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COVER NOTE Structural Failures occur due to a combination of reasons. Structures are anyways designed with factors of safety, by all structural consultants, So, a failure of this type, is due to many factors, which work in tandem. Our team visited site the same day (May 16) when the client informed us of the wall Failure. What the team found was that the structural failure was cased due to lack of Basic structural norms being followed, despite intimations on several past occasions. The details hereunder have been put together methodically to explain and pinpoint the Cause of the failure on faulty workmanship and lack of procedural norms in civil constRuction. The following slides are easy to understand and can establish without any doubt that The civil contractor and supervisor need to be pulled up.
This is the Structural Drawing showing details of Structural members for the said wall.
Drawing Title: Feature Wall Column and Beam Detail Date of Issue: 10th Sep. 2012
This is the Architectural Drawings for the said wall showing all structural members in elevation.
1. The FOOTINGS
Proposed Foundation Design of the Feature wall, which is showing it starting from 1metre below the Natural Good earth Level. The executed foundation to be re-excavated & checked / verified for adherence to this drawing. There are serious doubts of unsettlement in this foundation, due to foundations not being on compacted earth, as per norms. Also the grade of concrete used therein, may need to be examined at a lab to see if it matches norms.
ON SITE STATUS
Proposed Column detail and Elevation with all the structural members & levels marked, can be seen.
Please note there are 4 columns proposed and several tie beams between columns and to the 90 Degree adjacent wall.
Drawing Title: Feature Wall Column & Beam Layout Date of Issue: 10th Sep. 2012
ON SITE STATUS
Photograph taken on 15th May. 2013. a. Shocking to note even plaster is intact and no tie up, even in brick work, is visible; also no bar connectivity with existing columns is visible. b. Site showed ONLY THREE, instead of FOUR Columns proposed.
c. One of these 3 Visible Columns was wrongly erected from above the Plinth beam, WITHOUT necessary foundation.
Photograph taken on 15th May. 2013 1. Plinth beam terminates here. Not connected with Existing Column 2. The weight seems to be on a brick foundation that was hastily made; but as mentioned earlier, excavation would need to be done, to know the exact picture.
Photograph taken on 15th May. 2013 Forget Rod Lapping not done here. .. The fact is that there is NO CONNECTION at all. With an inexplicable gap of 6 atleast between the two rods! This is not at all acceptable and is a serious breach of established norms.
Photograph taken on 15th May. 2013 Ring Distance and Main Vertical rods distance not as per drawings.
6. No Steel development
Photograph taken on 15th May. 2013 Steel development length where column meet beam not provided as per norms. This results in weakness at joints and ease of shearing off, resulting in structural failure.
Photograph taken on 15th May. 2013 Middle Beam, on Adjacent wall, was not connected properly with the Existing Column. Picture shows that middle beam was merely touching the Adjacent wall. No hooking or welding of steel reinforcement at all noticed; maybe wire or even that was not used.
Photograph taken on 15th May. 2013 Top Beam was not connected properly with the Existing Column and Beam. Picture shows that no rod extension provided and lapped with the adjacent wall.
Drawing Title: Feature Wall Column and Beam Detail Date of Issue: 10th Sep. 2012
10. No Curing
Photograph taken on 15th May. 2013 Apart from structural RCC issues, the contained infill brickwork is also not acceptable. Material cement : sand ratio is not at all proper, as visible. Curing not done at all, apparently, as all bricks appear to have separated from each other very simply. Also, note that the Concrete quality is very poor. Lab analysis of this may be done to analyse crushing strength.