Fiat Stilo

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Fiat Stilo Body in White (BIW)

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Fiat Stilo BIW modules split up

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Floor module
Part:DashPanel Function:Torsionalrigidity, insulation Material:SteelFEE220BH Process:Stamping Part:Rocker(RH&LH) Function: Sideimpact protection Material:SteelFEE355F Process:Stamping

Part:Tunnel Function:Bending& torsionalrigidity Material:SteelFEE355F Process:Deepdrawing

Part:FloorPanel Function:Carryotherparts, torsionalrigidity,insulation Material:SteelFEE220BH Process:Stamping

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Roof module
Part:Rear&Frontheader Function: Roofpanelsupport, sideimpact&rolloverprotection Material:SteelFEE355F Process:Stamping Part:Roofrail Function: Roofpanelsupport, sideimpact&rolloverprotection Material:SteelFEE355F Process:Stamping

Part:Roofbow Function: Roofrail&panelsupport, sideimpact&rolloverprotection Material:SteelFEE355F Process:Stamping

Part:Roofpanel Function: Roofclosure,side impact&rolloverprotection Material:SteelFEE355F Process:Stamping

Laboratory for Manufacturing Systems & Automation

Professor G. Chryssolouris

Front module
Part:Cowl Function:Dashpanel support,torsionalrigidity Material:SteelFEE220BH Process: Stamping Part:Shotgun Function:Supportofouter panels Material:SteelFEE220BH Process: Stamping

Part:Frontsiderails Function:Enginesupport, frontalimpactprotection Material:SteelFEE355F Process: Stamping

Part:Dashcrossmember Function:Torsionalrigidity Material:SteelFEE355F Process: Stamping

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Rear module
Part:Backpanel Function:Closure,hanging Material:SteelFEE220BH Process: Stamping Part:Sparewheelwell Function:Sparewheel housing Material:SteelFeP04 Process:Stamping Part:Rearsiderails (RH&LH) Function:Rearimpact protection,mounting ofotherrearmodule parts Material:Steel FEE355F Process:Stamping Part:Rearwheelturrethouse Function:Closure,suspension mounting,wheelhouse Material:SteelFEE220BH Process:Stamping

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Upperbody module
Part:A,B,Cpillars Function:Sideimpact protection,torsionalrigidity, closuressupport Material:SteelFEE355F Process: Stamping

Part:Bodysideouter Function:Aesthetics,closure Material:SteelFEE220BH Process: Stamping

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation

Joining technologies into Stilo BIW

All parts of the BIW are joined with Resistance Spot Welding

Professor G. Chryssolouris

Laboratory for Manufacturing Systems & Automation