MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES

IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)

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MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)
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T'orou(' examination .ill comprise o" not limited to t'e "ollo.in(/

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E=!/-)!&-$) $% 7'-3"# !)3 C'!A U)-& Prior to carryin( out t'e examination0 isolate t'e crane and remove t'e "uses1loc2 isolate1air valve, Examine t'e 'oist unit0 ensure t'at all "ixin( 3olts are properly "itted and secure0 all .elds are intact and "ree "rom crac2s, Examine runner .'eels "or .ear and correct "itment, Ensure t'at all .'eels are not contaminated .it' oil and (rease0 .'ic' could cause slippa(e, Examine rope drum "or .ear on (rooves0 crac2s and s'arp ed(es0 ensure t'at rope is reeved correctly0 t'at t'ere is at least 4 turns o" .ire rope le"t on t'e drum .'en t'e 3ottom 'oo2 is at its lo.est position and t'at t'e load rope is anc'ored correctly, Examine t'e rope 3ands and (uides "or .ear and dama(e, Examine t'e 3rid(e (irder "or .ear0 impact dama(e0 3endin( and de"ormation0 ensure t'at all "ixin( 3olts are secure, Examine t'e end carria(es and lon( travel .'eels "or .ear0 impact dama(e and de"ormation0 ensure t'at all "ixin( 3olts are correctly "itted and secure and t'at all .elds are intact and "ree "rom crac2s, Ensure t'at 3u""er ends stops are "itted, Examine all motors and (ear3oxes0 ensure t'at all "ixin( 3olts are properly "itted and secure0 all seals are intact and "ree "rom lea2s, Examine 3ra2e units "or .ear and i" necessary reset to correct tolerance0 c'ec2 t'at oil levels are correct0 lu3rication points are clean and un3loc2ed and t'at t'e crane is ade9uately lu3ricated,

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MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)

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&,&$,& Examine t'e cross travel "estoon system0 ensure t'at all trac20 support 3rac2ets1connection :oints0 trolleys and "ixin( 3olts are properly "itted and secure0 examine ca3les "or crac2s0 3rea2s and dama(e to insulation, &,&4 Examine do.n s'op lead system0 ensure t'at all trac20 support 3rac2ets0 connection :oints0 trolleys and "ixin( 3olts are properly "itted and secure0 ensure t'at expansion :oints are "itted0 examined collector arms and contact s'oes "or .ear and misali(nment, &,&+ Examine t'e 3ottom 3loc2 load s'eaves "or .ear in (rooves0 crac2s and s'arp ed(es0 examine t'e cross 'ead "ittin( "or .ear and impact dama(e0 ensure t'at top nut is properly "itted and securely loc2ed0 ensure t'at side plates are "ree "rom crac2s and correctly ali(ned, &,&5 Examine t'e pendant ca3le "or crac2s0 3rea2s and dama(e to insulation0 ensure t'at strainer .ire is "itted to ta2e .ei('t o" pendant control 3ox and o" t'e ca3le, &,&% Examine t'e pendant control 3ox "or dama(e to casin(0 ensure t'at pus' 3uttons ma2e (ood contact and t'at t'e directional controls are clearly mar2ed and t'at t'ey "unction correctly, &,&6 Examine t'e load rope in accordance .it' t'e relevant examination procedure, &,&7 Re"it "uses 1 reconnect air supply and "unction test crane t'rou(' all motions0 c'ec2 "or correct ad:ustments o" over'ead devices ;i" "itted< and t'at t'e over 'oist and over lo.er limit s.itc'es "unction correctly, NOTE@ A) #/#'"#)0( *&$. A,&&$) *2$,43 A# %-&&#3 &$ &2# .#)3!)& 0$)&'$4 A$=8 !0&-1!&-$) $% &2# #/#'"#)0( *&$. *2$,43 !''#*& !44 /$&-$)* $% &2# 0'!)# !)3 *2,& 3$:) &2# 0'!)# .$:#' *,..4(>

MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER) 2>0 $,& $,$ $,4 $,+ $,5 $,% $,6 E=!/-)!&-$) R!-4 G!)&'( 5 R!-4*

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C'ec2 t'e condition o" travel rails c'ec2in( "or distortion0 loose "ixin(s and "astenin(s, Examine t'e support structure "or mec'anical dama(e crac2ed .elds etc, Travel t'e crane t'e "ull .or2in( len(t' o" t'e (antry c'ec2in( "or ease o" movement and no apparent declivity o" t'e rails, C'ec2 t'e rail ali(nment and record any variances, Some over'ead crane rails may 'ave a rac2 and pinion drive, C'ec2 t'e mes'in( o" rac2 and pinion teet' and security o" t'e rails, C'ec2 rail end stops "or security and correct "itment0 on completion o" t'e crane 3rid(e and (antry rail examinations, Carry out a "ull "unction test o" t'e crane c'ec2in( sa"ety cut outs and anti=collision devices "itted0 "unction correctly0 and record "indin(s,

MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER) 3>0 4,& 4,$ 4,4 4,+ 4,5 4,% 4,6 4,7 4,8 >0 Rev & T#*&-)" O1#'2#!3 C'!)# 5 G!)&'( R!-4*

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Prior to carryin( out crane test0 "unction test t'e crane to c'ec20 3ra2e systems0 and sa"ety cut out devices are "unctionin( correctly, Prepare t'e test e9uipment and c'ec2 t'e dec2 loadin( .ill sustain t'e test load, C'ec2 i" test .ei('ts and test cloc2 are cali3rated and certi"ied0 li"tin( accessories and .ei('ts cradles are certi"ied, Assem3le .ei('ts to S>? desi(nations and attac' crane, Carry out de"lection test0 crane 3eam de"lection &165 o" span and (antry de"lection is &1% o" span and record readin(, I" satis"actory load system to S>? @ $5A and carry out proo" load test, On completion o" test carry out a "ull visual examination o" t'e crane and (antry rails, On completion o" test and examination0 clear area and return crane to operation, Issue Test Certi"icate and report, C2!)"# H-*&$'( -rammatical error corrected at &,& B &,7C Section num3erin( error corrected at 4, * 4,8C C'an(e )istory section added at +, C illustrations o" over'ead cranes addedC over'ead crane c'ec2list added,

MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)

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MMSL SERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)

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MMSLSERVICE PROCEDURES Examination and Test Procedures THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER) SI2307 1998 (LOLER)

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