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Product: W HEEL LO ADER Mode l: 994F W HEEL LO ADER 44200179 C onfiguration: 994F W he e l Loade r 44200001-UP (MAC HINE) PO W ER ED BY 3516 Engine

Special Instruction
Installation Of The Dual Tilt Kickout Attachment{0679, 1408, 5057, 5059, 5132, 5479, 5701, 5702, 5736, 5737, 7490, 7494, 7601, 7610, 7620}
Media Number -REHS4966-00 Publication Date -20/05/2010 Date Updated -21/05/2010 i03761754

Installation Of The Dual Tilt Kickout Attachment{0679, 1408, 5057, 5059, 5132, 5479, 5701, 5702, 5736, 5737, 7490, 7494, 7601, 7610, 7620}
SMCS - 0679; 1408; 5057; 5059; 5132; 5479; 5701; 5702; 5736; 5737; 7490; 7494; 7601; 7610; 7620

Wheel Loader: 994F (S/N: 4421-295)

Introduction
This special instruction outlines the steps that are necessary in order to install a dual tilt kickout attachment on the 994F Wheel Loader. The dual tilt kickout attachment will not allow the tilt cylinders to reach the end of stroke. This attachment also provides a switch to set the bucket kick-out from the cab.

Required Parts
Table 1 Required Parts Callout 1 2 3 4 5 6 7 8 Part Number 091-0081 100-8255 118-9901 130-5300 146-0112 147-0385 152-8385 153-1460 Spacer Bolt Spacer Clip Hose As Clip Solenoid Valve Gp Block Part Name Quantity Standard Lift High Lift 1 1 5 6 1 3 1 1 1 1 4 6 1 3 1 1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

157-3612 159-8329 193-5576 221-2944 223-8972 254-7388 266-2337 289-2751 2B-0941 326-5194 326-5196 326-5197 326-6464 326-6465 326-6470 331-9075 332-4530 332-4571 333-6022 333-6132 333-9215 333-9218 333-9220 335-0752 335-4304 336-4087 336-4088 3J-1907 3K-0360 4P-7429 4V-1939 5C-7261

Block Bracket As Bracket As Plate Rocker Switch Bracket As Position Sensor Gp Hose As Spacer Hose As Hose As Bracket As Sensor Harness As Sensor Harness As Solenoid Harness As Collet Bracket As Bolt Guard As Plate Bracket As Plate As Plate Pin Solenoid Harness As (Tilt) Solenoid Harness As Wire As O-Ring Seal O-Ring Seal Clip Clamp Nut

1 2 2 1 1 1 1 1 1 1 1 1 1 N/A 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 5

1 2 2 1 1 1 1 1 1 1 1 1 N/A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 5

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

5C-9553 5P-4116 5P-9085 5P-9297 5V-6439 6V-8197 6V-8398 6V-9746 6V-9839 6V-9873 7G-7053 7T-9745 7X-0818 7X-2534 7X-2562 7X-2564 8C-8762 8T-4121 8T-4123 8T-4132 8T-4133 8T-4136 8T-4137 8T-4139 8T-4182 8T-4195 8T-4196 8T-4223 8T-4224 8T-6869 8T-6876 8T-7547

Bolt Hard Washer Clip Clip Plate Bolt O-Ring Seal O-Ring Seal Swivel Tee Connector Grommet Valve Manifold Bolt Bolt Bolt Bolt Elbow Hard Washer Washer Nut Nut Bolt Bolt Bolt Bolt Bolt Bolt Hard Washer Hard Washer Bolt Elbow Bolt

4 2 1 2 2 6 5 4 1 1 1 1 5 4 1 4 1 36 5 2 4 24 1 6 1 3 6 12 11 2 2 1

4 2 1 2 2 6 5 4 1 1 1 1 5 4 1 4 1 20 5 2 4 24 1 6 1 3 5 12 11 2 2 1

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

8Y-3795 9C-6809 9M-8406 9R-2613 9X-6772 9X-8250 9X-8256 341-3656 341-3657 356-9749 316-4295 357-2894 357-2895 357-2896 357-2897 357-2898 357-2899

Boss Block Clip Weld Boss Cable Strap Clip Washer Block Boss Implement Software Gp (Implement) Power Train Software Gp (Transmission) Monitor Software Gp (VIMS English/French) Monitor Software Gp (VIMS English/German) Monitor Software Gp (VIMS English/Portugese) Monitor Software Gp (VIMS English/Russian) Monitor Software Gp (VIMS English/Spanish) Monitor Software Gp (VIMS English/Swedish)

3 1 17 11 34 7 8 1 4

3 1 17 9 34 7 8 1 4

Rework Procedure

Illustration 1

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1. Remove the existing tilt kickout sensor, tubes, and brackets from the machine. Note: The connector on the front harness will be rerouted and the connector on the front harness will be reused on the new rotational tilt sensor.

Illustration 2

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Location of the guard assembly and the sensor group (15) 266-2337 Position Sensor Gp

2. The "F" pin on the left side must be removed before mounting the sensor guard and the sensor group. Refer to Disassembly and Assembly, RENR6321, "Tilt Lever-Remove" in order to remove the "F" pin.

Illustration 3

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Example of an "F" pin on the left side of the machine. The head of the bolt is on the outside of the machine. (24) 331-9075 Collet (26) 332-4571 Bolt (32) 335-0752 Pin (82) Existing 154-7204 Collet (Outside) (83) Existing 9X-8399 Washer

3. Refer to Illustration 3. Use the listed parts in order to install the new 335-0752 Pin (32). Refer to Disassembly and Assembly, RENR6321, "Tilt Lever-Install".

Illustration 4 (A) 666.76 mm (26.250 inch) (B) 494.40 mm (19.465 inch) (C) 285.89 mm (11.255 inch) (D) 356.06 mm (14.018 inch) (E) 205.27 mm (8.081 inch) (F) 68.18 mm (2.684 inch) (G) 191.94 mm (7.557 inch) (H) 256.95 mm (10.116 inch) (J) 613.80 mm (24.165 inch) (K) 769.35 mm (30.289 inch) (L) 89.05 mm (3.506 inch) (80) 341-3656 Block

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(81) 341-3657 Boss

Illustration 5 (W1) 1.5 mm (0.059 inch) Minimum weld penetration (W2) 6 mm (0.24 inch) Fillet weld (H1) M162.0 threaded hole 29 mm (1.1 inch) deep (H2) M202.5 threaded hole 25 mm (1.0 inch) deep (80) 341-3656 Block (81) 341-3657 Boss

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4. Refer to Illustration 4 and Illustration 5. Tack-weld four 341-3657 Bosses (81) and one 341-3656 Block (80) into position. Finish weld four bosses (81) and one block (80) all around with a 6 mm (0.24 inch) fillet weld. 5. Refer to Illustration 4 and Illustration 5. Drill and tap holes (H1) and (H2) in block (80) . Note: The minimum depth of threads for hole (H1) is 29 mm (1.1 inch). The minimum depth of threads for hole (H2) is 25 mm (1.0 inch).

Illustration 6 (27) 333-6022 Guard As (55) 7X-2562 Bolt (56) 7X-2564 Bolt (59) 8T-4123 Washer

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6. Use the listed hardware in order to install 333-6022 Guard As (27) onto the lever.

Illustration 7 Sensor mounting group (4) 130-5300 Clip (15) 266-2337 Position Sensor Gp (29) 333-9215 Bracket As (30) 333-9218 Plate As (40) 5C-7261 Nut (53) 7X-0818 Bolt (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (69) 8T-4224 Hard Washer (72) 8T-7547 Bolt

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7. Use the listed hardware in order to assemble the sensor mounting group. Assemble 266-2337 Position Sensor Gp (15) onto 333-9215 Bracket As (29). Use 130-5300 Clip (4) in order to fasten the plug connector onto the boss. Mount 333-9218 Plate As (30) onto 266-2337 Position Sensor Gp (15) .

Illustration 8 (M) 260 mm (10.3 inch) (N) 319 mm (12.5 inch) (P) 252 mm (10.0 inch) (W2) 6 mm (0.24 inch) Fillet weld (9) 157-3612 Block

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8. Tack-weld 157-3612 Block (9) into position. Finish weld block (9) with a 6 mm (0.24 inch) fillet weld on two sides of the block.

Illustration 9 (2) 100-8255 Bolt (9) 157-3612 Block (12) 221-2944 Plate (29) 333-9215 Bracket As (41) 5C-9553 Bolt (60) 8T-4132 Nut (64) 8T-4139 Bolt (68) 8T-4223 Hard Washer (79) 9X-8256 Washer

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Illustration 10 (2) 100-8255 Bolt (60) 8T-4132 Nut (R) 29 mm (1.14 inch) minimum thread engagement

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9. Install the sensor on the linkage. Refer to Illustration 9 and Illustration 10. Use bolts (64) and washers (68) in order to mount bracket assembly (29) onto block (9) . Align the sensor arm and install bolt (2) and locknuts (60). Refer to Illustration 9. Ensure that bolt (2) has a minimum thread engagement of 29 mm (1.14 inch).

Illustration 11

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(S) 5 mm (0.2 inch) gap between plate and crossmember (29) 333-9215 Bracket As (31) 333-9220 Plate (64) 8T-4139 Bolt (68) 8T-4223 Hard Washer

10. Use two bolts (64) and two washers (68) in order to assemble 333-9220 Plate (31) onto bracket assembly (29) . Adjust 333-9220 Plate (31) in order to establish a 5 mm (0.2 inch) gap (S) between plate (31) and the crossmember.

Illustration 12 (28) 333-6132 Plate (46) 6V-8197 Bolt (68) 8T-4223 Hard Washer

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11. Use six bolts (46) and six washers (68) in order to mount 333-6132 Plate (28) onto the guard assembly.

Illustration 13 Location of Area A and Area B

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Illustration 14 View of Area A (T) 447 mm (17.6 inch) (U) 170 mm (6.7 inch) (76) 9R-2613 Weld Boss

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Illustration 15 View of Area B Dimension (V) is measured from two existing bosses.

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(V) 25 mm (1.0 inch) (W) 39 mm (1.5 inch) (76) 9R-2613 Weld Boss

Illustration 16 Typical for each 9R-2613 Weld Boss (W3) 3 mm (0.12 inch) Fillet weld (76) 9R-2613 Weld Boss

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12. Refer to Illustration 13, Illustration 14, Illustration 15, and Illustration 16. Tack-weld two 9R-2613 Weld Bosses (76) into position. Apply a 3 mm (0.12 inch) all around fillet weld on each of the two bosses (76) . Note: Illustration 16 is typical for each 9R-2613 Weld Boss (76) .

Illustration 17

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Standard Lift machines will use 326-6464 Sensor Harness As (21) and High Lift machines will use 326-6465 Sensor Harness As (22) . (11) 193-5576 Bracket As (12) 221-2944 Plate (21) 326-6464 Sensor Harness As (22) 326-6465 Sensor Harness As (29) 333-9215 Bracket As (38) 4P-7429 Clip (41) 5C-9553 Bolt (44) 5P-9297 Clip (51) 7G-7053 Grommet (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (63) 8T-4137 Bolt (75) 9M-8406 Clip (77) 9X-6772 Cable Strap (79) 9X-8256 Washer

13. Use bolts (41) and washers (79) in order to install plate (12) onto bracket assembly (29) . Use the listed hardware in order to attach and secure the linkage jumper. Note: Use one of bolts that was installed in Step 9 in order to install 4P-7429 Clip (38) . Note: Standard Lift machines will use 326-6464 Sensor Harness As (21) and High Lift machines will use 326-6465 Sensor Harness As (22) . 14. Connect the wire for the sensor. Use bolts (41) and washers (79) in order to install plate (12) onto bracket assembly (29). Refer to Illustration 17.

Illustration 18 View of the overall routing of the wire harness

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15. Refer to Illustration 18 for reference to the overall routing of harness assembly 326-6464 Sensor Harness As (21) or 326-6465 Sensor Harness As (22) .

Illustration 19 Location of Area C Refer to Illustration 20 for the view of Area C.

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Illustration 20 View of Area C Bosses (76) are located at the apex of the curved surface of the crossmember on the opposite side of the ears. (W3) 3 mm (0.12 inch) all around fillet weld (76) 9R-2613 Weld Boss (X) 946 mm (37.2 inch) (Y) 440 mm (17.3 inch)

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Illustration 21 View D-D

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Bosses (76) are located at the apex of the curved surface of the crossmember on the opposite side of the ears. (76) 9R-2613 Weld Boss

16. Refer to Illustration 19, Illustration 20, and Illustration 21. Tack-weld two 9R-2613 Weld Bosses (76) into position. Position the two bosses at the apex of the curved surface on the opposite side of the ears. Apply a 3 mm (0.12 inch) all around fillet weld on each boss.

Illustration 22 (11) 193-5576 Bracket As (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (75) 9M-8406 Clip

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17. Use the listed hardware in order to install clips (75) onto the two bosses that were installed in Step 16. These clips will support the harness assembly that is attached to the tilt sensor.

Illustration 23 Location of Area E

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Illustration 24 View of Area E (Z) 325 mm (12.8 inch) (AA) 72 mm (2.8 inch) (W3) 3 mm (0.12 inch) all around fillet weld (76) 9R-2613 Weld Boss

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18. Tack-weld one 9R-2613 Weld Boss (76) into position. Apply a 3 mm (0.12 inch) all around fillet weld on the boss.

Illustration 25 View of Area E and location of Area F

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Standard Lift machines will use 326-6464 Sensor Harness As (21) and High Lift machines will use 326-6465 Sensor Harness As (22) . (EH) Existing wire harness (21) 326-6464 Sensor Harness As (22) 326-6465 Sensor Harness As (44) 5P-9297 Clip (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (75) 9M-8406 Clip

Illustration 26 View of Area F

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19. Use the hardware that is listed and the existing hardware in order to secure the linkage jumper that is shown in Illustration 25 and Illustration 26.

Illustration 27 Location of Area G

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Illustration 28 View of Area G (W4) 5 mm (0.2 inch) Fillet weld (BB) 38 mm (1.5 inch) (CC) 199 mm (7.8 inch) (74) 9C-6809 Block

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20. Refer to Illustration 27 and Illustration 28. Tack weld block (74) into position. Apply a 5 mm (0.2 inch) fillet weld (W4) on two sides of the block.

Illustration 29 (14) 254-7388 Bracket As (25) 332-4530 Bracket As (39) 4V-1939 Clamp (45) 5V-6439 Plate (54) 7X-2534 Bolt (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (79) 9X-8256 Washer

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Illustration 30 (39) 4V-1939 Clamp (45) 5V-6439 Plate (54) 7X-2534 Bolt (79) 9X-8256 Washer

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21. Refer to Illustration 29 and Illustration 30. Use the listed hardware in order to mount two clamps on the front frame near the A-pin. Assemble clamps (39) over the green tape on the harness.

Illustration 31 Location of Area H

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Illustration 32 View of Area H Refer to Table 2 for dimensions. (8) 153-1460 Block (73) 8Y-3795 Boss (W4) 5 mm (0.2 inch) Fillet weld

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22. Refer to Illustration 31, Illustration 32, and Table 2. Tack-weld one block (8) and two bosses (73) into position. Finish weld block (8) and bosses (73). Apply a 5 mm (0.2 inch) fillet weld on two sides of block (8). Apply a 5 mm (0.2 inch) all around fillet weld on two bosses (73). Table 2 Locating Dimensions for Illustration 32 Callout DD EE Standard Lift 22 Degree 5 mm (0.2 inch) High Lift 24 Degree 151 mm (5.94 inch)

FF GG HH JJ KK

33 mm (1.3 inch) 80 mm (3.1 inch) 555 mm (21.9 inch) 319 mm (12.6 inch) 150 mm (5.9 inch)

11 mm (0.4 inch) 85 mm (3.3 inch) 525 mm (20.7 inch) 454 mm (17.9 inch) 150 mm (5.9 inch)

Illustration 33 Outside of the lift arm

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Illustration 34 Inside of the lift arm

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Illustration 35 (3) 118-9901 Spacer

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(58) 8T-4121 Hard Washer (67) 8T-4196 Bolt (75) 9M-8406 Clip

Illustration 36 (3) 118-9901 Spacer (10) 159-8329 Bracket As (58) 8T-4121 Hard Washer (67) 8T-4196 Bolt (75) 9M-8406 Clip

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23. Refer to Illustration 33 through Illustration 36. Use the listed hardware in order to secure the linkage jumper around the lift arm. Note: You will use two 159-8329 Bracket Assemblies (10) in order to secure the linkage jumper as shown in

Illustration 34.

Illustration 37 Location of Area F

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Refer to Illustration 38 for a machine that is equipped with standard lift. Refer to Illustration 39 for a machine that is equipped with high lift.

Illustration 38 View of Area F for a standard lift machine (LL) 363 mm (14.3 inch) (MM) 53 mm (2.1 inch)

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(NN) 3 mm (0.12 inch) (PP) 287 mm (11.3 inch) (RR) 243 mm (9.6 inch) (SS) 618 mm (24.3 inch) (TT) 988 mm (38.9 inch) (UU) 1173 mm (46.2 inch) (VV) 1302 mm (51.3 inch) (WW) 43 mm (1.7 inch) (XX) 173 mm (6.8 inch) (YY) 613 mm (24.1 inch) (W3) 3 mm (0.12 inch) all around fillet weld (73) 8Y-3795 Boss (76) 9R-2613 Weld Boss

Illustration 39 View of Area F for a high lift machine (ZZ) 388 mm (15.3 inch) (AAA) 777 mm (30.6 inch) (BBB) 1133 mm (44.6 inch) (CCC) 1333 mm (52.5 inch)

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(DDD) 1420 mm (55.9 inch) (EEE) 243 mm (9.6 inch) (FFF) 416 mm (16.4 inch) (GGG) 243 mm (9.6 inch) (W3) 3 mm (0.12 inch) all around fillet weld (73) 8Y-3795 Boss (76) 9R-2613 Weld Boss

24. Refer to Illustration 37, Illustration 38, and Illustration 39. Tack-weld one 9R-2613 Weld Boss (76) into position. Tack weld six bosses (73) into position for a standard lift machine or tack weld four bosses (73) into position for a high lift machine. Finish weld each boss with a 3 mm (0.12 inch) fillet weld all around.

Illustration 40 Location of Area K (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (75) 9M-8406 Clip

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Illustration 41 View of Area K (75) 9M-8406 Clip

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25. Refer to Illustration 40 and Illustration 51. Use the listed hardware in order to install three 9M-8406 Clips (75) . Use the existing hardware from the grease lines in order to install one clip (75). The clip will face toward the lift arm and under the clips for the grease line.

Illustration 42 (Std) Routing for the jumper on a machine that is equipped with standard lift (High) Routing for the jumper on a machine that is equipped with high lift (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (75) 9M-8406 Clip

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Illustration 43

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View of Area K on the machines that are equipped with standard lift (75) 9M-8406 Clip

26. Refer to Illustration 42 and Illustration 43. 27. Use the listed hardware in order to install clips (75) and fasten the harness onto the lift arm. Note: The clip on the standard lift machine will face toward the lift arm under the clips for the grease line.

335-4304 Harness As (Tilt)

Illustration 44 Location of Area L

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Illustration 45 View of Area L (4) 130-5300 Clip (33) 335-4304 Harness As (Tilt) (77) 9X-6772 Cable Strap

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1. Connect 335-4304 Harness As (Tilt) (33) into the existing connector on the front harness. Use the existing hardware in order to install 130-5300 Clip (4) onto the existing boss. Use tie straps along the front harness in order to secure the harness.

Illustration 46 Routing for the 335-4304 Harness As (Tilt)

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2. The routing for the tilt jumper will follow the front harness through the frame. Strap the tilt jumper to the front harness in order to secure the jumper.

Illustration 47 (C1) Position of the old connector (C2) Position of the new connector (R1) Old harness routing (R2) New harness routing (33) 335-4304 Harness As (77) 9X-6772 Cable Strap

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3. The front harness connector for the old proximity switch is reused for the new rotational tilt sensor. Reroute the front harness connector in order to make the connection to tilt jumper (33) .

Installing A Third Pilot Solenoid

Replace the entire assembly that is shown in the magnified view onto the new 326-5197 Bracket As (20). Refer to Illustration 48.

Illustration 48 (A) Existing 245-0709 Plate As (B) Existing 245-4674 Hose As (C) Existing 245-4673 Hose As (D) Existing 245-0703 Hose As (E) Existing 263-9996 Hose As (F) Existing 263-9995 Hose As

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1. Remove two solenoids and three hose clips in order to replace the existing plate (A) with 326-5197 Bracket As (20). Use 8T-4195 Bolts (66) with the existing washers in order to mount bracket (20) .

Illustration 49 (G) Existing 245-0708 Hose As (H) Existing 245-4672 Hose As (J) Existing 263-9997 Hose As (K) Existing 245-4671 Hose As

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2. Remove hoses (G) and (K) from the machine. Leave hose (H) and hose (J) attached at both ends. Hose (H) and hose (J) will be secured with clips in later steps. 3. Ensure that the fittings contain O-rings and install the solenoids that were removed in Step 1.

Illustration 50 (7) 152-8385 Solenoid Valve Gp (36) 3J-1907 O-Ring Seal (47) 6V-8398 O-Ring Seal (48) 6V-9746 O-Ring Seal (49) 6V-9839 Swivel Tee (50) 6V-9873 Connector (52) 7T-9745 Valve Manifold (57) 8C-8762 Elbow

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(71) 8T-6876 Elbow

4. Use the listed hardware in order to assemble the pilot solenoid that is shown in Illustration 50.

Illustration 51 (20) 326-5197 Bracket As (42) 5P-4116 Hard Washer (70) 8T-6869 Bolt

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5. Use bolts (70) and washers (42) in order to install the pilot solenoid assembly from Step 4. Note: 5P-4116 Hard Washer (42) fit between manifold (52) and 326-5197 Bracket As (20) .

Illustration 52 (16) 289-2751 Hose As (19) 326-5196 Hose As

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6. Ensure that the fittings contain O-rings and install 289-2751 Hose As (16) and 326-5196 Hose As (19) .

Illustration 53 (5) 146-0112 Hose As (18) 326-5194 Hose As

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7. Ensure that the fittings contain O-rings and install 146-0112 Hose As (5) and 326-5194 Hose As (18) .

Illustration 54 (H) Existing 245-4672 Hose As (J) Existing 263-9997 Hose As (1) 091-0081 Spacer (58) Four 8T-4121 Hard Washers (61) 8T-4133 Nut (66) 8T-4195 Bolt (67) 8T-4196 Bolt (78) Four 9X-8250 Clips

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8. Use the listed hardware in order to clip existing hose (H) and existing hose (J) .

Illustration 55 (18) 326-5194 Hose As (19) 326-5196 Hose As (37) 3K-0360 O-Ring Seal (47) 6V-8398 O-Ring Seal

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9. Replace O-ring (37) and O-ring (38). Assemble the other end of hoses (18) and (19) that were installed in Step 6 and Step 7. Use the existing clips and secure the hoses in the same manner as the current machine.

Illustration 56 (5) 146-0112 Hose As (16) 289-2751 Hose As (47) 6V-8398 O-Ring Seal (48) 6V-9746 O-Ring Seal

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10. Replace O-ring (47) and O-ring (48). Assemble the other end of hose (5) and hose (16) onto the back of the bulkhead plate that is shown in Illustration 56.

Illustration 57 (F) Existing 263-9995 Hose As (J) Existing 263-9997 Hose As (K) Existing diagnostic line (43) 5P-9085 Clip (58) Four 8T-4121 Hard Washers (61) 8T-4133 Nut (62) 8T-4136 Bolt (78) Two 9X-8250 Clips

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11. Use the listed hardware in order to secure the hydraulic lines and avoid rubbing.

326-6470 Solenoid Harness As (Pilot)

Replace the existing harness for the pilot solenoids with 326-6470 Solenoid Harness As (Pilot) (23). The new harness assembly has three solenoid connectors.

Illustration 58 Location of Area M

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Illustration 59 View of Area M (23) 326-6470 Solenoid Harness As (77) 9X-6772 Cable Strap

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1. Remove the old harness and install 326-6470 Solenoid Harness As (Pilot) (23) . Connect harness assembly (23) into the existing receptacle on the main harness assembly. Note: The interface moves to the frame. Use 9X-6772 Cable Strap (77) in order to tie the extra length on the main harness assembly.

Illustration 60 (4) 130-5300 Clip (6) 147-0385 Clip (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt

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Illustration 61 (4) 130-5300 Clip (6) 147-0385 Clip (17) 2B-0941 Spacer (58) 8T-4121 Hard Washer (62) 8T-4136 Bolt (65) 8T-4182 Bolt

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2. Use the listed hardware in Illustration 60 and Illustration 61 in order to secure 326-6470 Solenoid Harness As (Pilot) (23) .

336-4088 Wire As (Main Jumper)

Illustration 62 (MH) Main Harness (35) 336-4088 Wire As (Main Jumper)

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The main jumper harness runs from the solenoid harness to the Electronic Bay (EBay). Main jumper harness (35) will be secured to the main harness with tie straps.

Illustration 63

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Remove wire H716-white from cavity "2" of the main harness plug. Insert wire F882-yellow from the jumper harness into cavity "2" of the main harness plug.

Illustration 64

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Insert socket of F882-yellow into Pin "1" of (C-C19) . Note: Connector C19 has no existing wires in pins "1" through "5".

336-4087 Harness Assembly (E-Bay Jumper)

Illustration 65

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Add E-Bay jumper harness into E-Bay. The E-Bay jumper harness contains extra circuits. These extra circuits are for rework on the front pump drive cooler. These extra circuits are not used for the tilt sensor and the autolube and these circuits may be tied out of the way.

Illustration 66 (C1) Cavity 1 on the M-C10 connector (C10) M-C10 connector (C16) Cavity 16 on the M-C10 connector

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1. Remove wire 762 (yellow) from M-C10 cavity 16. Insert new wire 762 on 336-4087 Solenoid Harness As (E-Bay Jumper) (34) into M-C10 cavity 16 (C16) .

Insert new wire F882 into M-C10 cavity 1. Note: Circuit 762 is for the tilt sensor signal. Note: Circuit F882 is for the tilt solenoid. Note: Connector M-C10 is on the E-Bay side of C-C19.

Illustration 67 (C1) VIMS J1 (C4) Trans J2 (C5) Impl J2 (C6) Imp J1 (C10) M-C10

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Illustration 68 (P12) Pin 12 on VIMS J1 (P33) Pin 33 on Imp J2 (P66) Pin 66 on Imp J1

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2. Insert the socket of wire 762 onto pin 33 of implement ECM J2 (M-C5). Insert socket of wire F882 onto pin 66 of implement ECM J1 (M-C6).

Illustration 69 (P18) Pin 18 on E451-M-C4

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3. Move wire E451-Purple M264 from pin 12 on VIMS J1 and place the wire onto pin 18 on E451-M-C4. Refer to Illustration 68 and Illustration 69. Note: Circuit 451 is for the autolube pressure sensor. 4.

Replacing The Switch In The Cab

Illustration 70 (13) 223-8972 Rocker Switch

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Illustration 71 Location of the rocker switch (13) 223-8972 Rocker Switch

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The new 223-8972 Rocker Switch (13) is a drop in replacement for the current switch. The new switch mates to the existing connector. Remove the old switch and install the new switch.

Setup and Break In Procedures

Refer to Special Instruction, REHS1789, "Break-In Procedure Pin" before operating the machine in order to ensure

proper break-in of the new F pin. Flashing the Software 1. Flash the following software: 356-9749 Implement Software Gp 316-4295 Power Train Software Gp 357-2898 Monitor Software Gp (VIMS English/Spanish) Note: Contact Large Wheel Loader product support fro additional VIMS languages. 2. Use the Caterpillar ET configuration screen to enable the "Dual Tilt Kickout" feature. 3. Disconnect Caterpillar ET and turn the machine key off and back on. 4. Type "SERV" and press "OK" on the "VIMS" keypad. Use "VIMS" to calibrate both the lift and tilt sensors. Follow the directions on the "VIMS" screen to perform the calibrations. 5. Refer to Illustration 70 for Step 6, Step 7, and Step 8. 6. To set the left kickout, raise the bucket to the desired position above the midway point. Then depress the bottom of the kickout set switch. The boom will return to the programmed position when the following conditions are met: The raise detent is activated The boom is below the kickout position 7. To set the lower kickout, lower the bucket to the desired position below the midway point. Then depress the bottom of the kickout set switch. The boom will return to the programmed position when the following conditions are met: The lower detent is activated The boom is above the kickout position 8. To set the bucket kickout, tilt the bucket to the desired digging angle. Then depress the top of the kickout set switch. The bucket will return to the programmed position when the following conditions are met: The tilt control lever is placed in the tilt back detent position The bucket is dumped beyond the kickout
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