40 50
15 4 5 60 70
20 6
[m 3 /h] [l/s]
0 0 0 10 1
5 2 20 30
10 3 40 50
15 4 5 60 70
20 6
[m 3 /h] [l/s]
1000 800
80 [lgpm]
max.
max.
P1 [W]
P1 [W]
10 m 8m 6m 4m 2m
0 5 10 15 20
10
8m 6m 4m
[m 3 /h]
10
15
20
[m 3 /h]
Wilo-VeroTwin-DP-E 40/115-0.55/2
p-c (constant) parallel operation
v
0 14 1 2 3 4 5 [m/s] 14
12
Wilo-VeroTwin-DP-E 40/115-0,55/2 +
p-c
12
Wilo-VeroTwin-DP-E 40/115-0,55/2 +
p-
10
10
H [m]
H [m]
m
6
ax
m
6
ax
4 3
4 3
NPSH [m]
2 1 0
NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 30 8 9 125 10 40 [m 3 /h] 11
NPSH [m]
2 1 0
0 0 0 1 2 25
10 3 4 50 5
20 6 75 7 100
30 8 9 125 10
40 [m 3 /h] 11
[l/s] [lgpm]
2000
2000
max.
1500 1500
max.
500
10
1000
8m 6m 5m 2m
P1 [W]
P1 [W]
10
1000
500
8m 6m 4m
10
20
30
40 [m 3 /h]
10
20
30
40 [m 3 /h]
62
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 40/150-3/2
p-c (constant) individual operation
v
0 35 1 2 3 4 5 6 7 8 9 [m/s] 35
Wilo-VeroTwin-DP-E 40/150-3/2
p-c
Wilo-VeroTwin-DPE 40/150-3/2
30
30
25
25
ma
20
x.
p20
v
m ma ax x..
H [m]
15
H [m]
15 10 10
NPSH [m]
8 4 0
NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 30 8 9 125 10 40 [m 3 /h] 11
8 4 0
0 0 0 1 2 25
10 3 4 50 5
20 6 75 7 100
30 8 9 125 10
40 [m 3 /h] 11
[l/s] [lgpm]
4000 3500 3000
[l/s] [lgpm]
max.
max.
P1 [W]
22 m 18 m 15 m 12 m 8m 5m
20 30 40 [m 3 /h]
P1 [W]
2500
m 22 m 18 m 16 m 13 8m
30
40 [m 3 /h]
Wilo-VeroTwin-DP-E 40/150-3/2
p-c (constant) parallel operation
v
0 35 1 2 3 4 5 6 7 8 9 [m/s] 35
30
Wilo-VeroTwin-DP-E 40/150-3/2 +
p-c
max
30
Wilo-VeroTwin-DP-E 40/150-3/2 +
25
25
.
20
p-v
ma x.
20
H [m]
15
H [m]
15
10
10
NPSH [m]
8 4 0
NPSH [m]
8 4 0
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
15
[m 3 /h] [l/s]
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
15
[m 3 /h] [l/s]
[lgpm]
8000 7000 6000
[lgpm]
max.
P1 [W]
max.
P1 [W]
22
15 m
17 m
12 m 8m
19 m 16 m 12 m 8m 5m
20 30 40 50
[m 3 /h]
10
20
30
40
50
[m 3 /h]
63
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 50/115-0.75/2
p-c (constant) individual operation
v
0 14 1 2 3 4
[m/s]
Wilo-VeroTwin-DP-E 50/115-0,75/2
pc
m ax .
Wilo-VeroTwin-DP-E 50/115-0,75/2
p-
12
12
10
10
v
m ax .
H [m]
H [m]
6 4
NPSH [m]
NPSH [m]
0 0 0 1 5 2 25 10 3 15 4 50 5 20 6 75 25 7 100 8 30
4 2 0
4 2 0
0 0 0 1
5 2 25
10 3
15 4 50 5
20 6 75
25 7 100 8
30
1500
1500
max.
P1 [W]
1000 1000
max.
1
500
P1 [W]
0m
8m 6m 4m
500
10 m 9 m 7m 5m 4m 2m
0 5 10 15 20 25 30
[m 3 /h]
10
15
20
25
30
[m 3 /h]
Wilo-VeroTwin-DP-E 50/115-0.75/2
p-c (constant) parallel operation
v
0 14 1 2 3 4
v
0 1 2 3 4
[m/s]
12
Wilo-VeroTwin-DPE 50/115-0,75/2 +
p-c
ma x.
12
Wilo-VeroTwin-DP-E 50/115-0,75/2 +
p-
10
10
v
m ax
H [m]
H [m]
NPSH [m]
2 1 0
NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50 15
2 1 0
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
15
[m 3 /h] [l/s]
[m 3 /h] [l/s]
2500 2000
[lgpm]
2500 2000
[lgpm]
max.
max.
m 10
P1 [W]
1000 500 0
10 m 9m 7m 5m 4m 2m
0 10 20 30 40 50
P1 [W]
1500
8m 6m 4m
[m 3 /h]
10
20
30
40
50
[m 3 /h]
64
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 50/150-4/2
p-c (constant) individual operation
v
0 35 1 2 3 4 5 6 [m/s] 35
Wilo-VeroTwin-DP-E 50/150-4/2
p-c
Wilo-VeroTwin-DP-E 50/150-4/2
30
30
25
25
p-v
20
H [m]
H [m]
ma
20
x.
15
15
ax
10 8
10 8 5
NPSH [m]
NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50
6 4 2 0 0
6 4 2 0
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
6000
max.
5000 4000
max.
P1 [W]
P1 [W]
23 m 20 m 16 m 13 m 9m 5m
30 40 50
23
20
14 m 9m
[m 3 /h]
10
20
30
40
50
[m 3 /h]
Wilo-VeroTwin-DP-E 50/150-4/2
p-c (constant) parallel operation
v
0 35 1 2 3 4 5 6 [m/s] 35
30
Wilo-VeroTwin-DP-E 50/150-4/2 +
p-c
ma x.
30
Wilo-VeroTwin-DP-E 50/150-4/2 +
25
25
p-v
20
20
H [m]
H [m]
ma
15
x.
15
10
8 6
10
8 6
NPSH [m]
4 2 0
NPSH [m]
4 2 0
0 0 0
10 3 50
20 6
30 9 100
40 12 150
50 15 200
60 18
70 21 250
80 [m 3 /h]
0 0 0
10 3 50
[l/s] [lgpm]
10000
20 6
30 9 100
40 12 150
50 15 200
60 18
70 21 250
80 [m 3 /h]
[l/s] [lgpm]
10000 8000
max.
8000
max.
P1 [W]
P1 [W]
6000 4000
23 m
2000 0
20 m 16 m 12 m 9m 5m
20 30 40 50 60 70 80 [m 3 /h]
m 20 m 18 13 m 8m
10
24
10
20
30
40
50
60
70
80 [m 3 /h]
65
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 65/115-1.5/2
p-c (constant) individual operation
v
0 16 1 2 3 4
v
0 1 2 3 4
[m/s]
14
Wilo-VeroTwin-DP-E 65/115-1,5/2
p-c
14
Wilo-VeroTwin-DP-E 65/115-1,5/2
12
12
p10 10
H [m]
H [m]
ax
ax m .
NPSH [m]
2 1 0
NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50
3 2 1 0
0 0 0
10 3 50
20 6 100
30 9
40 12 150
50
[m 3 /h]
15
[m 3 /h]
15
[l/s]
[l/s]
2500 2000
[lgpm]
2500
[lgpm]
max.
2000
max.
12 m
P1 [W]
1000 500 0
9m 8m 6m 4m 2m
0 10 20 30 40 50
P1 [W]
1500
10
m
8m 6m 4m
[m 3 /h]
10
20
30
40
50
[m 3 /h]
Wilo-VeroTwin-DP-E 65/115-1.5/2
p-c (constant) parallel operation
v
0 16 1 2 3 4
v
0 1 2 3 4
[m/s]
14
p-c
12
Wilo-VeroTwin-DP-E 65/115-1,5/2 +
14
Wilo-VeroTwin-DP-E 65/115-1,5/2 +
p-v
12
10
ma
10
x.
ma
x.
H [m]
0 0 0
10 3 50
20 6
30 9 100
40 12 150
50 15 200
60 18
70 21 250
80 [m 3 /h]
6 4 2 0
NPSH [m]
0 0 0 10 3 50 20 6 30 9 100 40 12 150 50 15 200 60 18 250 70 21 80 [m 3 /h]
6 4 2 0
[l/s] [lgpm]
4000 3500 3000
[l/s] [lgpm]
max.
max.
12 m
P1 [W]
P1 [W]
m 12 10 m 8m 6m 4m 2m
20 30 40 50 60 70 80 [m 3 /h]
10
8m 6m 4m
10
20
30
40
50
60
70
80 [m 3 /h]
66
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 65/130-3/2
p-c (constant) individual operation
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16 14
p-c
Wilo-VeroTwin-DP-E 65/130-3/2
Wilo-VeroTwin-DP-E 65/130-3/2
p-
v
m ax
ax
12
H [m]
10 8 6 4 2 0 4 3 2 1 0
H [m]
10 8 6 4 2 0 4 3 2 1 0
NPSH [m]
0 0 0
10 3 50
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
0 0 0
10 3 50
[l/s]
250
20 6
30 9 100
40 12
50 15 200
60 18
70 [m 3 /h]
5000 4000
150
[lgpm]
5000
150
250
[lgpm]
max.
4000
max.
1 4m
P1 [W]
2000 1000 0
16 m 14 m m 12 9m 6m 4m
0 10 20 30 40 50 60 70 [m 3 /h]
P1 [W]
3000
m 12 m 10 8m
10
20
30
40
50
60
70 [m 3 /h]
Wilo-VeroTwin-DP-E 65/130-3/2
p-c (constant) parallel operation
v
0 25 1 2 3 4 5 6 [m/s] 25
Wilo-VeroTwin-DP-E 65/130-3/2 +
p-c
ma x.
Wilo-VeroTwin-DP-E 65/130-3/2 +
20
20
15
15
p-
H [m]
H [m]
ma
10
x.
10
NPSH [m]
NPSH [m]
3 2 1 0
0 0 0
20 10 100
40
60 20 200
80 300
100
[m 3 /h]
30 [l/s]
[m 3 /h]
30 [l/s]
10000 8000
[lgpm]
[lgpm]
max.
m 14 m 12 m 10 m 8
max.
16 m 14 m 12 m 9m 6m 4m
0 20 40 60 80 100
P1 [W]
4000 2000 0
P1 [W]
6000
[m 3 /h]
0 0
20
40
60
80
100
[m 3 /h]
67
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 80/115-2.2/2
p-c (constant) individual operation
v
0 16 1 2 3 4
v
0 1 2 3 4
[m/s]
14
Wilo-VeroTwin-DP-E 80/115-2,2/2
p-c
14
Wilo-VeroTwin-DP-E 80/115-2,2/2
12
12
p10 10
v
. ax m
H [m]
ax
4 2 0
NPSH [m]
0 0 0 10 3 50 20 6 30 9 100 40 12 150 50 15 200 60 18 250 70 21 80 [m 3 /h]
4 2 0
0 0 0
10 3 50
20 6
30 9 100
40 12 150
50 15 200
60 18
70 21 250
80 [m 3 /h]
[l/s] [lgpm]
[l/s] [lgpm]
max.
3000 2500
max.
12 m
13 m 11 m 9m
2000
P1 [W]
P1 [W]
10
m
8m 6m 4m
6m 4m 2m
20 30 40 50 60 70 80 [m 3 /h]
10
20
30
40
50
60
70
80 [m 3 /h]
Wilo-VeroTwin-DP-E 80/115-2.2/2
p-c (constant) parallel operation
v
0 18 16 14 12 10 8 6 4 1 2 3 4
v
0 1 2 3 4
[m/s]
Wilo-VeroTwin-DP-E 80/115-2,2/2 +
p-c
Wilo-VeroTwin-DP-E 80/115-2,2/2 +
p-v
H [m]
x.
H [m]
ma
ma
x.
NPSH [m]
NPSH [m]
0 0 0 20 6 100 40 12 200 60 18 80 24 100 30 400 120
2 0
0 0 0
20 6 100
40 12 200
60 18
80 24
100 30 400
120
[m 3 /h]
36 [l/s]
3 2 1 0
2 0
[m 3 /h]
36 [l/s]
3 2 1 0
300
[lgpm]
6000 5000
300
[lgpm]
max.
1m
P1 [W]
max.
4000 3000 2000 1000
P1 [W]
13 m
9m
2m
6m 4m 2m
60 80 100 120
m 10 8m 6m 4m
[m 3 /h]
20
40
60
80
100
120
[m 3 /h]
68
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 80/140-4/2
p-c (constant) individual operation
v
0 20 18 1 2 3 4 5 6 [m/s] 20 18 16
p-c
16 14 12
Wilo-VeroTwin-DP-E 80/140-4/2
Wilo-VeroTwin-DP-E 80/140-4/2
pv
14 12
H [m]
10 8 6 4
H [m]
ax
ax
10 8 6
NPSH [m]
2 0
3 0
NPSH [m]
0 0 0 100 20 10 200 40 60 20 80 300 100
4 2 0
6 3 0
0 0 0
20 10 100
40
60 20 200
80 300
100
[m 3 /h]
30 [l/s]
[m 3 /h]
30 [l/s]
[lgpm]
6000
[lgpm]
max.
5000 4000
max.
m
m 14 m 12 m 10 m 8
P1 [W]
16 m 13 m 11 m 9m 6m 4m
20 40 60 80 100
P1 [W]
16
[m 3 /h]
0 0
20
40
60
80
100
[m 3 /h]
Wilo-VeroTwin-DP-E 80/140-4/2
p-c (constant) parallel operation
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16
p-c
Wilo-VeroTwin-DP-E 80/140-4/2 +
ma
Wilo-VeroTwin-DP-E 80/140-4/2 +
p-v
ma
14
x.
12
x.
H [m]
H [m]
10 8 6 4 2 0 6 3 0
10 8 6 4 2 0 6 3 0
NPSH [m]
0 0 0
20 6 100
40 12
60 18 200
80 24
100 30 400
120 36
140 [m 3 /h]
0 0 0
20 6 100
[l/s]
500
40 12
60 18 200
80 24
100 30 400
120 36
140 [m 3 /h]
10000 8000
300
[lgpm]
10000 8000
300
500
[lgpm]
max.
max.
P1 [W]
4000 2000 0
P1 [W]
6000
16
16
13 m 11 m 9m 6m 4m
0 20 40 60 80 100 120 140 [m 3 /h]
m 14 m 12 10 m 7m
20
40
60
80
100
120
140 [m 3 /h]
NPSH [m]
[l/s]
69
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data
Terminal diagram Switch rating of voltfree contacts for collective run and fault signals: min. 12 V DC/10 mA, max. 250 V AC/1 A. L1, L2, L3, PE: Mains connection 3~400 V/50 Hz SSM: Potential-free collective fault signal (Closed contact in accordance with VDI 3814) SBM: Potential-free collective run signal (Open contact in accordance with VDI 3814) off Control input Overriding OFF (24 V) PLR Serial digital BA interface DPM Interface for the connection of a slave pump for fully-integrated twin-head pump management 3 +24 V (Output) 2 Earth () 1 0 - 10 V (Input) corresponds to 40 % 100 % fo the nominal speed Changeover key activated/deactivated.
L1
L2
L3
PE
aux
Ext. Off
L MP
ON
Motor Data
Nominal power P2 max [kW] DP-E 32/160-1.1/2 DP-E 40/115-0.55/2 DP-E 40/150-3/2 DP-E 50/115-0.75/2 DP-E 50/150-4/2 DP-E 65/115-1.5/2 DP-E 65/130-3/2 DP-E 80/115-2.2/2 DP-E 80/140-4/2 1.1 0.55 3.0 0.75 4.0 1.5 3.0 2.2 4.0 Speed n [rpm] 12002840 11502800 12002890 11502850 12002900 10802860 12002890 10302880 12002900 Power consumption P1 max [W] 1350 860 3960 1200 4930 1840 4050 2800 4950 Current I max [A] 3.7 1.9 8.0 3.0 10.1 4.6 8.3 7.2 10.1
70
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights
Dimension drawing A
h x c b 50 m l1 lo e PG 50 r 18 a DN nxd L k1 k2 M10x20
Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.
Dimension drawing B
h x
c b
l1
lo
50
PG e 50 DN
k1
k2
M10x20
Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.
Dimension drawing C
h x c 50
18
nxd L
l1
lo
PG
50
DN
nxd L
k1
k2
M10x20
Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.
18
71
Glanded Pumps
Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Dimension Drawings, Dimensions, Weights
Dimensions, Weights
Pipe connection, nominal diameter
Dimension Drawings, Dimensions, Weights Wilo-VeroTwin-DP-E
Pump dimensions Dimension drawing A B A B C B C B C Weight, approx. I0 a b c e f h [mm] 260 250 320 280 340 340 340 360 360 70 75 75 83 86 93 93 100 103 232 242 263 251 279 272 267 272 279 225 225 240 228 240 225 240 240 240 56 35 45 50 48 25 43 43 30 106 97 135 107 132 137 137 137 150 618 474 652 493 450 531 490 561 520 207 178 231 198 255 223 280 249 307 203 172 225 192 245 209 270 231 294 348 310 327 353 413 389 409 391 413 136 135 167 155 190 185 185 205 192 18 18 18 18 18 18 18 18 18 150 150 150 150 150 150 150 150 150 1xM25 1xM20 1xM16 2xM12 k1 k2 l1 m r x PG [kg] 33.0 30.5 48.5 31.8 57.3 41.5 58.8 53.0 68.0 Flange dimensions for pump - drilled in accordance with EN 1092-2 PN 16 D d [mm] 140 150 165 185 200 78 88 102 122 138 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19 DN 32 40 50 65 80
DN DP-E 32/160-1.1/2 DP-E 40/115-0.55/2 DP-E 40/150-3/2 DP-E 50/115-0.75/2 DP-E 50/150-4/2 DP-E 65/115-1.5/2 DP-E 65/130-3/2 DP-E 80/115-2.2/2 DP-E 80/140-4/2 32 40 40 50 50 65 65 80 80
Flange dimensions
Pipe connection / Nominal diameter
DP-E 32... DP-E 40... DP-E 50... DP-E 65... DP-E 80... n = No. of bolt holes
72
Energy-Saving Pumps
73
Glanded Pumps
Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Advantages
Standard Pumps Product Advantages Single-Head Pumps Inline, Twin-Head Pumps Inline
Service-friendly Direction of rotation-independet forced flow mechanical seal. High worldwide availability of standard motors (to Wilo specifications) and standard mechanical seals.
Flexibility in use Can be used in air-conditioning and cooling systems with application advantages due to the removal of condensates by means of optimised lantern design on Wilo-CronoLine-IL and Wilo-CronoTwin-DL.
Economical Reduced life cycle costs due to optimised efficiency on WiloCronoLine-IL and WiloCronoTwin-DL.
elect Wilo-S
Operating reliability High corrosion protection due to cataphoresis coating. High motor life due to the production standard condensate outlet holes in the motor housings on Wilo-CronoLine-IL and Wilo-CronoTwin-DL.
ist can ass ervices s r e m to Our cus ct them on: esConta . ic u rv o e * y s r me LOKD al custo 805 WI 1 * 0 Centr 3 g 5 issionin 9456 d comm n a e 0 c 0 n 0279 tena Main on 0231 41 s vailable s repair rk o ontact a .0017.00 W c l a n o e Pers m7 s advic days fro Spare working out break! h it hours w cus by ele contact ly e v ti a Altern lleans your ca tronic m ady to return re - we are d! e Guarante ump pla T he p
nning s
oftware
High
Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Overview
Single-head pumps Inline Wilo-VeroLine-IPL series
exRange ! n io s n te
Product Overview
Duty charts
H[m]
Wilo-VeroLine-IPL
n = 1450 1/min
Single-head pumps:
8 6
IPL 32
4 2
IPL 40 IPL 50
IPL 65
Single-stage, low-pressure centrifugal pump with mechanical seal (Inline design) Application: For pumping heating water in accordance with VDI 2035, water/ glycol-mixtures, cooling/cold water (others on request)
IPL 80
4 5 6
8 10
20
30 40 Q[m3/h]
H[m]
Wilo-VeroLine-IPL
n = 2900 1/min
Special features:
28 24 20
IPL 40
16 12 8 4 0 0 10 20 30 40 50 60 70 80 90 Q[m3/h]
High motor life due to the production standard condensate outlet holes in the motor housings Series versions: Shaft with one-piece shaft
50
IPL 32
IPL 65 IPL 80
IPL
Wilo-VeroTwin-DPL
n = 1450 1/min
Twin-head pumps:
DPL 32
4 2
DPL 40
DPL 50
0 1
4 5 6
8 10
20
30 40 Q[m 3/h]
H [m]
Wilo-VeroTwin-DPL
n = 2900 1/min
Special features:
50 40 30 20 DPL 32 10 0 DPL 40
DPL 65 DPL 80
DPL
0 40
50
80 120 160
200 Q [m3/h]
Reduction of space required and installation costs through twin-head pump design Main/standby operation (by means of additional external equipment) Peak load operation (by means of additional external equipment) Series version: Shaft with one-piece shaft
75
Glanded Pumps
Single-stage, low-pressure centrifugal pump with mechanical seal (Inline design) Application: For pumping heating water in accordance with VDI 2035, water/glycol mixtures, cooling/cold water (others on request)
DP L6
DP L8 0
Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Technical Data
Single-Head Pumps Inline, Twin-Head Pumps Inline
Wilo-VeroLineIPL
Wilo-VeroTwinDPL
Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water-glycol mixture (with 20-40 Vol.-% glycol and fluid temperature 40 C) Cooling and cold water Heat transfer oil Drinking water and water for food processing in accordance with TrinkwV 2001 Special version with surcharge Special version with surcharge
Pipe connection
Connection, nominal diameters DN Flanges (to EN 1092-2) Flange with pressure measurement connections 32 - 80 PN16 (Only flange holes to EN 1092-2) R 8 EN-GJL-250 Plastic EN-GJL-200 1.4021 1.4404 (Version N) AQ1EGG on request (with surcharge) 32 - 80 PN16 (Only flange holes to EN 1092-2) R 8 EN-GJL-250 Plastic EN-GJL-200 1.4021 1.4404 (Version N) AQ1EGG on request (with surcharge)
Materials
Pump housing and lantern Impeller, standard version Impeller, special version Shaft Mechanical seal Other mechanical seals
Electrical connection
(Other versions on request) Mains connection, standard version Speed [rpm] 3~400 V, 50 Hz 1450/2900 3~400 V, 50 Hz 1450/2900
Motor/electronics
Integrated full motor protection (See Accessories for required control units) Protection class Insulation class Speed control Motor winding up to 3 kW Motor winding from 4 kW Special version with PTC thermistor detector (KLF) with surcharge IP 55 F Wilo Control System 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz Special version with PTC thermistor detector (KLF) with surcharge IP 55 F Wilo Control System 3~230 V /400 V Y, 50 Hz 3~400 V / 690 V Y, 50 Hz
Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available
Technical Data
76
Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 32/165-3/2 and IPL 32/175-4/2
Speed 2900 rpm
50 45 40 35 30
Qmin
Qmin
32/1
35
75-
4/2
30
H [m]
25 20 15
2/16
H [m]
5-3
/2
25 20 15
IPL 4
0/16
5-4/
NPSH [m]
10
10 5 0
10
NPSH [m]
13 [l/s]
10 5 0
173
5 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 60 50 40 30 20 10 0 0 4 8 12 16 20 24 4 8 12 16 20 24 4 1 2 8 3 12 4 16 5 20 6 24 7
168
5 0 0 0 6 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11
28 [m 3 /h] 8 [l/s]
45 [m 3 /h] 12
Q
173
Q
5
168 150
P2 [kW]
157
P2 [kW]
4 3 2 1
28 [m 3 /h]
0 0 80 70 60 50 40 30 20 10 0
10
15
20
25
30
35
40
45 [m 3 /h]
173
P [%]
168
P [%]
Wilo-VeroLine-IPL 40/195-7.5/2
Speed 2900 rpm
65 60 55 50 45 40
Wilo-VeroLine-IPL 50/155-4/2
Speed 2900 rpm
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 90 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 50 5 10 15 20 25 30 35 40 45 50 1 5 2
Wilo-VeroLine-IPL 40/195
Qmin
IPL 40/195-7 ,5/2
Wilo-VeroLine-IPL 50/155
Qmin
IPL 50/155-4 /2
H [m]
35 30 25 20
NPSH [m]
NPSH [m]
15 10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 80 60 50 40 30 20 10 0 5 10 15 20 25 30 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10
H [m]
8 4 0
195
138
10 3 15 4 5 20 6 25 7 30 8 9 35 40 45 50 55
40 [m 3 /h] 11
[l/s]
10 11 12 13 14 15 16
[m 3 /h] [l/s]
6 4 2 0
Q
195
Q
138
P2 [kW]
P2 [kW]
35
40 [m 3 /h]
55
[m 3 /h]
P [%]
P [%]
195
138
10
15
20
25
30
35
40 [m 3 /h]
55
[m 3 /h]
77
Glanded Pumps
28 [m 3 /h]
10
15
20
25
30
35
40
45 [m 3 /h]
Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 50/165-5.5/2 to IPL 50/175-7.5/2
Speed 2900 rpm
50 45 40 35 30
Wilo-VeroLine-IPL 50/185-7.2
Speed 2900 rpm
60 55 50 45
Qmin
Wilo-VeroLine-IPL 50/185
Qmin
IPL 50/185-7 ,5/2
IPL
5,5/2
50/
175
40
H [m]
H [m]
-7,
5/2
35 30 25 20
25 20 15 10
NPSH [m]
10 5 0
167
5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 10 20 30 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18 70
10 5 0 0 0 8 7 6 5 4 3 2 1 0 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 1 5 2 10 3 15 4 5 20 6 25 7 30 8 9 35 10 40 11 12 45 13
NPSH [m]
50 [m 3 /h] 14 [l/s] 50 [m 3 /h] 50 [m 3 /h]
15
10 5 0
184
[m 3 /h] [l/s]
20
Q
167 157
Q
184
P2 [kW]
40
50
60
70 [m 3 /h]
P2 [kW]
10
15
20
25
30
35
40
45
P [%]
10
20
30
40
50
60
70 [m 3 /h]
P [%]
167
184
45
Qmin
IPL 65/155-5,5/2
40 35 30
Qmin
IPL 65/175-5,5/2
65/
155
-7,
H [m]
H [m]
5/2
25
IPL
20 15
-5,
65/1
5/2
65-
5,5/
140
0 0 2
10 4
20 6
30 8 10
40 12
50
60 18
70 20
14 16
[m 3 /h] 22 24 26 28 30 [l/s]
80 90 100
16 12 8 4 0
NPSH [m]
NPSH [m]
26 [l/s]
10 5 0
10 5 0
152
0 0 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24
90 [m 3 /h]
Q
8 7 6 5 4 3 2 1 0 0 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80 8
Q
140
6
152
P2 [kW]
126
P2 [kW]
3 2
134
90
100
[m 3 /h]
0 0 90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80
90 [m 3 /h]
P [%]
100
[m 3 /h]
P [%]
140
152
10
20
30
40
50
60
70
80
90 [m 3 /h]
78
Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 80/145-5.5/2 and IPL 80/155-7.5/2
Speed 2900 rpm
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0
Qmin
80/1
145
55-
7,5/
/2
H [m]
80/
-5,5
134
NPSH [m]
16 12 8 4 0
0 0
10 2 4
20 6
30
40
50
60
70
80
90
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 [l/s]
Q
8 7 6 5 4 3 2 1 0 0 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80 90
134 122
P2 [kW]
134
P [%]
79
Glanded Pumps
Standard Pumps
Wilo-VeroLine-IPL
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data
Terminal diagram
Motor protection switch required onsite. Check direction of rotation!
W2
U2 V2
To change direction of rotation, change over two arbitrary phases. P2 3 kW 3~400 V Y 3~230 V P2 4 kW 3~690 V Y 3~400 V
U1
V1
W1
L2
L1
L3
PE
80
Standard Pumps
Wilo-VeroLine-IPL
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights
Dimension drawing
R1/8 R1/8 DN
k d
30
nxdL m
l0
c x
l1
a b1 b2
Note: **) Housing with feet and threaded holes for installation in foundation. Threaded holes DN 32 to DN 50: M10 threaded holes DN 65 to DN 80: M12
[mm] 68 68 58 58 78 40 48 48 48 70 60 60 60 60 60 60 57 57 132 132 149 149 172 130 143 143 143 170 140 140 140 195 195 195 173 173 217 220 220 232 279 232 279 279 279 279 279 279 279 279 279 279 279 279 396 412 426 446 520 463 526 526 526 521 531 531 531 532 532 532 548 548 155 155 170 170 190 150 170 170 170 190 160 160 160 215 215 215 200 200 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150
[kg] 43.0 50.0 54.0 55.0 84.0 60.0 76.0 76.0 84.0 86.0 78.0 78.0 86.0 80.0 81.0 89.0 85.0 93.0
81
Glanded Pumps
l1
Standard Pumps
Wilo-VeroLine-IPL
Dimension Drawings, Dimensions, Weights
Flange dimensions
Pipe connection / Nominal diameter DN IPL 32/165... to IPL 32/175... IPL 40/165... to IPL 40/195... IPL 50/155... to IPL 50/185... IPL 65/145... to IPL 65/175... IPL 80/145... to IPL 80/155... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange pump - to EN 1092-2 PN 16 d [mm] 78 88 99 118 132 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19
82
Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 32/165-3/2 and DPL 32/175-4/2
Speed 2900 rpm - individual operation
55 50 45 40 35
Pump curves 2-pole pumps Wilo-VeroTwin-DPL
Qmin
75-
H [m]
30 25 20 15
H [m]
DPL
4/2
35 30 25 20 15
32/1
65-
3/2
DPL
32/1
65-
3/2
NPSH [m]
10 5 0
10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 50
P [%]
NPSH [m]
13 [l/s]
20 10 0
173
4 1 2 8 3 12 4 16 5 20 6 24 7
173
28 [m 3 /h] 8 [l/s]
5 1 2
10 3
15 4 5
20 6
25 7 8
30 9
35 10
40 11
45 [m 3 /h] 12
Q
173 157
Q
173 157
P2 [kW]
12
16
20
24
28 [m 3 /h]
P2 [kW]
10
15
20
25
30
35
40
45 [m 3 /h]
173
40 30 20 10 0 0 5 10 15 20 25 30 35 40
30 20 10 0 0 4 8 12 16 20 24 28 [m 3 /h]
173
Qmin
40 35
H [m]
H [m]
30 25 20 15
DPL
40/1
30 25 20 15
65-4
/2
DPL
40/
165
-4/2
NPSH [m]
10 5 0 0 0 6 5 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11 12
10 5 0
10 5 0 0 0 12 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20
NPSH [m]
20 10 0
168
168
45 [m 3 /h] 13 [l/s]
80 [m 3 /h] 22
[l/s]
Q
168 150
10
Q
168 150
P2 [kW]
3 2 1 0 0 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 5 10 15 20 25 30 35
P2 [kW]
8 6 4 2
40
45 [m 3 /h]
0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 10 20 30 40 50 60 70
80 [m 3 /h]
168
P [%]
P [%]
168
40
45 [m 3 /h]
80 [m 3 /h]
83
Glanded Pumps
45 [m 3 /h]
Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 40/195-7.5/2
Speed 2900 rpm - individual operation
65 60 55 50 45 40
Wilo-VeroTwin-DPL 40/195
Qmin
DPL 40/1 95-7
Qmin
Wilo-VeroTwin-DPL 40/195 +
DPL 40/1 957,5/
50
,5/2
45 40
H [m]
35 30 25 20
H [m]
35 30 25 20
NPSH [m]
10 5 0 0 0 9 8 7 6 5 4 3 2 1 0 0 60 50 40 30 20 10 0 0 5 10 15 20 25 30 5 10 15 20 25 30 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9
195
35 10
8 4 0
10 5 0 0 0 24 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18
15
15
195
10 5 0
40 [m 3 /h] 11 [l/s]
70 [m 3 /h] 20 [l/s]
Q
195
20
P2 [kW]
P2 [kW]
16 12 8 4
195
35
40 [m 3 /h]
0 0 50 40
P [%]
10
20
30
40
50
60
70 [m 3 /h]
P [%]
195
195
30 20 10 0 0 10 20 30 40 50 60
35
40 [m 3 /h]
70 [m 3 /h]
Wilo-VeroTwin-DPL 50/155-4/2
Speed 2900 rpm - individual operation
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 5 10 15 20 25 30 35 40 45 1
Wilo-VeroTwin-DPL 50/155
Qmin
DPL 50/1 55-4 /2
Qmin
Wilo-VeroTwin-DPL 50/155 +
DPL 50/ 155 -4/
H [m]
H [m]
138
14 12 10 8 6 4 2 0
138
5 2 10 3 15 4 5 20 6 25 7 30 8 9 35 10 40 11 45 12 13 50 14 15
4 2 0
10 4
20 6
30 8 10
40 12
50 14
60 16 18
70 20
80 22
90 24
Q
138
Q
138
P2 [kW]
50
[m 3 /h]
P2 [kW]
90
100 [m 3 /h]
P [%]
P [%]
138
138
50
[m 3 /h]
90
100 [m 3 /h]
84
Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 50/165-5.5/2 to DPL 50/175-7.5/2
Speed 2900 rpm - individual operation
55 50 45 40 35
Qmin
40
50/1
75-
H [m]
30 25 20 15
65-
H [m]
50/1
7,5/
35
DPL 5
2
30 25 20 15
0/175
5,5/
DPL
-7,5/2
50/1
65-5
,5/2
NPSH [m]
10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 10 20 30 40 50 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18
20 10 0
10 5 0 0 0 14 12 10 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24
NPSH [m]
26 [l/s]
20 10 0
167
167
70 [m 3 /h] 20 [l/s]
90 [m 3 /h]
Q
167
Q
167 157
P2 [kW]
157
P2 [kW]
70 [m 3 /h]
8 6 4 2 0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 10 20 30 40 50 60 70 80
60
90 [m 3 /h]
P [%]
Wilo-VeroTwin-DPL 50/185-7.5/2
Speed 2900 rpm - individual operation
55 50 45 40 35
Wilo-VeroTwin-DPL 50/185
Qmin
DPL 5 0/185 -7,5/2
Qmin
45 40 35
Wilo-VeroTwin-DPL 50/185 +
DPL 50/1 85-7 ,5/2
H [m]
H [m]
30 25 20 15
30 25 20 15
NPSH [m]
10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11 12
10 5 0
10 5 0 0 0 16 14 12 10 8 6 4 2 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24
NPSH [m]
20 10 0
184
184
45 [m 3 /h] 13 [l/s]
90 [m 3 /h] 26 [l/s]
Q
184
Q
184
P2 [kW]
10
15
20
25
30
35
40
45 [m 3 /h]
P2 [kW]
10
20
30
40
50
60
70
80
90 [m 3 /h]
184
P [%]
P [%]
184
45 [m 3 /h]
90 [m 3 /h]
85
Glanded Pumps
70 [m 3 /h]
P [%]
167
167
80
90 [m 3 /h]
Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 65/145-5.5/2 to DPL 65/155-7.5/2
Speed 2900 rpm - individual operation
36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 2
Qmin
DPL
DPL 65/155-5,5
65/1
55-
7,5/
H [m]
65/1
H [m]
DPL
45-
5,5/
DP
55
L6
-7
5/1
,5/
45-
5,5
/2
NPSH [m]
NPSH [m]
52 [l/s]
140
10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 90 24
12 8 4 0
140
20 8 40 12 60 16 20 80 24 100 28 120 32 36 140 40 160 44
180 [m 3 /h] 48
24 16 8 0
Q
140 126
Q
140 126
P2 [kW]
80
90
100 [m 3 /h]
P2 [kW]
140
160
180 [m 3 /h]
140
P [%]
P [%]
140
90
100 [m 3 /h]
160
180 [m 3 /h]
Qmin
DPL
65/1
75-7
,5/2
30
DPL
H [m]
H [m]
25 20 15
65/
DPL
25 20 15
175
65/1
-7,5
/2
65-5
,5/2
DPL
65/
165
-5,5
/2
NPSH [m]
5 0
152
0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20
152
NPSH [m]
10
10
10
20 10 0
80 [m 3 /h] 22
[l/s]
120 140 32 36 40
Q
152 134
Q
152 134
P2 [kW]
80 [m 3 /h]
P2 [kW]
140
160 [m 3 /h]
P [%]
152
P [%]
152
10
20
30
40
50
60
70
80 [m 3 /h]
140
160 [m 3 /h]
86
Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 80/145-5.5/2 and DPL 80/155-7.5/2
Speed 2900 rpm - individual operation
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80
Qmin
80/
H [m]
H [m]
DPL
155
80/
-7,
145
5/2
Ver
PL
-5,
5/2
oTw
80/
in-
DP
155
L8
0/1
45
134
10 4
20
30 8
40 12
50
60 16
70 20
80
90 24
[m 3 /h]
36 [l/s]
12 8 4 0
134
20 8
40
60 16
80 24
100
120 32
140 40
160
180 48
200 56
220 64
[m 3 /h] [l/s]
48 36 24 12 0
NPSH [m]
134 122
134 122
P2 [kW]
90
[m 3 /h]
P2 [kW]
200
220
[m 3 /h]
P [%]
P [%]
134
134
87
Glanded Pumps
10
20
30
40
50
60
70
80
90
[m 3 /h]
20
40
60
80
100
120
140
160
180
200
220
[m 3 /h]
NPSH [m]
Standard Pumps
Wilo-VeroTwin-DPL
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data
Terminal diagram
Motor protection switch required onsite. Check direction of rotation!
W2
U2 V2
To change direction of rotation, change over two arbitrary phases. Full line =Y = 3~400 V Y 3~230 V P2 4 kW 3~690 V Y 3~400 V Y--starting is possible after removal of bridges.
U1
V1
W1
broken line P2 3 kW
L2
L1
L3
PE
88
Standard Pumps
Wilo-VeroTwin-DPL
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights
Dimension drawing
g h
(R 1/8)
l0
e k2 (R 3/8) k1
**)
Note: **) Housing with feet and threaded holes for installation in foundation. Threaded holes DN 32 to DN 50: M10 Threaded holes DN 65 to DN 80: M12
_ [DN] DPL 32/165-3/2 DPL 32/175-4/2 DPL 40/165-4/2 DPL 40/175-5.5/2 DPL 40/195-7.5/2 DPL 50/155-4/2 DPL 50/165-5.5/2 DPL 50/175-5.5/2 DPL 50/175-7.5/2 DPL 50/185-7.5/2 DPL 65/145-5.5/2 DPL 65/155-5.5/2 DPL 65/155-7.5/2 DPL 65/165-5.5/2 DPL 65/175-5.5/2 DPL 65/175-7.5/2 DPL 80/145-5.5/2 DPL 80/155-7.5/2 32 32 40 40 40 50 50 50 50 50 65 65 65 65 65 65 80 80
lo
h [mm]
k1
k2
[kg]
320 320 340 340 440 340 340 340 340 440 340 340 340 430 430 430 400 400
165 165 170 170 220 170 160 160 160 240 170 170 170 215 215 215 200 200
155 155 170 170 220 170 180 180 180 200 170 170 170 215 215 215 200 200
100 100 100 100 110 105 120 120 120 120 120 120 120 152 152 152 155 155
180 180 200 200 250 180 180 180 180 250 200 200 200 220 220 220 200 200
217 220 220 232 279 232 279 279 279 279 279 279 279 279 279 279 279 279
300 300 340 340 400 300 340 340 340 400 340 340 340 400 400 400 350 350
272 272 297 297 347 266 306 318 306 348 300 300 300 344 344 344 321 321
267 267 290 290 345 258 296 296 296 345 291 291 291 334 334 334 309 309
180 180 197 197 230 200 180 180 180 250 200 200 200 240 240 240 240 240
493 509 513 533 625 568 623 623 623 641 641 641 641 673 673 673 683 683
28 28 25 25 28 22 30 30 30 40 20 20 20 30 30 30 22 22
150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150
85.0 99.0 104.0 104.0 175.0 101.0 148.0 148.0 164.0 172.0 153.0 154.0 170.0 169.0 169.0 185.0 168.0 184.0
89
Glanded Pumps
p *)
Pump dimensions
Weight approx.
Standard Pumps
Wilo-VeroTwin-DPL
Dimension Drawings, Dimensions, Weights
Flange dimensions
Pipe connection / Nominal diameter DN DPL 32/165... to DPL 32/175... DPL 40/165... to DPL 40/195... DPL 50/155... to DPL 50/185... DPL 65/145... to DPL 65/175... DPL 80/145... to DPL 80/155... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange pump - to EN 1092-2 PN 16 d [mm] 72 88 99 118 132 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19
90
Standard Pumps
Wilo-VeroTwin-DPL
91
Glanded Pumps
Standard Pumps
Special Inline Pumps
Product Overview
Special Pumps Wilo-VeroLine-IPH-W series
the eplaces New! R ies. IPh ser
Special Inline Pumps Product Overview
Duty chart
H[m]
Wilo-VeroLine-IPH-O/-W
20/160-0,37/4
Single-head pumps:
8 7 6 5 4 3 2 1 0 0
65
65 /1
n = 1450 1/min
80 /16 0-
1,1
/4
/1
80
65
,1
25
/14
-1
0-
,1
1,1
/4
/4
Non-cooled hot water pump, special Inline-version with flanged connection Application: For pumping hot water without abrasive matter in closed industrial circulation systems, district heatings, closed heating systems, etc.
32/17 0-0,37
40
-1 /4
/1 60 -1 ,1
10
/4
/4
20
30
40
Q [m 3/h]
H[m]
32/170/-2,2/2 20/160-1,1/2
Special features:
30 25 20 15 10 5 0 0
/2 ,75 -0 25 /1 32
65/
-4/
65/
125
-2,2
80/1
/2
40-
4/2
Direction-of-rotation-independent, self-cooled mechanical seal Great versatility due to an extensive media temperature range from -10 C to +210C and wide operating pressure range of up to 23 bar
65 /11 02,2 /2
80/11
0-2,2
/2
10
20
30
40
50
60
Q [m 3/h]
Wilo-VeroLine-IPH-O series
the eplaces New! R ies. IPh ser
Duty chart
H[m]
Wilo-VeroLine-IPH-O/-W
20/160-0,37/4
Single-head pumps:
8 7 6 5 4 3 2 1 0 0
65
65 /1
n = 1450 1/min
80 /16 0-
1,1
/4
/1
80
65
,1
25
/14
-1
0-
,1
1,1
/4
/4
Non-cooled heat transfer oil pump, special Inline-version with flanged connection Application: For pumping heat transfer oil in closed industrial circulation systems
32/17 0-0,37 /4
40
-1 /4
/1 60 -1 ,1 /4
10
20
30
40
Q [m 3/h]
H[m]
32/170/-2,2/2 20/160-1,1/2
Special features:
30 25 20 15 10 5 0 0
/2 ,75 -0 25 /1 32
65/
-4/
65/
125
-2,2
/2
80/1 404/2
Direction-of-rotation-independent, self-cooled mechanical seal Great versatility due to an extensive media temperature range from -10 C to +350C and wide operating pressure range of up to 9 bar
65 /11 02,2 /2
80/11
0-2,2
/2
10
20
30
40
50
60
Q [m 3/h]
92
Standard Pumps
Special Inline Pumps
Technical Data
Technical Data
Wilo-VeroLine-IPH-O
Wilo-VeroLine-IPH-W
Pipe connection
Screwed connection Flanged connection Connection, nominal diameters DN Flange version Flange with pressure measurement connections 20 - 80 PN25 (to DIN 2545) 20 - 80 PN25 (to DIN 2545)
Materials
Pump housing and lantern Impeller Shaft Mechanical seal Other mechanical seals Steel casting GS-60 (Lantern, GGG-37) EN-GJL-250 X5CrNiCuNb174 AQ1VGG on request Steel casting GS-60 (Lantern GGG-37) EN-GJL-250 X5CrNiCuNb174 AQ1EGG on request
Motor/electronics
Integrated full motor protection (See Accessories for required control units) Protection class Insulation class Motor protection required on installation Speed control Motor winding up to 3 kW Motor winding from 4 kW Special version with PTC thermistor detector (KLF) Special version with PTC thermistor detector (KLF) with surcharge with surcharge IP 55 F Wilo Control systems 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz (with horizontal shaft only) IP 55) F Wilo Control systems 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz (with horizontal shaft only)
Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available As at: 02/2005 - Subject to change without prior notice 93
Glanded Pumps
Standard Pumps
Wilo-VeroLine-IPH-O/W
Pump Curves 4-pole Pumps
IPH-O/W 20/160-0.37/4
Speed 1450 rpm
v
0 10 9 8 7 6
20/
0,25
0,5
[m/s]
10 9
0,5
1,0
1,5
2,0
2,5
3,0
3,5
[m/s]
32
8 7 6
32/170-32/125
0,3 7/4
H [m]
H [m]
5 4 3 2 1 0 0 0 0 0,5 0,4 0,2 0,4 0,1 1 0,6 0,2 2 0,8 1,0 0,3 3 4 1,2 4 3 2 1 0
5 4 3 2 1 0 0 0 0 0,4 1 0,5 10 2
32/
125
,18/
NPSH
NPSH [m]
8 4 0
170
3 1,0
4 1,5 20
[lgpm]
0,3
P 2 [ kW ]
0,3 0,2
160
P 2 [ kW ]
170
125
0,2
0,1 0
0,1
0,2
0,4
0,6
0,8
1,0
1,2
1,4 [m 3/h]
0 0
Wilo-VeroLine-IPH-O/W Pump Curves 4-pole Pumps
9 [m 3/h]
0,5
1,0
1,5
2,0
2,5
[m/s]
9 8
0,5
1,0
1,5
2,0
2,5
65/160-65/125
1,1 /4
80/160-80/110
0 1,1 /4
7 6 5
7 6
65
/1
40
80
H [m]
65
4 3 2
/12
H [m]
1,1
/14
/4
5 4 3 4 NPSH [m] 2
1,1
/4
1,1
/4
160
2 0
1 0 0 0 0 1,2 1,0 40 10 4 20
160
5 2 20
10
15 4 60
20 6
25 8 100
30
40
80
[lgpm]
200 [lgpm]
P 2 [ kW ]
140
16
0,8
P 2 [ kW ]
125
140
20
25
30
35 [m 3/h]
0 0 10 20 30 40 50
[m 3/h]
94
Standard Pumps
Wilo-VeroLine-IPH-O/W
Pump Curves 2-pole Pumps
IPH-O/W 20/160-1.1/2
Speed 2900 rpm
v
0 50 45 40 35 30
20/1 60 1,1/
0,5
1,0
1,5
[m/s]
40 36 32 28
[m/s]
32/
170
32/170 32/125
24
H [m]
H [m]
25 20 15 10 5 0 0 0 0 1,0 0,5 0,1 2 0,2 1,0 0,3 4 1,5 0,4 6 2,0 0,5 0,6 8 2,5 0,7 10 3,0 0,8
NPSH
20 16 12 8 4 0 0 0 0 2,5 2 1 10 4
32/1
25
0,75
/2
170
10 5 0
6 2 20 30
8 3
[m 3/h]
40
[lgpm]
160
2,0
170
P 2 [ kW ]
0,5
P 2 [ kW ]
125
[m/s]
22
4[m/s]
28
4/2
20 18 16
80/
140
/2
24
65
/14
4/2
14 12 10 8
80/1 10 2,2/
20
H [m]
16
65
/12
2,2
H [m]
/2
12
65
/11
2,2 /2
NPSH [m]
6 8 NPSH [m] 4 8 4 0
160
2 0 0 0 0 4
14 0
140
0 0 0
10 2 40 4
20 6 80
30 8 120 Q
1 60
40 10 12 160
50 14 200
60 16
10 4 40
20
30 8 120
40 12
50
60 16 200 240
70 [m 3/h] 20 [l/s]
80
160
[lgpm]
P 2 [ kW ]
P 2 [ kW ]
140
125
110
110
0 0 10 20 30 40 50 60
[m 3/h]
10
20
30
40
50
60
70 [m 3/h]
95
Glanded Pumps
0,5
1,0
1,5
2,0
2,5
3,0
[m 3/h]
0 0 2 4 6 8 10 12 14
[m 3/h]
Standard Pumps
Wilo-VeroLine-IPH-O/W
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data
Terminal diagram
W2
U2 V2
U1
V1
W1
P2 4 kW
L2
L1
L3
PE
Motor Data
Nominal power P2 [kW] IPH-O/W 20/160-0.37/4 IPH-O/W 32/125-0.18/4 IPH-O/W 32/170-0.37/4 IPH-O/W 65/125-1.1/4 IPH-O/W 65/140-1.1/4 IPH-O/W 65/160-1.1/4 IPH-O/W 80/140-1.1/4 IPH-O/W 80/160-1.1/4 IPH-O/W 20/160-1.1/2 IPH-O/W 32/125-0.75/2 IPH-O/W 32/170-2.2/2 IPH-O/W 65/110-2.2/2 IPH-O/W 65/125-2.2/2 IPH-O/W 65/140-4/2 IPH-O/W 65/160-4/2 IPH-O/W 80/110-2.2/2 IPH-O/W 80/140-4/2 Note motor type label data! 0.37 0.18 0.37 1.10 1.10 1.10 1.10 1.10 1.10 0.75 2.20 2.20 2.20 4.00 4.00 2.20 4.00 Nominal current lN 3~400 V, 50 Hz [A] 1.06 0.64 1.06 2.50 2.50 2.50 2.50 2.50 2.40 1.64 4.30 4.30 4.30 7.90 7.90 4.30 7.90 Power factor [cos ] 0.70 0.65 0.70 0.84 0.84 0.84 0.84 0.84 0.84 0.87 0.88 0.88 0.88 0.85 0.85 0.88 0.85 Motor efficiency [M] 0.72 0.62 0.72 0.77 0.77 0.77 0.77 0.77 0.78 0.76 0.84 0.84 0.84 0.86 0.86 0.84 0.86
96
Standard Pumps
Wilo-VeroLine-IPH-O/W
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights
Dimension drawing
L1
b1
b2
v4 v2
DN
4mm
L0
n x dL
Dimensions, Weights
Pump dimensions DN IPH-O/W 20/160-0.37/4 IPH-O/W 32/125-0.18/4 IPH-O/W 32/170-0.37/4 IPH-O/W 65/125-1.1/4 IPH-O/W 65/140-1.1/4 IPH-O/W 65/160-1.1/4 IPH-O/W 80/140-1.1/4 IPH-O/W 80/160-1.1/4 IPH-O/W 20/160-1.1/2 IPH-O/W 32/125-0.75/2 IPH-O/W 32/170-2.2/2 IPH-O/W 65/110-2.2/2 IPH-O/W 65/125-2.2/2 IPH-O/W 65/140-4/2 IPH-O/W 65/160-4/2 IPH-O/W 80/110-2.2/2 IPH-O/W 80/140-4/2 20 32 32 65 65 65 80 80 20 32 32 65 65 65 65 80 80 290 260 260 370 400 400 430 430 290 260 260 370 370 400 400 400 430 472 417 410 472 472 472 472 472 432 447 447 502 502 516 516 502 516 L0 L1 b1 [mm] 105 90 110 110 121 121 150 150 105 90 110 110 110 121 121 133 150 90 87 115 115 107 107 123 123 105 87 115 110 110 107 107 106 123 145 130 130 170 190 190 205 205 145 130 130 170 170 190 190 190 205 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 b2 m x [kg] 37 25 27 54 Weight
62 70 78 41 25 43 60 66 87 87 62 95
Flange dimensions
Pipe connection / Nominal diameter DN IPH-O/W 20... IPH-O/W 32... IPH-O/W 65... IPH-O/W 80... n = No. of bolt holes 20 32 65 80 105 140 185 200 35 50 94 105 D Flange dimensions for pump - in accordance with DIN 2545 PN 25 v2 [mm] 51 56 110 121 75 100 145 160 v4 k n x dL [pieces x mm] 4 x 14 4 x 18 8 x 18 8 x 18
97
Glanded Pumps
62
Contents
Switchgears and Control devices
Switchgears and Control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Wilo-VR-, CRn-, CR-control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Performance features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Wilo-VR-control device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Terminal Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Wilo-CRn- and CR-control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Terminal Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Signal Transmitters and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
98
Control device for glandless and glanded pumps (steplessly electronically controlled pumps or pumps with integrated frequency converter) Vario-control system for stepless output control of pumps of the TOP-E/-ED, Stratos-D/-Z, IP-E/DP-E, IL-E/DL-E, IL-E...BF series For control modes p-c and p-v in heating/air conditioning and pressure boosting Pump-performance splitting with up to 4 units Nominal power up to P2 =22 kW Speed range between 100 % and 40 % Including full motor protection
Control device for glandless and glanded pumps (steplessly electronically controlled pumps or pumps with integrated frequency converter) Comfort-control device for stepless output control of pumps of the TOP-E/-ED, Stratos-D/-Z, IP-E/DP-E, IL-E/DL-E, IL-E...BF series Suitable for all control modes used in heating, air conditioning and pressure boosting Pump-performance splitting with up to 6 units Nominal power up to P2 = 30 kW (up to P2 = 200 kW on request) Speed range between 100 % and 40 % Including full motor protection
Wilo-CR-system series Control device for glandless and glanded pumps (standard pumps with fixed speed) Comfort-control system for infinitely-variable output control of commercially available circulating pumps with three-phase motor Suitable for all control modes used in heating, air conditioning and pressure boosting Pump-performance splitting with up to 6 units Nominal power up to P2 30 kW (up to P2 200 kW on request) Speed range between 100 % and 40 % Including full motor protection
99
Switchgears/Control devices
Applications
Pump versions Pump types Number of pumps Glandless/Glanded pumps Electronically controlled pumps 14 0.3722.0 kW Steplessly analog 3 ~ 400 V, 50 Hz/1 ~ 230V, 50 Hz IP 54 0C to +40C Steplessly analog, 210 V, 310 V, 410 V pre-selectable, min. pump speed according to name plate up to 100 % Glandless/Glanded pumps Standard/ Electronically controlled pumps 16 Glandless/Glanded pumps Standard Pumps 16 1.1200 kW direct/St.-Delta 3 ~ 400 V, 50 Hz IP 00 + IP 42 standard/IP 54 optional 0C to +40C between 40% and 100% of the nominal motor speed
Technical Data
Complete device Modular construction Nominal power range P2 Activation types: Electrical connection standard version: Protection class Perm. temperature range Speed range Power supply for pumps required onsite 1.1200 kW Steplessly analog/St.-Delta opt. 1 ~ 230V, 50 Hz/Power connection of the pumps on-site IP 00 + IP 42 standard/IP 54 optional 0C to +40C between 40% and 100% of the nominal motor speed
Control modes
(Description on the following pages) p-c p-c (TA) p-q (m/h) p-v TA (outdoor temperature), controller T-abs (process temp.), controller TVL (feed temperature), controller TRL (return temperature), controller T-c T-v Remote speed control (DDC) Q-c 0(2)10 V / 0(4)20 mA 0/210 V, 0/420 mA 0(2)10 V / 0(4)20 mA 0/210 V, 0 / 4-20 mA
Equipment features
Motor Protection Grafic display User-orientated menu guide with multi-lingual text display Manual Operation 100
(with DDC board) (with DDC board) (with signal board) (with control board) (with control board) for DPM not required on the following series: Stratos-D/-Z, TOP-E/-ED VeroLine IP-E, VeroTwin DP-E, CronoLine IL-E and CronoTwin DL-E
(with DDC board) (with DDC board) (with signal board) (with control board) (with control board)
Accessories
DDG differential-pressure sensor KTY / PT100 temperature boards TSG temperature sensors KTY outdoor temperature sensors PT 100 outdoor temperature sensors PTC trip relay Control board Signal board DDC board Volume flow transmitter (on-site)
Special features
DPM (dual pump management) for DPM not required on the following series: Stratos-D/-Z, TOP-E/-ED VeroLine IP-E, VeroTwin DP-E, CronoLine IL-E and CronoTwin DL-E
101
Switchgears/Control devices
The differential-pressure setpoint set at the CR/CRn-unit will be maintained constant over the entire volume flow range. I.e., any reduction of flow rate (Q) due to throttling of the hydraulic regulating devices will in turn decrease the pump performance to match actual system demand by reducing the speed of the pump. In addition to speed alteration, the power consumption is reduced to below 50% of the nominal power. The application of differentialpressure control requires a variable volume flow in the system. Peak-load operation, e. g. in conjunction with a double pump, will be effected automatically and load-sensitively by the control system. If the capacity of the controlled base-load pump becomes insufficient to cover the load demand the second pump will automatically be started to operate as peak-load pump. The variable speed pump will then be run down until reaching the preset differential-pressure setpoint value. Required accessory: DDG differential-pressure sensor
Index-circuit evaluation It is generally recommended to pick off the differential-pressure directly at the pump and to maintain it there at a constant level. An alternative would be to install the signal transmitter in the heating system as a remote signal transmitter in the so-called index circuit of the system (control-range extension). Operation with a remote signal transmitter will partly allow much larger speed reductions and thus capacity reductions of the pump. It is essential in this respect that the selected measuring point be valid for the consumption performance of all the system sections. Where this calculated measuring point in the index circuit may be subject to shifting to other parts of the pipe system it is preferable to optimise sensoric qualities by means of the Wilo DDG impulse selector. 2 to 4 measuring points can be continuously compared. Only the lowest measured value forms the basis for the setpoint/actual-value comparison by the CR controller. Required accessory: DDG differential-pressure sensor Power supply unit DDG (for each DDG) Impulse selector DDG (2...4 DDG)
DDG
DDG
DDG
***Power cable min. 3 x 1,5 mm2 * ** Sensor cable, shielded 3 x 1,5 mm 2 *** Control unit cable, shielded 2 x 1,5 mm2
All cable (by others)Fixing sundries and cable, by others
Transformer DDG
102
n=
100
p = constant
When refurbishing or upgrading existing systems it is not always possible to evaluate the point in the circuit which shows the lowest differential pressure. Original installations have been completed years ago and now, after installing thermostatic valves, noise problems have developed. The index circuit of the system is not known or it is not possible to integrate new sensor connections for remote signal transmitter operation. A control-range extension is nevertheless possible using the p-v control mode (recommended for single-pump systems). A processor unit of the control system adapts the differential-pressure setpoint value to a predetermined variable differential-pressure curve by means of setpoint/actual-value comparison. In parallel operation, the differential-pressure is kept constant at the dimension level after the first peak-load pump has been cut in. Required accessory: DDG differential-pressure sensor
36
n= 60 %
16
n=
40%
Q [%]
Control range
100
Power requirement P [%]
n=1
00%
n=6
0% 0%
25 12
n=4
Differential pressure delivery-superimposed (p-q) In order to avoid the time and expenditure associated with index-circuit evaluation (extensive and expensive cable routing, amplifiers, etc.), it is possible to superimpose the differential-pressure setpoint value directly with a signal proportional to delivery. Using this method, it is possible, especially with multipump systems, to achieve a control range extension in spite of central measured-value acquisition (differential-pressure sensor at the pump). This method requires, in addition to the differential-pressure sensor which is to be fitted directly on the pump system, the heatingcircuit output or the input of the consumer rail, the on-site provision by the customer of a volume-flow transmitter (0/4 20 mA) which is to be installed in the system's main feed pipe.
Power requiremetns P [%]
p=constant p=delivery-superimposed
Legend: PuH = Main pump PuS = Peak-load pump QV = Max. capacity QT = Part-load capacity P1V = Peak-load power consumption P1T = Partial-load power consumption
The use of p-q-control is recommended for such systems whose index circuit or system performance are not known or in such cases where long signal distances cannot be bridged, particularly for such systems where volume flow transmitters are already in use. Required accessory: DDG differential-pressure sensor Volume flow transmitter (provided by customer)
Q [%]
Curve performance of a multi-pump system with stepless deliverysuperimposed differential-pressure control (p-q) As at: 02/2005 - Subject to change without prior notice 103
Switchgears/Control devices
max.
min.
+ 50 Temperature T[C]
- 20
Differential temperature control (T) Heating/cooling loads of buildings may vary mainly with changes in outside temperature. A number of installations are based on constant volume circulation without fittings to regulate the flow rate (one-pipe systems, primary circuits, etc.). Moreover, pure throttling or bypass controls are highly uneconomical. Added to this comes the unnecessarily high power consumption to drive the pump during low load periods. Differential-temperature control T is one option of maintaining a constant difference between feed and return temperatures as a result of weather- and usage-related temperature spread. The heat flow becomes variable due to the changes in flow rates and the transferred heating/cooling capacity can be controlled independently of feed or return temperatures. Differential-temperature control should for reasons of comprehensibility only be used with individual consumers or with systems with a known control-time constant. Required accessory: KTY 10 temperature board or PT 100 temperature board Temperature sensors TSG or PT 100 (on-site)
Example of flow rate variation as a function of temperature spread
90 T 70
Temperature T[C]
dt Fee
emp
era
ture
rn Retu
25 20
tem
pera
ture
100 Q [%]
104
In the case of pump control as a function of temperature, the control signal (T) brings about a variation of pump performance, but there is no adaptation by way of a feedback and a setpoint/actual-value comparison of the variation or its result. Certain feed/return temperatures have been allotted definite motor speeds by an empirically predetermined curve. A decreasing feed temperature (+T) or a rising return temperature (-T) will result in a speed reduction and thus in decreasing pump power input. Temperature control T can only be applied to single pump operation. Feed or return temperature-sensitive peak-load control is technically not feasible. Required accessory: KTY 10 temperature board or PT 100 temperature board Temperature sensors TSG or PT 100 (on-site)
Max. limit
Min. limit
.a m x. n =
Con
trol
rang
min. n = 60%
gy Ener gs savin
.n= min
60%
Q [%]
105
Switchgears/Control devices
T
e tur
p tem era e tur
ed Fe
tem
ra pe
u Ret
rn
[C]
Tmin
Tmax
106
Qsetpoint
Qmin
Qmax
The flow rate which is set at the CR-unit is maintained constant. If the flow rate Q decreases, the speed of the pump system is increased until the set flow rate is covered again. If the flow rate increases, the speed is reduced so that only the required rate is delivered. Principle of the constant flow rate control
Pressure constant (p-c) The constant pressure (p-c) control mode is suitable for use in conjunction with open pipe systems, e.g. water supply and pressure boosting applications. Pump performance is adapted according to water demand (pressure-sensitive) along a setpoint level. Multi pump operation features demand-sensitive On/Off control of base- and peak-load pumps. Problems of pressure surging originating from hunting between stop and start are fully eliminated. In a pressure boosting system, the base-load pump is deactivated by the CR-controller at Q = 0.
Pipe network parabola Set point level Switch-on pressure level peak-load pump p On
Pump 1
Pump 2
Pump 3
Flow rate Q
Wilo-VR-HVAC-systems
As at: 02/2005 - Subject to change without prior notice 107
Switchgears/Control devices
Delivery head
H [m ]
Typical fields of application of the WiloVR-HVAC-system is water circulation in heating, ventilation, cooling and air-conditioning systems of larger buildings like hospitals, hotels, schools, department stores, industry systems, residential, commercial and public buildings. Most advanced pump technology and digital control electronics realise all demands of the Wilo-VR-HVAC-system for new installations and refits: - For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW rated power. - For pump splitting with up to 4 units (to utilise the lower-power individual units in low-load operation). - Avoiding flow or cavitation noise. - Reduction of operating costs thanks to energy savings. Principle of operation The control device controls circulating pumps with electronic control or integrated pump performance electronics. The differential-pressure of a system is controlled as a function of the load with signal transmitters. The controller affects the frequency converter which has an impact on the pump speed. A modification of the speed changes the delivery head and thus the power output of the single pumps. Depending on load-demand, pumps are activated or deactivated. The control device can control up to 4 pumps.
Infinitely variable speed control An electronic differential-pressure sensor Wilo-DDG delivers the actual differentialpressure value as 4-20 mA-current signal. Then the controller maintains the differential-pressure on a constant level by means of a setpoint/actual value comparison. If there is no External Off-signal and no fault, at least pump is running. The pump speed here depends on the load. If the required output cannot be covered by this pump (base-load pump), another pump is activated,the speed of which is then, corresponding to the load consumption, controlled to the pressure setpoint. Pumps, which have been running already, keep operating at maximum speed (peak-load pumps). If demand decreases to such an extent that the controlling pump runs in its lowest performance range and is not needed to cover demand, this pump will be deactivated and the control function is assigned to another pump which has previously been working at maximum speed. The control modes p-c and p-v can be pre-selected in the menu, in p-v mode only the first pump is controlled and if more pumps are activated, these will be controlled to the p-c-curve. Control modes The following control modes can be pre-selected on the Wilo-VR-HVAC-system for electronic output control: - For variable-delivery systems (e.g. heating sytems with thermostatic valves): - Constant differential-pressure control (p-c) - Variable differential-pressure control (pv)
108
9.5 10.0 8.5 9.0 9.5 10 8.5 9.0 11.5 12.0 10.5 11.0 34.5 35.0 10.5 11.0 35.0 35.5
109
Switchgears/Control devices
9.0
L1 L2 L3 PE U
W PE
L1 N PE L1 N PE
2...
2...
IN
SSM
IN
0...10 V
Ext. OFF
Sensor
SSM
SBM
Sensor
SSM
SBM
0...10 V
+24 V
+24 V
SSM 1
2...
Technical Data
110
The Wilo-CR-systems offer infinitely variable electronic control of pump output to adjust to the continuously varying hydraulic conditions in a pipe installation depending on the control variables of pressure (p), volume flow rate (Q), temperature (T). The control system with microprocessorguided digital control and CAN-bus technology ensures top performance and safe operation of the entire pump system. Equipment features PID controller Integrated real-time clock with summertime/wintertime changeover Integrated individual/common hour-run meter Run-time optimisation and control of multi-pump systems Full motor protection due to connection of WSK and PTC (on CR version) Full motor protection due to connection of WSK and SSM (on CRn version) Alphanumeric LCD display (4-line) with back-lighting Status display for drives (e.g. pumps and frequency converters) User-orientated menu guide with multilingual text display Data logging and detailed operating data display Defined display of fault reports and memory storage Monitoring of wire failures on the actual value- and transmitter control circuit High reliability due to advanced CAN-bus technology.
Wilo-CRn- and CR-control devices Description
Feed Feed temperature sensor 6 Ext. off SSM 0-10 Volt Mains connection Mains connection
Sensor connection
Return
System design, example of a one-pipe heating system with differential temperature control
Mains connection
Typical fields of application of the WiloCR-systems are water circulation, water supply (e.g. pressure boosting) and disposal in residential, commerce and public buildings, hotels, hospitals, department stores and industry buildings. Most advanced digital control electronics realise all demands of the Wilo-CR-systems for new installations and refits: CR version for all glandless and glanded pumps with three-phase motors with rated power of up to P2 = 30kW (higher output ratings and other voltages on request) CRn version performance-dependent via analog control signals 0(2)10V or 0(4)20mA for pump splitting with up to 6 units (to utilise the lower-power individual units in low-load operation) Avoiding flow or cavitation noise Low operating costs due to energy savings Speed control range between 100% and 40% of nominal speed.
111
112
WA IP 42 IP 42
SG = upright device
IP 54 on request
SE = control-panel installation IP 00 CRn Comfort Regeltechnik (= Control Technology) new 1-2 Number of connectable pumps: 12 34 56 TP Device version Control mode: T = Temperature P = Sensor PT100 K = Sensor KTY WA = wall-mounted
IP 54 on request
WA IP 42
SE = control-panel installation IP 00
Device classification 4 kW 5.5 kW 1.1 Connection data 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0
Main functions Automatic, load-sensitive, infinitely variable speed control of glanded and glandless pumps with three-phase motors. For heating/air conditioning as a function of differential-pressure (p), feed/return temperature (T) or differential temperature (T) including free adjustment of the duty point by means of precorrection of full-load pump performance. For pressure boosting as a function of pressure (p). Maximum output current I [A] Power factor cos Efficiency: at Pmax in permitted partial-load range Electrical connection Output voltage [V] Output frequency [Hz] Control range (% nominal motor speed) Permitted ambient temperature
5.6
7.6
9.7
3~400 V/N/50 Hz/60 Hz 3 x 130 V 400 V (10 Hz) 12 Hz 50 Hz/60 Hz 40% 100% 0C to + 40C
0C to + 40C
113
Switchgears/Control devices
Standby control operation with test run every 24 hours Night setback to Min. speed or second controlled level Start of peak-duty pump(s) and duty cycling Changeover to remote speed control Remote speed adjustment Remote reset of collective fault signal Mains/Automatic operating mode changeover Isolating individual pumps for repairs Control board required
For connection details, see Terminal diagram, control board
Outdoor temperature sensor KTY or PT 100 TSG temperature signal transmitter (included with temperature board)
For connection details, see Terminal diagram, KTY 10 temperature board
Temperature board
Automatic, infinitely variable speed control as a function of feed or return temperature or as a function of the difference between feed and return temperatures KTY 10 temperature board: Heating systems with big differentials (T max: + 140 C, T min 10 K, T max: 100 K), Including 2 TSG temperature sensors For connection details, see Terminal diagram, KTY 10 temperature board PT 100 temperature board: Chilled/condenser water with small differentials (T max: + 140 C, T min 5 K, T max: 100 K)
For connection details, see Terminal diagram, PT 100 temperature board
Control board
Deactivation of each pump (up to 2 pumps) by repair switch on-site and remote adjustment of operating mode (Mains/Automatic) for each pump (up to 2 pumps) For connection details, see Terminal diagram, control board 3 control boards are required for 6 pumps Load adaptation of pump system (setpoint/actual-value comparison) by external controller Pump activation and deactivation, pump cycling, setpoint changeover, changeover to remote speed control and confirmation of the collective fault signal by external potential-free contact
For connection details, see Terminal diagram, DDC board
DDC board
Signal board 1 2
Potential-free individual run/individual fault signal for pumps 1 2 and frequency converter, signalling of states to the digital inputs DIG2 or DIG3 (e. g. low-water, anti-freeze) actual speed value or actual sensor value (preselectable) For connection details, see Terminal diagram, signal board 1-2 Potential-free individual run/individual fault signal for pumps 3 6
For connection details, see Terminal diagram, signal board 3-6
Signal board 3 6
114
Number of pumps W H [mm] 620 780 600 800 1000 800 1200 1200 1200 600 1200 1200 600 1200 1200 770 770 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900
WA/SG D Weight [kg] 265 315 415 415 415 515 515 515 515 515 515 515 515 515 515 50 70 195 205 215 270 350 365 520 390 560 640 550 704 499 699 899 699 1099 1099 1099 499 1099 1099 499 1099 1099 186 W H [mm] 730 730 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 138
SE Rec. inst. depth Weight [kg] 190 200 210 210 210 310 310 310 310 310 310 310 310 310 310 82 30 45 95 105 115 140 160 175 230 200 270 320
5.5 7.5
115
Switchgears/Control devices
Sensor X1 9 10 11
Analog IN 1 12 13 14
Ext. off 15 16
WM 1718
SSM 19 20 21
SBM 22 23 24
MPI
MPI P
Ext. off
SSM
SBM
Pot.-free messages
1 2 3 DDG
116
X5 15 16 17 18 19
X1 PE PE 1 2 3 PE 102 U1 V1 W1 3 ~ W2 U2 V2 PE 4 5 6 PE
U V W
Pump 2/4/6
117
Switchgears/Control devices
Wall-mounted signal transmitter for differential-pressure-sensitive infinitely variable speed control. With built-in pressure-surge restrictors, 2 DIN 3862, 6 mm dia. cutting-ring unions, 5 m connection cable to the switchgear1) (3 x 0.75 mm2), 2 angle cutting-ring unions R 1/8 x 6 mm.
Top view
Technical data
Power consumption: Protection class: Max. pressure rating: Medium temperature: Ambient temp.: 1.5 W IP 54 25 bar 0 C to + 70 C 0 C to + 40 C
Connection data
Max. supply voltage: Current output: Max. load resistance: 15 30 V DC 4 20 mA 500
1)
Pressure measuring ranges:2) 3)DDG 2: 0 to 0.2 bar DDG 10: 0 to 1.0 bar DDG 20: 0 to 2.0 bar DDG 40: 0 to 4.0 bar DDG 60: 0 to 6.0 bar DDG 100: 0 to 10.0 bar
2) 3)
Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, screened up to 250 m: 3 x 1.5 mm2, screened Other pressure measuring ranges on request Selection of pressure measuring range to suit pump duty point
Terminal diagram
max. 250 m (2 x 1,5 mm2) 1 2 3 Wilosignal transmitter DDG + 4-20 mA - 7 9 + 4-20 mA 1 10 max. 750 m (2 x 1,5 mm2) + 1 + 2
4> 2
CR
230V 50Hz
Wall-mounted impulse amplifier (measuring transducer) for amplifiying signals from the Wilo-DDG signal transmitter for cable lengths in excess of 250 m. Delivery incl. DDG transformer. Connection data
Operating voltage: Current input/output: Max. fuse size: Max. input resistance: Max. load resistance: 230 V/50 Hz 0 20 mA 10 A 50 600
Technical Data
Max. power consumption: Protection class: Ambient temp.: 5 VA IP 54 0C to + 40C
Signal cables:
Input: Output: 2 x 1.5 mm2, 250 m max. length, screened 2 x 1.5 mm2, 750 m max. length, screened
DDG impulse selector Impulse selector (evaluator) for control-panel installation (rail mounting) for signal selection for two to four DDG measuring points. Connection data
Operating voltage: Current input (2 to 4 x): Current output: Max. fuse size: Max. input resistance: Max. load resistance: 230 V/50 Hz 0 20 mA 0 20 mA 10 A 50 1000
Technical Data
Max. power consumption: Protection class: Ambient temp.: 8 VA IP 00 0C to + 40C
Signal cables:
Per input: Per output: 2 x 1.5 mm2, 250 m max. length, screened 2 x 1.5 mm2, 750 m max. length, screened
DDG transformer Wall-mounted transformer (power pack) for supplying power to the DDG signal transmitter in conjunction with the DDG impulse selector. Connection data
Operating voltage: Output voltage: Output current: Fixing sundries provided by customer 118 As at: 02/2005 - Subject to change without prior notice 230 V/50 Hz 24 V DC 0 20 mA
Technical Data
Protection class: Ambient temp.: IP 54 0C to + 40C
70 15
2K 3.09 k 2 mA
1)
Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, screened up to 100 m: 3 x 1.50 mm2, screened up to 250 m: 3 x 2.50 mm2, screened
Transmitter for wall mounting for outdoor temperature indication. Required accessory: Connection line (on-site) up to 25 m: 3 x 0.75 mm2, screened up to 100 m: 3 x 1.50 mm2, screened up to 250 m: 3 x 2.50 mm2, screened
IP 65 25 C to +80C
65
4,2
M16 50
KTY 10 temperature board Additional board for upgrading Wilo-CR-system switchgears for use of the control modes: Differential-temperature control (T) Feed/return temperature control (T) Differential pressure temperature superimposed (p-T) Design 3 analog inputs for TSG temperature sensors: Feed temperature (+T) Return temperature (-T) Temperature lead value (T) Technical Data Measuring range: Resolution: Accuracy: T: - 20 ... +150 C T: 10 K 10 bits 0.2% of upper limit + transmitter tolerance 0 C to +40 C 100 mm x 120 mm approx. 0.5 kg
T (feed)
T (return) T (external)
53
65
X3
+ 1
+ 3
+ 5
Feed temperature
Return temperature
Fixing sundries, CAN-bus cable and 2 TSG temperature signal transmitters are included in the Terminal diagram, KTY 10 temperature board scope of delivery.
External temperature
119
Switchgears/Control devices
T (feed) + X3 1 2 3
T (return) + 4 5 6
T (process) + 7 8 9
Two-wire circuit
- 20 ... +150 C 5K 2 K (referred to standard values as per DIN IEC 751) + transmitter tolerance 0 C to +40 C 100 mm x 120 mm approx. 0.5 kg
Feed temperature
Return temperature
External temperature
Three-wire circuit
DDC board Additional board for upgrading Wilo-CR-system switchgears for remote control by external monitoring units (e.g. BA or DDC substation).
16 17 18 19 Res.2
Design 1 analog input for external manipulated variable (speed adjustment during DDC operation) 8 digital inputs for connecting external potential-free push-buttons for Peak-load activation Peak-load deactivation Pump cycling Setpoint changeover After-fault reset Remote speed control changeover Control input 0/2-10 V; 0/4-20 mA Signal input DIG 3 Fixing sundries and CAN-bus cable are included in the scope of delivery. Input resistance: Resolution: Accuracy:
S1
I U 0/4 0 20 mA 10 V SLZU SLAB PT SW 1/2 Extern Param. Quit 2
Analog IN 2 In +
X3 1 2
3 4
5 6
7 8
9 10
11 12 13 14 15
manipulated variable 0 - 10 V, 0/4 - 20 mA ( min.- max. speed) 10 k or 50 10 bits 0.2 % of upper limit + transmitter tolerance
DIG.3
Digital inputs: Input level: 24 VDC/1 mA Dielectric strength: 250 VAC Max. cable length: 100 m Terminal cross-sections:1.5 mm2 Ambient temp.: 0 C to +40 C Dimensions: 100 mm x 120 mm Weight: approx. 0.5 kg
Setpoint changeover
120
Analogue external
X3 1 2
3 4
5 6
7 8
9 10
11 12
Pump 1/3/5
Pump 2/4/6
P1/P2, P3/P4, P5/P6 2 repair switches (On/Off for each pump) 4 control switches (Manual 0 Autom. for each pump) Input level: 24 VDC/1 mA Dielectric strength: 250 VAC Max. cable length: 100 m Terminal cross-section: 1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 100 mm x 120 mm Weight: approx. 0.5 kg
Control function
Control function
Release
Release
Fixing sundries and CAN-bus cable are included in the scope of delivery.
Signal board 1 2 Additional board for upgrading Wilo-CR-system switchgears for individual run/single fault signals for single and dual-pump systems.
Pump 1 Pump 2 Transformer WM Analog OUT + X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Pump 1
Pump 4
FU
Fixing sundries and CAN-bus cable are included in the scope of delivery.
Terminal diagram, signal board 1 - 2
max. 250 VAC/2 A min. 12 VDC/10 mA Max. cable length: 100 m Terminal cross-sections: 1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 120 mm x 120 mm Weight: approx. 0.5 kg
121
Switchgears/Control devices
Function Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 1, pump 2, frequency converter Signalling the digital inputs DIG2 or DIG3, e.g. frost (heating) or low water (pressure boosting) Analog output for actual speed value or actual-value transmitter (preselectable)
disburbance
disturbance
disturbance
Low water
Operating
Operating
Operating
DDG or speed
Actual data 0 10 V, 0/4 20 mA (speed or transmitter) 10 k or 50 10 bits 0.2% of upper limit + transmitter tolerance
X1 1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16
Function Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 3, pump 4, pump 5, pump 6 Fixing sundries and CAN-bus cable are included in the scope of delivery.
max. 250 VAC/2 A min. 12 VDC/10 mA Terminal cross-sections:1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 120 mm x 120 mm Weight: approx. 0.5 kg
disturbance
disturbance
disturbance
Pump 3
Pump 4
Pump 5
Pump 6
122
disturbance
Operating
Operating
Operating
Operating