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Documente Cultură
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UNIMAS e-Journal of Civil Engineering
Vol. 1 Issue. 2/2010
.$ereG
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t d t d +
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an(G
D L ou*er (ia&e*er
d L (e)*$ of ,orrosion (efe,*
t L no&inal )i)e .all *$i,=ness
L L &easure( leng*$ of ,orrosion (efe,*
*d+t,
%eas
L &easure( rela*ive ,orrosion (e)*$
P
%ao
L &a<i&u& allo.a0le o)era*ing )ressure
'tD-d+t. L s*an(ar( (evia*ion for &easure&en* %(/*' ra*io
'()' L s)e,ifie( &ini&u& *ensile s*reng*$
VI. 7A!IA9 SA>E; >AC"!
$e )ar*ial safe*/ fa,*ors
&
an(
(
+ an( *$e fra,*ile value
(
are (e*er&ine( fro& *a0les .$i,$ (e)en( on *$e safe*/ ,lass
,lassifi,a*ion+ *$e )i)e -uali*/+ ins)e,*ion &e*$o( an( si4ing a,,ura,/ of *$e ins)e,*ion *ool
11
. I* .as given as fun,*ions of
*$e si4ing a,,ura,/ of *$e &easure( (efe,* (e)*$ for ins)e,*ions 0ase( on rela*ive (e)*$ &easure&en*s an( for ins)e,*ions
0ase( on a0solu*e (e)*$. $e safe*/ ,lass is s)e,ifie( 0ase( on a0le 2 *o a0le 2.
a0le 2: 7ar*ial safe*/ fa,*or
&
+
11
Inspection 0ethod /afety class
-o) #ormal 4igh
!ela*ive %e.g. M>9'
&
L 0.ED
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L 0.E2
&
L 0.E0
A0solu*e %e.g. U'
&
L 0.C2
&
L 0.EE
&
L 0.E2
a0le 1: S*an(ar( (evia*ion+ S*# K(/*J+ for M>9 ins)e,*ion *ool
11
Relative sizing accuracy .onfidence level
5!6 7!6
E<a,* M %0.0 of *' S*#K(/*J L 0.00 S*#K(/*J L 0.00
t 0.05 of * S*#K(/*J L 0.02 S*#K(/*J L 0.01
t 0.10 of * S*#K(/*J L 0.0C S*#K(/*J L 0.0?
a0le 2: 7ar*ial safe*/ fa,*or+
(
an( fra,*ile value fa,*or+
(
11
Inspection sizing accuracy
/t"8d9t: d
/afety class
-o) #ormal 4igh
%e<a,*' 0.00 0.0
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L 1.00
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L 1.00
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L 1.00
0.02 0.0
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VII. SEMI-7!"8A8I9ISIC ENUAI"N
$e ne<* se,*ion of *$is )a)er (e&ons*ra*es *$e effor*s of (eriving a se&i-)ro0a0ilis*i, e-ua*ion in*en(e( *o ,al,ula*e *$e
fu*ure varia*ion of ,orrosion (efe,*s. $e *er& se&i-)ro0a0ilis*i, &eans *$a* *$e )ro)ose( e-ua*ion s*ill re-uires average(
values %fi<e( value' of )ara&e*ers ins*ea( of ran(o& values. None*$eless+ *$e es*i&a*e( value is rela*e( *o *$e )ro0a0le
varia*ion of ,orrosion (efe,*s in *$e fu*ure. Moreover+ *$e e-ua*ion is (erive( 0ase( on *$e )rin,i)al of varian,e of
)ro0a0ili*/ (is*ri0u*ion. 6en,e+ *$e *er&s se&i-)ro0a0ilis*i, .as ,$osen *o signif/ *$e )ro0a0ilis*i, ele&en* .i*$in
(e*er&inis*i, e-ua*ion. $e aug&en*a*ion of )re(i,*ion ,a)a0ili*ies 0/ in,reasing *$e s*an(ar( (evia*ion of )re(i,*e( ,an 0e
e<)laine( &a*$e&a*i,all/ 0/ referring *o linear gro.*$ ra*e &o(el. $e ,orrosion ra*e e-ua*ion ,an 0e .ri**en as:
1
UNIMAS e-Journal of Civil Engineering
Vol. 1 Issue. 2/2010
)
d d
!R
i
t t
+ 1 1
%2'
.$ere+
i i
t t )
+ 1
an( is a ,ons*an* value.
If ,orrosion (e)*$ d is assu&e( s*a*is*i,all/ varie( .$ereas ) is fi<e(+ *$e varia*ion of ,orrosion ra*e ,an 0e e<)resse( as:
( )
i
t t !R
d d
)
+ 1 1
varian,e .
1
2
2
%5'
an(+ si&)lifie( in*o:
[ ] [ ] ( )
2 2
2
2
1
1
i i
t t !R
d d
)
+
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$erefore+ *$e rela*ions$i) 0e*.een ins)e,*ion *i&e in*erval an( *$e varia*ion in ,orrosion gro.*$ ra*e ,an 0e )resen*e( as:
[ ] [ ] ( )
2 2
1
1
i i
t t !R
d d
)
+
%E'
Sin,e L'td+ *$erefore
[ ] [ ] ( )
2 2
1
1
i i
t t !R
d 'td d 'td
)
'td
+
%C'
Ins)e,*ion (a*a of &e*al loss fro& M>9 )ig *ools usuall/ is re)resen*e( as a ra*io of (efe,* (e)*$ *o .all *$i,=ness+ d+t. 8/
re)la,ing *$e e<a,* &e*al loss value+ d .i*$ &e*al loss ra*io+ d+t + E-ua*ion C ,an 0e re.ri**en as follo.sG
,
_
1
]
1
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1
1
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1
+
2 2
1
1
i i
t t
t
d
'td
t
d
'td
) t
cr
'td %D'
8/ assu&ing *$e .all *$i,=ness+ t as a fi<e( value .i*$ no varia*ion+ an( cr / d+t+ *$e ,on,lusive e-ua*ion ,an 0e )resen*e( as
[ ] [ ] ( )
2
2
2
2
J K / / cr 'td
t
)
t d 'td t d 'td
o )
+
%10'
.$ere:
S*(K(/*J
o
L S*an(ar( (evia*ion of ins)e,*ion *ool in firs* /ear assess&en*.
S*(K(/*J
d
L 1 O 5.5 S*#Kd+tJ H 1E.5 S*#Kd+tJ
2
d
L 1.2
S*#Kd+tJ P 0.02
0.02 S*#Kd+tJ P 0.0C
0.0C S*#Kd+tJ 0.1?
Nor&al
d
L 1 O 2.? S*#Kd+tJ H 11.D S*#Kd+tJ
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S*#Kd+tJ 0.1?
6ig$
d
L 1 O 2.1 S*#Kd+tJ H 2.1 S*#Kd+tJ
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S*#Kd+tJ 0.1?
VIII.!ESU9S A #ISCUSSI"N
7i)eline *i&e *o failure .as (e*er&ine( using *$e #NV !7->101 ,a)a,i*/ e-ua*ion %7ar* A'+ also =no.n as a se&i-
)ro0a0ilis*i, assess&en*
11
. >igures 1 *o 1 s$o. *$e )re(i,*ion resul* of )i)eline assess&en* su0Fe,*s *o in*ernal ,orrosion
fro& /ear t
0
*o t
0
. $ese )re(i,*ions .ere 0ase( on ga*$ere( ,orrosion (a*a fro& )igging ins)e,*ion (one in /ear t
0
. >ro& *$e
assess&en* resul* in /ear t
0
+ *$e &easure( ,orrosion (efe,* is .i*$in *$e a,,e)*an,e ,ri*eria for all o)era*ing )ressures .$ere
*$ere are no (efe,*s e<,ee(ing *$e a,,e)*an,e line as s$o.n in >igure 1. >ur*$er )re(i,*ion .as ,arrie( ou* fro& /ear t
1
un*il
t
0
. $e )i)eline is ,onsi(ere( fail or in ,ri*i,al ,on(i*ion (ue *o 0urs*ing in /ear t
0
.$en *$e a,,e)*an,e ,ri*eria for all
o)era*ing )ressure .ere e<,ee(e( 0/ *$e )roFe,*e( (efe,*s %refers >igure 1'. 8ase( on *$e resul*+ i* ,an 0e ,on,lu(e( *$a* *$e
)i)eline s$oul( 0e ins)e,*e( no la*er *$an /ear t
2
for ever/ ,on(i*ion of o)era*ing )ressure %refer >igure 2'. $e a,,e)*an,e
line )re(i,*e( 0/ *$e ,orrosion (efe,* in /ear t
0
.as foun( *o 0e lo.er *$an *$e one es*i&a*e( for *$e t
0
)re(i,*ion. $is is (ue
*o *$e in,re&en* of un,er*ain*ies rela*e( *o *$e average( ,orrosion gro.*$ ra*e. E-ua*ion 10 an( a0le 5 .ere use( *o
re,al,ula*e *$e a0ove&en*ione( values as ,orrosion )rogress in *i&e. 6en,e+ re(u,e *$e &a<i&u& allo.a0le (efe,* leng*$
an( (e)*$.
IQ. C"NC9USI"N
$e (e*er&inis*i, a))roa,$ $as *$e (is*in,* a(van*age of si&)li,i*/ *$a* ,a)a0le *o 0e a))lie( in an en*ire )i)eline or
,olle,*ion of )i)elines easil/. $e (isa(van*age of *$e (e*er&inis*i, a))roa,$ &a/ of*en+ 0u* no* en*irel/ 0e lin=e( *o
ina,,ura,ies in *$e in)u* (a*a+ 0u* no*a0l/ *$e ina0ili*/ *o (eal .i*$ un,er*ain*ies in *$e in)u* (a*a. $e un,er*ain*ies of *$e
(e*er&inis*i, a))roa,$ are ,ause( &ainl/ 0/ *$e average( value of ea,$ )ara&e*er in *$e ,al,ula*ion i.e. lo.er 0oun( of (a*a.
In *$e (e*er&inis*i, assess&en* *$e )o)ula*ion of *$e ,orrosion (i&ension .as assu&e( *o gro. a* *$e sa&e ra*e. A se&i-
)ro0a0ilis*i, *$eor/ .as in*ro(u,e( in *$e #NV !7->101 ,o(e 0/ es*i&a*ing *$e s*an(ar( (evia*ion of ins)e,*ion *ool error
an( (efe,* si4ing. Never*$eless+ *$e un,er*ain*ies in *$eor/ s*ill in$eren*l/ e<is* o.ing *o a single or average( value of
)ara&e*ers use( in *$e ,al,ula*ion. $ese average( or single values are una0le *o eli&ina*e *$e un,er*ain*ies *$a* &ig$* $ave
o,,urre( an( in,rease( over *$e /ears of servi,e. $erefore+ *$e )re(i,*ion of )i)eline in*egri*/ 0/ using a (e*er&inis*i,
assess&en* ,anno* fulfill *$e ,os* saving re-uire&en* 0/ *$e o)era*ors. $is lea(s *o *$e ,on(i*ion .$ere0/ *$e o)era*ors $ave
*o ins)e,* *$eir )i)elines fre-uen*l/ in or(er *o o0*ain a,,ura*e infor&a*ion on )i)eline ,on(i*ion. 6o.ever+ (e*er&inis*i,
assess&en* is s*ill .i(el/ use(+ 0u* onl/ *o assess *$e ,urren* ,on(i*ion of *$e )i)elines+ o.ing *o *$e la,= of i*s )re(i,*ion
,a)a0ili*ies. $e in*ro(u,*ion of )ar*ial safe*/ fa,*ors *o &ini&ise *$e effe,* of un,er*ain*ies (ue *o *$e (efe,* si4ing an(
s*an(ar( (evia*ion &o(el of fu*ure &e*al loss $as i&)rove( *$e ,a)a0ili*/ of )re(i,*ing *$e fu*ure gro.*$ of ,orrosion (efe,*s
(e*er&inis*i,all/. o i&)rove )re(i,*ion ,a)a0ili*/ .i*$in (e*er&inis*i, fra&e.or=+ *$e in,lusion of se&i-)ro0a0ilis*i,
e-ua*ion of fu*ure (efe,* (e)*$ varia*ion ,an 0e )er,eive( as *$e rig$* *ool in re(u,ing *$e s*agnan* s*a*e of s*ru,*ure
resis*an,e. In fa,*+ s*ru,*ure assess&en* &us* *a=e in*o a,,oun* *$a* .$en )i)eline is aging+ so (oes *$e s*ru,*ure resis*an,e or
,a)a,i*/.
>igure 1: 7roFe,*ion of ,orrosion (e)*$ in /ear t
0
using #NV !7->101 Assess&en* ,o(e
5
UNIMAS e-Journal of Civil Engineering
Vol. 1 Issue. 2/2010
>igure 2: 7roFe,*ion of ,orrosion (e)*$ in /ear t
2
using #NV !7->101 Assess&en* ,o(e
>igure 1: 7roFe,*ion of ,orrosion (e)*$ in /ear t
0
using #NV !7->101 Assess&en* ,o(e
ACRN"39E#:EMEN
$e firs* au*$or is )lease( *o a,=no.le(ge *$e Minis*r/ of S,ien,e+ e,$nolog/ an( Innova*ion+ Mala/sia %M"SI' an( *$e
Minis*r/ of 6ig$er E(u,a*ion %M"6E' for *$e su))or* 0/ )rovi(ing *$e resear,$ fun(s an( s,$olars$i) %NS>'.
!E>E!ENCES
K1J ei<era+ A.7.+ :ue(es Soares+ C.+ Ne**o+ .A.+ Es*efen S.>. %200C'. S!elia0ili*/ of )i)eline .i*$ ,orrosion (efe,*s.T
3nternational 4ournal o5 Pressure Vessels and Pipin6. C5. 22C - 21E.
K2J A$a&&e(+ M. %1DDC'. S7ro0a0ilis*i, Es*i&a*ion of !e&aining 9ife of a 7i)eline in *$e 7resen,e of A,*ive Corrosion
#efe,*s.T 3nternational 4ournal o5 Pressure Vessels and Pipin6. ;<. 121-12D.
K1J Ne**o+ .A.+ >erra4 U.S.+ Es*efen S.>.+ %2005'. S$e effe,* of ,orrosion (efe,*s on *$e 0urs* )ressure of )i)elines.T
4ournal o5 !onstructional 'teel Researc7. ?1+ 11C5-1202.
K2J A$a&&e(+ M. an( Mel,$ers+ !.E. %1DD?'. S!elia0ili*/ Es*i&a*ion of 7ressurise( 7i)elines Su0Fe,* *o 9o,alise(
Corrosion #efe,*s.T 3nternational 4ournal o5 Pressure Vessels and Pipin6. =7. 2?E-2E2.
K5J Ainou,$e+ A. %200?'. S>u*ure In*egri*/ Manage&en* S*ra*eg/ of a :as 7i)eline Uisng 8a/esian !is= Anal/sis.T 18
rd
$orld 9A' !on5erence.5 H D June. A&s*er(a&+ Ne*$erlan(s:1.1E>.05.
K?J ;a$a/a+ N. %2000'. S!is= H8ase( Me*$o( in 7i)eline Main*enan,e ")*i&isa*ion.T 6anover+ :er&an/: 7ro,ee(ing of *$e
:lo0al #ialogue 3orl( E<)osi*ion %EQ7"2000'. S,ien,e an( e,$nolog/+ $in=ing *$e fu*ure. Jul/ 11-11
KEJ ;a$a/a+ N.+ Noor+ N.M.+ #in+ M.M.+ Nor+ S.6.M.+ %200D'. S7re(i,*ion of Co
2
Corrosion :ro.*$ in Su0&arine 7i)elinesT
Mala/sian Journal of Civil Engineering 21%1' : ?D - C1
KCJ Cos$a& A. an( 6o)=ins 7.+ S$e assess&en* of ,orrosion in )i)elines H :ui(an,e in *$e )i)eline (efe,* assess&en*
&anual %7#AM'+T 3nternational !ollo:uiu% Reliabilit; o5 <i67 Pressure 'teel Pipelines, )) 1-10+ 2001
KDJ Cos$a&+ A.+ 6o)=ins+ 7.+ Ma,(onal(+ R.A. %200E'. 8es* )ra,*i,e for *$e assess&en* of (efe,*s in )i)elines H Corrosion.
=n6ineerin6 Failure Anal;sis. 12. 1225 H 12?5.
K10J 8Forno/+ ".6. an( Marle/+ M.J. %2001'. SAssess&en* of Corro(e( 7i)elines + 7as*+ 7resen* an( >u*ure.T S*avanger+
Nor.a/: IS"7E 2001+ 7ro,ee(ings of *$e 11
*$
In*erna*ional "ffs$ore an( 7olar Engineering Conferen,e. June 1E-22.
Vol II. D1-101.
K11J #NV %#e* Nors=e Veri*as' %2002'. S!e,o&&en(e( 7ra,*i,e !7->101 for Corro(e( 7i)elines 2002.T Nor.a/: #e*
Nors=e Veri*as.
?