STEEL GRATING CATALOGUE

STEEL GRATING CONTENT

Pg. 3 3 Pg. Pg. 4 5 Pg. 8 Pg. Pg. 14 Our Vision Our Mission Company Prole Applications Product coding Sheet sizes Finishes Applications Steel Grating spacing table Steel Grating Series 1 Series 1 load charts Drain covers for heavy traffic Recommended vehicle loading charts Steel Grating Series 2 Series 2 load charts Pg. 19 Steel Grating Series 3 Pg.21 Stair Treads Pg. 23 Stair Nosing & Anti-slip Flooring Pg. 25 Stanchions Horizontal closure bends Angle closure bends Base plates Kick-plate mounting brackets Rail bends Slip joints Pg. 30 FRP Grating Corrosion and chemical resistance Slip resistance 34 Fixing Clips Pg. 34 Terminology Pg.

OUR VISION
The vision we support is We exist only to provide value to our customers - to make their lives easy by reliable fast delivery and to the required specifications, all else is secondary.

OUR MISSION
Steel Grating Limited is a team of committed, positive and successful people who are always striving to be balanced, integral and honest. We work with those within our 12 points of culture to make sure that everyone who deals with the Steel Grating team, will benefit greatly by achieving the goals they want to achieve. We will always work with those who believe they are in competition to us. We will educate ourselves, and our clients to ensure the best possible products are supplied to carry out the required job. Our products and service will be of the highest quality, value for money and the latest options available. Steel Grating Limited clients whether they are small, medium or large in size will share a desire to have us help them in achieving their delivery goal. Steel Grating Limited commits to this relationship seriously in return for our clients committing to us. We mean what we say; We deliver a quality product when we say we will all else is secondary.

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING OVERVIEW AND APPLICATIONS

STEEL GRATING COMPANY PROFILE

Welcome to Steel Grating Limited, where we manufacture strong, safe, low-maintenance steel grating and accessories for a wide range of industrial uses. Steel Grating Limited is the only grating manufacturer in the South Island. From our Christchurch headquarters we manufacture and fit a variety of economical and practical products for commercial buildings, the automotive and assembly industries, factories, oil installations, generating plants and food processing. In fact, Steel Grating Limiteds products can be utilised anywhere that ease of movement and safety is required for staff and merchandise. Because of our robust design and spanning abilities our steel grating is extremely strong and safe for the support of structures such as mezzanine floors and elevated walkways. Steel grating has many uses in the freezing industries as hygienic flooring for livestock pens and sheds, and for small applications such as drain covers. The grating has 80% open area which makes for quick and easy wash-downs and fast natural drying. Building to published Australian standards, Steel Grating Limited also offers fibre glass grating in addition to our steel and aluminium grating systems and accessories. Steel Grating Limited has been owned and operated by Richard (Rick) Montagu since January 1997. At Steel Grating Limited we are dedicated to ensuring the job is completed on time and to your satisfaction. Each job can be custom designed to fit your requirements.

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING PRODUCT CODING

Example: 25 x 5 / 1 = 255 / 1 Load bar depth Load bar thickness Load bar pitching Series 1 = 30mm centres Series 2 = 40mm centres Series 3 = 60mm centres The most common size bar thickness range from 20mm up to 65mm. If a larger size is required please contact us. Steel Grating Limited provides both plain and serrated styles of aluminium and mild steel grates. Plain grating is used in most applications, but we also provide a serrated top grating (where notches are taken out of the top of the flat bars to aid traction in slippery conditions).

STEEL GRATING APPLICATIONS

Steel grating can be used in a wide range of applications such as Flooring Stair treads Sun shades Drain covers Security screens Man hole covers Mezzanine flooring Earth mats Shelving Stanchions (hand rails) And many other applications as well

Plain Surface

STEEL GRATING SPACING TABLE

Optional Serrated Surface PLEASE NOTE: Spaces are for 5mm thick bars. For 3mm bars minus 2mm of each spacing. Example - 4 bars series 1 for 3mm = 93mm. This table shows the spacing between the load bars for each of the three grating series we provide. When ordering, please keep these spacings in mind so we can cut the grating to the nearest load bar this makes the final product look aesthetically pleasing.
Number of bars:
2 3 4 5 6 7 8 9 10 11 12 13 14

STEEL GRATING STANDARD SHEET SIZES

Our grating is manufactured to the following sizes. From this we can cut to any size to suit your requirements. Mild steel - 5800mm (load bar) x 1000mm Aluminium - 5000mm (load bar) x 1000mm F.R.P 1220mm x 3660mm Some F.R.P Sheets are available in 1220mm x 2440mm

SERIES 1: 30mm Pitch, Bars 5mm

35 65 95 125 155 185 215 245 275 305 335 365 395 425 455 485 515 545 575 605 635 665 695 725 755 785 815 845 875 905 935 965 995

SERIES 2: 40mm Pitch, Bars 5mm

45 85 125 165 205 245 285 325 365 405 445 485 525 565 605 645 685 725 765 805 845 885 925 965 1005

SERIES 3: 60mm Pitch, 5 mm Bars

65 125 185 245 305 365 425 485 545 605 665 725 785 845 905 965

STEEL GRATING FINISHES

Steel Grating Limited products can come in a variety of finishes: Mild Steel - Black (untreated) or galvanized Aluminium - Mill, anodized or powder coated F.R.P - Isophthalic polyester. (This is standard but many other options are available upon request).

STEEL GRATING LOAD BAR DIRECTION

It is important to check the direction of the load bars when ordering steel grating. Diagram to the right shows the right and wrong way of the load bar direction. The left diagram shows the correct way to order steel grating. The load bar takes the weight on top of the support. The diagram on the right shows the incorrect way to order steel grating. Here the cross bars are taking the weight of the load and the panel will collapse under pressure due to the lack of support under the load bars. The load bar must simply be supported at its outer most edges.

15 16 17 18 Load Bar Direction 19 20 21 22 23 24 25 26

STEEL GRATING AVAILABILITY

At steel grating it is important for us to get the job completed within your required timeline. Sometimes deadlines can be tight and when requested we can go the extra distance to ensure you deliver the job on time.

27 28 29 30 31 32 33 34

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING SERIES 1

STEEL GRATING SERIES 1: (30MM CENTRES)
We provide grating in both twistlock and forge-welded in mild steel and twistlock in aluminium. Our Series 1 grating has high load carrying capacity and is available in the following options:
Load Bars at 30mm Centres 100mm Cross Bar Pitch

Forge Welded (Mild Steel) 20 x 3 20 x 5 25 x 3 25x 5 32 x 3 32 x 5 40 x 5 45 x 5 50 x 5 65 x 5 25 x 5 serrated 32 x 5 serrated 40 x 5 serrated

Twistlock (Mild Steel) 20 x 3 20 x 5 25 x 3 25 x 5 32 x 3 32 x 5 40 x 3 40 x 5 50 x 3 50 x 5

Twistlock (Aluminium) 20 x 3 20 x 5 25 x 3 25 x 5 32 x 3 32 x 5 40 x 3 40 x 5 50 x 3 50 x 5

Note: Twistlock grating is available in both aluminium and mild steel serrated grating. They are available in all sizes. At Steel Grating Limited, 90% of our work is Forge Bar style grating - the most common form of grating. We stock high levels of this grating to ensure we can supply as quickly as possible. Twistlock jobs are made to order. 9 1.
Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING TWISTLOCK AND FORGE WELDED STEEL GRATING

Safe Loads and Deections for Load Bars
Main Bars mm 20 x 3 Span for 5mm def @ 4kPa

STEEL GRATING TWISTLOCK ALUMINIUM GRATING

30mm Bar Centres
TABLE 1a Safe Loads and Defections for Load Bars @Based on a Yield Stress of: 172 MPa and Design Stress of: No of bars 34 per 115.24 MPa met
Span for 5mm def @ 4kPa 817.06

Mass kg/sqm

Self Wt kPa

(1)

600

900

1200

1500

1800

2100

2400

19.47

9.191

U D C D

25.23 3.09 7.57 2.47 42.08 3.09 12.62 2.47 39.49 2.47 11.85 1.98 65.85 2.47 19.75 1.98 64.80 1.93 19.44 1.55 108.02 1.93 32.41 1.5 101.34 1.55 30.40 1.24 168.93 1.55 50.68 1.24 213.89 1.38 64.17 1.10 264.14 1.24 79.24 0.99 446.67 .95 34.00 0.76

11.11 6.88 5.00 5.50 18.54 6.89 8.34 5.51 17.42 5.52 7.84 4.42 29.07 5.43 13.08 4.42 28.64 4.33 12.89 3.46 47.76 4.33 21.49 3.46 44.85 3.47 20.18 2.78 74.77 3.47 33.65 2.78 94.72 3.09 42.62 2.47 117.02 2.78 52.66 2.33 198.03 2.14 89.12 1.71

CHECK DEFLECTION FOR LOADS & SPANS THIS SIDE OF SHADOW LINE

1073

Main Bars mm 20 x 3

Mass kg/ sqm 6.804

Self Wt kPa

(1)

150

300

450

600

750

900

1050

1200

1500

1800

0.066747

20 x 5

29.93

0.294

U D C D

10.30 12.09 6.18 9.67 9.70 9.72 5.82 7.77 16.09 0.73 9.73 7.79 15.99 7.64 9.59 6.11 26.67 7.64 16.00 6.11 25.08 6.13 15.05 4.91 41.82 6.14 25.09 4.91 53.01 5.46 31.81 4.37 65.53 4.92 39.32 3.94 111.01 3.80 66.61 3.04 10.13 11.81 1526 7.60 9.45 16.91 11.83 1734 12.68 9.46 15.93 9.51 1804 11.94 7.61 26.57 9.52 19.93 7.61 33.71 8.48 25.28 6.78 41.69 7.65 31.27 6.12 70.73 5.91 53.05 4.72 18.28 13.58 2050 16.45 10.86 23.22 12.11 20.90 9.69 28.75 10.93 25.87 8.75 48.86 8.46 43.97 6.77 16.90 16.33 2239 17.74 13.06 20.94 14.75 21.99 11.80 35.66 11.44 37.45 9.15 15.87 19.08 2424 19.05 15.26 27.10 14.83 32.52 11.86 2951 40 x 3 12.312 0.120781 32 x 5 15.984 0.156803 32 x 3 10.1088 0.099167 1441 1268 25 x 3 8.181 0.080256 Series 1 30 mm Bar Centres 1219 20 x 5 10.476 0.10277

U D C D U D C D U D

278.56 0.39 20.89 0.31 464.27 0.39 34.82 0.31 435.27 0.31 32.65 0.25

69.59 1.55 10.44 1.24 115.99 1.55 17.40 1.24 108.76 1.24 16.31 0.99 181.27 1.24 27.19 0.99 178.22 0.97 26.73 0.78 297.04 0.97 44.56 0.78 278.50 0.78 41.78 0.62 464.18 0.78 69.63 0.62 587.51 0.69 88.13 0.55 725.35 0.62 108.80 0.50

30.89 3.48 6.95 2.79 51.49 3.48 11.59 2.79 48.29 2.79 10.87 2.23 80.50 2.79 18.11 2.23 79.15 2.18 17.81 1.74 131.93 2.18 29.68 1.74 123.71 1.74 27.84 1.39 206.20 1.74 46.39 1.39 261.00 1.55 58.72 1.24 322.24 1.40 72.51 1.12

17.35 6.18 5.20 4.95 28.92 6.18 8.68 4.95 27.13 4.95 8.14 3.96 45.22 4.95 13.57 3.96 44.48 3.87 13.34 3.10 74.14 3.87 22.24 3.10 69.54 3.10 20.86 2.48 115.90 3.10 34.77 2.48 146.72 2.75 44.01 2.20 181.16 2.48 54.35 1.98

11.08 9.64 4.15 7.71 18.47 9.64 6.93 7.71 17.33 7.72 6.50 6.18 28.90 7.72 10.84 6.18 28.43 6.04 10.66 4.83 47.40 6.04 17.77 4.83 44.86 4.84 16.67 3.87 74.11 4.84 27.79 3.87 93.82 4.30 35.18 3.44 115.86 3.87 43.45 3.10 12.80 13.85 5.76 11.08 12.01 11.10 5.41 8.88 20.03 11.10 9.01 8.88 19.71 8.68 8.87 6.95 32.87 8.69 14.79 6.95 30.84 6.95 13.88 5.56 51.40 6.96 23.13 5.56 65.09 6.19 29.29 4.95 80.38 5.57 36.17 4.45 14.68 15.08 7.71 12.06 14.46 11.80 7.59 9.44 24.10 11.80 12.65 9.44 22.62 9.45 11.88 7.56 37.72 9.45 19.80 7.56 47.76 8.41 25.08 6.73 58.99 7.57 30.97 6.06 18.42 15.38 11.05 12.31 17.29 12.33 10.38 9.86 28.83 12.33 17.30 9.86 36.52 10.97 21.91 8.77 45.11 9.88 27.07 7.90 18.38 19.19 13.79 15.35 23.29 17.08 17.47 13.66 28.79 15.39 21.59 12.31 19.92 22.08 17.93 17.66

928.36

25 x 3

23.39

0.229

U D C D

965.91

25 x 5

36.48

0.358

U D C D

25 x 5

12.771

0.125284

32 x 3

28.89

0.283

U D C D

725.46 0.31 54.41 0.25 713.18 0.24 53.49 0.19 1188.64 0.24 89.15 0.19 1114.38 0.19 83.58 0.16

1097.49

1162.37

32 x 5

45.63

0.448

U D C D

1320.71

40 x 3

35.17

0.345

U D C D

1374.13

40 x 5

56.10

0.550

U D C D

40 x 5

19.656

0.192825

1857.31 0.19 139.30 0.16

1561.31

45 x 5

62.64

0.615

U D C D

45 x 5

21.951

0.215339

2350.68 0.17 176.30 0.14

1705.51

50 x 5

69.18

0.679

U D C D

50 x 5

24.246

0.237853

2902.10 0.16 217.66 0.12

1845.75

65 x 5

88.81

0.871

U D C D

U: Safe Superimposed Uniformly Distributed Load kPa C: Safe Superimposed Line Load kN/m D: Deflection due to Superimposed Load - mmT

U: Safe Superimposed Uniformly Distributed Load kPa C: Safe Superimposed Line Load kN/m D: Deflection due to Superimposed Load - mmT

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING SERIES 1

Maximum Span (mm) for various Loads With 5.00mm Deflections 2.5 KPa 20 x 3 20 x 5 25 x 3 25 x 5 32 x 3 32 x 5 40 x 5 45 x 5 50 x 5 65 x 5 1185 1350 1425 1605 1735 1935 2285 2445 2695 3250 4.0 KPa 1050 1205 1260 1430 1611 1715 2030 2220 2395 2925 5.0 KPa 1005 1150 1190 1345 1435 1625 1931 2095 2275 2765 7.5 KPa 900 1035 1055 1220 1301 1475 1741 1900 2055 2600
D

5mm gap between grating and rebate T D

Key: T = Type of grating W = Width of drainage opening R = Width of rebate D = Depth of rebate (Includes 5mm MSA)

STEEL GRATING CARS UP TO 2.5 TONNE

Span 210 310 410 510 610 710 810 910 T 205/1 255/1 305/1 305/1 405/1 405/1 505/1 505/1 505/1 W 175 265 345 445 525 625 725 805 905 R 25 30 40 40 50 50 60 60 60 D 25 30 40 40 50 50 60 60 60

STEEL GRATING TYPICAL APPLICATION LOADINGS

Conveyor Walkways Light Access Platforms Standard Australian Platform Loading British Standard Platform Loading Boiler House Platform Loading esp Power Station 2.5 KPa 4 KPa 5 KPa

1010

STEEL GRATING TRUCKS 2.5 TONNE AND OVER

Span T 205/1 305/1 405/1 405/1 505/1 505/1 655/1 655/1 W 175 245 325 425 525 605 705 825 R 25 40 50 50 60 60 75 75 D 25 40 50 50 60 60 75 75 210 310

7.5 KPa

STEEL GRATING DRAIN COVERS FOR HEAVY TRAFFIC RECOMMENDED VEHICLE LOADING CHARTS FOR SERIES 1 GRATING
Steel Gratings drain covers and sumps have a large amount of open area to allow liquid to drain through while still providing strength to support heavy loads. Our sumps and drain covers can be made out of any size grating we stock, and we can make them to any size or shape you request. The following table is our recommendation on the size of grating needed for different vehicle loadings and spans.

410 510 610 710 810 910

STEEL GRATING FORKLIFTS WITH 5 TONNE CAPACITY

Span 210 310 410 510 610 710 810 T 255/1 405/1 505/1 505/1 655/1 655/1 655/1 W 165 265 325 405 505 625 725 R 30 50 50 60 50 50 50 D 30 50 60 60 75 75 75

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING SERIES 2

STEEL GRATING SERIES 2 (40MM CENTRES)
Steel Grating Limited provides Series 2 Grating in both forge bar and twistlock. The lightweight and economical design of our Series 2 Grating makes it ideal for walkways, fixed platforms, stairways and ladders.
Load Bars at 40mm Centres 100mm Cross Bar Pitch

Forge welded (Mild Steel) 25 x 3 25 x 5 30 x 5 40 x 5

Twistlock (Mild Steel) 20 x 3 20 x 5 25 x 3 25 x 5 32 x 3 32 x 5 40 x 3 40 x 5 50 x 3 50 x 5

Twistlocks (Aluminium) 20 x 3 20 x 5 25 x 3 25 x 5 32 x 3 32 x 5 40 x 3 40 x 5 50 x 3 50 x 5

Note: Serrated grating in Series 2 is only available in twistlock (mild steel and Aluminium)

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING TWISTLOCK AND FORGE WELDED STEEL GRATING

(Same as chart on page 10)

STEEL GRATING TWISTLOCK ALUMINIUM GRATING SERIES 2

(Same as chart on page 11)

Safe Loads and Deections for Load Bars

Main Bars mm 20 x 3 Self WT kPa 0.152 Span for 5mm defi @ 4kPa

40mm Bar Centres

TABLE 1a Safe Loads and Defections for Load Bars @Based on a Yield Stress of: 172 MPa and Design Stress of: No of bars 26 per 115.24 MPa met SPAN mm
Main Bars mm Mass Self Wt kg/sqm kPa Span for 5mm defi @ 4kPa 760

Mass Kg/sqm

(1)

600

900

1200

1500

1800

2100

2400

15.54

U D C D

18.91 3.08 5.67 2.47 31.55 3.09 9.46 2.47 29.61 2.47 8.88 1.98 49.38 2.47 14.81 1.98 48.59 1.93 14.58 1.55 81.01 1.93 24.30 1.55 76.00 1.55 22.80 1.24 126.69 1.55 38.01 1.24 160.40 1.38 48.12 1.10 198.09 1.24 59.43 0.99

8.32 6.87 3.74 5.49 13.89 6.88 6.25 5.50 13.06 5.52 5.88 4.42 29.79 5.53 9.81 4.42 21.47 4.33 9.66 3.46 35.81 4.33 16.11 3.46 33.63 3.47 15.13 2.78 56.07 3.47 25.23 2.78 71.03 3.09 31.96 2.47 87.75 2.78 39.49 2.33

150

300

450

600

750

900

1050

1200

1500

1800

CHECK DEFLECTION FOR LOADS & SPANS THIS SIDE OF SHADOW LINE

998 20 x 3 5.51 0.054 U D C D 20 x 5 8.32 0.082 U D C D 25 x 3 6.56 0.064 U D C D 1341 25 x 5 10.07 0.099 U D C D 1420 32 x 3 8.04 0.079 U D C D 32 x 5 12.53 0.123 U D C D 1679 40 x 3 9.72 0.095 U D C D 1908 40 x 5 15.34 0.150 U D C D 2084 45 x 5 17.09 0.168 U D C D 2255 50 x 5 18.85 0.185 U D C D 213.01 0.39 15.98 0.31 355.03 0.39 26.63 0.31 332.85 0.31 24.96 0.25 554.76 0.31 41.61 0.25 545.37 0.24 40.90 0.19 908.96 0.24 68.17 0.19 852.17 0.19 63.91 0.16 1420.29 0.19 106.52 0.16 1797.58 0.17 134.82 0.14 2219.25 0.16 166.44 0.12 53.21 1.55 7.98 1.24 88.70 1.55 13.30 1.24 83.16 1.24 12.47 0.99 138.62 1.24 20.79 0.99 136.28 0.97 20.44 0.78 227.15 0.97 34.07 0.78 212.97 0.78 31.95 0.62 354.96 0.78 53.24 0.62 449.27 0.69 67.39 0.55 554.67 0.62 83.20 0.50 23.62 3.48 5.31 2.79 39.38 3.48 8.86 2.79 36.93 2.79 8.31 2.23 61.55 2.79 13.85 2.23 60.53 2.18 13.62 1.74 100.89 2.18 22.70 1.74 94.60 1.74 21.29 1.39 157.68 1.74 35.48 1.39 199.58 1.55 44.91 1.24 246.42 1.40 55.44 1.12 13.26 6.18 3.98 4.94 22.11 6.18 6.63 4.95 20.74 4.95 6.22 3.96 34.58 4.95 10.37 3.96 34.01 3.87 10.20 3.10 56.69 3.87 17.01 3.10 53.17 3.10 15.95 2.48 88.63 3.10 26.59 2.48 112.19 2.75 33.66 2.20 138.53 2.48 41.56 1.98 8.47 9.64 3.18 7.71 14.12 9.64 5.30 7.71 13.25 7.72 4.97 6.18 22.10 7.72 8.29 6.18 21.74 6.04 8.15 4.83 36.24 6.04 13.59 4.83 34.00 4.83 12.75 3.87 56.67 4.84 21.25 3.87 71.74 4.30 26.90 3.44 88.59 3.87 33.22 3.10 9.18 11.09 4.13 8.87 15.31 11.10 6.89 8.88 15.01 8.68 6.78 6.95 25.13 8.68 11.31 6.95 23.58 6.95 10.61 5.56 39.31 6.95 17.69 5.56 49.77 6.18 22.40 4.95 61.47 5.57 27.66 4.45 11.05 11.79 5.80 9.44 18.43 11.80 9.68 9.44 17.30 9.45 9.08 7.56 28.84 9.45 15.14 7.56 36.52 8.41 19.17 6.73 45.11 7.57 23.68 6.06 14.08 15.38 8.45 12.31 13.22 12.32 7.93 9.86 22.04 12.33 13.23 9.86 27.92 10.97 16.75 8.77 34.49 9.88 20.70 7.90 17.81 17.08 13.36 13.66 22.01 15.39 16.51 12.31

20 x 5

23.39

0.229

U D C D

25 x 3

18.49

0.181

U D C D

Series 2 40 mm Bar Centres

1134

864

1180

899

25 x 5

28.30

0.278

U D C D

12.14 9.73 7.28 7.78 11.98 7.63 7.19 6.10 19.99 7.64 12.00 6.11 18.80 6.13 11.28 4.91 31.36 6.13 18.81 4.91 39.75 5.46 23.85 4.37 49.13 4.92 29.48 3.94 12.67 11.83 1614 9.50 9.46 11.93 9.51 8.95 7.61 19.92 9.51 14.94 7.61 25.27 8.48 18.95 6.78 31.26 7.64 23.44 6.12 13.70 13.57 12.33 10.86 17.40 12.11 15.66 9.69 21.55 10.93 19.39 8.74 15.69 14.75 16.48 11.80

1021

32 x 3

22.61

0.222

U D C D

1082

32 x 5

35.17

0.345

U D C D

1229

40 x 3

27.32

0.268

U D C D

1279

40 x 5

43.02

0.422

U D C D

1453

45 x 5

47.92

0.470

U D C D

1587

50 x 5

52.83

0.518

U D C D

1718

U: Safe Superimposed Uniformly Distributed Load kPa C: Safe Superimposed Line Load kN/m D: Deflection due to Superimposed Load - mm

U: Safe Superimposed Uniformly Distributed Load Kpa C: Safe Superimposed Line Load kN/m D: Deflection due to Superimposed Load mm

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING SERIES 3

STEEL GRATING SERIES 2 (40MM CENTRES)

Maximum Span (mm) for various Loads With 5.00mm Deflections 2.5 KPa 203/2 205/2 253/2 255/2 323/2 325/2 403/2 405/2 505/2 1115 1285 1315 1485 1595 1785 1875 2110 2605 4.0 KPa 955 1135 1175 1330 1415 1595 1680 1895 2005 5.0 KPa 940 1160 1120 1260 1335 1505 1575 1785 2105 7.5 KPa 855 970 1010 1145 1195 1370 1430 1615 1915

STEEL GRATING TYPICAL APPLICATION LOADINGS

Conveyor Walkways Light Access Platforms Standard Australian Platform Loading British Standard Platform Loading Boiler House Platform Loading esp Power Station 2.5 KPa 4 KPa 5 KPa 7.5 KPa

19
Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING STAIR TREADS

STEEL GRATING SERIES 3 (60MM CENTRES)

This type of grating is often used in the mining industry. Steel Grating Limited Series 3 Grating is mainly used in the mining industry as it minimizes the build-up of spillages on the flooring. The openings let small matter fall through while larger matter will stay on the grating. Series 3 is a very lightweight design and is not recommended for high-impact loads. Series 3 is available in 25 x 5 and 32 x 5.
Size of Grating 25 x 5 32 x 5

SPAN CHART

50mm Cross Bar Pitch

Load Bars at 60mm Centres

Max span for 5mm deflection at 4kpa 1180 1450

21
Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING STAIR TREADS

Our stair treads are most commonly done in the forge bar grating. We can however make them in twistlock in mild steel and aluminium. We can manufacture stair treads to any length and width to meet your specifications. Below is a table of guidelines for different grating types and their recommended span. Steel Grating Limited also provides floor plate nosings on stair treads for definition and yellow abrasive nosings for high definition and extra grip. Serrated treads are also available.
Recommended Max Span Load Bar Size Series 1 Series 2 Series 3 25 x 3 550 450 25 x 5 900 750 500 32 x 5 1300 1200 800 40 x 5 1600 1500
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STEEL GRATING STAIR NOSINGS AND ANTI-SLIP FLOORING

Stair nosings can be easily attached to problem areas to give non-slip properties and high definition in low light. Stair nosings can be installed on open grating, checker plates, wooden steps and concrete. Steel Grating Limiteds anti-slip flooring is a range of pre-engineered, pre-formed anti-slip sheets designed to simply fit onto any existing floor surface. Tough and long-lasting, the anti-slip surface provides complete safety in virtually all conditions. Very easy to install and clean, anti-slip flooring can be cut to your requirements or trimmed onsite for a fitted finish. Steel Grating Limited provides two types of abrasive nosings: 1. 3mm molded isophthalic polyester F.R.P nosings 2. 1.6mm galvanised back nosings Installation methods: Open grating: bolt and universal clip Checker plate: bolt or tech screw Wooden step: super screw and glue Concrete: pin and glue

Bolted End Plate Details Hole size 14mm

Tread Width
50 14mm 100 25 125

Edges are cropped

Special sizes available on request. Note All measurements in mm.

STEEL GRATING TYPES OF STAIR TREADS

We have eight different types of stair treads here at Steel Grating Limited, shown in the table below. A variety of nosings are available from chequer plate to perforated plate and yellow non slip nosings. The application for the stair treads will depend on which type of nosing you should use. If you are unsure which type of nosing to use please ask.

STEEL GRATING STANDARD SIZES

We stock and supply standard sizes in galvanised back and F.R.P. but can also custom-make to suit your specific requirements. Our stock sizes are as follows: 450 x 50 x 20 580 x 50 x 20 730 x 50 x 20 880 x 50 x 20 1030 x 50 x 20 1180 x 50 x 20

STEEL GRATING STAIR TREADS

T1 No Nosing

T2

T3 Floor Plate Nosing

T4

T5 Yellow Abrasive Nosing

T6

T7 Perforated Nosing

T8

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING STANCHIONS

STEEL GRATING STANCHIONS
Steel Grating Limited manufactures a complete tubular handrail system that can be fitted to any stairway or walkway. All stanchions are designed and built to meet the required safety regulations. Our bar/tube/plate stanchion systems can be used in a wide variety of applications including bridges, industrial plants, schools, stairways, safety barriers, power stations, and commercial and residential developments. Along with our standard stanchions shown below we can also custom-build stanchions to meet your demands. If these are required please contact us. 25
Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING FINDING THE RIGHT STANCHIONS

P Platform C Cored S Side S Side

STEEL GRATING FINDING THE RIGHT STANCHIONS

PA Platform Angle CA Cored Angle WA Welded Angle AM Angle Mounted 1

460

460

460

460 X

X 1020 560 560 560 485 (Stair) 560 (Ramp)

Top of steel 150 75 150 Top of steel

S90 Side 90

SC Side Conveyer

SC Side Conveyer

SO Side Offset

SAL Side Angle Left 2

SAR Side Angle Right 3

SOAL Side Offset Angle Left

SOAR Side Offset Angle Right

460

460

460

1020 505 560 560 560 1020

55

55 75

PC Platform Corner

IG In Ground

W Welded

IGA In Ground Angle

X 90 100 200 250

100 X

Top of steel

600

600

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING HORIZONTAL CLOSURE BENDS

Manufactured from galvanised tube with wall thickness of 3.2mm. Standard 90 closure bend has 135mm radius. Bends have 300/260mm legs at 460mm centres. Closure bends are made out of 32mm nb pipe in black or galvanised unless otherwise specified.

STEEL GRATING KICK PLATE MOUNTING BRACKETS

Table for heights and picture of typical kpmb.
Dimension X For Various Stanchion Types Grating Height mm P,W,C S & SO nil X = 60 X = 135 20,25,32 X = 85 X = 160 40,45,50 X = 100 X = 180 60,65 X = 120 X = 195

Slot allows 7mm up/down adjustment to kickplate. All kickplate brackets are mounted right side when viewed from walking surface, unless otherwise specified.

STEEL GRATING ANGLE CLOSURE BENDS

Made to order for nominated angles between 1 and 45, Angle Closure Bends have 135mm radius bends with 300/200mm legs at 457mm centres.

STEEL GRATING RAIL BENDS

Rail bends can be made out of 32nb and 25nb pipe. 90 degree rail bends have legs at 300mm (centre stock standard) but can be custom made if necessary. Rail bend angles can be made at the required angle from 0 to 180 degrees.

STEEL GRATING BASE PLATES

Standard and angle (no corner). All stanchion base plates are made out of 75 x 10mm flat bar unless specified otherwise. Standard Mount Angle Mount

STEEL GRATING SLIP JOINTS STEEL GRATING CORNER BASE PLATES

Slip joints are made out of 25nb and 20nb pie cut at 150mm to suit 32nb pipe and 25nb pipe respectively.

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING F.R.P. GRATING

Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING F.R.P. GRATING

Steel Grating Limited supplies F.R.P grating and hand rails to suit all types of applications. F.R.P grating and hand rails have many advantages over mild and galvanised steel grates. These include: Lightweight design Low conductivity Food safety ratings Fire ratings and many more Steel Grating Limited mainly supplies F.R.P grating in isophthalic polyester. Many other types are available. Steel Grating Limited hold the following stock sheets: 1220 x 3660 x 32 mm in yellow concave top 1220 x 3660 x 38mm in grey concave top 1220 x 3660 x 38mm in green grit top We can also supply F.R.P to any custom size and colour F.R.P. standard sheets sizes 1220 x 3660 Standard thickness are 32mm x 38mm Other thickness are made to order Standard stock colours are yellow, grey, green Other colours are available but are made to order Resin for stock sheets isophthalic polyester Other resins are available but are made to order Mesh size (openings) 38mm x 38mm square to centres Pultruded grating: please contact Steel Grating for more information on this product.

STEEL GRATING CORROSION AND CHEMICAL RESISTANCE

Steel Grating Limiteds molded grating is manufactured in an open, heated mold. Continuous E-glass fibres are places in the mold in alternating layers, and are completely wetted out with resin. This continuous process produces an integral, one piece construction which provides excellent corrosion resistance as well as bi-directional strength. Many types of mesh and panel sizes can be obtained as per different mold design. Corrosion can be a major problem for metal grating, stair treads and other products in industries such as chemical plants, food and beverage factories, water and waste facilities and power facilities. Steel Grating Limiteds molded grating has been particularly designed to provide safe, long lasting, economical and worry-free solutions in environments where chemicals and other corrosive elements attack and destroy metal.

STEEL GRATING SLIP RESISTANCE

Slips and falls are the major enemy in many different industries- leading to injuries within the workplace. Steel Grating Limiteds slip resistant molded gratings have consistently reduced slips and falls in industrial facilities. Our grating, stair treads, covers and plates feature a long-lasting, slip-resistant surface. Even after years of abuse, our molding grating provides significantly higher slip resistance than metal, wood or concrete floors.

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Steel Grating Limited molded grating has a meniscus (concave) top surface for slip resistance. This is created after it is extracted from the mold. Should a grit surface be specified, the grit will either be bonded to the top of the completed panel grating as a secondary operation or embedded into the top of the grating before heating. Steel Grating Limited has three types of surface systems to offer maximum slip resistance for most applications: A concave top surface formed naturally during the molding process An embedded grit surface A post-cure grit surface Diamond top or gritted colour tops are available on request.
Chemical Environment Acetic Acid Aluminium Hydroxide Ammonium Chloride Ammonium Bicarbonate Ammonium Hydroxide Ammonium Sulphate Benezene Benzoic Acid Borax Calcium Carbonate Calcium Nitrate Carbon tetrachloride Chlorine, Dry Gas Chlorine Water Chromic Acid Citric Acid Copper Chloride Copper Cyanide Copper Nitrate SAT 10 ALL ALL ALL ALL Type Vinyl % Conc. 50 100 ALL 50 28 ALL ALL SAT SAT ALL ALL 100 Max. Oper.Temp. F/C 180/82 180/82 210/99 160/70 100/38 210/99 210/99 N/R 210/99 180/82 210/99 150/65 210/99 200/93 150/65 210/99 210/99 210/99 210/99 SAT 5 ALL ALL ALL ALL Type Iso %Conc 50 100 ALL 15 28 ALL ALL SAT SAT ALL ALL 100 Max.Oper.Temp. F/C 125/52 160/71 170/77 125/52 N/R 170/77 N/R 150/66 170/77 170/77 180/82 N/R 140/60 80/27 70/21 170/77 170/78 170/79 170/80 SAT 5 ALL ALL ALL ALL Type Ortho %Conc. 25 ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL 100 N/R N/R N/R N/R 77/25 104/40 77/25 N/R 77/25 N/R Max.Oper.Temp. F/C N/R

Magnesium Nitrate Magnesium sulphate Mercuric Chloride Mercurous Chloride Nickel Chloride Nickel Sulphate Nitric Acid Oxalic Acid Perchloric Acid Phosporic Acid Potassium Chloride Potassium Dichromate Potassium Nitrate Potassium Sulphate Propylene Glycol Sodium Acetate Sodium Bisulfate Sodium Bromide Sodium Cyanide Sodium Hydroxide Sodium Nitrate Sodium Sulfate Stannic Chloride Sulfuric Acid Tartaric Acid Vinegar Water, Distilled Zinc Nitrate

ALL ALL 100 ALL ALL ALL 70 ALL 30 100 ALL ALL ALL ALL ALL ALL ALL ALL ALL 25 ALL ALL ALL 75 ALL 100 100 ALL

210/99 210/99 210/99 210/99 210/99 210/99 120/49 210/99 100/38 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 180/82 210/99 210/99 210/99 100/38 210/99 210/99 180/82 210/99

ALL ALL 100 ALL ALL ALL 20 ALL 10 100 ALL ALL ALL ALL ALL ALL ALL ALL ALL N/R ALL ALL ALL 25 ALL 100 100 ALL

140/60 170/77 150/66 140/60 170/77 170/77 70/21 75/24 N/R 120/49 170/77 170/77 170/77 170/77 170/77 160/71 170/77 170/77 170/77 N/R 170/77 170/77 160/71 75/24 170/77 170/77 170/77 170/77

ALL ALL 100 ALL ALL ALL 2 ALL 10 80 ALL ALL ALL ALL ALL ALL ALL 5 5 1 ALL ALL ALL 10 ALL ALL ALL ALL

86/30 104/40 104/40 104/40 104/40 104/40 N/R N/R N/R N/R 104/40 77/25 104/40 104/40 104/40 104/40

N/R N/R 104/40 104/40 104/40

86/30 104/40

Product FRP326

Load Bar Size 32 x 6 38 x 6

Mass (kg/m2) 12.1 18.6

Simple Span (mm) U=kPa 450 2.5 3.0 4.0 5.0 7.5 10.0 15.0 2.5 3.0 0.18 0.22 0.30 0.38 0.62 0.75 1.18 0.1 0.12 0.17 0.21 0.31 0.41 0.63 0.65 0.75 1.05 1.45 1.95 2.60 3.91 0.27 0.32 0.43 0.53 0.8 1.06 1.6 600 750 Deflection mm 1.78 2.25 3.09 3.59 5.28 9.96 10.34 0.98 1.4 1.71 2.02 2.81 3.59 5.16 3.91 4.81 6.17 7.67 11.27 1.68 2.03 2.7 3.38 5.06 6.75 10.13 10.10 12.12 4.7 5.64 7.52 9.4 14.1 18.8 900 1200

4kPa 5mm defl Span

Ethanol Ethylene Glycol Ferric Chloride Ferrous Chloride Formaldehyde Gasoline Glucose Glycerin Hydrobromic Acid Hydrochloric Acid Hydrogen Peroxide Lactic Acid Lithium Chloride Magnesium Chloride

50 100 ALL ALL ALL 100 100 100 50 37 30 ALL SAT ALL

100/38 200/93 210/99 210/99 150/65 180/82 210/99 210/99 150/65 150/65 150/65 210/99 210/99 210/99

50 100 ALL ALL 50 100 100 100 50 37 5 ALL SAT ALL

75/24 90/32 170/77 170/77 75/24 80/27 170/77 150/66 120/49 75/24 100/38 170/77 150/66 170/77

10 100 ALL ALL 25 100 ALL 100 18 10 5 ALL ALL ALL

77/25 104/40 104/40 86/30

FRP386

900mm

77/25 86/30 N/R 77/25

4.0 5.0 7.5 10.0 15.0

1050mm

104/40

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING LIMITED FASTENING CLIPS

When grating cannot be fixed by welding the grating to its support, we recommend Steel Grating Limited fastening clips. The clips are designed to be used on all of our grating series and we recommend a minimum of four clips per panel. On larger panels we recommend additional clips at mid-span width. We also provide a stainless steel top clip to use when fitting F.R.P grating and all abrasive nosings.

F.R.P

Series 1

Series 2

Series 3

Universal Clip Joining Panel

STEEL GRATING TERMINLOGY

1. Load Bar - the flat bar standing on its edge which carries the weight. 2. Cross Bar - the twisted rod or flat bar fixed at 90 to the load bar. The cross bar holds the load bars together. 3. Banded/Banding - this is the process of welding a trim bar around the edge of the load bars once it has been cut to the required size. 4. Span - is the over all length of the panel measured parallel to the load bar. i.e. - the length of the load bar. 5. Width - this is the overall length of the panel measured at 90 to the load bar. 6. Serrations - notches taken out of the tip of the load bar to enhance skid resistance. 7. Nosing - a member on the front edge of a stair tread or landing to help create definition and to enhance in skid resistance. 8. Kick plate - typically a large flat bar welded to the edge of the grating wherever specified and normally 100mm above the walking service. 9. Cut-outs - areas of flooring removed to permit passage for plant, structural and handrail components to sit in.

1. Load Bar

2. Cross Bar

3. Banded/Banding

4. Span

5. Width

6. Serrations

7. Nosing

8. Kick plate

9. Cut-outs

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Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

STEEL GRATING CONTACT US

Address: 3 Mountview Place, PO Box 16.941, Christchurch, New Zealand Phone: 03 344 5325 Mobile: 027 221 3168 Fax: 03 344 5326 Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz

Steel Grating. 3 Mountview Place, Christchurch, New Zealand. Email: steelgrating@xtra.co.nz Web: www.steelgrating.co.nz