Flushing Procedure For Chilled Water System Chemical Treatment

This method statement describes the methodology and procedure for flushing of chilled water system and to ensure that all concerned persons are familiar with the sequence of activities, utilization of resources, and execution of the works in compliance with applicable Safety and Quality Procedures, and Pro ect !ocuments and Specification" Scope of Works This method statement is intended to outline the activities and the methods used in cleaning and flushing of chilled water system and its chemical treatment" #ll activities will be carried out in accordance with the contract details and in full compliance to the pro ect specifications" #ll work within the rights$of$way of the standards and specifications will be done in compliance with requirements issued by authorities" Required Tools/Equipment

Tool box Tool kit %eters&gauges Power Tools Temporary pump

Chilled Water Flushing Procedure

Preparation: The following preparation checks & works shall be carried out prior to commencement of flushing and cleaning of chilled water s stem"

'heck and ensure the system is hydro$statically pressure tested and verify test certificate" 'heck the provision of air vents at location as per approved drawings" 'heck and ensure sufficient quantities of chemicals are available as per requirement" Place warning signs and warning tape as required" #rrangements for draining the flushed water to be made before starting the flushing process" !rain should be connected to main drainage line or as directed by authorities"

Flushing ! Cleaning Steps

Cleaning With Fresh Water (ill the system with clean water and drain the water after )* minutes of circulation" The water quality will be as per approved parameters" +efill the system with clean water and run the chilled water pump for , hours" Take samples to check the quality of water as per applicable requirements in the contract" -pen the drain valves in the main lines and drain the water completely" 'lean the strainers !uring the above flushing process the drain valves shall be kept open while the pump is running, until the water appears clean" 'lose all the drain valves Cleaning With Cleaning Chemical

!esired water quality should be achieved before adding the chemical" +efill the system with clean water and add cleaning chemical in required quantities as per Specialist supplier.s instructions i"e" /0g per cubic meter of system volume" -nce the cleaning process is started, samples of solution shall be collected from various parts of the system to ensure the chemical solution has reached all parts of the system" +un the pump and circulate the water 1with chemicals added2 for a minimum period of ,3 hours as per specialist supplier.s recommendations" Samples to be taken and tested in )rd party laboratory" The water quality must be achieved as per the requirements agreed in the contract or as applicable Specialist contractor shall collect samples and conduct tests until satisfactory results are obtained as required which is a condition when no increase in iron level is observed and a level of iron less than /ppm is achieved and the water is clear, colourless and odourless" #fter the cleaning process is completed as described above the cleaning solution shall be flushed out" "ddition of Corrosion ! Scale #nhi$itors The entire system is re$filled with fresh and clean water and treated with corrosion and scale inhibiting treatment chemical at the rate of )0g per cubic meter of the system volume or as applicable depending upon the chemical concentration" #fter ,3 hours of circulation samples are taken to ensure the concentration levels i"e" 4**$/** ppm as 5a5o,

%iological Control 6iological control chemical shall be dosed at the agreed rate per cubic meter using the manual dosing pot" This is a shock dosing which shall be done after every three months" #nspection The inspection request shall be raised for consultant to witness the flushing and cleaning process at different stages and results shall be noted on checklists"