Gas Turbine Operations, Maintenance & Troubleshooting Management

29th 30th April 2014, Inter Continental Hotel. Abu Dhabi. UAE Maintaining Integrity, Improving Durability & Strategies for Power Generation Applications From Life Extension to Avoiding Failures

Keep you and your company one step ahead with this comprehensive overview of gas turbine Operation & Maintenance bring yourself up to speed in the latest trends and technologies
Course Overview:
A comprehensive two Day Interactive course on effective operational management of Gas Turbine in Gas Plants, LNGs and Power Plants, examining the performance, operational issues and life assessments for gas turbines aimed at improving gas turbine operational and maintenance practices, minimizing the likelihood of failures, ensuring higher reliability thus prolonging asset life and reducing maintenance costs per hour of operation. This course gives you an insight into the general operational and maintenance characteristics of gas turbines. Complete design and operating concepts are considered, together with basic operating and maintenance problems. The course combines theory and practical training.

Gas Turbine Operations, Maintenance & Troubleshooting Management

Key Learning Outcomes
Gas Turbines Basics and Applications. Material systems employed in gas turbines. Understand degradation mechanisms and how to predict them. Trend / Condition Monitoring of Gas Turbines. Failure Analysis for Gas turbine Operational and Maintenance issues of Gas Turbine Development in improving Gas Turbine Performances. Management of gas turbine components Maintenance Planning & Reliability Programs for GTs. Work-scoping in Gas Turbine with emphasis on cost reduction. Frame Machine Case Studies. Frame 7 & 9 , V93.4 Warranty and Insurances related to Gas Turbine Operation ON - Site training We can provide our training at the venue of your choice. O n-site training can be customized and by bringing the trainer to site the dates can be set to suit you! The Customer is Always Right so tell us what you need and we will design a training solution at your own site. For a FREE detailed proposal please contact waseem Shazad via e-mail: waseem@mawaevents.com

Who Will Benefit

This course is aimed at engineering personnel involved in the operation or maintenance of gas turbines who need to gain a fuller understanding of key integrity and durability related issues, and what can be done about them. Plant operators Engineers planning and executing maintenance Engineering and asset managers The subject matter is equally applicable to staff from power stations, embedded generation and oil & gas facilities.

Consultant Profile: SYED NADEEM AHMED

22 years of diverse engineering experience in Industrial sectors. He is working with PIA Engineering MRO facility on Maintenance Repair & Overhaul of Turbo Machinery. Diversified Experience on GE, Rolls Royce and Pratt & Whitney Gas turbine Engines. Present assignments include the Reliability Program Implementation, review and control for Maintenance Program. He is Six Sigma Master Black Belt from FBE LLC USA. Well versed with Reliability Analysis Tools, RCFA, RCM and Reliability Analysis Software weibull 6+, Minitab R15 Six Sigma Analysis software. Hands on experiences Certification Class I Approval 2.4A14 for CFM56-3B2 Gas Turbine PP. GEs GE90-94B, GE90-115B and CF6-80C2A8 Engines FAM Power Plant Engineering from General Electric ,

Course Contents
Day One 1 Gas Turbine Basic Layout of Systems o Pneumatic , Hydraulic , Fuel o Lubrication , Electrical o Control o Videos Modular Concepts for Maintenance / Design Philosophy Gas Turbine Manuals o Specific Operating Instructions Manual o Maintenance / Trouble Shooting Manual o Overhaul Manual o Standard Practices Manual o NDT ( Non Destructive Testing ) Gas Turbine System Integration Control Systems ( Typical Aero / Aero Derivatives/ Frame Machines Bearing Seals and Drives , Concepts of Bearing Sumps Philosophy Turbine Mechanical Design , Aero Overview Combustor Aero Design Compressor Mechanical and Aero Design Static Structures Typical Failure Modes / Trouble shooting / Diagnostics Operational Issues / Discussions (Customer Specific) Model Specific to Customer ( Installation detail required ) Gas turbine Operation issues Understanding GT Axial Compressors Integrated Gas train operational Issues Reliability Program for Gas turbine Reliability Programs The RCM Process and Method Forecasting and predicting the failures o RCM Programs and Gains o Reliability Program elements , Implementation and Control o RCM Exercises , Reliability Analysis o Understanding a Reliability Program Implementation o Cost vs ROI on reliability program o Performance Measurement and Parameters o Monthly GT Reliability Report Systems, components, structures, Critical systems. Critical systems. o Reliability Based Inspections. o MRB , RCB and RRB functioning ( base lines ) o Implementing RCB recommendations for GTs Maintenance Program Implementation for GTs o o o o o o o o o OEM , MPD , OSMP , Modification) Maintenance Program General Requirements Scheduled / Unscheduled Maintenance GTs Task / Function Codes Logistics and Man hour planning aspects Maintenance Task Packaging Turn around Checks , Equalized Programs ,Phased Programs Maintenance Task Cards , CMMS Maintenance Program Implementation and Development Staggered Implementation Plan Service Experience , Periodic Review Inspection Interval Escalations for GTs Successive reviews and amendments Efficiency & Effectiveness of maintenance Program Inventory Support for Maintenance Program Day Two 2 Special Applications Reliability Consideration LNG Trains Power Generation Plants Oil Platforms Petrochemicals / refineries Process Plants ,Power Plants Rotating Equipment Reliability Programs in Applications Performance Monitoring Gas Turbine & Compressors Gas turbine and compressors performance MAPs Operating Ranges for best performance Effect of equipment degradation on performance limits . Performance parameters Condition monitoring parameters for GT and Compressors Trend monitoring Assessing and Analyzing parameters, Interpretation. Condition and Life Assessment Condition and life assessment for LLPs , Impellers , Blades. Gas Seals , Air Oil Seals , CDP seals Life Assessment Procedureof GT Component Life and Repair cycles Life assessment analysis( Use of Six Sigma Techniques ) Condition Assessment of Gas Turbine Blades , NGVs Actual A , B , C- Inspections Review Rotor Assessments ( detailed study ) Repair Techniques for Gas Turbine Components / Parts Repair of hot gas path components. What components can be repaired or reclaimed successfully. Understand the main processes used for repair The various Re-Coating options available Examining which repairs extend life and which dont. Auditing the repair process Auditing Gas Turbine Overhauls Components of effective audits. Benefits for the operator in auditing and managing major gas turbine overhauls Determining key outcomes for overhauls Advantages of assessing overhauls before, during and after. Major aims of the audit process Course conclusions LTSAs (Long Term Service Agreements) Understanding the common pitfalls in LTSAs LTSA from a Technical perspective Insurance view on GT technology, risk and LTSAs Warranty related issues on Gas Turbine Parts Discussions on LTSA experience Selection of GT Process Considerations Maintenance consideration , Cost ASME . ANSI , API Codes Long and Short term Agreements Maintenance Service Offerings Best Mix of Qualities Conclusions

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For Registration:
Tel: +60 3 20274751 Fax: +60 3 7865 1533

Email:waseem@mawaevents.com

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