Balance of Plant The Key to Successful Implementation of Power Projects

Agenda

Trends in Balance of Plant for Power Projects Outcome & Issues Thermax gearing up for manufacturing of Balance of Plant (BOP) Our experience & strength in power

Current Trends in BOP

Isolation of BOP from Main Plant Equipment Why? Splitting Balance of Plant Equipment Does it Help? Main Plant Equipment Control Plant Performance Engineering for Balance of Plant not a bottle neck Shorter Lead Time for BOP

Lower IDC on account of delayed ordering

Outcome and Issues

The Issues
Matching BOP Schedules with Main Plant Packages
Engineering inputs from Main Plant Sizing Exclusions by BTG becomes invariably the BOP Focus Shifts from optimization to cost control BOP Suppliers/Integrators Often left with commercial and practically difficult opportunities

BOP not perceived at par with Main Plant Equipment

The Solution
Integrating the entire BOP as a single Package Moving towards EPC Minimizing the gap between ordering the BTG and BOP Rationalizing the scope between BTG and BOP Offering the BOP Supplier/Integrator fair and practical terms for execution Developing BOP Integrators and providing a stronger vendor Base Encouraging BOP Vendors who have knowledge of Main Plant Equipment

EPC for BOP a Viable Alternative

Thermax Gearing up for Manufacturing of BOP

Thermax offering for BOP to Power Projects

Complete Solutions for Raw Water Treatment and Handling Fuel and Ash Handling Dry Cooling Towers and Air Cooled Condensers

Thermax Competence & Experience in Power

Thermax Presence in Power

More than 1400 MW contracted on EPC basis

WATER

EFFLUENT

POWER PLANT

POWER

FUEL

ENVIRO. EMISSIONS

Operations & Maintainanc e

Inputs

Outputs

Complete Range of Water and Waste Water solutions

RO & Ultra-filtration Over 250 installations Capacity: 50 to 600 m3/hr

CPUs for Supercritical Technology

Sea Water RO Plant 600 m3/hr Total Capacity 1500m3/hr

Clarification Over 60 installations Capacity: 3500 m3/hr

Water softening & filtrations Over 300 installations Capacity: 100 to 350 m3/hr

Waste Water Treatment Capacity 400 m3/hr

Complete Range of Water and Waste Water solutions

Project BHEL Hazira BHEL Rayalseema Tata Power Haldia NTPC Unchar NTPC Vindyachal BARC Reliance Hissar Reliance Yamuna Reliance Rosa Pragati Power BHEL Size 1 x 350 1 x 210 6 x 210 1x75 2 x 500 2x37.5 2 x 600 2 x 300 2 x 250 MW 2 x 750 MW Type PT/CWT SSF/CWT UF/RO/MB DM DM/CWT SWRO DM/ETP Complete Water ETP Complete Water

Hunger Ford and Terry USA - Tie up for High pressure Condensate Polishing Plant for Supercritical Power Projects Wherley Germany For Waste Water Management from Refineries Pre-Qualified for Ultra Mega Power Projects
DM SWRO CWT PT ETP De Mineralization Plant Sea Water Reverse Osmosis Cool Water Treatment Pre-Treatment Effluent treatment

Experience in Balance Of Plant Equipment

Experience of BOP in Mid Segment Range Over 50 projects totaling above 1400 MW on EPC Ability to handle 10 projects Simultaneously BOP for projects upto 100 MW includes: MBOP Piping/CT/WT/AC/Comp/Cranes
CHP AHP

Quantum in past 3 yrs alone: 2500 + TPH cumulatively

About 400 TPH cumulatively In excess of 65,000 MT In Excess of 170,000 m3 Over 1500 Meters of chimney height Over 1000 Kms of cables, 132 KV S/ys

Mechanical Erection Civil Work Chimney Erections EBOP HT/LT Switch Gears, Switchyards,
Xmision

Investments & Collaborations for Power

Investments & Collaborations for Power

Rs. 400 Crs Investment for Manufacturing and Technology Tie ups from internal accruals Strategic Agreement with Balcke Drrs an SPX Co.

For Electro-Static Precipitators upto 300 MW and beyond Fabric Filters Strong Technology (BAT) Fabric Filters more common in the Process Industry
(Cement, Steel,)

Static Gas Mixers (Delta-Wing) Delta-Wing Technology (BAT) with SCR-De-NOx or Filters Rotary Heat Exchangers RAPH Dry Cooling Technology for upto 800 MW
Air Cooled Condensers