Movipack

Dual-channel Analyser Collector, Balancer Recorder, Order analysis

Movipack
Movipack Main functions
For more than 10 years, 01dB-Stell has designed and distributed portable systems devoted to vibration Movipack was designed as a user-friendly instrument: Compact and light case Single-hand operating (left or right) Intuitive user interface using icons Online help Speediness Integrated contactless laser-sighting sensors for rotation speed and temperature measurements, no external accessory connection needed. Automatic identification procedure of the measurement point by remote reading of electronic labels, avoiding any positioning error of the sensor (time measurement is then reduced). Optimum safety for operating in severe environments. Movipack is also adapted to extreme conditions encountered in chemical and petrochemical industry, iron and steel industry, paper industry, cement works, etc.: IP65 protection Shock-proof Intrinsically safe version (option) Based on the latest technology, Movipack offers added performances, in a more and more compact form: 2 vibration channels + 1 trigger input Frequency range: up to 40 kHz Resolution: 12800 lines Communication via RS232, USB, IRDA Long time recording Memory: storage of more than 5000 (3200 lines) spectra 2 DSP Signal playback Multimedia comments measurements in industrial surroundings. Each generation has come up with new functions based on the latest technologies. Once again, all innovations and elements necessary for the optimum maintenance analysis of rotating machinery have been incorporated in a novel, ergonomic volume: 2 vibration channels 1 trigger input incorporated temperature measurement built-in tachometer measurement point recognition 32 MB memory

Movipacks numerous functions range from the mere control of vibration levels to the most sophisticated diagnoses: Data collector Balancer 2-channel analyser Digital recorder Order analysis

Movipack is thus the ideal instrument to control, maintain and optimise the performances of your production machines.

MORE THAN A REVOLUTION

Movipack Analyser
With this version, measurement and diagnosis can be performed directly on the instrument: overall level control, time and spectrum analysis. The two-channel option offers numerous other functions, such as orbit analysis for journal bearing machines and transfer function for the characterisation of mechanical resonances. Measurement data may be processed on a PC using the vibGraph software. Measurement organisation on three-level tree structure Fast generation using copy/paste functions at all levels Functions Instantaneous time analysis Power autospectrum RMS spectrum Cross-spectrum Transfer function Transmissibility Coherence Display 1, 2 traces Linear or logarithmic scale, phase, real part, imaginary part Raw or filtered orbit Shock acquisition Windowing Averaging with validation

SITE : MACHINE:

ENERGIE 2 VENTILATEUR TIRAGE 3

DESCRIPTION GENERALE
Nombre de plans = 1 N Point 1 PT COA RO V en mm/s Paramtre : Acclromtre Type entre : 0.100 V/g Sensibilit : Plan COA Unit entre : Nb moyennes : Rayon 900.0 mm g 16

MESURE(S) LANCE(S) 1 Lanc

Point 1 Lanc Point 1 mm/s 4.5410 2 mm/s 6.0550

Plan 1 Phase (24) 8.2200 Plan 1 Phase (24) 7.5970

Masse (g) 0.OO V.rot Hz 16.6300 Masse (g) 467.2000 V.rot Hz 16.6400

Angle (24) 0.00 Disp. Mes % 0.2825 Angle (24) 0.00 Disp. Mes % 0.2537

Disp.vit % 0.0379

Disp.vit % 0.0144

MATRICE Rel + imag Point 1

Point 2 Point 3 Point 3

Plan 1 306.8275 + -30.7847 i

Plan 2

Plan 3

Plan 4

MASSE EQUILIBRAGE Lanc de rfrence : Plan 1 VERIFICATION Mesure Point mm/s 1 0.2640 Masse daffinage Plan 1 Degr de qualit Masse durotor

1 Masse (g) 1207.5000

Angle (24) 13.7800

Phase (24) 5.8230 Masse (g) 70.2030 1.3200 5000.0000

V.rot Hz 16.6400

Disp. Mes % 5.1477 Angle (24) 11.3800

Disp.vit % 0.0467

Balancer (option)

KG

This optional module is used to correct balancing defects on simple and complex machines. From 1 to 4 balancing planes Storage of more than 1000 balancings One run balancing capability Information on the measurement deviation (rotation speed, vibration) Splitting of correction masses Assessment of balancing quality Using Movipacks two-channel option, parallel measurements on 2 sensors are possible, resulting in a faster, safer and more accurate procedure.

Movipack Collector
In Basic Collector (Overall level) version, or in Expert Collector (Overall level + Spectrum + Time) version, Movipack is a performing tool to collect data associated with a Predictive Maintenance software. With its integrated sensors (laser sighting pyrometer and tachometer, automatic identification of the measurement point), only one cable (that of the vibration transducer) is required to identify the measurement point and measure the data characterising the performance of your machines (vibration, rotation speed, temperature). Compactness Speediness Single hand measurements (left or right) Shock-proof, IP65 protection Organisation of measurements in a 4-level tree system Automatic sequencing of measurements performed at the same geographic spot Inspection notes Multimedia comments (sound) using a microphone (option) Review function to analyse measurement data directly on the instrument Additional measurements / measurement triggered on alarm for the acquisition of additional data, such as spectrum or long time analysis, on a specific event.

Order analysis option

Movipacks optional order analysis module is used to measure the vibration behaviour of a machine during its start-up and shutdown phases. During these phases, the machine structure is excited by internal mechanical forces at frequencies that do not exist in stationary mode. This type of analysis is used to detect phenomena that are not easily observed in steady state mode: resonance, critical speed, bearing instability, etc. The two-channel option also provides access to the orbit plot for a bearing equipped with two sensors that are 90 apart. After download of the data on a PC, more detailed reports can be generated using complementary tools (Bode, Nyquist, Cascade, orbit, etc.).

Digital recorder option (DAT)

This option increases the time wave acquisition capacity to ranges of signals reaching up to 512 K samples. This extension may be used either in analyser or in collector mode. Examples of measurement time vs. type of recording:

MORE THAN A REVOLUTION

Modularity
With its modular design, Movipack can be very easily adapted to meet all your needs. There are four basic versions that may be complemented with optional modules:

Integrated sensors
Movipack contains two built-in contactless laser-sighting sensors that allow, without any additional accessories, to complement data collections with temperature (pyrometry) and rotation speed (tachometry) measurements. Since they usually require handling external accessories, these measurements are often neglected although they provide a better knowledge of the machines. Remark: Class 2 laser instrument, wavelength: 630-680 nm, max. power: 1 mW according to NF EN 60825-1. Identification of measurement point Each bearing (or machine) equipped with an electronic label remotely provides its code. You just need to bring Movipack a few centimeters away from the bearing and press the reading key. Upon reading of the code, Movipack automatically selects the corresponding point, and is ready to start acquisition. This method ensures reliable and faster measurements (no more inversion of measurement points).
RPM

Accessories
Standard
Carrying case A protection cover for on-site measurements A rechargeable battery pack, a mains power supply 1 voltage input cable 2 electronic labels 10 cementing studs 1 m of reflective tape RS232 and USB cables A user manual A CD-ROM containing the PC communication driver and the reference manual. A sensor kit for Collector versions (Accelerometer, spiral cable and contact point)

Optional
Sensor+ additional cables kits Magnet and cementing studs External tachometer Set of 100 electronic labels Multimedia headphones: signal listening and recording of comments External charger Clamp-on ampmeter Range of sensor cables Impact hammers Triaxial sensor Thermocouple probe

Technical specifications

Main specifications
General characteristics Back-lit screen, 16 grey scales, 320 x 240 pixels, 80 x 60 mm Keyboard with 21 multifunction touch-sensitive keys Memory: 32 MBytes (storage of more than 5000 (3200 lines) spectra) Communication: RS232, USB and IRDA (infrared) Self-check and self-calibration functions Li-Ion battery, lifetime: 8 hours under intense use Case: ABS polycarbonate, IP65 EC standard compliant Dimensions: 220 x 130 x 60 mm Weight: 0.9 kg (battery included) Operating temperature: from -10C to 50C Humidity: 90% without condensation Intrinsically safe version: option Acquisition 2 acquisition channels + 1 trigger input, 40 kHz (2nd channel in option) Inputs: ICP, 10 V and 24 V AC and DC Integration: 0, 1 or 2 times for acceleration, speed or displacement measurements Analysis on any type of signal: vibration, force, pressure, current, etc. (user-defined parameters and units) Compatible with triaxial sensor Measurement modes allowing for the optimisation of autonomy, dynamics and speediness

Movipack

Benefits
2 acquisition channels Built-in laser tachometer (rpm) Built-in laser pyrometer (C) Long-lasting time wave analysis Frequency: 40 kHz Resolution: 12800 lines Memory: 32 MB Automatic point recognition

Overall vibration level VDI2056, NFE90100, ISO2954 and10816, VDI2063 standards Detection: RMS value, true or equivalent peak, true or equivalent peak to peak Defect Factor: from 0 to 12 (Indicator of degradation for standard-speed bearings) Kurtosis (Shock detection for low-speed bearings) Alarms: 4 types of alarms, from 2 to 4 threshold levels, trend alarm Display: thresholds, previous measurement, instantaneous measurement, and recorded measurement Adjustable recording time Bargraph display Level displayed in physical unit and in dB Built-in laser pyrometric sensor for contactless temperature measurement, measurement range: from 0 to 200 C, measurement distance: from 1 to 30 cm, response time: 1 s Built-in laser tachometer, measurement range: from 0 to 60000 RPM, measurement distance up to 2 m Any type of data by DC input or keyboard entry

France (Head Office) 565, rue de Sans-Souci F - 69760 Limonest Phone +33 4 72 20 91 00 Fax. +33 4 72 20 91 01 Italy Phone +39 049 920 0966 Fax. +39 049 920 1239 USA Phone +1 315 685 31 41 Fax. +1 315 685 31 94 Brazil Phone +55 11 49 92 3600 Fax +55 11 44 32 1783 Asia Pacific Phone +60 3 563 22 633 Fax. +60 3 563 18 633

Time analysis Nb. of samples: up to 32 K (16 K max. in two-channel mode) and 512 K with the DAT option Sampling frequencies: up to 102.4 kHz Trigger on signal or tacho. Adjustable post or pre-trigger Averaging: from 1 to 4096, exponential or linear weighting Signal demodulation after band-pass filtering (envelope)

Spectrum analysis Number of lines: from 100 to 12800 (6400 max. in two-channel mode) Frequency bands: up to 40 kHz Zoom: 1, 2, 4, 8, 16, 32, 64, 128. True zoom Averaging: from 1 to 4096, exponential, linear, peak-hold weightings Overlap: 0, 50, 75 % Windowing: Rectangular, Hanning, Flat-top Trigger on signal or tacho. Adjustable post or pre-trigger Envelope: Spectrum of the signal demodulated through a band-pass filter (width = 1/2 to 1/128 around the centre frequency) Display: Lin/Log, automatic scaling, physical unit/dB, Hz/RPM Real-time display of spectum or averaging during acquisition Cursor: simple, harmonic and sideband cursor, coincidence detection with peak. Peak search. Cursor functions are active in measurement mode.

Web : www.01db-stell.com Mail : cms@01db-stell.com

Two-channel functions Cross-spectrum Transfer function Transmissibility Coherence Orbit

The presented characteristics are subject to change without notice. E&EO

Rev. : 03.2002