Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:03/2002

:GC

32D

Supporting PQR No

Welding process(es):

Type(s):Manual

JOINTS( QW-402)
Bevel

Backing (Yes)

SMAW

Backing Material Type

Metal

Rev:00
Order No: E-820 Shell

SMAW

Joint Design Single

Annex:

Details

(No) SMAW

Weld metal/Base Metal.

Nonfusing Metal

Nonmetallic

Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)

P. No. 1..Group No 1or 2 TO P. No1.. Group No 1or 2.
OR
Specification type and grade A 516 Gr 60
TO Specification Type and grade A 106 Gr B.
OR
Chem. Analysis and Mech. Prop. ---.
TO Chem. Analysis and Mech. Prop. ---..

See fabrication Drawing for Joint Configuration and

Thickness Range :
Base Metal:

Groove 4,8-25

mm.

Fillet All .

Pipe Dia. Range: Groove All

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

FILLER METALS (QW-404)

Spec No. (SFA)

5.1 & 5.5

AWS No. (Class)

A 5.5-96

F No

A No.

Size of filler metal

3.2mm-4.0 mm-5.0 mm

Deposite Weld metal

9.5 mm

Thickness Ranger (Grove)

1.5 to 19.0 mm

Thickness Range (Fillet)

Electrode Flux Class
Flux Trade Name
Consumable insert
Other
Revision
00

SMAW

Prepared by welding dpt/date

Faraj T
.25/04/2002

All thickness
Basic
--Murex

Ferex 7016
Checked by Welding engineer/date
Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

Welding Procedure
Specification

AGOCO

Annex:

Arabian Gulf
Oil Company

Page 2 of 2
WPS No:03/2002

POSITION (QW 405)

Position (s) of Groove

Rev:00

POSTWELD HEAT TREATMENT (QW407)

All

Temperature range N.A

Welding Progression: Vertical

up

Positions of fillet: All

Other:N.A..

Time range N.A

GAS (QW 408)

PREHEAT (QW 406)

Min. Preheat Temperature 10

C.

Shielding

Max. Interpass Temperature 250 C

Preheat Maintenance No.
Soaking temperature and time range: No

N.A

Trailing

N.A

Backing

N.A

Gas(es)
..

Percent Composition
(Mixtures)

Flow Rate

...

...

..

.....

ELECTRICAL CHARACTERISTICS (QW 409)

Current AC or DC See

Table ..

Polarity See

See

Table ..

Volts (Range) See

Amps Range)

Table
Table..

Tungsten Electrode Size and Type ... N.A

Mode of Metal Transfer for GMAW N.A....
Electrode Wire feed speed range ..N.A....
Heat input max .See table below
Other .....---

TECHNIQUE (QW 409)

String or Weave Bead ...string ....
Orifice or Gas Cup Size N.A.....
Initial and Interpass Cleaning (Brushing, Grinding, etc) .brushing and/or grinding....
Method of Back Gouging Grinding....
Oscillation N.A...
Contact Tube to Work Distance ..N.A....
Multiple or Single Pass (per side) Multiple.
Multiple or Single Electrodes ..Single...
Travel Speed Range See Table below......
Penning Not allowed
...
Other ..No single bead deposit shall exceed 12.7 mm....

Weld Layers

Root +
Hot pass
Fill & Cap

Back weld
Revision
00

Process

Filler Metal
Diam.
Class.
mm

Current
Type,
Amp Range
Polarity
(A)

Volt Range
(V)

Travel Speed
Range
Mm/min

Other
Heat input
KJ/mm

SMAW

E 7016

3.25

AC

115-140

18-26

175-225

0.55-1.25

SMAW
SMAW
SMAW
SMAW
SMAW

E 7016
E 7016
E 7016
E 7016
E 7016

3.25
4.0
5.0
3.25
4.0

AC
AC
AC
AC
AC

115-140
130-190
160-250
115-140
130-190

18-26
18-26
18-26
18-26
18-26

175-225
175-225
175-225
175-225
175-225

0.55-1.25
0.62-1.69
0.77-2.23
0.55-1.25
0.62-1.69

Prepared by welding dpt/date

Faraj T
.25/04/2002

Checked by Welding engineer/date

Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision