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Building Cranes
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Through the implementation of 1 Open Book Management, and 2 Plant-wide profit sharing program
Dearborn Crane has created a 532% increase in productivity over the last 5 years!
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Automatic submerged arc welding Solid modeling/finite element analysis DCE design and written
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Compliant to ISO 9001 since 7/98 ISO registered Feb. 2000 by Underwriters Labs/Chicago office Compliant to T&E of QS9000 Compliant to R&M guidelines under T&E 9000
AISE Subcommittee #6, Overhead Crane Specifications AISE Subcommittee #13, Specs for Buildings with Overhead Cranes State of Michigan OSHA, Overhead Handling specs
Industry Speaker
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Construction
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AISE- Assoc of Iron & Steel Engineers AISC- American Inst. Of Steel
Assoc.
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SME- Society of Mfgr Engineers ISO/Univ. of Michigan FMA- Fabricators and Manufacturers
Indiana Governor's Quest for Excellence Indiana Universitys 1998 Growth 100 1999 Growth 100 FMAs Corporation of International Merit Nominated Business Weeks Best Manufacturing Plants in America
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FMA Safety Award of Honor Amerisure Safety Award 1995 MFD-Outstanding Contribution to Safety Award 1995 Excellence in Safety Management 1996Gibson Insurance Group Excellence in Safety Management 1998Gibson Insurance Group CAN/Safety Award Program- 1997 Indiana Chamber-2001 Safety Program
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An Overhead Crane is conceptually much like a car. There are primarily four of evaluation:
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auto chassis = box girders auto engine = the hoist & trolley drive train = the end trucks wiring = the controls
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3D/Solid Modeling with Finite element analysis Torsion Box design Full penetration, submerged arc welding ISO 9001 manufacturing facility
Build twice, once on the screen and once for real Optimization
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Puts steel where its needed, takes it out where its not for strongest structure with lowest weight Guarantees best fit, first time
Associative dimensioning
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Wheel diameter/composition Bearing life Standard Motors 100% QC inspection ISO 9001 builder
Wheels
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Bearing life
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wheel diameter and composition are directly related to useful life expectancy directly related to life expectancy and is directly related to wheel diameter off the shelf availabilty
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Standard motors
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Quality Assurance
the motor
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Component Based Design Guaranteed Single Step Service Off the shelf components Industry standard brakes Low RPM motors ISO 9001 Hoist builder
Component Based Design means heavier components Single Step Service means ease and speed to service Industry standard components means parts availability and affordability ISO manufacturing means repeatability and therefore reliability
the wiring
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Standard NEMA components I-beam festooning Large open and accessible panels
Standard Nema Components means large heavy duty, readily available parts I-Beam Festooning means heavy duty durable track systems Large Panels mean you have room to work
Service by over 50 service centers throughout the US Local authorized service Single Step Service
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10 years on the girders 1 years on parts 1 year on labor Free Computer Based Operator Training (forever) Free first year OSHA inspection