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Rod-2410

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks

Visual -

Poor appearance / Cracking

Surface Treatment

black spots, Pitting mark etc

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 Dimensions Diameter Centre distance Dimension Angle Control Specification 3.00 0.08 85.4 0.50 15.9 0.5 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG Fitment with the mating part NG

These dimensions may be qualified 100% in cheking gauge

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Rod-2410

3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks

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Rod-2410

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Rod-2410

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

116572-2410 ROD YP-8LHD LOCALIZATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)

onformance / Remarks
BOP Pre Dispatch Audit

cking

mark etc

Incomming Inspection

Dispatch

IGNER/ DQA )
Final Inspection

onformance / Remarks

mating part tight /Loose with the mating part tight


Packing

mating part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2

mating part NG

Process Name
Incomming Inspection Final Inspection

Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE

Control Points

Dia 3.0,dim 85.4,angle 90,Dim 15.9 Inspection As per Standard

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Rod-2410

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection

SIGNER/ DQA )

onformance / Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures

OR)

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

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Rod-2410

Page 6

Rod-2410

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2410 No. of Tools BOP Manufacturing Source OUT SIDE

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points


Dia 3.0,dim 85.4,angle 90,Dim 15.9 & Visual Inspection As per Standard

11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day

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Rod-2410

SQA / VENDOR) Resp. Q.A Q.A Target Dt.

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch

13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

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Rod-2410

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Rod-2410

DOC NO:- 116572-241-X-0

Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source OUT SIDE

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

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Rod-2410

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

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Rod-2400

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks

Visual -

Poor appearance / Cracking

Surface Treatment

black spots, Pitting mark etc

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 Dimensions Diameter Centre distance Angle Control Specification 3.00 0.08 87.7 0.50 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG

These dimensions may be qualified 100% in cheking gauge

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Rod-2400

3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks

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Rod-2400

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Rod-2400

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

116572-2400 ROD YP-8LHD LOCALIZATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)

onformance / Remarks
BOP Pre Dispatch Audit

cking

mark etc

Incomming Inspection

Dispatch

IGNER/ DQA )
Final Inspection

onformance / Remarks

mating part tight /Loose with the mating part tight


Packing

mating part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2

Process Name
Incomming Inspection Final Inspection

Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE

Control Points
Dia 3.0,dim 87.7,angle 90 & Visual As per Standard

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Rod-2400

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection

SIGNER/ DQA )

onformance / Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures

OR)

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

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Rod-2400

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Rod-2400

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2400 No. of Tools BOP Manufacturing Source OUT SIDE

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points 11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day

Dia 3.0,dim 87.7,angle 90 & Visual Inspection As per Standard

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Rod-2400

SQA / VENDOR) Resp. Q.A Q.A Target Dt.

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch

13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

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Rod-2400

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Rod-2400

DOC NO:- 116572-240-X-0


Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source OUT SIDE

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

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Rod-2400

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

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Rod-2390

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. Description Control Specification 1. No harmful cracks, dents, damages, black spots dust, dirt etc. Galvanised Iron ( Zinc ) Effect of non-conformance / Remarks

Visual -

Poor appearance / Cracking

Surface Treatment

black spots, Pitting mark etc

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 Dimensions Diameter Centre distance Angle Control Specification 3.00 0.08 78 0.50 2 X 90 2 Effect of non-conformance / Remarks Fitment with the mating part tight /Loose Fitment / operation with the mating part tight . Door sealing poor Fitment with the mating part NG

These dimensions may be qualified 100% in cheking gauge

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Rod-2390

3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No Part Name RM Spec. / Grade RM Source In-house / KD / Sub Vendor Remarks

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Rod-2390

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Rod-2390

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

116572-2390 ROD YP-8LHD LOCALIZATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)

onformance / Remarks
BOP Pre Dispatch Audit

cking

mark etc

Incomming Inspection

Dispatch

IGNER/ DQA )
Final Inspection

onformance / Remarks

mating part tight /Loose with the mating part tight


Packing

mating part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2

Process Name
Incomming Inspection Final Inspection

Equipment Detail
MM, DVC/HG ,GAUGE MM, DVC/HG ,GAUGE

Control Points
Dia 3.0,dim 78.0,angle 90 & Visual As per Standard

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Rod-2390

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 Deformation Creck Defect Details Countermeasures
Inform to supplier,Visual Inspection Inform to supplier,Visual Inspection

SIGNER/ DQA )

onformance / Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Remarks 1 Description Countermeasures

OR)

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

Page 27

Rod-2390

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Rod-2390

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description ROD-116572-2390 No. of Tools BOP Manufacturing Source OUT SIDE

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points 11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description ROD In-house / Sub vendor Vendor Shift Chalan No. Day

Dia 3.0,dim 78.0,angle 90 & Visual Inspection As per Standard

Page 29

Rod-2390

SQA / VENDOR) Resp. Q.A Q.A Target Dt.

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x120) Phot / Sketch

13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

Page 30

Rod-2390

Page 31

Rod-2390

DOC NO:- 116572-239-X-0


Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source OUT SIDE

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

Page 32

Rod-2390

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

Page 33

BKT-3100

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -

Description

Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'310' to be stamp in the indicated position

Effect of non-conformance / Remarks


Poor appearance / Cracking

Part identification stamp

Mixing of similar parts

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 Dimensions Diameter Slot Center Distance Center Distance Center Distance Center Distance Center Distance Control Specification 4.5 +0.3/-0 4.0 +0.2/-0 57 0.2 11.5 0.2 5.8 0.2 51.5 0.3 6.6 0.3 Page 34 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG

BKT-3100 8 9 10 Center Distance Dimension Thickness 9.6 0.2 30 0.3 1.20.12 Fitment with mating part NG Fitment with mating part NG Vendor to ensures no mix up of raw material with different thicknessees

These dimensions may be qualified 100% in cheking gauge

3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No 1 Test Description Surface Treatment ( Salt spray test) Specification
MFZn 1 SC

Effect of non-conformance / Remarks black spots, Pitting mark etc.

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 2 Part Name Bracket Bracket RM Spec. / Grade
1.2mm / SECC-C20 MFZn 1 SC

RM Source
Bhushan ,Good Luck Technoshine

In-house / KD / Sub Vendor


Vendor Vendor

Remarks

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BKT-3100

Page 36

BKT-3100

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

146541-3100 BRACKET YP-8LHD- LOCALISATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)

onformance / Remarks
Blanking Incomming Inspection

cking

arts

Chanal Bending

Final Inspection

Bending

Packing

IGNER/ DQA )
Piercing Pre Dispatch audit

onformance / Remarks

g part NG
Plating Dispatch

g part NG

g part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3

g part NG

Process Name
Blanking Chanal Bending Bending

Equipment Detail
MM DVC / HG DVC / HG

Control Points
Sheet Thickness,Burr & Visual Dim 3.6 & Visual Defect Dim 30.0,25.4(Cal) & 35.10(Cal.) Defect

g part NG

g part NG

g part NG

Page 37

BKT-3100
4 5 6 Piercing Incomming Inspection(Plating) Final Inspection DVC / HG & Gauge PTT / Third Party MM,DVC/HG,PTT,GAUGE

g part NG

All Hole & Slot Size, All C.D & Visu

g part NG

Plating Thickness & SST & Visua As per Standard

no mix up of raw material nessees

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 mark etc. Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection

SIGNER/ DQA )

onformance / Remarks

OR) Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Description Countermeasures

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

Page 38

BKT-3100

Page 39

BKT-3100

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-3100 No. of Tools 04 Nos Manufacturing Source Out Side

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points


Sheet Thickness,Burr & Visual Defect Dim 3.6 & Visual Defect Dim 30.0,25.4(Cal) & 35.10(Cal.) & Visual Defect

11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket Page 40 In-house / Sub vendor In-house Shift Job Card Day

BKT-3100
All Hole & Slot Size, All C.D & Visual Defect Plating Thickness & SST & Visual Defect As per Standard

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 600 Nos (Bin size 450x300x200) Phot / Sketch

SQA / VENDOR) Resp. T.R/Q.A T.R/Q.A T.R/Q.A 13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report Target Dt.

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

Page 41

BKT-3100

Page 42

BKT-3100 DOC NO:- 146541-310-X-0

Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source Out Side

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

Page 43

BKT-3100

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

Page 44

BKT-3990

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -

Description

Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'399' to be stamp in the indicated position

Effect of non-conformance / Remarks


Poor appearance / Cracking

Part identification stamp

Mixing of similar parts

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 8 9 Dimensions Diameter Diameter Diameter Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Control Specification 3X 4.4 +0.2/-0 2X 4.0 +0.2/-0 2 +0.1/ +0.02 85.7 0.2 79.4 0.2 44.5 0.2 11.5 0.3 66.1 0.2 34 0.2 Page 45 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG

BKT-3990 10 11 12 13 14 15 16 17 18 Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Dimension Slot Thickness 58.8 0.3 45 03 8.1 0.2 42.8 0.2 6.3 0.2 26.6 0.2 34 0.3 2+0.1/0.02 1.20.12 Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Fitment with mating part NG Vendor to ensures no mix up of raw material with different thicknessees

These dimensions may be qualified 100% in cheking gauge 3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No Test Description Specification Effect of non-conformance / Remarks

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 Part Name Bracket RM Spec. / Grade
1.2mm / SECC-C20

RM Source
Bhushan ,Good Luck

In-house / KD / Sub Vendor


Vendor

Remarks

Page 46

BKT-3990

Page 47

BKT-3990

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

146541-3990 BRACKET YP-8LHD- LOCALISATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)


Blanking Packing

onformance / Remarks

cking Chanal Bending+Embosing Pre Dispatch audit

arts
Bending Dispatch

IGNER/ DQA )

onformance / Remarks
Piercing

g part NG

g part NG
Final Inspection

g part NG

g part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3 4

g part NG

Process Name
Blanking Chanal Bending+Embosing Bending Piercing

Equipment Detail
MM DVC / HG DVC / HG DVC / HG & Gauge

Control Points
Sheet Thickness,Burr & Visual

g part NG

g part NG

Dim 3.6,1.2 Emb Height & Visua

g part NG

Dim 34.0,20.8(Cal) & 12.10(Cal.) 1 Visual Defect

g part NG

All Hole & Slot Size, All C.D & Visu

Page 48

BKT-3990
5 Final Inspection MM,DVC/HG,PTT,GAUGE As per Standard

g part NG

g part NG

g part NG

g part NG 7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection

g part NG

g part NG

g part NG

g part NG

no mix up of raw material nessees

SIGNER/ DQA )

onformance / Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) Remarks S.No. Description Countermeasures

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

Page 49

BKT-3990

Page 50

BKT-3990

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-3990 No. of Tools 04 Nos Manufacturing Source Out Side

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points


Sheet Thickness,Burr & Visual Defect Dim 3.6,1.2 Emb Height & Visual Defect Dim 34.0,20.8(Cal) & 12.10(Cal.) 12.0(Cal) & Visual Defect All Hole & Slot Size, All C.D & Visual Defect

11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket In-house / Sub vendor In-house Shift Job Card Day

Page 51

BKT-3990
As per Standard

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 120 Nos (Bin size 450x300x200) Phot / Sketch

SQA / VENDOR) Resp. T.R/Q.A T.R/Q.A T.R/Q.A Target Dt. 13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

Page 52

BKT-3990

Page 53

BKT-3990 DOC NO:- 146541-399-X-0


Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source Out Side

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

Page 54

BKT-3990

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

Page 55

BKT-4580

Component Specification Control Sheet

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1
Visual -

Description

Control Specification
1. No harmful cracks, deformation, dents, damages, black spots dust, dirt etc. Part no-'458' to be stamp in the indicated position

Effect of non-conformance / Remarks


Poor appearance / Cracking

Part identification stamp

Mixing of similar parts

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA ) Sl.No. 1 2 3 4 5 6 7 Dimensions Diameter Diameter Diameter Diameter Diameter Center Distance Center Distance Control Specification 3X 4.4 +0.2/-0 2X 4 +0.2/-0 2+0.1/+0.02 3 +0.2/-0 4.2+0.2/-0 3 0.3 5.8 0.2 Page 56 Effect of non-conformance / Remarks Fitment with mating part NG Fitment with mating part NG

BKT-4580 8 9 7 8 9 7 8 9 8 9 10 11 Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Center Distance Thickness 58.8 0.3 63.4 0.2 28 0.2 9.3 0.2 11.8 0.2 9.3 0.2 76.5 0.2 82.7 0.2 45 0.3 9 0.3 20.5 0.2 1.60.16 Vendor to ensures no mix up of raw material with different thicknessees

Fitment with mating part NG

These dimensions may be qualified 100% in cheking gauge 3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQA ) S No 1 Test Description Surface Treatment ( Salt spray test) Specification
MFZn 1 SC

Effect of non-conformance / Remarks black spots, Pitting mark etc.

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR) S No 1 2 Part Name Bracket Bracket RM Spec. / Grade
1.6 mm / SECC-C20

RM Source
Bhushan ,Good Luck

In-house / KD / Sub Vendor


Vendor

Remarks

MFZn 1 SC

Technoshine

Vendor

Page 57

BKT-4580

Page 58

BKT-4580

Part No. Part Name: Model: Vendor Name


Vendor Contact Person: (Name & Mobile No. )

SB146541-4580 BRACKET YP-8LHD- LOCALISATION Related Standards Part control code

ontrol Sheet

5. Process Flow chart (RESP:- VDD / VENDOR)

onformance / Remarks
Blanking Final Inspection

cking

arts

Piercing

Packing

Pre Dispatch audit

IGNER/ DQA )
Plating Dispatch

onformance / Remarks

g part NG
Incomming Inspection

g part NG

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, Molding, Extrusion, Ma Heat Treatment...etc) .(RESP:- P&F / VENDOR) Sl.No.
1 2 3

Process Name
Blanking Piercing Incomming Inspection(Plating)

Equipment Detail
MM DVC / HG & Gauge PTT / Third Party

Control Points
Sheet Thickness,Burr & Visual

All Hole & Slot Size, All C.D & Visu

Plating Thickness & SST & Visua

Page 59

BKT-4580
4 Final Inspection MM,DVC/HG,PTT,GAUGE As per Standard

g part NG

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDOR) Sl. No. 1 2 3 Deformation Creck Dent Defect Details Countermeasures
P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection P.M of Tool,Visual Inspection

no mix up of raw material nessees

SIGNER/ DQA )

onformance / Remarks mark etc.

OR) Remarks

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA ) S.No. Description Countermeasures

Conformance to the restrictions on use of 1. Proucerement of material from standard sources environmental impact substances specfied in SES 2. Material test from approved lab for presence of he N 2402 metals

Page 60

BKT-4580

Page 61

BKT-4580

ol code

Prepared : Mr. Mahesh

Checked:

Mr. A.S.Shaik

Approved :

Mr. E.Ogata

Design Centre DQA Design VDD SQA

NPD Group

tandards

The quality requirements enlisted in the comp. Spec. Control Sheet and the quality Standard shall be fulfilled in development of the part / product 9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM ) S.No. 1 Description Bracket,146541-4580 No. of Tools 02 Nos Manufacturing Source Out Side

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/ SQA /VENDOR ) S.No. Description Manufacturing Source

orging, Molding, Extrusion, Machining, Control Points


Sheet Thickness,Burr & Visual Defect All Hole & Slot Size, All C.D & Visual Defect Plating Thickness & SST & Visual Defect

11. Traceability detail of main part & child parts. (RESP:- VENDOR ) S.No. 1 Description Bracket Page 62 In-house / Sub vendor In-house Shift Job Card Day

BKT-4580
As per Standard

SQA / VENDOR) Resp. T.R/Q.A T.R/Q.A T.R/Q.A Target Dt.

12. Packaging details (RESP:- VENDOR ) S.No. 1 Description 1200 Nos (Bin size 450x300x200) Phot / Sketch

13. Documents to be submitted as per Subros formats (RESP:- VENDOR ) Document Name 1. Process Flow Diagram 2. Procese FMEA 3. Control Plan 4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report Document Name 8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional Inspection & Fitment Report 10 Prcoess Capability Evaluatiom report 11 List of Pokayoke 12 Material (chem./ physical) test report 13 Perfromance test report

14. Important notes (RESP:- VENDOR )

Countermeasures

aterial from standard sources pproved lab for presence of heavy

1. Define the quality target and monitor at each step of development. 2. Traceability of parts / child parts should be maintained up to Raw Material stage. 3. Any standard parts / raw mwterials used in the product shall be procured from subros approved source onl 4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 100% eddy current sort 5. Poka Yoke should be implemented at all critical stages and list to be submitted to Subros/ DC. 6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg is not available loca 7. Any material & processes used by vendor should conform to applicable legal, environmental and safety reg 8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality standard and report

Page 63

BKT-4580

Page 64

BKT-4580 DOC NO:- 146541-458-X-0

Date :

Vendor Develop. Quality Sign off Date : Sandeep Sharma Vinod Arya

ufacturing Source Out Side

Remarks

RESP:- P&F/ SQA /VENDOR ) Remarks

ufacturing Source

Month

Batch IQIR No.

Remarks

Page 65

BKT-4580

Phot / Sketch

Remarks

Document Name 14 DurabilityTest Report 15 Enviromental Test (ELV) Report 16 Surface Treatment Test Report 17 Design FMEA(OEM parts only)

ial stage. d from subros approved source only.. d be KD (or 100% eddy current sorted) bmitted to Subros/ DC. specified in drg is not available locally. legal, environmental and safety regulations per the quality standard and report the results

Page 66

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