PROJECT

FILTRATION PLANT & ASSOCIATED FACILITIES OF SPRAY COOLING CIRCUIT

CLIENT

THE

TATA

IRON

&

STEEL

CO.

LTD.

CONTRACTOR

THERMAX
WATER & WASTE

LTD.
SOLUTIONS

PUNE.

DOCUMENT NO. : NO. OF PAGES : Rev. : Date. :

WWS/7330/FWT
12 0 24/12/2003

FWT TANK

THERMAX LTD.

DESIGN OF FILTERED WATER STORAGE TANK

DATA : FGL Bottom Level (IL) TWL Width (inside clear) Length (inside clear) Unit Wt. of Concrete Unit Wt. of Soil (gsat) DESIGN CALCULATIONS :
1. DESIGN OF COVER SLAB : (CS)

= = = = = = =

EL (-) 0.5 EL (+) 1.10 (+) 4.10 6.00 3.00 25.00 18

m m kN/m3 kN/m3

Loadings Assume Cover slab Loads :

180

mm thick 0.15 x 25 = = = Total load (w1) = 4.50 3.00 1.00 8.50 kN/m2 kN/m2 kN/m2

Self wt. of slab = Live load = Floor finsh =

Cover slab is designed as One Way slab Short Span of slab (lx) Bending Moments Design as oneway slab Mmax Thk. reqd. for Uncracked section (Q= 0.3216
2

3.400

0.10 x w1 x lx2 = Mmax x 106 Q x 10

3

= =

9.83 174.83 T'fore OK

kNm mm

N/mm ) Effective depth provided = d = =

151 =

mm 482.22 mm2

Reinforcement Ast 150 x 0.9 x d Minimum steel reqd. as per IS 3370 in each direction % Steel Ast min = Ast reqd.

= = =

0.1782857 %
2 320.91429 mm

Ast min provided on each face and in each direction

160.46

mm2

Provide 8F @ 100 c/c (= 502 mm2) as main reinf. at top and bottom Provide 8F @ 230 c/c (= 218 mm2) as distribution reinf. at top and bottom

TISCO_FILT PLANT-SLAB CASTER

FWT TANK

THERMAX LTD.

2. DESIGN OF SIDE WALLS : WALL 1 & WALL 2

Plan Size =

6050

3050

Case 1

: Tank full, and there is no soil pressure from outside......

a. Wall1 : lx = Liquid depth = ( lz) 3.05 m 3.575 m

lx = 3.05 = 0.853 lz 3.575 Refering Reynolds Handbook Chart No. - 53 Condition - Wall Panel with Three Edges fixed and top edge freely supported. Bending Moments Vert. mmt. (-ve) at base Vert. mmt. at center (+ve) Horz. mmt. at support (-ve) Horz. mmt.at center (+ve) = = = = = = = = 0.028 x 35.75 12.79 KNm 0.009 x 35.75 4.11 KNm 0.033 x 35.75 15.08 KNm 0.016 x 35.75 7.31 KNm x x x x 3.575 3.575 3.575 3.575
2

Thickness Thickness of wall required

= = mm

Provide b. Wall2 : lx = Liquid depth = ( lz)

230

15.08 x 1.00E+06 0.3216 x 1000 216.54 mm thick wall.

6.05 m 3.575 m

lx = 6.05 = 1.692 lz 3.575 Refering Reynolds Handbook Chart No. - 53 Condition - Wall Panel with Three Edges fixed and top edge freely supported. Bending Moments Vert. mmt. (-ve) at base Vert. mmt. at center (+ve) Horz. mmt. at support (-ve) = = = = = = 0.0670 x 35.75 30.61 KNm 0.023 x 35.75 10.51 KNm 0.0125 x 35.75 5.71 KNm x x x 3.575 3.575 3.575
2

TISCO_FILT PLANT-SLAB CASTER

FWT TANK

THERMAX LTD.

Horz. mmt.at center (+ve)

= =

0.004 x 35.75 1.83 KNm

3.575

Thickness Thickness of wall required

= = mm

Provide

330

30.61 x 1.00E+06 0.3216 x 1000 308.51 mm thick wall.

Moment Distribution for the horizontal moments : ( This distribution is done in the top portion of the wall.) Distribution factor for wall1 = Distribution factor for wall2 = distribution table : 0.402 wall 1 midspan moments 7.31 3.76 11.07 0.598 wall 2 supp. supp. 15.08 5.71 -3.765 5.61 11.32 11.32 midspan 1.83 -5.61 -3.78 0.402 0.598

final mmts Reinforcement a. Wall 1 :

Ast1 ( Vert. Steel on Water face ) Ast2 ( Vert. Steel on outer face ) Ast31 ( Hori. Steel on at supp. on water face ) Ast41 ( Hori. Steel at center on outer face) Astmin (on each face)

= = = = = = = = = =

12.79 150

x x

1.00E+06 0.87 x 185

2 529.8 mm 4.11 x 1.00E+06 150 x 0.87 x 185 2 170.2 mm 11.32 x 1.00E+06 150 x 0.87 x 185 2 468.7 mm 11.075 x 1.00E+06 150 x 0.87 x 185 2 458.7 mm 0.095 x 100 2 218.17 mm

230

1000

Provide vertical reinf. as below,

TISCO_FILT PLANT-SLAB CASTER

FWT TANK

THERMAX LTD.

8F @ 180 c/c throughtout for full height on inner face + 8F @ 180 c/c extra on water face. 8F @ 230 c/c throughtout for full height on inner face Provide horizontal reinf. as below, 10F @ 230 c/c throughtout for full width on both faces + 8F @ 230 c/c throughout on water face. b. Wall2 : Ast1 ( Vert. Steel on Water face ) Ast2 ( Vert. Steel on other face ) Ast31 ( Hori. Steel on at supp. on water face ) Ast41 ( Hori. Steel at center on outer face) Astmin (on each face) Provide vertical reinf. as below, 10F @ 180 c/c throughtout for full height on inner face + 12F @ 180 c/c extra on water face. 8F @ 160 c/c throughtout for full height on outer face Provide horizontal reinf. as below, 10F @ 230 c/c throughtout for full width on both faces + 8F @ 230 c/c extra at support on water face. Ast =
2 560 mm

Ast = Ast =

2 558 mm 2 219 mm

Ast =

2 560 mm

= = = = = = = = = =

30.61 150

x x

1.00E+06 0.87 x 285

2 823.0 mm 10.51 x 1.00E+06 150 x 0.87 x 285 2 282.6 mm 11.32 x 1.00E+06 150 x 0.87 x 285 2 304.2 mm -3.78 x 1.00E+06 150 x 0.87 x 285 2 -101.5 mm 0.094 x 100 2 309.26 mm

330

1000

Ast = Ast =

2 1064 mm 2 314 mm

TISCO_FILT PLANT-SLAB CASTER

FWT TANK

THERMAX LTD.

3. DESIGN OF BASE SLAB : (BS)

Loadings Assume Cover slab Loads :

380

mm thick t x 25 = = = Total load (w1) = 9.50 35.50 1.00 46.00 kN/m2 kN/m2 kN/m2

Self wt. of slab = water load = Floor finsh =

Cover slab is designed as One Way slab Short Span of slab (lx) Bending Moments Design as oneway slab Mmax Msupp Thk. reqd. for Uncracked section (Q= 0.3216
2

3.400

0.083 x w1 x lx2 0.041 x w1 x lx =

2

= = =

44.3 22.15 371.15 T'fore OK

kNm kNm mm

Mmax x 106 Q x 10
3

N/mm ) Effective depth provided = d = = = Ast 150 x 0.9 x d Ast 150 x 0.9 x d

351 = =

mm 934.90 467.45 mm2 mm2

Reinforcement Ast reqd. Ast reqd.

Minimum steel reqd. as per IS 3370 in each direction % Steel Ast min =

= = =

0.224 851.2 425.60

% mm2 mm2

Ast min provided on each face and in each direction Provide main reinf. as below,

10F @ 180 c/c throughtout for full width on top face + 12F @ 180 c/c extra at walls 10F @ 160 c/c throughtout for full width on bottom face Provide distribution reinf. as below, 10F @ 185 c/c throughtout at top & bottom Ast =
2 425 mm

Ast = Ast =

2 1064 mm 2 491 mm

TISCO_FILT PLANT-SLAB CASTER

FWT TANK

THERMAX LTD.

4. DESIGN WALL2 ACTING AS BEAM -

Width of Beam = b = Depth of Beam = D = Span = l =

330 4380 6.28

mm mm m

Horizontal load on wall beam. UDL on beam i.e. proped cantilever reaction from slab Max BM Max Shear Forec(SF) Depth reqd. Beam is designed as non-cracked section at support : Overall depth reqd. (Q= Reinforcement Ast reqd. for Mmax M x 106 150 x 0.9 x d 0.3216 = Mhog x 106 Qxb

= = =

128.785

kN/m

423.26 kNm 404.3849 kN

1997.04 mm T'fore OK 3008 1042.30 mm mm2

N/mm2) Effective depth provided = d

= =

Provide 20F - 4 Nos (= 1256 mm2) straight bars at on both faces Check for Shear Max Shear Force = SF Reinf. provided at support = Ast
Refer SP 16, Table 80

= = = =

404.38 1256 0.13

kN mm2

100Ast bd Perm. shear stress in concrete = Nominal shear stress = tv = tc SF = bxd Design Shear in stirrups = Vs = (tv - tc) x b x d =

2 0.22 N/mm 2 0.4073832 N/mm

268803.13 N

Use 8F bars as stirrups, ssv = 175 N/mm2 Spacing reqd. ssv=x Asv x d = 195.83105 mm Vs Min. spacing = 0.87fy = x Asv/ 0.4B 273.52 mm Vertical reinf. provided in wall is sufficient.

TISCO_FILT PLANT-SLAB CASTER