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1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks
Visual -
Surface Treatment
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 Dimensions Diameter Centre distance Dimension Angle Control Specification 3.00 0.08 85.4 0.50 15.9 0.5 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG Fitment with the mating part NG
Page 1
Rod-2410
3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks
Page 2
Rod-2410
Page 3
Rod-2410
ontrol Sheet
onformance / Remarks
BOP Pre Dispatch Audit
cking
mark etc
Incomming Inspection
Dispatch
IGNER/ DQA )
Final Inspection
onformance / Remarks
mating part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2
mating part NG
Process Name
Incomming Inspection Final Inspection
Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE
Control Points
Page 4
Rod-2410
7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection
SIGNER/ DQA )
onformance / Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures
OR)
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
Page 5
Rod-2410
Page 6
Rod-2410
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2410 No. of Tools BOP Manufacturing Source OUT SIDE
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day
Page 7
Rod-2410
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch
13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 8
Rod-2410
Page 9
Rod-2410
Date :
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 10
Rod-2410
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 11
Rod-2400
1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks
Visual -
Surface Treatment
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 Dimensions Diameter Centre distance Angle Control Specification 3.00 0.08 87.7 0.50 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG
Page 12
Rod-2400
3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks
Page 13
Rod-2400
Page 14
Rod-2400
ontrol Sheet
onformance / Remarks
BOP Pre Dispatch Audit
cking
mark etc
Incomming Inspection
Dispatch
IGNER/ DQA )
Final Inspection
onformance / Remarks
mating part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2
Process Name
Incomming Inspection Final Inspection
Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE
Control Points
Dia 3.0,dim 87.7,angle 90 & Visual As per Standard
Page 15
Rod-2400
7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection
SIGNER/ DQA )
onformance / Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures
OR)
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
Page 16
Rod-2400
Page 17
Rod-2400
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2400 No. of Tools BOP Manufacturing Source OUT SIDE
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
orging, Molding, Extrusion, Machining, Control Points 11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day
Page 18
Rod-2400
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch
13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 19
Rod-2400
Page 20
Rod-2400
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 21
Rod-2400
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 22
Rod-2390
1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks
Visual -
Surface Treatment
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 Dimensions Diameter Centre distance Angle Control Specification 3.00 0.08 78 0.50 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG
Page 23
Rod-2390
3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks
Page 24
Rod-2390
Page 25
Rod-2390
ontrol Sheet
onformance / Remarks
BOP Pre Dispatch Audit
cking
mark etc
Incomming Inspection
Dispatch
IGNER/ DQA )
Final Inspection
onformance / Remarks
mating part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2
Process Name
Incomming Inspection Final Inspection
Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE
Control Points
Dia 3.0,dim 78.0,angle 90 & Visual As per Standard
Page 26
Rod-2390
7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection
SIGNER/ DQA )
onformance / Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures
OR)
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
Page 27
Rod-2390
Page 28
Rod-2390
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2390 No. of Tools BOP Manufacturing Source OUT SIDE
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
orging, Molding, Extrusion, Machining, Control Points 11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day
Page 29
Rod-2390
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch
13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 30
Rod-2390
Page 31
Rod-2390
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 32
Rod-2390
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 33
BKT-3100
1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -
Description
Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'310' to be stamp in the indicated position
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 Dimensions Diameter Slot Center Distance Center Distance Center Distance Center Distance Center Distance Control Specification 4.5 +0.3/-0 4.0 +0.2/-0 57 0.2 11.5 0.2 5.8 0.2 51.5 0.3 6.6 0.3 Page 34 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG
BKT-3100 8 9 10 Center Distance Dimension Thickness 9.6 0.2 30 0.3 1.20.12 Fitment with mating part NG Fitment with mating part NG Vendor to ensures no mix up of raw material with different thicknessees
3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No 1 Test Description Surface Treatment ( Salt spray test) Specification
MFZn 1 SC
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 2 Part Name Bracket Bracket RM Spec. / Grade
1.2mm / SECC-C20 MFZn 1 SC
RM Source
Bhushan ,Good Luck Technoshine
Remarks
Page 35
BKT-3100
Page 36
BKT-3100
ontrol Sheet
onformance / Remarks
Blanking Incomming Inspection
cking
arts
Chanal Bending
Final Inspection
Bending
Packing
IGNER/ DQA )
Piercing Pre Dispatch audit
onformance / Remarks
g part NG
Plating Dispatch
g part NG
g part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3
g part NG
Process Name
Blanking Chanal Bending Bending
Equipment Detail
MM DVC / HG DVC / HG
Control Points
Sheet Thickness,Burr & Visual Dim 3.6 & Visual Defect Dim 30.0,25.4(Cal) & 35.10(Cal.) Defect
g part NG
g part NG
g part NG
Page 37
BKT-3100
4 5 6 Piercing Incomming Inspection(Plating) Final Inspection DVC / HG & Gauge PTT / Third Party MM,DVC/HG,PTT,GAUGE
g part NG
g part NG
7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 mark etc. Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection
SIGNER/ DQA )
onformance / Remarks
OR) Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Description Countermeasures
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
Page 38
BKT-3100
Page 39
BKT-3100
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-3100 No. of Tools 04 Nos Manufacturing Source Out Side
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket Page 40 In-house / Sub vendor In-house Shift Job Card Day
BKT-3100
All Hole & Slot Size, All C.D & Visual Defect Plating Thickness & SST & Visual Defect As per Standard
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 600 Nos (Bin size 450x300x200) Phot / Sketch
SQA / VENDOR) Resp. T.R/Q.A T.R/Q.A T.R/Q.A 13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report Target Dt.
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 41
BKT-3100
Page 42
Date :
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 43
BKT-3100
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 44
BKT-3990
1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -
Description
Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'399' to be stamp in the indicated position
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 8 9 Dimensions Diameter Diameter Diameter Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Control Specification 3X 4.4 +0.2/-0 2X 4.0 +0.2/-0 2 +0.1/ +0.02 85.7 0.2 79.4 0.2 44.5 0.2 11.5 0.3 66.1 0.2 34 0.2 Page 45 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG
BKT-3990 10 11 12 13 14 15 16 17 18 Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Dimension Slot Thickness 58.8 0.3 45 03 8.1 0.2 42.8 0.2 6.3 0.2 26.6 0.2 34 0.3 2+0.1/0.02 1.20.12 Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Vendor to ensures no mix up of raw material with different thicknessees
These dimensions may be qualified 100% in cheking gauge 3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 Part Name Bracket RM Spec. / Grade
1.2mm / SECC-C20
RM Source
Bhushan ,Good Luck
Remarks
Page 46
BKT-3990
Page 47
BKT-3990
ontrol Sheet
onformance / Remarks
arts
Bending Dispatch
IGNER/ DQA )
onformance / Remarks
Piercing
g part NG
g part NG
Final Inspection
g part NG
g part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3 4
g part NG
Process Name
Blanking Chanal Bending+Embosing Bending Piercing
Equipment Detail
MM DVC / HG DVC / HG DVC / HG & Gauge
Control Points
Sheet Thickness,Burr & Visual
g part NG
g part NG
g part NG
g part NG
Page 48
BKT-3990
5 Final Inspection MM,DVC/HG,PTT,GAUGE As per Standard
g part NG
g part NG
g part NG
g part NG 7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection
g part NG
g part NG
g part NG
g part NG
SIGNER/ DQA )
onformance / Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) Remarks S.No. Description Countermeasures
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
Page 49
BKT-3990
Page 50
BKT-3990
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-3990 No. of Tools 04 Nos Manufacturing Source Out Side
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket In-house / Sub vendor In-house Shift Job Card Day
Page 51
BKT-3990
As per Standard
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 120 Nos (Bin size 450x300x200) Phot / Sketch
SQA / VENDOR) Resp. T.R/Q.A T.R/Q.A T.R/Q.A Target Dt. 13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 52
BKT-3990
Page 53
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 54
BKT-3990
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 55
BKT-4580
1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -
Description
Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'458' to be stamp in the indicated position
2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 Dimensions Diameter Diameter Diameter Diameter Diameter Center Distance Center Distance Control Specification 3X 4.4 +0.2/-0 2X 4 +0.2/-0 2+0.1/+0.02 3 +0.2/-0 4.2+0.2/-0 3 0.3 5.8 0.2 Page 56 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG
BKT-4580 8 9 7 8 9 7 8 9 8 9 10 11 Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Thickness 58.8 0.3 63.4 0.2 28 0.2 9.3 0.2 11.8 0.2 9.3 0.2 76.5 0.2 82.7 0.2 45 0.3 9 0.3 20.5 0.2 1.60.16 Vendor to ensures no mix up of raw material with different thicknessees
These dimensions may be qualified 100% in cheking gauge 3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No 1 Test Description Surface Treatment ( Salt spray test) Specification
MFZn 1 SC
4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 2 Part Name Bracket Bracket RM Spec. / Grade
1.6 mm / SECC-C20
RM Source
Bhushan ,Good Luck
Remarks
MFZn 1 SC
Technoshine
Vendor
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BKT-4580
Page 58
BKT-4580
ontrol Sheet
onformance / Remarks
Blanking Final Inspection
cking
arts
Piercing
Packing
IGNER/ DQA )
Plating Dispatch
onformance / Remarks
g part NG
Incomming Inspection
g part NG
6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3
Process Name
Blanking Piercing Incomming Inspection(Plating)
Equipment Detail
MM DVC / HG & Gauge PTT / Third Party
Control Points
Sheet Thickness,Burr & Visual
Page 59
BKT-4580
4 Final Inspection MM,DVC/HG,PTT,GAUGE As per Standard
g part NG
7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection
SIGNER/ DQA )
OR) Remarks
8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Description Countermeasures
Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals
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BKT-4580
Page 61
BKT-4580
ol code
Checked:
Mr. A.S.Shaik
Approved :
Mr. E.Ogata
NPD Group
tandards
The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-4580 No. of Tools 02 Nos Manufacturing Source Out Side
10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source
11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket Page 62 In-house / Sub vendor In-house Shift Job Card Day
BKT-4580
As per Standard
12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x200) Phot / Sketch
13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report
Countermeasures
1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report
Page 63
BKT-4580
Page 64
Date :
Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya
Remarks
ufacturing Source
Month
Remarks
Page 65
BKT-4580
Phot / Sketch
Remarks
Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)
ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results
Page 66