No.

IS-08-136-0

( 1/9 ) Rev.

ENGINE SPECIFICATIONS

Engine Model

Base Model : Model No. :

4JJ1 (Turbocharger) AJ-4JJ1TYBW-01

Customer Application

EXPORT

General power

Drawing No. E3-1040-033-0 ( 3D Data Code )

Symbol Date 0 : 2008-9-3 Revision Record : For confirmation of prototype engine specifications. : : : : : Issue No.

ISUZU MOTORS LIMITED Powertrain Business Dept.

Manager : Nobuhiro Shimizu

Prepared : Koji Ogawa

No. IS-08-136-0

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Manufacturer Engine Model Application Emission regulation Engine type

ISUZU MOTORS LIMITED

Base Model: 4JJ1 (Turbocharger)
Model No.: AJ-4JJ1TYBW-01

General power EPA Tier-3 / EC Stage-lllA Four cycle, water cooled, overhead valve, vertical in-line, direct injection type

No. of cylinders-bore x stroke 4 - 95.4 mm x 104.9 mm Total piston displacement Compression ratio 2.999 L 17.5 to 1

Engine performance
Testconditions Conforming standard JPN;JIS D0006-1 US;SAEJ1349 EU;ISO15550

Rating
Standard atmospheric condition Break-in time 30 hrs
With AC generator, without cooling fan With air cleaner and exh. silencer

* Intake restriction -2.45kPa or less * Exhaust restriction 13.3kPa or less Fuel : JPN: JIS-NO.2

Rated Output

: 61.03% kW / 2500 min-1

Maximum Torque Fuel consumption at rated.

: 2805%Nm / approx. 1800 min-1 : 2255% g/kw.h

No load max. speed

: 250010 min-1

Low idle speed

: 80010 min-1

Type of fuel Engine dry weight Dimensions Firing order Rotating direction Valve device

Diesel fuel only ( JPN:JIS-NO.2, US:ASTM-2D, EU:EN590 ) Approx. 320 kg L 977 x W 748 x H 847 ( With cooling fan ) 1-3-4-2 Clockwise viewed from cooling fan Overhead valve

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Supercharging device
Supercharging system Driving system Lubricating system Manufacturer Name of type

With Exhaust turbocharger --Full forced pressure feed type (Oil cooled & water-cooled type) IHI LTD. RHF5 without waste gate

Fuel device
Injection pump Manufacturer Name of type Plunger Injection nozzle Manufacturer Name of type
Fuel injection time regulator

Denso corporation Common rail HP3 type 2 - Diameter 8.5 mm x Stroke 8.8 mm (Lubricated by fuel oil)

Denso corporation Electrical multi-hole type Electrical controlled ----With Denso corporation Rotary type(Lubricated by Fuel oil) With Paper element type (With priming pump and water separator) WAKOU INDUSTRY CO. LTD Cartridge type

Manufacturer Name of type Fuel feed pump Manufacturer Name of type Fuel filter Filtering system Manufacturer Name of type Governor Speed control system Lubricating system Manufacturer Name of type

Electrical variable speed control --TRANSTRON Inc. Electrical control type

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Lubricating device
Lubricating system Lubricating pump Type of pump Driving system Full forced pressure feed type

Gear pump Crank gear driven

Oil pressure regulating device Piston - spring type Oil pressure indicating device With engine oil pressure sensor Oil filter Filtering system Manufacturer Oil cooler Cooling system Manufacturer

Full flow paper element Nippon Donaldson,Ltd

Water cooled type (Built-in Engine) TOKYO ROKI CO.,LTD

Cooling device
Cooling system Cooling fan Type of fan Driving system Water pump Type of pump Driving system Thermostat Regulating system Manufacturer Water temperature indicating device Pressurized water forced circulation type

Dia. 550 mm - Suction type - 8 blades Belt driven by crankshaft, speed ratio: 1.03

Impeller type Belt driven by crankshaft pulley

Wax-pellet type Fuji Bellows Co., Ltd. With (water temp. sensor)

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Air cleaner
Cleaning system Manufacturer

-------

Starting device
Starting motor Manufacturer Name of type Voltage Output Denso corporation Reduction type 12V 2.5kW

Engine stop device

Fuel cut (Electronic controlled)

Preheating device

With Glow plug (QOS- )

Alternator
Generating system Manufacturer Voltage Output Driving system A/C type HITACHI Ltd. 12V 110A Belt driven by crankshaft pulley

Regulator
Regulating system Built-in IC regulator Manufacturer HITACHI Ltd. Charging discharging indicating system: ---

Hour meter
System Manufacturer Fitting position Driving system Speed ratio Rated speed indicator

Without -------------

Power Take Off

Flange type Speed ratio Spline number of teeth

None -------

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Allowable inclination angle

0.61 rad.(35deg) for all directions viewed from flywheel

Capacity
Lubrication oil Air cleaner Injection pump Governor Cooling water Others MAX : approx. 15.0 L MIN : approx. 11.0 L (Oil pan only) ------Approx 6.0 L (Engine only) ---

Maintenance data
Valve clearance and adjustment Valve
Inlet Exhaust

Valve clearance
0.15 mm at cold 0.15 mm at cold

Valve timing: open

Valve timing: close

0.72 rad(41deg) ABDC 0.10 rad(5.7deg) ATDC

0.23 rad(13deg) BTDC 0.91 rad(52deg) BBDC

Injection timing Initial injection pressure Compressive pressure

Electrical control --3.0 MPa

(At engine speed 200 min-1)

Reference data
Thermostat Initial opening temperature at atmospheric pressure: 85.0 degrees C Temperature at valve lift of 10.0 mm and over: 92.0 Clear, except for cooling fan, electrical part connectors, and labels

Painting color

Lubricating oil at delivery

There is no engine oil when engine deliver from Isuzu factory. API Grade CD, CE, CF, CF-4 or ACEA Grade B2/B3, E2/E3 * Please refer to "Engine Instruction Manual" for details.

Recommended

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Dress Level No. 1 2 3 4 5 6 7 8 9 10 11

Item HOUSING ; FLYWHEEL FLYWHEEL OIL LEVEL GAUGE AC GENERATOR STARTER FUEL FILTER OIL FILTER WATER INLET PIPE WATER OUTLET PIPE COOLING FAN POWER TAKE OFF

Description SAE#3 SAE 11.5 & 10 Combined type Engine RH attached HITACHI A/C 12V-110A Denso corporation 12V-2.5kW With (remote type) With (Engine RH attached) Right hand (Viewed from Flywheel) Left hand (Viewed from Flywheel) dia.550-8 blades-Suction None

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Engine Specifications

Model No.

AJ-4JJ1TYBW-01 Rev. 0

Loose parts No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Parts No. 582550-0290 894248-1610 582550-0290 897011-9490 812146-8300 898103-3420 897383-4270 109675-0951 109630-0860 898074-2911 898075-8551 898068-2750 582550-0290 897217-7780 894402-5000 894369-0210

Item
RELAY RELAY;STARTER RELAY;STARTER CUT RELAY;GLOW PLUG SENSOR;TEMP, INLET PIPE CONTROL UNIT;ENGINE PIPE ASM;FUEL BOLT;EYE,FUEL PIPE PACKING;FUEL PIPE FILTER ASM;FUEL FILTER;PRE,FUEL FEED PUMP ASM;ELECTRIC RELAY;FUEL PUMP SENSOR;MAP SWITCH ASM;STARTER Gasket;Exhaust

Qty 1 1 1 1 1 1 4 4 8 1 1 1 1 1 1 1

Remarks

Specifications sheet No.

IS-08-136-0
conditions
atmospheric condition

Rev.
standard 30Hr without with (2.45kPa) with (Noload) with (13.3kPa)

JIS D0006 / SAE J1349 / ISO15550

Preliminary
AJ-4JJ1TYBW-01 & 02 Target performance curve
FOR GENERAL POWER

braking time Pulley Ratio

Cooling Fan Air Cleaner Alternator EXH. Silencer

260 240 220 200

70

Rated output -1 613% kW / 2500min

60

50

POWER OUTPUT (kW)

40

30

20

High idle speed -1 250010min

10

Fuel consumption at rated output 2255% g/kW.h

250 240 230 220 210

500

1000

1500

2000

2500

3000

ENGINE SPEED (min-1)

Specific Fuel Consumption (g/kW.h)

TORQUE (Nm)

Maximum torque -1 2805% Nm / approx.1800min

300 280

Engine specifications Revision chart

Customer : EXPORT Application : General power
Description (Reason of change)

Engine Model : AJ-4JJ1TYBW-01

Rev. No. 0

IS No. IS-08-136-0

Date 3.Sep.08

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For confirmation of prototype engine specifications