SNo.

Activity

Applicability Computerized/ to other Responsibility Manual process

Request generation by the concerned execution engineer & Email DGM ( P&C , KCC , O&M & EHV )

Lotus Mail

Concerned DGM & Execution Engineer

2 3

Receipt of Request by the QC & Safety Department Evaluation of the Request

Email Email

Lotus Mail Lotus Mail

Concerned AsVP / DGM & QC Team QC Team

If any of above Detail / enclosure is not matched or attached with QC Email request then returning of the same to the concerned DGM / AsVP.

Lotus Mail

QC Team

Co-ordination for Joint Visit for QC Telephone / Telephone / Stage inspection Email Email QC Inspection by Quality Team with Executing Team & Quality Control Observations Reporting of Nonconformance, if any

Concerned AsVP / DGM & QC Team Concerned AsVP / DGM & QC Team QC Team QC Team Concerned AsVP / DGM Concerned AsVP / DGM & QC Team

Email

Lotus Mail

7 8 9

Email

Lotus Mail Lotus Mail Lotus Mail

Site Report of observations is sent Email back to concerned DGM Closing of NCRs by concerned Execution Engineer & DGM Email

10

Joint Visit for QC Stage inspection Email of U/G cable again. Verification of U/G Cables including LT , HT11kv , EHV 33/66kv Cables Detailed in Annexure 1. Depth & Width of Trench 2.Sand Cushioning 3.Docketting 4.HDPE Pipe & its specification 5.Trenchless without HDPE pipe

Lotus Mail

Email

Manual

11

Generation of the report on the basis of the stage inspection & conveying the same to the concerned DGM Quality Clearance proposed by Inspection Team on prescribed performa Quality Clearance issued subject to all discrepancies attended

Email

Lotus Mail

QC Team & DGM/AsVP HEAD (QC & Safety) QC Inspection Team/DGM/A sVP HOD (QC & Safety)

12

Email

Lotus Mail

13

Email

Lotus Mail

Document

1. Copy of EIC / Challan (for EHV & 11 KV Works) 2. Duly filled QC Performa. 3. Copy of Work Order 4. Copy of the Scheme

As per Sno 1 As per Sno 1

As per Sno 1

As per Sno 1

As per Sno 1

As per Sno 1 As per Sno 1 As per Sno 1

As per Sno 1

As per Annexure Appended below

As per Sno 1

As per Sno 1

As per Sno 1

Sno Cable 1 LT Cable

Trench Size Depth Width 75 cm

Docketting

HDPE Pipe

2 11KV HT Cable

3 33KV EHV Cable

4 66KV EHV Cable

Points Spacing between cables Cable over Bridges

Description To maintain the spacing, suitable non-metallic formers shall be placed uniformly with spacing not exceeding 5 meters. Every bend shall have at least one spacer. On Bridges the cables are generally supported on wooden cleats and clamped on steel supports at regular intervals. The cables laid on bridges shall be provided with Sun shield.

Laying of CablesSingle Core Cables 66KV a) The single core cables (66KV) shall be laid in trefoil formation. Single core cables can be laid individually in 200mm HDPE pipe in case of HDD(horizontal direct drilling) only. b) For single core cables laid in trefoil formation, plastic cable ties shall be used at interval of 1.0 (one) meter through out the cable length to maintain the trefoil arrangement. c) To balance the inductance, the phase sequence as shown here below shall be maintained. (For double circuit) A1-C1-B1 & A2-B2-C2 d) To prevent magnetic losses (eddy current and hysteresis losses), the base plate of the panels or the terminal box of the equipments, shall have aluminum plate. In case the entry into the building is through GI pipe; a slit in the GI pipe shall be necessary. Alternatively GI pipes may altogether be avoided and non-metallic HDPE pipes shall be used. Note: Concrete pipes having steel reinforcement (RCC pipe) are not to be used. Earthing and cross bonding of Single Core Cables

a) Single point bonded earthing shall be employed to prevent flow of induced circulating current in the armour and screen and consequential de-rating of cables for feeder less than 1.0 KM. b) For feeder length more than 1.0 KM, the contractor shall get the cross bonding design from BSES and ensure that Cable is laid in coordination with cross bonding joint supplier. c) Cable laying contractor shall coordinate and ensure required pits are provided at the points where cross bonding is required as per design calculation. d) In case of any damage to 66KV Cable due to laying of cable without cross bonding the contractor shall bear the cost of damage to cable and any other property. e) The contractor shall get a written confirmation either from engineer in-charge or C&M department of BSES in case cross bonding is not applicable for any specific cable route. While pulling of the Cable from the drum or during laying following minimum bending radius shall be maintained so that the cable, in particular the insulation does not get damaged

Bending Radius (D-Overall Diameter of the cable)

Cable Trench Details 1 1.1 KV LT Cables Service cable (4Cx95 sqmm;4Cx50 sqmm;2Cx25 sqmm;2Cx10 sqmm) a Single & Double Ckts Both b 3.5Cx150 mm2 - Single Circuit (Horizontal Spacing between cables 7 cm) c 3.5Cx150 mm2 - Double Circuit (Horizontal Spacing between cables 7 cm) d 3.5Cx150 mm2 - Triple Circuit (Horizontal Spacing between cables 7 cm) e 3.5Cx300 mm2 - Single Circuit (Horizontal Spacing between cables 8.8 cm) f 3.5Cx300 mm2 - Double Circuit (Horizontal Spacing between cables 8.8 cm) g 3.5Cx300 mm2 - Triple Circuit (Horizontal Spacing between cables 8.8 cm) 2 11 KV Cables a 3Cx150 / 300 mm2 - Single Circuit 3Cx150 / 300 mm2 -Double Circuit b (Horizontal Spacing between cable & middle brick 10.7 cm) 3 33 KV Cables a 3Cx400 mm2 - Single Circuit b 3Cx400 mm2 - Double Circuit (Horizontal Spacing between cables 23 cm) c 3Cx400 mm2 - Quadruple Circuit (Horizontal Spacing between cables 5 cm) 3Cx400 mm2 - Quadruple Circuit (Horizontal Spacing between cables 18.6 cm) d (Vertical Spacing between RCC & cables 7.5 cm) Note 2nd cable shall be laid vertically above one cable already laid. But there will be a RCC layer of 55 cm in between the cables e 3Cx400 mm2 - Quadruple Circuit (Horizontal Spacing between cables 18.6 cm) 4 66 KV Cables a 1Cx630/1000 mm2 - Single Circuit b 1Cx630/1000 mm2 - Double circuit (Horizontal Spacing between cables 66 cm)

Width 30 cm

Depth 85 cm

40 cm

87.5 cm

Width 40 cm 60 cm Width 40 cm 65 cm 65 cm

Depth 105.50 cm 105.50 cm Depth 123.50 cm 123.50 cm 123.50 cm

65 cm

154.50 cm

120 cm 123.50 cm Width Depth 65 cm 144.50 cm 120 cm 144.50 cm

Description Single Core Cables ( PVC & XLPE) a) Upto 11KV grade b) Above 11KV grade Multi Core Cables ( PVC & XLPE) a) Upto 1.1KV grade b) Above 1.1KV grade

Bending Radius

15xD 20xD

12xD 15xD

Sand Layer At the bottom of trench

Height of Layer 75 mm

After Laying , fill sand on the cable laid in trench upto 75 mm 75 mm above above the level of the cable top surface. the cable laid Cable Protection from external mechanical damage Brick/Sand stone/Concrete Layer Thickness

1.1KV Cables (Single layer of brick across the laid cable thickness not less 75 mm than) ( 3 inch) 11KV Cables (Layer of sand stone of thickness not less than) 75 mm ( 3 inch)

33KV Cables (shall be protected by reinforced concrete cover of thickness 50 mm not less than) 66KV Cables (shall be protected by reinforced concrete cover of thickness 50 mm not less than)

Maximum permissible Tensile Strength for Cables (P= pulling force in Kgrm, D= Diameter of Cable in mm) For cables pulled with Stocking a) PVC and XLPE SWA Armoured cables P b) PVC and XLPE AWA Armoured cables P For Cables pulled by Cable eyes a) Aluminium conductor b) Copper conductors 30 N/mm2 (3 Kg/sq. mm) 50N/mm2 (5 Kg/sq. mm) 30xD 20xD

Note: 1. Permissible force is calculated by multiplying the above values by cross sectional area (CSA) of conductor of each core and then number of cores. 2. Pulling by tractor trolley is not allowed.