/ INSTALLATION MANUAL

Applied Machines: /

<Important> Be sure to correctly follow the procedures in order as explained in this Installation Manual. If you do not follow the procedure in order, the image trouble may occur. I. Outline of installation procedures
PC-211 DK-511 Electronic system options FK-509 AU-201 WT-510 Machine

Electronic system options MK-601 FS-529

When installing the machine and associated options as a system, follow the order shown on the upper. Caution: Lifting the machine in an awkward position or For the detailed installation procedures for each transporting it in a poorly balanced position option, follow the instructions given in the correcould result in personal injury. When transportsponding installation manual and perform the ing the machine, assign an adequate number of procedures correctly. (Optional devices must be persons to the job and ensure that each person installed after completing the main body instalcan take a good position of not being exceslation.) sively loaded. Machine mass: When placing the machine on the floor, make Approx. 63 kg (139 lb) sure to use the paper feed cabinet or the desk to secure the performance and the quality of the product. Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.

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II. Installation space (unit: mm (inch))

bizhub 42 + PC-211 + FS-529
1173 (46-3/16) 103 (4-1/16) 94 (3-11/16) 976 (38-7/16)

IV. Accessory parts

Name Users guide holder Quick guide (Copy/Fax/Scan/Box operations) Installation manual Users guide CD CD-ROM Paper size label Label (Legal restrictions on copying) * Label (IR Prohibited) Power cord Spacer *
*

Qty 1 1 1 set 1 1 set 1 1 1 1 1 1 1 2

Power cord instruction *

1187 (46-3/4) 458 (18-1/16) 729 (28-11/16)

Developer Mylar
*

229 (9)

Varies depending on the applicable marketing area.

1363 (53-11/16)

807 (31-3/4)

100 (3-15/16)

After unpacking, be sure to get rid of the packaging materials and keep them out of the reach of children. Putting the head in the plastic bag involves danger of suffocation.

327 (12-7/8)

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III. Pre-installation check items

1. Select a level and stable place for installing the machine. 2. Be sure to use a power source of the voltage and frequency indicated in the product specifications. Ensure that the current carrying capacity of the power outlet is at least equal to the current listed in the product specifications. 3. Power the machine directly from a dedicated power outlet. (Do not use an extension cord.) 4. Do not plug or unplug the power cord with wet or dirty hands, otherwise you may get an electric shock. 5. Avoid a hot and humid environment, or a place exposed to direct sunlight. 6. Avoid a dusty location, or a place near volatile and flammable substances. 7. Avoid a poorly ventilated place.

Note: This manual provides the illustrations of the accessory parts and machine that may be slightly different in shape from yours. In that case, instead of the illustrations, use the appearance of your machine to follow the installation procedure. This does not cause any significant change or problem with the procedure.

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V. Removing the machine

1. Unpack the packaging box and remove cushioning materials and plastic bags from the box. 2. Hold onto the portions indicated in the illustration. While keeping the machine level, take it out from the box. Caution: Machine mass: Approx. 63 kg (139 lb) Make available collective manpower of an appropriate size for transporting the machine. When attaching the machine, as the reference fit the machine with the corner A and B of the paper feed cabinet.

VI. Removing protective tape, packing and other shipping materials

1. Remove the protective tapes and the protective materials.

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A B
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2. Remove the protective tape from trays 2 and 3.

VII. Mounting the accessory parts

Install the supplied spacer onto the back of the main body. Note: This step may not be performed depending on the applicable marketing area.

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VIII. Installing the users guide holder

Install the users guide holder.
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3. Open the right door and remove the protective tape. 4. Push the lever in the direction of the arrow and remove the spacer from the transfer roller.

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IX. Affixing the paper size label

Affix the paper size label.
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5. Close the right door. 6. Unlock the scanner lock by sliding it towards .

Paper size label

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For loading the paper as well as setting the paper type, refer to the users guide. * Affix the paper size labels under the labels that show the number of the drawers.

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X. Affixing the Label (IR Prohibited)

Affix the label (IR Prohibited) to the position shown below.
8 mm

XII. Loading the developer

1. Open the right door. 2. Remove the cover shown in the illustration. (One screw) Note: After removing the screw: (1) Raise the cover slightly. (2) Pull it out toward you. Do not touch, scratch, or otherwise damage the photo conductor.

3 mm

Label (IR Prohibited)

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(1) Photo conductor (2)

XI. Affixing the label (Legal restrictions on copying)

Affix the label (Legal restrictions on copying) to the position shown below. Note: This step may not be performed depending on the applicable marketing area.

Label

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3. Disconnect the connector. Note: Do not touch, scratch, or otherwise damage the photo conductor. When pulling out the connector, use caution not to break the cable.

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4. Remove the imaging unit (IU) by placing your fingers under the hooks on its right and left sides, and pulling it toward you.

7. Remove the developing unit cover. (Three screws)

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8. Remove the toner supply port. 5. Remove screws that secure the drum unit in position. (Two silver screws each on the right and left sides) Drum unit

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Developing unit
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9. Remove the supplied sheets of mylar from the paper backing.

6. Detach the drum unit upward while slightly bending open its lower part (the shaded portion). Note: Do not touch or scratch the photo conductor. Cover the drum unit, which has been removed, with a protective cloth or similar tool. Drum unit

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Developing unit
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10. Attach the mylar sheets. (Two places) Note: Make sure that the collar is completely covered with the mylar sheet.

12. Remove the mylar sheets that were attached in step 10. (Two places) Note: Discard the removed mylar sheets. 13. Reinstall the toner supply port. Note: Make sure of the correct mounting position and direction.

Collar

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14. Reinstall the developing unit cover, ensuring that its tabs are fitted properly into the slits. (Three screws) Collar
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Tighten this screw first

11. Cut open one corner of the supplied developer (aluminum packet), and pour evenly into the developer chamber, while turning the gear in the direction of the arrow. Note: Turn the magnet roller in the direction of its normal rotation, and not the backward. Not touching the gear of A side. Be sure not to let developer get inside the collar. Developer

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Magnet roller

15. Align the shaft of the developing unit with the inner guide of the drum unit. 16. Slide the drum unit along the guide to check that the positioning pin is properly aligned with the mating hole.

Collar
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17. Screw the drum unit in position. (Two silver screws each on the right and left sides) Note: Use care not to touch or scratch the photo conductor. Positioning pin

20. Install the cover shown in the illustration. (One screw) Note: Make sure that the hole of the cover is aligned with the positioning pin of the machine. Positioning pin Hole

Guide

Guide

Shaft Shaft
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18. Install the imaging unit (IU) in position.

Note: After setting the IU in place, do not close the right door. After setting the IU in place, promptly plug the power cord into an outlet and clear the counters within one minute. (See the next section for information on clearing the counters.)

XIII. Connecting the power cord

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19. Connect the connector.

1. Connect the power cord. Note: This step may not be performed depending on the applicable marketing area.

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2. Plug the power cord into the power outlet.

XVI. Installing the toner bottle

Note: The toner bottle is not shipped with the machine. Purchase one that is separately available. 1. From a height of about 10 cm, tap the toner bottle against a table or other hard object four to five times. Then turn it upside down and repeat the same procedure. Note: Toner can be caked in the toner bottle. Be sure to perform this procedure.

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XIV. Clearing the counters

1. Turn ON the Power Switch. Note: Though the control panel displays the message that informs you that the right door is open, ignore the message and perform the following steps. 2. Display the Service Mode screen. (For details of how to display the Service Mode, see the service manual.) 3. Touch Supplies Life Counter Clear. 4. Touch Drum Unit (K). The message Are you sure? will appear. Touch OK. 5. Take similar actions as step 4 for the following items: Developing Unit (K) Developer (K) 6. Touch Close twice.
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2. Shake the toner bottle well about five times in the vertical direction. Then, turn it over and repeat the same procedure.

XV. TCR sensor adjustment

1. Close the right door. 2. Make sure that the Service Mode screen is displayed. 3. Touch Printer Adjustment TCR Sensor Adjustment. 4. Touch Execute OK. Note: After touching OK, wait about 1 minute 30 seconds as is. 5. Touch Close. 6. Touch Close on the Service Mode screen.
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3. To move toner to the toner supply port side in the bottle, drop the toner bottle with the supply port side down onto a table or other hard surface from the height of about 10 cm several times.

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4. Open the front door and slide the toner hopper out of the machine.

8. Gently peel off the seal toward you from the bottle. Note: Perform this procedure slowly, as toner can burst out when the seal is peeled off.

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5. Remove the protective tape.

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9. Slide the toner hopper back into the machine until it clicks into position. Then, close the front door.

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6. Open the toner holder and mount the toner bottle. Note: Place the toner bottle so that its seal surface faces upward. 7. Close the toner holder. Place the surface to which the seal is adhered upward.

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XVII. Adjusting touch panel

1. Press the [Utility/Counter] key. 2. Touch Accessibility Touch Panel Adjustment. 3. Lightly touch the center of the + markers at four places on the touch panel. (Touch in any order.) Note: Pressing the touch panel hard may cause damage. * When all the markers at four places have been touched, the [Start] key turns blue and lights up steadily blue.
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Toner holder

4. Press the [Start] key. 5. Touch Close.

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XVIII. Setting gradation adjust

1. Load A4 or Letter size papers in the tray. 2. Display the Service Mode screen. (For details of how to display the Service Mode screen, see the service manual.) 3. Touch Printer Adjustment Gradation Adjustment. 4. Touch Max. Density Adjustment Print OK. Test patterns are printed on two A4 or Letter size papers. 5. Touch Scan. Using the steps below, follow the panel display to start scanning the test patterns: (1) Place the test pattern (Max. density adjustment sheet 1) face down on the document glass, and close the original cover.

7. Touch Gradation Adjustment Print OK. Test pattern will then be produced on the A4 or Letter size paper. 8. Touch Scan. Using the steps below, follow the panel display to start scanning the test patterns: (1) Place the test pattern (Gradation adjustment sheet) face down on the document glass, and close the original cover.

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(2) Press the [Start] key. The machine will start reading the test pattern. 9. After the scanning is complete, touch Close three times.

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XIX. Date/Time setting

1. Press the [Utility/Counter] key, and touch Admin Settings. Enter Admin password (factory setting: 12345678). Touch Machine Settings Date & Time Settings. 2. Set the following settings: (1) Touch DATE Set the date. Touch OK. (2) Touch Time Set the time. Touch OK. (3) Touch Time Zone Touch + / - and set time zone. Touch OK. 3. Touch Close three times.

(2) Press the [Start] key. The machine will start reading the test pattern. (3) Similarly, repeat steps (1) and (2) for the other test pattern (Max. density adjustment sheet 2).

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6. After the scanning of the test patterns is complete, return to the Gradation Adjustment screen.

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XX. Install date

1. Display the Service Mode screen. (For details of how to display the Service Mode screen, see the service manual.) 2. Touch System Settings Installation Date. 3. Touch Installation Date. 4. Touch Delete, and enter the year/month/day using the numeric keypad. 5. Touch OK Register. 6. Touch Close twice.

XXII. Adjusting registration of paper source options

1. Load trays 4 and 5 with A4 or Letter size papers. 2. Make sure that the Service Mode screen is displayed. 3. Touch Printer Adjustment. <Leading Edge Adjustment> 1. Touch Side Edge AdjustmentTray 4 2. Press the [Start] key. A test print will be produced. 3. Measure widths B and C of the pattern on the test printout, and check that the difference is within the specified range. Specifications: Width B - Width C = 0 1.0 mm 4. If the difference between the measured widths B and C is outside the specified range, enter the correction value using the or key. Adjustable range: -3.0 to +3.0 mm (Step: 0.2 mm) B Paper exit direction C

XXI. Unit change

Note: This function allows the user to select the type of message that will appear when the replacement time arrives for each of the different units. 1. Make sure that the Service Mode screen is displayed. 2. Touch Toner Change. 3. Touch User or Service. 4. Touch OK.

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5. Print a test page again, and check if the difference is within the specified range. * If the use of the or key does not allow the measurement to fall within the specified range, perform the following steps. 6. Slide out the drawer and unload paper from it. 7. Loosen the three screws shown in the illustration.

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8. Watching the graduations provided in the drawer, move the edge guide in the rear. If the difference is greater than the specified value, move the edge guide toward the front. If the difference is smaller than the specified value, move the edge guide toward the rear.

8. Turn ON/OFF the Power Switch. Note: If Service Mode was displayed, you must turn off the power after exiting Service Mode, and turn it back on after 10 or more seconds have passed.

XXIII. List output

1. Load tray 2 with A4 or Letter size papers. 2. Press the [Utility/Counter] key. 3. Touch User Settings Print Settings Print Reports. 4. Touch Configuration Page Print OK. Verify that the list is printed. 5. Print other lists (information) as necessary. 6. Touch Close three times.
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9. Load paper and print another test page to check the difference between widths B and C. * Make adjustments until the difference falls within the specified range. 10. Tighten the screws which has been loosened in step 7. * Adjust Tray 5 using the same steps. 11. Touch Close. <Leading Edge Adjustment for Duplex Printing> 1. Touch Left ADJ Duplex Tray 4. 2. Press the [Start] key. A test print will be produced. 3. Measure widths B and C of the pattern on the test printout, and check that the difference is within the specified range. Specifications: Width B - Width C = 0 1.0 mm 4. If the difference between the measured widths B and C is outside the specified range, enter the correction value using the or key. Adjustable range: -3.0 to +3.0 mm (Step: 0.2 mm). Paper exit direction

XXIV. Connecting cables

1. Connect the network cable to the machine and route the cable as shown in the illustration. Note: Fit the cable into the hooks.

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2. Connect the networking equipment (HUB) using the network cable. Note: The following shows the recommended network cables that correspond to each communication speed. 10BaseT/100BaseTX: Category 5 1000BaseT: Category 5E, Category 6

C B

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5. Print a test page again, and check if the difference is within the specified range. * Adjust Tray 5 using the same steps. 6. Touch Close twice. 7. Touch Close on the Service Mode screen.

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XXV. Network setting

Make the TCP/IP address setting for the network. Note: The IP address is assigned automatically by the DHCP server, when the machine's power is turned ON. (DHCP setting at the time of factory shipment: ON) <To Set Manually> If the machines IP address is not set automatically, follow the steps below to set it manually. Note: Consult the network adminisutrator for the setting value to be entered and make settings as required. 1. Press the [Utility/Counter] key. 2. Touch Admin Settings. Enter Admin password. Touch OK. 3. Touch Ethernet TCP/IP DHCP OFF OK. 4. Set the following settings: (1) Touch Enable ON OK. (2) Touch IP Address. Set it to an IP address on the network of the machine. Touch OK. (3) Touch Subnet Mask. Set the subnet mask. Touch OK. (4) Touch Gateway. Set the gateway address. Touch OK. 5. Turn OFF the Power Switch, then turn it back ON. 6. Press the [Utility/Counter] key. 7. Touch User Settings Print Settings Print Reports Configuration Page Print OK, to print the settings list page, and verify that the settings from step 4 have been completed correctly.

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