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Installation DIP 5000

DIP5K/EN IN/A22

INSTALLATION

Installation DIP 5000

DIP5K/EN IN/A22 Page 1/36

CONTENTS
1. 2.
2.1 2.2 2.3

SAFETY INSTRUCTIONS SHIPMENT


Packaging Storage Parts list

7 8
8 8 8

3. 4.
4.1 4.2 4.3 4.3.1 4.3.2 4.3.3

ENVIRONMENTAL CONDITIONS INSTALLATION


Description Plug-in Board Rack Position Board Modular implementation Minimal Board Rack implementation Complementary Board Rack implementation Optional Boards

10 11
11 11 11 12 12 13

5.
5.1 5.2 5.3

POWER SUPPLY BOARDS


Power Supply Boards VDC Range Values Constraints on the V DC input values Power supply and consumption

14
14 14 14

6.
6.1 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.3 6.3.1 6.3.2 6.3.3 6.4 6.4.1 6.4.2 6.4.3

CONNECTION
Rear Connectors Terminal block Wiring Plug-in terminal block description Input /Output Terminal Block Pin-Out Recommendation Input Logic Command allocation Wiring Examples Alarm and Output copy Terminal Block Wiring Plug-in terminal blocks description Alarm and Output copy terminal block Pin Out Output Copy Allocation Power supply wiring Plug-in terminal blocks description Power supply connector Pin Out with standard CORTEC subrack Power supply connector Pin Out with dual power supply version

15
15 16 16 17 18 18 20 20 20 21 21 23 23 23 23

DIP5K/EN IN/A22 Page 2/36 6.5 6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.6 6.7 6.8 6.9 Access port for the line connection medium Connector description V11/X24 Interface Pin_Out - IR179 G703-1 Codirectional Interface (64kbps) Pin Out - IR180 G703-6 Interface (2 Mbps) Pin Out - IR173 Voice frequency interface (Analog mode) - IR183 Optical Fibre access port HMI access port (PC connection) IRIG-B interface port FI002 Wiring

Installation DIP 5000 23 23 24 25 26 27 27 28 28 29

7. 8.
8.1 8.2 8.3 8.4 8.5 8.6 8.7

INSTALLATION PROCEDURE APPENDIX


Terminal block location Terminal block location dual power supply version 2 commands version connections 4 commands - 1 I/O board version connections 4 commands - 2 I/O boards version connections 8 commands connections Selecting type of configuration

30 31
31 32 33 33 34 34 35

LIST OF FIGURES
FIGURE 1 - DIP 5000 RACK FIGURE 4 - POSITION OF PLUG-IN BOARDS FIGURE 5 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD FIGURE 6 - REAR CONNECTORS FIGURE 7 - 10 POINTS WAGO CONNECTOR FIGURE 8 - PLUG-IN TERMINAL BLOCK TOOL FIGURE 9 - 11 POINTS WAGO CONNECTOR FIGURE 10 - V11/X24 INTERFACE PIN OUT FIGURE 11 - G703.1 INTERFACE PIN OUT FIGURE 12 - G703.6 INTERFACE 2 MBIT/S FIGURE 13 - ANALOG INTERFACE PIN OUT FIGURE 14 - DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT PANEL 11 12 13 15 16 17 20 24 25 26 27 28

Installation DIP 5000

DIP5K/EN IN/A22 Page 3/36

FIGURE 15 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL FIGURE 16 - COMMANDS INPUTS AND FILTER WIRING FIGURE 17 - LOCATION OF CONNECTIONS ON THE REAR SIDE FIGURE 18 - REAR CONNECTIONS FIGURE 19 - TWO COMMANDS VERSION CONNECTIONS FIGURE 20 - FOUR COMMANDS VERSION CONNECTIONS - 1 I/O BOARD FIGURE 21 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD FIGURE 22 - EIGHT COMMANDS VERSION CONNECTIONS

28 29 31 32 33 33 34 34

LIST OF TABLES
TABLE 1 - UNIT PARTS LIST TABLE 2 - AVAILABLE BOARDS TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS TABLE 5 - ALLOCATION OF COMMANDS TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION TABLE 7 - ALLOCATION OF OUTPUT COPY TABLE 8 - P17 TERMINAL BLOCK PIN OUT TABLE 9 - V11/X24 INTERFACE CONNECTION TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION TABLE 11 - G703-6 INTERFACE CONNECTION TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION TABLE 13 - COMMAND MANAGEMENT CONNECTORS TABLE 14 - OTHER REAR PANEL CONNECTORS TABLE 15 - COMMAND MANAGEMENT CONNECTORS TABLE 16 - OTHER REAR PANEL CONNECTORS 8 9 14 17 19 21 22 23 24 25 26 27 31 31 32 32

DIP5K/EN IN/A22 Page 4/36

Installation DIP 5000

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Installation DIP 5000

DIP5K/EN IN/A22 Page 5/36

MODIFICATIONS PAGE
VERSION A11 B11 C11 D11 E11 F11 A22 DATE 10/19/2000 04/18/2001 10/04/2001 06/02/2004 11/14/2007 02/11/2008 08/14/2008 COMMENTS ORIGINAL ISSUE ADDITION OF OPTICAL INTERFACE ADDITION OF GROUNDING RECOMMENDATION AREVA ADDITION OF ANALOG PART NEW STRUCTURE. NEW WRITING MINOR CORRECTIONS PACKAGE RELEASE 2.2

NOTE:

From the revision C, the numbering system of the document has changed according to the AREVA standards, on the other hand the index of the document has been incremented for a better follow-up.

DIP5K/EN IN/A22 Page 6/36

Installation DIP 5000

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Installation DIP 5000

DIP5K/EN IN/A22 Page 7/36

1.

SAFETY INSTRUCTIONS
BEFORE CARRYING OUT ANY WORK ON THE UNIT, THE USER SHOULD BE FAMILIAR WITH THE CONTENTS OF THE SAFETY SECTION DIP5K/EN SS/A11 OR LATER ISSUE, THE TECHNICAL DATA SECTION AND THE RATING ON THE EQUIMENT RATING LABEL.

THE FRONT PANEL MOUNTED MONITOR DOWNLOAD PORT IS AN EXTRA-LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASIC INSULATION AGAINST ELECTRIC SHOCK. WHEN THE RELAY IS ENERGISED, THE TERMINALS OF THIS PORT SHOULD NOT BE TOUCHED SINCE IN THE UNLIKELY EVENT OF A SINGLE FAULT CONDITION THERE WOULD BE A VERY LOW PROBABILITY OF AN ELECTRIC SHOCK. THIS PORT IS DESIGNED TO BE USED FOR MAINTENANCE PURPOSES, THAT IS MONITORING AND SOFTWARE DOWNLOADS; IT IS NOT INTENDED TO BE PERMANENTLY CONNECTED.

DIP5K/EN IN/A22 Page 8/36

Installation DIP 5000

2.
2.1

SHIPMENT
Packaging DIP 5000 packaging includes: The DIP 5000 A set of connectors, including small tools (x5) to insert a cable on wago connectors Factory test reports

The DIP 5000 Digital teleprotection unit comprises a rack to support plug-in cards. This rack is designed to fit in standard 19-inch frames with attachment on the front panel. The units are packaged and placed in a standard box suitable for transport. Each box of equipment is marked externally with the unit serial number to avoid opening when a number of units are shipped together. The total equipment weight is 7.6 kg 2.2 Storage If the unit is not installed within a few weeks after leaving the factory, it should be removed from its packaging before storing it, preferably in a warehouse. Units intended for a long-term storage (several months) should be installed and energized. The temperature limits for transport and storage are as follows: -40C to +85C. 2.3 Parts list The following table shows the various unit components according to the variant adopted: UNIT COMPONENTS 2 or 4 Commands Variant (3) 3U rack AM170/AM170D UT 148 CPU Board Terminal blocks Line connection (15 pin female socket) PC connection (9 pin female socket) ALxxx PSU card (1) SRxxx card (1) IRxxx digital interface board (1) IR182/185 optical interface board IR183 Voice Frequency interface IR184 IRIG_B interface board FI002 filter board 1 or 2 (3) 1 (DIP 5000 Digital version) 1 (DIP 5000 Optical Fibre version) 1 (DIP 5000 Analog version) 1 (optional) 1 for 2 or 4 commands variant only (optional) TABLE 1 - UNIT PARTS LIST (1) (2) (3) See list of available boards table 2 below. 2 boards if using an auxiliary power supply for redundancy. Depending on contact scheme chosen. 1 or 2 (2) 2 1 1 1 9 1 8 Commands Variant

Installation DIP 5000 Board name and category Power Supply boards AL137 AL139A AL139B AL140 AL141 I/O boards SR114 SR115 SR116 Communication interface IR173 IR179 IR180 IR182-1310 IR182-1550 IR185 IR183 Optional functions IR184 G703-6 (E1) V11 / X24 G703-1 codirectional Single mode Optical Fibre (1310 nm) Single mode Optical Fibre (1550 nm) Short haul (Multimode) Optical Fibre (820 nm) Voice frequency Interface 48V to 250V nominal I/O * 24V to 60V nominal I/O 48V to 127V nominal I/O 48V DC power supply 110V / 127V DC power supply 220V / 250V DC power supply 24V DC power supply 48V / 60V DC power supply 36V to 60V Function

DIP5K/EN IN/A22 Page 9/36 Comment

80V to 160V input 160V to 300V input 18V to 30V input 36V to 72V input

Command input from 30V to 300V Command input from 18V to 72V Command input from 36V to 152V

Digital mode (256 kbps) Digital mode (32 kbps to 256 kbps) Digital mode (64 kbps) Optical fibre mode Optical fibre mode Optical fibre mode C37.94 Analog mode

IRIG-B Synchronization Interface IRIG-B 12x format Standard 200-04 Input impedance 4,7k at 1000Hz Modulation ratio: 3:1 to 6:1 Input signal, peak to peak to peak: 100mV to 10V

FI002

Filter against discharge capacity

2 or 4 commands only

TABLE 2 - AVAILABLE BOARDS * For 220 VDC and higher voltages refer also to application note document n PTCDIP5K-TS-E005.pdf.

DIP5K/EN IN/A22 Page 10/36

Installation DIP 5000

3.

ENVIRONMENTAL CONDITIONS
Operating temperature limits: Maximum relative humidity at 23C: -40C to + 70C 90 %

This unit is to be installed in rooms sheltered from the rain.

Installation DIP 5000

DIP5K/EN IN/A22 Page 11/36

4.
4.1

INSTALLATION
Description Rack dimensions comply with the standard EUROPE 19 inches type, which are 3 units high in compliance with standard DIN 41494. The rack is designed to be installed in frames or cabinets. The only fastening and support points on these racks are situated on the front panel of the frame, on perforated brackets.

4.2

Plug-in Board Rack Position The UT 148 and I/O boards, which are 220 mm long and 6U wide, are plugged in and locked horizontally on the left part of the rack. Card UT148 must be located in slot 1. One SRxxx card (SR114, SR115, SR116) for commands 1 to 4 must be located in slot 3

37,7 mm

57,1 mm

3 2 1

(3U) 132,5 mm

300 mm or 316 mm Optical Interface optional

37,7 mm

Hinged flap

1 or 2 power supply card(s) AL13x according to option chosen

D0052ENc

FIGURE 1 - DIP 5000 RACK An SRxxx card for commands 5 to 8, if present, must be in slot 2. If present, filter against discharge capacity card FI002 must be in slot 2. The Power Supply boards are plugged in and locked vertically in slots 5 and 6 after the unit has been installed in the rack and the connecting cables fed through. The optical interface board, if needed, is installed in the slot 4.

The other interface boards are plugged on the CPU board (daughter boards). 4.3 Board Modular implementation The DIP 5000 is a modular concept declined in different versions, ANALOG, DIGITAL, 2 commands, 4 or 8 commands etc Optional boards are also supported. Board implementation in the rack consists of a basic implementation with mandatory boards with complementary boards and optional boards, depending on the chosen version.

DIP5K/EN IN/A22 Page 12/36 4.3.1 Minimal Board Rack implementation The minimal board implementation consists of: 1 UT148 CPU board in slot 1, 1 I/O board (SR114, SR115 or SR116) in slot 3, 1 Power Supply board in slot 5.

Installation DIP 5000

The following figure shows the placement of boards in the rack:

Main PSU

Aux PSU

Mandatory I/O Board


IR182

2 commands variant

UT 148 Board IRxxx interface Mandatory I/O Board FI002 optional UT 148 Board IRxxx interface Mandatory I/O Board Mandatory I/O Board UT 148 Board IRxxx interface

Main PSU

Aux PSU

IR182

4 commands variant

Main PSU

Aux PSU

IR182

8 commands variant (Digital Mode Only)

D0494ENa

FIGURE 2 - POSITION OF PLUG-IN BOARDS 4.3.2 Complementary Board Rack implementation Depending on the desired configuration, the following boards may be added: 1 I/O board in slot 2 for the 8 command version (Digital only) or 1 FI002 for filtering. 1 communication interface board selected among: Digital interface (V11, G703-1or G703-6) installed as a daughter board on the CPU, Copper wire interface (4 wires) installed as a daughter board on the CPU, Optical fibre interface board (IR182 or IR185) installed in slot 6.

Installation DIP 5000 4.3.3 Optional Boards The following optional boards can be added: 1 auxiliary Power Supply board in slot 4

DIP5K/EN IN/A22 Page 13/36

1 IRIG_B interface (IR184) installed as a daughter board on the CPU 1 I/O board in slot 2 can be added in the 4 command version to extend the number of outputs or to provide combinatorial logic on inputs.

V7 V5 V3 V2

IR xxx communication interface board

V4 V6 V1 V8 V9
Timer MAX 3000

IR184 Optional IRIG-B interface board

U13

MAX 3000

U14

FLASH EEPROM

U8

S1 S2

DSP 2189 M

U2

3,3V

D0053ENa

FIGURE 3 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD

DIP5K/EN IN/A22 Page 14/36

Installation DIP 5000

5.

POWER SUPPLY BOARDS


TO POWER ON, SWITCH ON THE POWER SUPPLY CARD USING THE SWITCH LOCATED ON THE FRONT OF THE ALxx (FOR LOCATION REFER TO APPENDIX OF COMMISSIONING MANUAL)

5.1

Power Supply Boards VDC Range Values The DIP 5000 Digital Teleprotection unit is powered by a DC voltage supply. Power supply boards are offered in different versions to cover a large range of nominal DC input values. The following table shows the nominal voltage VDC and the VDC range corresponding to each power supply board: BOARD Nominal Voltage V DC AL137 AL139A AL139B AL140 AL141 48 110 127 220 250 24 48 60 Min Voltage V DC 36 80 160 18 36 Max Voltage V DC 60 160 300 30 72

TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE Power supply modules are protected by fuse rated 3.15 AT/250 V. The input DC voltage must comply with the supported DC range value of the DC power supply board.

5.2

Constraints on the V DC input values The applied V DC input signal must comply with the following rules: xxxAlternative frequency component greater than or equal to 100 Hz: 0.12Un peak to peak. Input voltage value fluctuation: 20 V max. amplitude 10 ms max. duration 100 V/ms max. slope

5.3

Power supply and consumption The DIP 5000 Digital Teleprotection unit must be powered by a power supply board compatible with the V DC input values respecting constraints described above. This may or may not be referenced to the frame mechanical earth. In case of power supply redundancy, it is possible to have two different sources with different voltage level (i.e. 48 Vdc and 125 Vdc or any other combination). Current consumption of q fully-equipped unit at a nominal voltage of 48 V is 350mA maximum, i.e. 17 W. Consumption in the idle state (without commands) is 7W.

Installation DIP 5000

DIP5K/EN IN/A22 Page 15/36

6.

CONNECTION
To comply with safety requirements and EMC specifications, the protective (earth) conductor terminal on the rear of the DIP 5000 unit shall be connected to a ground bar via a flat braid made of tinned copper with a cross section of at least 12 mm X 1 mm. This braid must be reliably connected to one of the two M5 threaded studs located on the back of the DIP 5000 unit.

The safety of the unit is dependent on its being solidly bonded to the protective (earth) conductor. Immunity to electromagnetic perturbations is directly related to the characteristics of the earthing connection. Any deviation can severely influence reliability and availability.
6.1 Rear Connectors There are two types of rear panels, one with one single power supply connector and one with dual power supply connectors. The external sockets and connection points of the DIP 5000 Digital Teleprotection unit are located on the rear panel.

P14 P16
1

P11
1 1

Tx Rx

P17
- BAT - BAT +BAT +BAT

P15
1

P10 P12 P19 P20


1

Optical Fiber Access

P13
1

P18
D0058ENa

P16
1

Tx Rx

P14
1 1

P11 P10
1

AUX
- BAT +BAT

MAIN

P15 P19 P20


1

- BAT +BAT

Optical Fiber Access

P12 P13
1

P18

D0492ENb

FIGURE 4 - REAR CONNECTORS

DIP5K/EN IN/A22 Page 16/36 They are an integral part of the motherboard and include: 6.2 P10 Terminal block reserved for command inputs 1 to 4. P11 Terminal block reserved for command output contacts 1 to 4.

Installation DIP 5000

P12 Terminal block reserved for command inputs 5 to 8, or 1 to 4 with optional FI002. P13 Terminal block reserved for command output contacts 5 to 8. P14 Terminal block for copying command transmissions and receptions. P15 Terminal block for copying command transmissions and receptions. P16 Major and minor alarm loop distribution terminal block. P17 Power supply terminal block Main & Aux Power Supply terminal block. P18 15-pin female socket connector for access to the communication line (copper wire). P19 9-pin female socket connector for RS 232C link with the interface PC for maintenance/operation or access to the supervision network (TMN). P20 BNC connector for connection to an external IRIG-B clock signal. FC/PC connector for optical fibre connection, only if the unit is fitted with the IR182 option.

Terminal block Wiring The I/O commands to and from the protection relay are wired on terminal blocks P10, P11, P12 and P13, located at the rear of the unit. The connector references and Pin 1 position are labelled on the rear panel (see Appendix - Figure 15). All the input and output connexions of these blocks are isolated.

6.2.1

Plug-in terminal block description Terminal blocks are equipped with an index slot to prevent reversed connection. The Input Output wires, whose cross-section must be in the range 0.08 - 2.5mm, are connected to these terminal blocks by means of 10 self-locking connection points.

10

D0055XXa

FIGURE 5 - 10 POINTS WAGO CONNECTOR

Installation DIP 5000 The terminal blocks must be wired as follows: Strip each wire to a length of 9 mm, Using the tool supplied (lever)) (see Figure 6), press on 1, Insert the wire in the dedicated housing, Release the lever.

DIP5K/EN IN/A22 Page 17/36

1 Lever
D0054ENa

FIGURE 6 - PLUG-IN TERMINAL BLOCK TOOL 6.2.2 Input /Output Terminal Block Pin-Out The following table gives Input/Output PIN OUT on terminal blocks P10, P11, P12 and P13. In this table, the following symbols have been used to mark the pins: IN A command is activated by applying voltage to these terminals. + designates the point to be connected to the positive terminal of the application designates the point to be connected to the negative terminal of the application T and C respectively designate the MAKE and COMMON points of the available contacts.

OUT

ACCESS POINTS 1 2 3 4 5 6 7 8 9 10 O O O O O O O O O O

TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK P10 P11 P12 P13 External loop Terminal presence + + + + IN4 IN3 IN2 IN1 C T C T C T C T OUT4 OUT3 OUT2 External loop Terminal presence OUT1 + + + + IN8 IN7 IN6 External loop Terminal presence IN5 C T C T C T C T OUT8 OUT7 OUT6 External loop Terminal presence OUT5

TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS Pins 1 and 2 must be strapped on connectors P10, P11, P12 and P13 (see Figure 5). This configuration enables the terminal block presence to be checked. If the terminal block is removed, the strap is no longer detected and an alarm is set. The strap must be located on the terminal block connector and must not be removed.

DIP5K/EN IN/A22 Page 18/36 6.2.3 Recommendation

Installation DIP 5000

All the relays connected to the output contacts should have a free-wheeling diode.xxx 6.2.4 Input Logic Command allocation Depending on the DIP 5000 hardware configuration, a combinatorial logic operator can be applied to inputs and then allocated to commands sent to another DIP. Input logic allows a logical operator to be affected to board input and to be allocated to a command. Permitted combinations are OR: logical OR of two inputs AND: Logical AND of two inputs LOG: logical function () A command can thus be activated by the result of the logical OR, AND or LOG applied to two inputs coming from different sources even with different voltage levels. This feature is accessible when the number of available inputs is higher than the number of commands as follows: 2 commands version with one I/O board 4 commands version with two I/O boards

Furthermore, in these variants, the command output is activated on two independent relays. The allocation of a command to inputs and outputs depends on the configuration (see table 5 below). Where several choices are possible for the same command, the configuration is performed using the HMI (see HUMAN MACHINE INTERFACE CHAPTER Configuring Input\Output Parameters).

Installation DIP 5000


TERMINAL BLOCK
COMMAND ALLOCATION

DIP5K/EN IN/A22 Page 19/36


2 COMMANDS VERSION 1 I/O BOARD IN1 IN2 IN1 or IN2 IN1 and IN2 LOG (IN1, IN2) COMMAND 2 Acquisition IN3 IN4 IN3 or IN4 IN3 and IN4 LOG (IN3, IN4)
(2) (2)

4 COMMANDS VERSION 1 I/O BOARD IN1

(1)

4 COMMANDS VERSION 2 I/O BOARDS IN1 IN2 IN1 or IN2 IN1 and IN2 LOG (IN1, IN2)
(2)

8 COMMANDS VERSION 2 I/O BOARDS


DIGITAL ONLY

(1)

COMMAND 1 Acquisition

IN1

IN2

IN3 IN4 IN3 or IN4 IN3 and IN4 LOG (IN3, IN4)
(2)

IN2

P10 COMMAND 3 Acquisition IN3 IN5 IN6 IN5 or IN6 IN5 and IN6 LOG (IN5, IN6) COMMAND 4 Acquisition IN4 IN7 IN8 IN7 or IN8 IN7 and IN8 LOG (IN7, IN8) COMMAND 5 Acquisition COMMAND 6 Acquisition P12 COMMAND 7 Acquisition COMMAND 8 Acquisition COMMAND 1 Output COMMAND 2 Output P11 COMMAND 3 Output COMMAND 4 Output COMMAND 5 Output COMMAND 6 Output P13 COMMAND 7 Output COMMAND 8 Output OUT7 OUT8 OUT3 OUT4 OUT5 / OUT6 OUT7 / OUT8 OUT3 OUT4 OUT5 OUT6 OUT1 / OUT2 OUT3 / OUT4 OUT1 OUT2 OUT1 / OUT2 OUT3 / OUT4 IN7 IN8 OUT1 OUT2
(2) (2)

IN3

IN4

IN5 IN6

TABLE 5 - ALLOCATION OF COMMANDS


(1) (2)

Standard I/O, without combination Only in digital mode

DIP5K/EN IN/A22 Page 20/36 6.2.5 Wiring Examples

Installation DIP 5000

For wiring Examples in different contexts (2, 4, 8 commands, one or two I/O boards) Figure 17 to Figure 20. 6.3 Alarm and Output copy Terminal Block Wiring

see

The command output copies are wired on terminal blocks P14, P15 and the alarm contacts output on terminal block P16 at the rear side of the unit. The connector reference and Pin 1 position are labelled on the rear panel (see Appendix - Figure 15). The output copies are distributed as 4 groups fully isolated from each other. Each group is composed of 4 normally-open contacts and 1 common. The alarm outputs are distributed as 4 normally-closed contacts fully isolated from each other, 2 contacts for the major alarm and 2 contacts for the minor alarm. 6.3.1 Plug-in terminal blocks description The conductors, whose cross-section must be in the range 0.08 - 2.5mm, are connected to the terminal blocks by means of 11 self-locking connection points.

10

11
D0056XXa

FIGURE 7 - 11 POINTS WAGO CONNECTOR

Installation DIP 5000 6.3.2 Alarm and Output copy terminal block Pin Out

DIP5K/EN IN/A22 Page 21/36

The following table gives the PIN OUT of the command output copies and the alarm contacts output on terminal blocks P14, P5, and P16. In the table below, the following abbreviations have been used to mark the pin: COPYTi COPYC R, T, C stands for normally-open output copy contact i. stands for output copy common contact designate respectively the normally-closed, normally open, and common points of the available contacts. TERMINAL BLOCK P14 T T T T C COPYT1 COPYT2 COPYT3 COPYT4 COPYC 1 to 4 Not used T T T T C COPYT5 COPYT6 COPYT7 COPYT8 COPYC 5 to 8 T T T T C TERMINAL BLOCK P15 T T T T C COPYT9 COPYT10 COPYT11 COPYT12 COPYC 9 to 12 Not used COPYT13 COPYT14 COPYT15 COPYT16 COPYC 13 to 16 C Major Alarm 2 Output 11** R C Major Alarm 1 Output 8 9 10 R Not used C Minor Alarm 2 Output 5* 6 7 R Not used TERMINAL BLOCK P16 C Minor Alarm 1 Output 2 3 4 R Not used

PINS 1

TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION 6.3.3 Output Copy Allocation The output copy relays are used to give information on the current state of the transmitter and the receiver as follows: Tx State for command number n: the contact(s) is(are) closed while the command n is being transmitted, open when in guard state or while other commands are transmitted. Rx state for command number n: the contact(s) is(are) closed while the command n is being received, open when in guard state or while other commands are being received.

Pin 5 is common for contacts 1 to 4 on terminal blocks 14 & 15.

** Pin 11 is common for contacts 7 to 10 on terminal blocks 14 & 15.

DIP5K/EN IN/A22 Page 22/36

Installation DIP 5000

Allocation of the Output copy relays depends on the configuration (see table below)
COMMANDS ALLOCATION COMMAND 1 Acquisition COPY P14 COMMAND 2 Acquisition COPY COMMAND 3 Acquisition COPY COMMAND 4 Acquisition COPY COMMAND 5 Acquisition COPY COPYT2 COPYT2 COPYT6 P14 COPYT9 COPYT3 COPYT13 P15 COPYT10 COPYT4 COPYT14 COPYT9 COPYT4 COPYT3 COPYT6 P14 2 COMMANDS VERSION 1 I/O BOARD COPYT1 COPYT1 COPYT5 P14 COPYT2 COPYT2 COPYT5 4 COMMANDS VERSION 1 I/O BOARD 4 COMMANDS VERSION 2 I/O BOARDS COPYT1 COPYT1 8 COMMANDS VERSION 2 I/O BOARDS (DIGITAL ONLY)

COMMAND 6 Acquisition COPY P15 COMMAND 7 Acquisition COPY

COPYT10

COPYT11

COMMAND 8 Acquisition COPY COMMAND 1 Output COPY P14 COMMAND 2 Output COPY COMMAND 3 Output COPY COMMAND 4 Output COPY COMMAND 5 Output COPY COPYT4 COPYT8 P14 COPYT11 COPYT7 COPYT15 P15 COPYT12 COPYT8 COPYT16 COPYT6 COPYT8 P14 COPYT3 COPYT7 COPYT3 COPYT5 COPYT7 P14 COPYT4

COPYT12

COPYT5

COPYT6

COPYT7

COPYT8

COPYT13

COMMAND 6 Output COPY P15 COMMAND 7 Output COPY

COPYT14

COPYT15

COMMAND 8 Output COPY

COPYT16

TABLE 7 - ALLOCATION OF OUTPUT COPY

Installation DIP 5000 6.4 Power supply wiring

DIP5K/EN IN/A22 Page 23/36

The power supply connector is located on terminal blocks Main & Aux at the rear side of the unit. The connection points are labelled on the rear panel (see Appendix - Figure 15). The connector provides 2 points for each polarity allowing the shorting of +BAT or -BAT to the functional earth with a simple wire strap (otherwise, the polarities are floating). 6.4.1 Plug-in terminal blocks description The wires, whose cross-section must be in the 0.08 to 2.5 mm range, are connected to the terminal block by means of a 7-pin WAGO connector with self-locking connection points. 6.4.2 Power supply connector Pin Out with standard CORTEC subrack PIN 1 2 3 4 5 6 7 TABLE 8 - P17 TERMINAL BLOCK PIN OUT 6.4.3 Power supply connector Pin Out with dual power supply version PIN 1 2 3 4 MARKING -BAT +BAT POLARITY Power supply negative polarity Power supply positive polarity Not Connected Functional Earth TABLE 9 - MAIN & AUX TERMINAL BLOCK CONNECTIONS 6.5 Access port for the line connection medium This chapter applies to all versions of the DIP 5000 except for the optical fibre variant. In this case, see optical fibre connections in chapter 6.6. 6.5.1 Connector description The port line connection medium port (Connector P18) is located on the motherboard of the unit (see Appendix - Figure 15). It is a 15-pin female connector SUB-D type. The connections must be wired using a 15-pin male SUB-D connector supplied with the unit. It includes the locking screws and the cover for a good shielding connection. To comply with insulation restrictions, non-allocated terminals must not be connected. The multi-strand conductor section is as follows: To be soldered: AWG 20 to 22 (0.324 to 0.519 mm) Allowable cable diameter: 8.2 mm maximum. Cable-clamp reducers for maximum diameters of 4.1 mm, 5.5 mm and 6.8 mm are provided. The cable shielding must be connected to the metal cover. MARKING -BAT -BAT +BAT +BAT Not Connected Functional earth Power supply positive polarity POLARITY Power supply negative polarity

DIP5K/EN IN/A22 Page 24/36

Installation DIP 5000

For digital teleprotection links, immunity to electromagnetic disturbance is directly related to the proper connection of the cable shield to the functional earth on both sides of the connection.
6.5.2 V11/X24 Interface Pin_Out - IR179

V11/X24 Interface (ISO 4903)


1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

T(B) T(A) R(B) R(A) S(B) S(A) S'(B) S'(A)

S' : transmitter clock circuit for non-standard use D0607ENa

FIGURE 8 - V11/X24 INTERFACE PIN OUT

Pin 1 2 3 4 5 6 7 8

Name

direction Signal Designation nc

Pin Name

Signal Designation

T(A)

out nc

Transmit (A)

9 10

T(B)

Transmit (B)

R(A)

in nc

Receive (A)

11 12

R(B)

Receive (B)

S(A) S'(A)

in out nc

Signal timing (A) DCE mode Timing (A)

13 14 15

S(B) S'(B)

Signal timing (B) DCE Mode timing (B)

TABLE 9 - V11/X24 INTERFACE CONNECTION The S signal is a non-standard feature. Actually, the DIP 5000 is to be considered as a DTE. The S' timing clock is provided so that one can make a direct link between two DIP 5000s for test purposes. Use of the S' signal is controlled through the HMI.

Installation DIP 5000 6.5.3 G703-1 Codirectional Interface (64kbps) Pin Out - IR180

DIP5K/EN IN/A22 Page 25/36

G703.1 Interface codirectional

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

T(B) T(A) R(B) R(A)

D0608ENa

FIGURE 9 - G703.1 INTERFACE PIN OUT Pin Name 1 2 3 4 5 6 7 8 R(A) T(A) direction Signal Designation nc out nc in nc nc nc nc Receive (A) Transmit (A) 9 10 11 12 13 14 15 R(B) Receive (B) T(B) Transmit (B) Pin Name Signal Designation

TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION

DIP5K/EN IN/A22 Page 26/36 6.5.4 G703-6 Interface (2 Mbps) Pin Out - IR173

Installation DIP 5000

G703.6 Interface 2Mbit/s

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15
Rx + Rx Tx + Tx -

D0609ENa

FIGURE 10 - G703.6 INTERFACE 2 MBIT/S

Pin 1 2 3 4 5 6 7 8

Name

direction Signal Designation nc nc

Pin Name

Signal Designation

9 Transmit (A) 10 11 Receive (A) 12 13 14 15 Rx Receive (B) Tx Transmit (B)

Tx +

out nc

Rx +

in nc nc nc

TABLE 11 - G703-6 INTERFACE CONNECTION

Installation DIP 5000 6.5.5 Voice frequency interface (Analog mode) - IR183

DIP5K/EN IN/A22 Page 27/36

Analog Interface

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

Tx(B) Tx(A) TBB(B) TBB(A) Rx(B) Rx(A) RB(B) RB(A) EA(B) EA(A) AL(B) AL(A)

D0610ENa

FIGURE 11 - ANALOG INTERFACE PIN OUT Pin Name 1 2 3 4 5 6 7 8 Tx(A) out 9 Tx(B) Voice frequency signal out (transmit) direction Pin Name Circuit designation and description

TBB(A) out Rx(A) RB(A) EA(+) AL(A) in out in out nc

10 TBB(B) Tx Blocking / Boost command circuit (solidstate relay) 11 Rx(B) 12 RB(B) 13 EA(-) 14 AL(B) 15 Voice frequency signal in (receive) Rx Blocking command circuit (solid-state relay) External Alarm input (opto-isolated) Live output circuit (solid-state relay)

TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION 6.6 Optical Fibre access port In the case of an optical fibre configuration, the optical interface board, installed in the reserved location of the rack, must be affixed to the back panel with its two attachment screws. Two optical boards version are supported: IR182 and IR185. The optical interface connectors, accessible from the back of the rack (see Figure 15), are a part of the optical board: 2 FC/PC connectors for IR182, ST connectors for IR185. EMC protection When not used, the rack connector must be covered with an EMC protection plate.

OPTICAL BOARD REMOVAL DO NOT TRY TO REMOVE THE OPTICAL BOARDS WITHOUT REMOVING THE TWO BACK PANEL ATTACHMENT SCREWS.

DIP5K/EN IN/A22 Page 28/36 6.7 HMI access port (PC connection)

Installation DIP 5000

The DIP 5000 is equipped with two RS 232 serial ports, one located on the front panel, the second on the back of the unit (see Appendix- Figure 13). The front panel mounted monitor/download port is an Extra-Low Voltage (ELV) circuit which provides basic insulation against electric shock. When the relay is energised, the terminals of this port should not be touched since in the unlikely event of a single fault condition there would be a very low probability of an electric shock. This port is designed to be used for maintenance purposes, that is monitoring and software downloads; it is not intended to be permanently connected. The connectors are 9-pin SUB-D female connectors. These ports allow a PC to be connected to the unit using a RS 232C cable. When both ports are connected the one the on front panel has priority.
0V Rx DTR Tx

5 9

4 8

3 7

2 6

DSR

D0618ENa

FIGURE 12 - DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT PANEL When using the back panel RS 232 motherboard connector, a DTE-DCE type adapter must be plugged in. This port supports the RTS/CTS hardware protocol, and remote connection through a supervision network (TMS5000).
0V Tx DTR Rx

5 9

4 8

3 7

2 6

CTS DSR RTS

D0619ENa

FIGURE 13 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL CAP When not used, the connectors must be covered with the cap provided. 6.8 IRIG-B interface port If an IRIG_B interface optional board is installed, this port is used for connection to an external clock source supporting an IRIG-B synchronization interface (IRIG-B mode with analog 1 kHz modulation). The connector, located on the units rear, is a standard female BNC connector (see P20 in Appendix - Figure 15). It is accessible with a male connector of a standard BNC coaxial cable. CAPS When not used, the connector must be covered with the BNC cap provided with the unit.

Installation DIP 5000 6.9 FI002 Wiring

DIP5K/EN IN/A22 Page 29/36

To assure enhanced protection against capacitive discharge at the inputs, a FI002 board can be installed. The commands input must be connected to the P13 connector. The P10 and P12 connectors must be interconnected (see the following figure).

1 P11
Command Outputs access

10

P10

P12
FI002 filter wiring

P13

+
Cmd 1

+
Cmd 2

Cmd 3

Command inputs

Cmd 4
D0489ENa

FIGURE 14 - COMMANDS INPUTS AND FILTER WIRING

DIP5K/EN IN/A22 Page 30/36

Installation DIP 5000

7.

INSTALLATION PROCEDURE
Installation of the unit includes the following steps: 1. 2. 3. 4. 5. 6. Install casing (rack, cabinet, or box). Insert cables for subsystems and operation (power supply, earthing, transmission medium, and protection equipment). Mount rack in casing. Fasten in place using the screws on the front panel. Connect rack to earth circuit. Before installing the cards in the racks, make sure apparatus is switched off (plugs removed or switch open). Install cards in rack. NOTE: The optical interface card must be mounted and tied to the rack before mounting the rack in the frame.

Installation DIP 5000

DIP5K/EN IN/A22 Page 31/36

8.
8.1

APPENDIX
Terminal block location

P14 P16
1

P11
1 1

Tx Rx

P17
- BAT - BAT +BAT +BAT

P15
1

P10 P12 P19 P20


1

Optical Fiber Access

P13
1

P18
D0058ENa

FIGURE 15 - LOCATION OF CONNECTIONS ON THE REAR SIDE Command input and output terminals P10 P11 P12 P13 P14 P15 Command inputs Command outputs Command inputs Command outputs Command copy contacts Command copy contacts TABLE 13 - COMMAND MANAGEMENT CONNECTORS Ancillary terminal blocks P16 P17 P18 P19 P20 Connection terminals to the alarm management systems ( 6.3) Power supply connection terminals ( 6.4) Line connection port ( 6.5) Supervision network connection port ( 6.7) External clock synchronization connection port ( 6.8) TABLE 14 - OTHER REAR PANEL CONNECTORS Connection terminal blocks for protection and command management systems. ( 6.2 and 6.3)

DIP5K/EN IN/A22 Page 32/36 8.2 Terminal block location dual power supply version

Installation DIP 5000

P16
1

Tx Rx

P14
1 1

P11 P10
1

AUX
- BAT +BAT

MAIN

P15 P19 P20


1

- BAT +BAT

Optical Fiber Access

P12 P13
1

P18

D0492ENb

FIGURE 16 - REAR CONNECTIONS

Command input and output terminals P10 P11 P12 P13 P14 P15 Command inputs Command outputs Command inputs Command outputs Command output Copies Command output Copies TABLE 15 - COMMAND MANAGEMENT CONNECTORS Ancillary terminal blocks P16 MAIN AUX P18 P19 P20 Connection terminals to the alarm management systems ( 6.3) Main Power supply connection terminals ( 6.4) Secondary power supply connection terminals Line connection ports ( 6.5) Supervision network connection ports ( 6.7) External clock synchronization connection port ( 6.8) TABLE 16 - OTHER REAR PANEL CONNECTORS Connection terminal blocks for protection and command management systems. ( 6.2and 6.3)

Installation DIP 5000 8.3 2 commands version connections


Command 1 Acquisition Copy Command 2 Aquisition Copy Command 1 Output Copy Command 2 Output Copy Command 1 Restitution
OUT1 OUT2

DIP5K/EN IN/A22 Page 33/36

Command 2 Restitution
OUT3 OUT4

P14
Group 1 Group 1 Copy Common Group 2 Copy Common Group 2

P11

P10

IN1

IN2

IN3

IN4

{
OUT3

Command 1 Acquisition

Command 2 Acquisition
D0059ENa

FIGURE 17 - TWO COMMANDS VERSION CONNECTIONS 8.4 4 commands - 1 I/O board version connections
Command 1 Acquisition Copy Command 2 Acquisition Copy Command 3 Acquisition Copy Command 4 Acquisition Copy Command 1 Output Copy Command 2 Output Copy Command 3 Output Copy Command 4 Output Copy

Command 1 Restitution OUT1

Command 2 Command 3 Restitution Restitution OUT2

Command 4 Restitution OUT4

P14
Common of Command Acquisition Copy Common of Command Output Copy

P11

P10

IN1

IN2

IN3

IN4

{
Command 3 Acquisition

Command 1 Acquisition

Command 2 Acquisition

Command 4 Acquisition
D0060ENa

FIGURE 18 - FOUR COMMANDS VERSION CONNECTIONS - 1 I/O BOARD

{
{
+

DIP5K/EN IN/A22 Page 34/36 8.5 4 commands - 2 I/O boards version connections
Command 1 Acquisition Copy Command 2 Acquisition Copy Command 1 Output Copy Command 2 Output Copy Command 1 Restitution
OUT1 OUT2

Installation DIP 5000

Command 2 Restitution
OUT3 OUT4

P14
Group 1 Group 1 Copy Common Group 2 Copy Common Group 3 Copy Common Group 4 Copy Common Group 3 Group 2

P11
Command 1 Acquisition IN1 IN2 Command 2 Acquisition IN3 IN4

{
+

{
+

Group 4

P10

{
+

{
+

P15 P12
Command 4 Output Copy Command 3 Output Copy Command 4 Acquisition Copy Command 3 Acquisition Copy

{ {
OUT7

IN5 IN6 Command 3 Acquisition

IN7 IN8 Command 4 Acquisition

P13

OUT5

OUT6

OUT8

Command 3 Restitution

Command 4 Restitution

FIGURE 19 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD 8.6 8 commands connections
Command 1 Acquisition Copy Command 2 Acquisition Copy Command 3 Acquisition Copy Command 4 Acquisition Copy Command 1 Output Copy Command 2 Output Copy Command 3 Output Copy Command 4 Output Copy

Command 1 Restitution OUT1

Command 2 Command 3 Restitution Restitution OUT2 OUT3

Command 4 Restitution OUT4

P14
Group 1 Group 1 Copy Common Group 2 Copy Common Group 4 Copy Common Group 3 Copy Common Group 3 Group 2

P11
Command 1 Acquisition Command 2 Command 3 Command 4 Acquisition Acquisition Acquisition

IN1

IN2

IN3

Group 4

P10

P15 P12
Command 8 Output Copy Command 7 Output Copy Command 6 Output Copy Command 5 Output Copy Command 8 Acquisition Copy Command 7 Acquisition Copy P13 Command 6 Acquisition Copy Command 5 Acquisition Copy

IN5

IN6

IN7

IN8

{ {

Command 5 Acquisition

Command 6 Command 7 Command 8 Acquisition Acquisition Acquisition

OUT5 Command 5 Restitution

OUT6 OUT7 Command 6 Command 7 Restitution Restitution

OUT8 Command 8 Restitution


D0062ENa

FIGURE 20 - EIGHT COMMANDS VERSION CONNECTIONS

{
D0061ENa

{ {

{ {

{ {

{
IN4

{
+ +

Installation DIP 5000 8.7 Selecting type of configuration


ACQUISITION

DIP5K/EN IN/A22 Page 35/36

Input Selection SIMPLE MODE Input 1

MMI Choice
Input 2

See Terminal Block P10

ACQUISITION

Input 1+ Input 2 COMBINED MODE Input 1 . Input 2

OR Function AND Function LOG Function


Function Selection

MMI Choice

D0063ENb

*Digital mode only

DIP5K/EN IN/A22 Page 36/36

Installation DIP 5000

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